CN111071567A

CN111071567A - FTU terminal packaging system and packaging method

Info

Publication number: CN111071567A
Application number: CN202010005926.5A
Authority: CN
Inventors: 彭松; 贾贞; 杨柳; 杨启慕; 海涛
Original assignee: Zhuhai XJ Electric Co Ltd
Current assignee: Zhuhai XJ Electric Co Ltd
Priority date: 2020-01-03
Filing date: 2020-01-03
Publication date: 2020-04-28

Abstract

The invention discloses an FTU terminal packaging system and a packaging method. The unpacking module prepares the carton, convenient follow-up carton takes, the wrapping bag module overlaps the wrapping bag on the FTU terminal, the wrapping bag plays isolated external environment and protects the effect at FTU terminal, the packing module will put into the paper box at the FTU terminal of wrapping bag already, the joint sealing module seals the upper cover of carton, thereby realize the packing at FTU terminal, most FTU terminal packing process is accomplished by each processing module, realize mechanized operation, reduce the human cost. The packaging method is based on the packaging system and comprises the following steps: unfolding the paper box and sealing the bottom; sleeving a packaging bag on the FTU terminal and sealing the packaging bag; and (4) moving the FTU terminal wrapped with the packaging bag into the bottom-sealed carton and sealing the carton. The FTU terminal packaging system is combined with the method to obtain the well-packaged product.

Description

FTU terminal packaging system and packaging method

Technical Field

The invention relates to the technical field of power equipment production and processing, in particular to an FTU terminal packaging system and a packaging method.

Background

Distribution network overhead line FTU terminal, its production assembly is accomplished and is detected qualified back, need pack the warehouse entry, and present packing work is mostly through artifical manual completion, and the packing flow mainly has following shortcoming: the process is complicated, most procedures are manually operated, and the requirement on the amount of manpower is high, so that the manually packed product can be easily realized, and the product is generally a component with light weight and small volume, such as a remote controller and the like; however, in the case of products with large volume and heavy weight, the labor intensity of workers is high, the manual packing efficiency is low, and the packing quality is uneven, so that a mechanized production line is needed to complete the packing of the products. And with the advance of intelligent manufacturing 2025, robots are becoming a development trend, and the packaging of FTU terminals also needs to be mechanically modified.

Disclosure of Invention

The present invention is directed to solving at least one of the problems of the prior art. Therefore, the FTU terminal packaging system provided by the invention can be used for rapidly packaging products, is time-saving and labor-saving, and reduces the labor cost.

The invention also provides an FTU terminal packaging method.

The FTU terminal packaging system comprises a general control computer, a data server and a processing module, wherein the general control computer is used for establishing communication connection with each processing module, receiving and transmitting corresponding information, and transmitting equipment state and operation data to the data server in real time so as to realize the management of each processing module; the carton opening module is used for unfolding the carton and sealing the bottom of the carton; the packaging bag sleeving module is used for sleeving a packaging bag for the FTU terminal; the boxing module is used for placing the FTU terminal sleeved with the packaging bag into a paper box; and the carton sealing module is used for sealing the upper cover of the carton to obtain the outer packaging box body.

The subject names according to the embodiments of the present invention have at least the following advantages: the carton is prepared to total accuse computer control unpacking module, convenient follow-up carton take, total accuse computer control cover packing bag module overlaps the wrapping bag on the FTU terminal, the wrapping bag plays isolated external environment and protects the effect at FTU terminal, then total accuse computer control packing module puts the FTU terminal of wrapping bag on in the paper box, seal the upper cover of carton by total accuse computer control joint sealing module at last, thereby realize the packing at FTU terminal, the packing process at most FTU terminal is accomplished by each processing module, realize mechanized operation, reduce the human cost, the efficiency and the effect of packing have been guaranteed.

According to some embodiments of the invention, the device further comprises an accessory configuration module for identifying and judging the cable accessories and/or the random files and placing the correct cable accessories and/or random files into the carton.

According to some embodiments of the invention, the apparatus further comprises a weighing module for weighing the total weight of the outer packing box.

According to some embodiments of the invention, the system further comprises an identification marking module for identifying the surface of the outer package body.

According to some embodiments of the invention, the off-line stacking module is further included and is used for transferring the outer packing boxes and stacking the outer packing boxes on the supporting plate according to a certain sequence.

