Background
The printing screen is used as a template capable of quickly printing and copying patterns and is generally applied to various industries such as circuit boards, microelectronics, lenses, light guide plates, touch screens, solar cells and the like. The traditional printing template manufacturing process is a photosensitive emulsion direct plate making method, and the specific mode is as follows: stretching a polyester wire mesh or a stainless steel wire mesh to a certain tension, and fixing the polyester wire mesh or the stainless steel wire mesh on a specially-made frame; then coating photosensitive glue on the surface of the silk screen, and copying the pattern to be printed by an exposure mode. The prepared printing stencil mainly comprises a silk screen and a photosensitive adhesive film, wherein the photosensitive adhesive film is a resin polymer, has weak strength, is easy to wear in the long-time printing process, and is easy to damage when being extruded by on-site foreign particles. When the stencil is damaged, the machine must be stopped to repair the stencil or replace a new stencil, and in case of serious damage, the slurry/ink in the stencil will splash onto the printing table and the printing equipment, which may cause the equipment to be difficult to clean and even cause the equipment to be damaged. Therefore, technicians in the printing template manufacturing industry are all constantly dedicated to improving the strength and the printing resistance of the silk-screen printing plate.
Patent No. CN200710074784 proposes making a metal sheet into a pattern and adhering the pattern to the surface of a screen plate to form a printing template. But does not disclose specific process details and methods to realize the manufacture of the precise template;
patent No. CN201210265812, proposes to adopt a pure metal printing stencil to improve the printing resistance;
CN201610269015, which proposes to form a printing stencil by attaching a metal film to the surface of a screen plate by electroplating;
patent No. CN201811550271, proposes that a metal film is attached to the surface of a screen plate by means of exposure and curing of a photosensitive emulsion to form a printing stencil.
Accordingly, the invention provides a manufacturing process of a metal film screen printing plate.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a manufacturing process of a metal film screen printing plate, wherein the metal film screen printing plate is adhered to a screen printing plate by glue to manufacture a printing screen printing plate, and the metal film screen printing plate can be quickly and efficiently manufactured by adopting the process method provided by the invention. The metal film screen printing plate is resistant to extrusion of foreign particles in the using process, is not easy to wear and damage, can improve printing stability and production efficiency, and reduces printing cost.
In order to solve the technical problem, the invention aims to realize that: the invention relates to a manufacturing process of a metal film screen printing plate, which comprises the steps of taking a silk screen in advance, laying the silk screen flatly, then placing a metal film on a transfer film, attaching glue which has an adhesion function after being heated on the metal film, finally hot-pressing one surface of the metal film, which is attached with the glue, to the silk screen, and taking down the transfer film; wherein, before the hot-pressing operation, the metal film is carved to reach the required shape.
The invention is further configured to: before the hot pressing operation, when the metal film is carved, glue which has the adhesion function after being heated is attached to the metal film, and redundant metal film and the glue are removed simultaneously through carving.
The invention is further configured to: the carving operation adopts laser carving.
The invention is further configured to: the cutting laser used in the laser engraving is one of nanosecond laser, picosecond laser or femtosecond laser.
The invention is further configured to: before the hot pressing operation, when the metal film is carved, the metal film is not adhered with the glue which has the adhesion function after being heated, but the glue which has the adhesion function after being heated is adhered to the surface of the metal film after the metal film is carved, and then the glue which exceeds the required shape of the metal film is removed by laser carving.
The invention is further configured to: the carving operation of the metal film adopts an electroforming or etching mode.
The invention is further configured to: before the hot pressing operation, when carving the metal film, the metal film does not adhere to the glue that plays the adhesion function after the heating, but in the metal film sculpture process, glue is arranged in another transfer membrane simultaneously, and this glue passes through the radium-shine sculpture of laser and forms the structure the same with metal film shape, size, and the glue adhesion of accomplishing by the hot pressing mode is to corresponding the metal film.
The invention is further configured to: the glue is one or the combination of more than two of PE, PO, PA, PES and EVA.
In conclusion, the invention has the following beneficial effects: compared with the traditional metal film screen plate manufacturing process, the metal film screen plate manufacturing process is simple and high in production efficiency. The metal film and the silk screen have high bonding strength and flexible bonding, and can be flexibly matched with bonding glue with different characteristics according to printing slurry or printing ink with different characteristics. The mode of removing glue after adopting the laser can make the printing figure of high fine lines and high size precision requirement, and overall function is perfect, and the practicality is strong.
Detailed Description
In order that those skilled in the art will better understand the novel teachings of the present invention, preferred embodiments of the present invention are described below with reference to specific examples, but it should be understood that these descriptions are only intended to further illustrate the features and advantages of the present invention, and not to limit the patent claims of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention will be further described with reference to the accompanying drawings and preferred embodiments.