According to the FTU terminal packing method of the embodiment of the second aspect of the present invention, the FTU terminal packing method is based on the FTU terminal packing system, and includes the following steps: unfolding the paper box and sealing the bottom; sleeving a packaging bag on the FTU terminal and sealing the packaging bag; and (4) moving the FTU terminal wrapped with the packaging bag into the bottom-sealed carton and sealing the carton.

The FTU terminal packaging method provided by the embodiment of the invention at least has the following beneficial effects: the carton can be accurately taken in advance, the carton is convenient to take, the packing bag is sleeved on the FTU terminal, the packing bag can play a certain role in protecting the FTU terminal, then the FTU terminal is placed into the carton and is sealed, and the method is combined to obtain a product which is well packed by using the FTU terminal packing system.

According to some embodiments of the invention, the step of unfolding and closing the carton comprises feeding the carton into an empty box, unfolding the carton into a hollow box body by using the preformed creases on the empty box, closing the lower covers by using the preformed creases on the empty box, adhering the lower covers together by using an adhesive tape, and then placing a pearl cotton pad on the bottom of the box.

According to some embodiments of the invention, the wrapping of the bag over the FTU terminal and the sealing of the bag comprises feeding the bag, blowing the bag, wrapping the FTU terminal with the unfolded bag, and sealing the bag.

According to some embodiments of the invention, prior to the bag closing step, air is drawn from the bag.

According to some embodiments of the present invention, the step of moving the wrapped FTU terminal into a bottomed carton and sealing the carton comprises placing the wrapped FTU terminal in the carton, covering the FTU terminal with a pearl wool top cover, closing the respective upper covers according to creases prepared on the empty carton, and then adhering the respective upper covers together using an adhesive tape.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

FIG. 1 is a schematic diagram of a system configuration according to an embodiment of the present invention;

FIG. 2 is a schematic flow chart of a method according to an embodiment of the present invention;

FIG. 3 is a schematic process flow diagram of an embodiment of the present invention;

FIG. 4 is a schematic diagram of a start-up procedure according to an embodiment of the present invention;

FIG. 5 is a flow chart of the sub-CPU 1 according to the embodiment of the present invention;

FIG. 6 is a flow chart of the sub-CPU 2 according to the embodiment of the present invention;

FIG. 7 is a flow chart of the sub-CPU 3 according to the embodiment of the present invention;

fig. 8 is a flowchart illustrating the sub-CPU 4 according to an embodiment of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature or indirectly fixed or connected to the other feature. As used in this disclosure, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any combination of one or more of the associated listed items.

Referring to fig. 1, fig. 1 is a schematic diagram of a system structure of an embodiment of the FTU terminal packaging system of the present invention, where the FTU terminal packaging system includes a general control computer, which is used to establish communication connection with each processing module, receive and transmit corresponding messages, and transmit device status and operation data to a data server in real time, so as to implement management of each processing module; the carton opening module is used for unfolding the carton and sealing the bottom of the carton; the packaging bag sleeving module is used for sleeving a packaging bag for the FTU terminal; the boxing module is used for placing the FTU terminal sleeved with the packaging bag into a paper box; and the carton sealing module is used for sealing the upper cover of the carton to obtain the outer packaging box body.

The during operation, total computer control unpacking module prepares the carton, convenient follow-up carton take, total computer control cover wrapping bag module overlaps the wrapping bag on the FTU terminal, the wrapping bag plays isolated external environment and protects the effect at FTU terminal, then total computer control vanning module puts the FTU terminal of wrapping bag on in the paper box, seal the upper cover of carton by total computer control joint sealing module at last, thereby realize the packing at FTU terminal, the packing process at most FTU terminal is accomplished by each processing module, realize mechanized operation, reduce the human cost, the efficiency and the effect of packing have been guaranteed.

In some embodiments of the present invention, the accessory configuration module is further included for identifying and determining cable accessories and/or random files, and placing the correct cable accessories and/or random files into the carton, so as to reduce the workload of workers.

In some embodiments of the invention, the external packing box further comprises a weighing module for weighing the total weight of the external packing box, and the weighing module can reduce the labor intensity of workers and avoid the situation that the external packing box is carried by the workers.

In some embodiments of the invention, the label marking module is further included for marking the surface of the outer packaging box, the mark comprises information such as product type, weight specification and production lot number, and even marking warning information, so that the requirements of different customers can be met, and the marking speed can be increased.

In some embodiments of the invention, the off-line stacking module is further included and is used for transferring the outer packing boxes and stacking the outer packing boxes on the supporting plate according to a certain sequence, and the stacking sequence can be preset, so that the operation of personnel can be reduced, the workload of workers can be reduced, and meanwhile, the stacking error can be avoided.

Referring to fig. 2, fig. 2 is a schematic diagram illustrating a method flow of an embodiment of an FTU terminal packing method according to the present invention, which is based on the FTU terminal packing system and includes the following steps: unfolding the paper box and sealing the bottom; sleeving a packaging bag on the FTU terminal and sealing the packaging bag; and (4) moving the FTU terminal wrapped with the packaging bag into the bottom-sealed carton and sealing the carton. It can be understood that the carton box is unfolded into a hollow box body by utilizing the unpacking module and is subjected to bottom sealing for the hollow box body, the packing bag is sleeved on the FTU terminal by using the sleeve packing bag module and is sealed, the FTU terminal wrapped with the packing bag is moved into the carton box with the bottom sealing by using the packing module, the carton box with the FTU terminal is subjected to box sealing by using the box sealing module, and the well-packed product can be obtained by combining the method and using the FTU terminal packing system.

In some embodiments of the invention, the step of unfolding and closing the carton comprises feeding the carton, unfolding the carton into a hollow box body by using the preformed crease on the carton, closing each lower cover by using the preformed crease on the carton, adhering the lower covers together by using an adhesive tape to realize the bottom closing of the carton, and then placing the pearl cotton pad on the bottom of the carton. Prefabricate the carton that can directly use in advance, can improve the speed of product packing.

In some embodiments of the present invention, the step of sleeving the package on the FTU terminal and sealing the package includes feeding the package, blowing air into the package to unfold the package, sleeving the FTU terminal with the unfolded package, and sealing the mouth of the package, wherein the package can protect the FTU terminal.

In some embodiments of the invention, before the step of sealing the opening of the packaging bag, air in the packaging bag can be sucked away, so that the FTU terminal is isolated from the air, the FTU terminal is prevented from being wetted, dust is prevented from adhering to the surface of the FTU terminal, the packaging bag is sucked to be empty, the FTU terminal is protected to a certain extent, meanwhile, the subsequent packaging process or step is also conveniently carried out, and the expanded packaging bag is prevented from interfering with other packaging parts.

In some embodiments of the present invention, the step of moving the FTU terminal wrapped with the wrapping bag into the bottomed carton and sealing the carton comprises placing the FTU terminal wrapped with the wrapping bag into the carton, covering the FTU terminal with a pearl wool top cover, closing each upper cover according to a crease prepared on the empty carton, and then adhering each upper cover together with an adhesive tape to achieve the sealing of the carton.

In other embodiments, the FTU terminal packaging system includes a general control computer, and a box opening module, a sleeve packaging bag module, a box loading module, a box sealing module, an accessory configuration module, a weighing module, an identification marking module, an offline stacking module, a conveyor belt, a manipulator, and other processing modules all connected to the general control computer.

The general control computer coordinates the whole packaging process, has a main control program running thereon, also comprises a network interface, communicates information with the background data service program, and transmits the state and running data of the processing modules to the data server in real time, so as to conveniently realize the management of each processing module.

The unpacking module comprises a control CPU (embedded type) and a carton tray, a carton feeder, a carton sucker, a carton former, a carton glue sealing device, a carton discharging device, a carton material shortage detector, an acousto-optic alarm (an alarm lamp and a horn) and the like which are connected with the control CPU (embedded type). The carton feeder carries the supplied carton into a carton tray, the carton sucker conveys the carton to a carton former, the carton former expands the carton into a hollow carton, the carton sealer bonds lower covers of the carton together to obtain a bottom-sealed carton, then the carton discharger moves the carton onto a conveyor belt, the carton material shortage detector is used for detecting whether the carton is in the carton tray, and if the carton is detected not in the carton tray, an acousto-optic alarm is started to prompt a person to replenish the carton in time. The pearl cotton pad is placed at the bottom in the carton with the bottom sealed by the manipulator.