The invention relates to a manufacturing process of a metal film screen printing plate, which comprises the steps of taking a silk screen in advance, laying the silk screen flatly, then placing a metal film on a transfer film, attaching glue which has an adhesion function after being heated on the metal film, finally hot-pressing one surface of the metal film, which is attached with the glue, to the silk screen, and taking down the transfer film; wherein, before the hot-pressing operation, the metal film is carved to reach the required shape.
Furthermore, before the hot-pressing operation, when the metal film is carved, glue which has the adhesion function after being heated is attached to the metal film, and redundant metal film and glue are removed simultaneously through carving.
Further, the engraving operation adopts laser engraving.
Further, the cutting laser used in the laser engraving is one of nanosecond, picosecond or femtosecond laser.
Furthermore, before the hot pressing operation, when the metal film is carved, the metal film is not attached with the glue which has the adhesion function after being heated, but the glue which has the adhesion function after being heated is attached to the surface of the metal film after the metal film is carved, and then the glue which exceeds the required shape of the metal film is removed by laser carving.
Further, the engraving operation of the metal film adopts an electroforming or etching mode.
Further, before the hot pressing operation, when carving the metal film, the metal film does not adhere to the glue that plays the adhesion function after the heating, but in the metal film sculpture process, glue is arranged in another transfer membrane simultaneously, and this glue passes through the radium-shine sculpture of laser and forms the structure the same with metal film shape, size, will carve the glue adhesion of accomplishing to corresponding metal film by the hot pressing mode.
Further, the glue is one or the combination of more than two of PE, PO, PA, PES and EVA.
Wherein, the transfer film is made of PET, PVC and other materials which can be used for transfer;
wherein, the thickness of the glue is 0.003-0.05mm, and the optimal thickness is 0.005-0.03 mm; preferably, the glue is not limited to glue which has an adhesion function after being heated, and can be conventional glue which can be used for bonding a wire mesh and a metal film, and the glue can be used for bonding by only providing pressurization or heating.
Wherein the thickness of the metal film is 0.008-0.2mm, and the optimal thickness of the metal film is 0.008-0.05 mm.
The first embodiment is as follows:
referring to fig. 1, in the manufacturing process of the metal film screen printing plate according to the embodiment, a first metal film 101 is fixed on a first transfer film 102, a first glue 103 which has a function of adhesion after being heated is attached to the first metal film 101, excess first metal film 101 and first glue 103 (namely, a first gap 104) are removed together by laser engraving to reach a required shape, and the required shape is combined with a screen by hot pressing.
Example two:
referring to fig. 2, in the manufacturing process of the metal film screen printing plate according to the present embodiment, a second metal film 201 is fixed on a second transfer film 202, a second excess metal film 201 (i.e., a second gap 204) is removed by laser engraving or electroforming to obtain a desired shape, a second heated glue 203 with an adhesion function is attached to the second metal film 201, the second excess glue (i.e., a third gap 205) is removed by laser engraving to obtain a structure identical to that of the second metal film 201, and then the second metal film is combined with a screen by hot pressing.
According to the scheme, the second metal film 201 and the second glue 203 are cut separately, so that the second metal film 201 can be electroformed, and the second glue 203 can be laser engraved, so that the requirement on laser is reduced. In which electroforming can be replaced by an etching operation.
Example three:
referring to fig. 3 and 4, in the manufacturing process of the metal film screen printing plate according to the present embodiment, a third metal film 301 is fixed on a third transfer film 302, and the redundant third metal film 301 (i.e., a fourth gap 304) is removed by laser engraving or electroforming to achieve a desired shape; meanwhile, the third glue 303 is fixed on the fourth transfer film 305, the redundant third glue 303 (namely the fifth gap 306) is removed in a laser engraving mode, the same structure as the third metal film 301 is achieved, then the third glue 303 is hot-pressed on the third metal film 301, and then the third metal film 301 is hot-pressed on the silk screen through the third glue 303.
According to the scheme, the third metal film 301 and the third glue 303 are cut separately, so that the third metal film 301 can be electroformed, and the third glue 303 can be laser engraved, so that the requirement on laser is reduced. In which electroforming can be replaced by an etching operation.
Compared with the traditional metal film screen plate manufacturing process, the metal film screen plate manufacturing process is simple and high in production efficiency. The metal film and the silk screen have high bonding strength and flexible bonding, and can be flexibly matched with bonding glue with different characteristics according to printing slurry or printing ink with different characteristics. The mode of removing glue after adopting the laser can make the printing figure of high fine lines and high size precision requirement, and overall function is perfect, and the practicality is strong.
Unless otherwise specified, in the present invention, if there is an orientation or positional relationship indicated by terms of "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., based on the orientation or positional relationship actually shown, it is only for convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are for illustrative purposes only, and should not be construed as limiting the present patent, it is possible for those skilled in the art to combine the embodiments and understand the specific meanings of the above terms according to specific situations.
Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass, for example, being fixedly connected, detachably connected, or integrally connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.