The packaging bag sleeving module comprises a control CPU (embedded type) and a packaging bag material tray, a plastic bag feeder, a packaging bag sucker, a packaging bag blowing device, a packaging bag evacuator, a packaging bag sealer, a packaging bag material shortage detector, a warning lamp, an FTU terminal clamp, an FTU terminal discharger and the like which are connected with the control CPU (embedded type). The packaging bags are stored on a packaging bag tray, one packaging bag is adsorbed by a packaging bag sucker and moved onto a plastic bag feeder, a packaging bag drum blower blows air into the packaging bag to expand the packaging bag, an FTU terminal feeder is used for storing an FTU terminal, an FTU terminal clamp clamps and moves the FTU terminal into the packaging bag which is full of air, then a packaging bag evacuator sucks the air in the packaging bag which stores the FTU terminal, and then a packaging bag sealer seals the packaging bag.

The boxing module comprises a carrying mechanical arm, the carrying mechanical arm carries the FTU terminal sleeved with the packaging bag to the pearl cotton pad in the carton, and the carrying mechanical arm then puts the pearl cotton top cover on the FTU terminal. The carton sealing module comprises a carton sealing mechanical arm and a carton sealing glue device, the carton sealing mechanical arm covers the upper covers of the cartons according to prefabricated creases, and the carton sealing glue device bonds the upper covers together to realize the carton sealing.

The accessory configuration module comprises a control CPU (embedded type), a cable tray connected with the control CPU (embedded type), a cable special clamp, a cable bar code reader, a cable material shortage detector, a warning lamp, a random file bin, a random file code reader, a random file material shortage detector and the like. The cable tray is used for storing cables, the special cable fixture is connected with the carrying manipulator, the carrying manipulator clamps the cables by using the special cable fixture, the cable bar code reader reads bar code information on the cables and feeds back the bar code information to control the CPU (embedded) and the general control computer, the CPU (embedded) and the general control computer record the bar code information on the cables, and the carrying manipulator arranges the cables by using the special cable fixture and puts the cables into the carton. The cable material shortage detector is used for detecting whether a cable exists in a cable tray or not, and when no cable exists in the cable tray, the warning lamp is flashing. The random file bin is used for storing random files, the random file code reader is used for reading bar code information on the random files and feeding back the bar code information to control the CPU (embedded) and the general control computer, the CPU (embedded) and the general control computer record the bar code information on the random files, the random file short material detector is used for detecting whether the random files exist in the random file bin or not, and the carrying mechanical arm puts the random files into the carton.

The weighing module is used for weighing the total weight of the outer packing box body, and the weight data is used as auxiliary detection to judge whether the components are leaked in the packing process. The identification marking module is used for marking the surface of the outer packaging box, can adopt a code spraying mode and a label adhering mode, and marks information such as product types, weight specifications, production batch numbers and the like on the outer surface of the carton. The off-line stacking module comprises a manipulator, the manipulator transfers the packaged outer packaging box body to a supporting plate, stacking is performed according to the sequence, and the mark is ensured to face outwards during stacking, so that the checking is convenient; after the stack is finished to the set number of layers, the plastic film is wound and fixed by the robot.

Referring to fig. 3, fig. 3 is a schematic view of a processing flow according to an embodiment of the present invention, including division of five sub-CPUs. Referring to fig. 4, fig. 4 is a schematic diagram of a start-up flow of an embodiment of the present invention, which includes detecting whether a hardware portion is working normally, then setting parameters, starting a processing flow, and respectively entering a flow of processing by the CPU1, the CPU2, the CPU3, the CPU4, and the CPU 5.

FIG. 5 is a flow chart of the sub-CPU 1 showing the flow of the carton being unfolded and closed according to an embodiment of the present invention; FIG. 6 is a schematic flow chart of the sub-CPU 2 according to the embodiment of the present invention, which shows the flow of scanning codes of the terminal product, putting the terminal into the package, and sealing the package; FIG. 7 is a flow chart of the sub-CPU 3 showing the flow of the cable accessories through code scanning, sorting and loading into cartons, according to an embodiment of the present invention; fig. 8 is a flow chart of the sub-CPU 4 showing the random file preparation and carton insertion process according to an embodiment of the present invention.

It will be understood that embodiments of the invention may be implemented or carried out by computer hardware, a combination of hardware and software, or by computer instructions stored in a non-transitory computer readable memory. The methods may be implemented in a computer program using standard programming techniques, including a non-transitory computer-readable storage medium configured with the computer program, where the storage medium so configured causes a computer to operate in a specific and predefined manner, according to the methods and figures described in the detailed description. Each program may be implemented in a high level procedural or object oriented programming language to communicate with a computer system. However, the program(s) can be implemented in assembly or machine language, if desired. In any case, the language may be a compiled or interpreted language. Furthermore, the program can be run on a programmed application specific integrated circuit for this purpose.

Further, the operations of processes described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The processes described herein (or variations and/or combinations thereof) may be performed under the control of one or more computer systems configured with executable instructions, and may be implemented as code (e.g., executable instructions, one or more computer programs, or one or more applications) collectively executed on one or more processors, by hardware, or combinations thereof. The computer program includes a plurality of instructions executable by one or more processors.

Further, the method may be implemented in any type of computing platform operatively connected to a suitable interface, including but not limited to a personal computer, mini computer, mainframe, workstation, networked or distributed computing environment, separate or integrated computer platform, or in communication with a charged particle tool or other imaging device, and the like. Aspects of the invention may be embodied in machine-readable code stored on a non-transitory storage medium or device, whether removable or integrated into a computing platform, such as a hard disk, optically read and/or write storage medium, RAM, ROM, or the like, such that it may be read by a programmable computer, which when read by the storage medium or device, is operative to configure and operate the computer to perform the procedures described herein. Further, the machine-readable code, or portions thereof, may be transmitted over a wired or wireless network. The invention described herein includes these and other different types of non-transitory computer-readable storage media when such media include instructions or programs that implement the steps described above in conjunction with a microprocessor or other data processor. The invention also includes the computer itself when programmed according to the methods and techniques described herein.

A computer program can be applied to input data to perform the functions described herein to transform the input data to generate output data that is stored to non-volatile memory. The output information may also be applied to one or more output devices, such as a display. In a preferred embodiment of the invention, the transformed data represents physical and tangible objects, including particular visual depictions of physical and tangible objects produced on a display.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims

1. An FTU terminal packaging system, comprising:

the general control computer is used for establishing communication connection with each processing module, receiving and transmitting corresponding information, and transmitting the equipment state and the operation data to the data server in real time so as to realize the management of each processing module;

the carton opening module is used for unfolding the carton and sealing the bottom of the carton;

the packaging bag sleeving module is used for sleeving a packaging bag for the FTU terminal;

the boxing module is used for placing the FTU terminal sleeved with the packaging bag into a paper box;

and the carton sealing module is used for sealing the upper cover of the carton to obtain the outer packaging box body.

2. An FTU terminal packaging system according to claim 1, wherein: the device also comprises an accessory configuration module which is used for identifying and judging the cable accessories and/or the random files and placing the correct cable accessories and/or random files into the paper box.

3. An FTU terminal packaging system according to claim 1, wherein: the weighing device also comprises a weighing module used for weighing the total weight of the outer packing box body.

4. An FTU terminal packaging system according to claim 1, wherein: the device also comprises an identification marking module which is used for marking the surface of the outer packaging box.

5. An FTU terminal packaging system according to claim 1, wherein: the off-line stacking module is used for transferring the outer packing box bodies and stacking the outer packing box bodies on the supporting plate according to a certain sequence.

6. An FTU terminal packaging method based on the FTU terminal packaging system of any one of claims 1 to 5, characterized by comprising the following steps:

unfolding the paper box and sealing the bottom;

sleeving a packaging bag on the FTU terminal and sealing the packaging bag;

and (4) moving the FTU terminal wrapped with the packaging bag into the bottom-sealed carton and sealing the carton.

7. An FTU terminal packing method according to claim 6, wherein: the step of unfolding and bottom sealing the carton comprises feeding the carton, unfolding the carton into a hollow box body by using the prefabricated crease on the carton, closing the lower covers by using the prefabricated crease on the carton, adhering the lower covers together by using the adhesive tape, and then placing the pearl cotton pad on the bottom of the carton.

8. An FTU terminal packing method according to claim 6, wherein: the step of sleeving the packing bag on the FTU terminal and sealing the packing bag comprises the steps of feeding the packing bag, blowing air to the packing bag, sleeving the FTU terminal with the unfolded packing bag and sealing the packing bag.

9. An FTU terminal packing method according to claim 8, wherein: and before the step of sealing the packaging bag, sucking air in the packaging bag away.

10. An FTU terminal packing method according to any one of claims 6 to 9, wherein: the step of moving the FTU terminal wrapped with the packaging bag into the carton with the bottom sealed and sealing the carton comprises the steps of putting the FTU terminal wrapped with the packaging bag into the carton, covering a pearl cotton top cover on the FTU terminal, closing each upper cover according to the prefabricated crease on the empty carton, and then adhering the upper covers together by using an adhesive tape.