CN111060451A - Automatic adhesive force testing system - Google Patents
Automatic adhesive force testing system Download PDFInfo
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- CN111060451A CN111060451A CN202010049578.1A CN202010049578A CN111060451A CN 111060451 A CN111060451 A CN 111060451A CN 202010049578 A CN202010049578 A CN 202010049578A CN 111060451 A CN111060451 A CN 111060451A
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- guide rail
- support frame
- tape
- test system
- automatic test
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- 238000012360 testing method Methods 0.000 title claims abstract description 68
- 239000000853 adhesive Substances 0.000 title claims abstract description 17
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 15
- 239000003292 glue Substances 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 abstract description 33
- 238000004026 adhesive bonding Methods 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 238000003860 storage Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000005086 pumping Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention aims to provide an automatic adhesive force testing system which comprises a first feeding mechanism arranged on a fixing plate and an operation platform connected to the fixing plate in a sliding mode, wherein the output end of the first feeding mechanism is connected with the input end of the operation platform, and a grid cutting mechanism, a tearing arm and a gluing mechanism are sequentially arranged above the operation platform in the sliding direction. The invention solves the problems of high labor cost, large human error ratio and low efficiency of marking, pasting and tearing the adhesive tape in the adhesion test in the prior art, and the reading is finished manually.
Description
Technical Field
The invention belongs to the field of adhesion test, and particularly relates to a system for testing the adhesion of a coating on the surface of a material.
Background
Metals, composite materials, and the like are widely used in various fields, wherein a coating needs to be coated on the surface of the metal, the composite material, and the like in many fields, and after the coating is coated on the material, the adhesion of the coating needs to be tested. The coating adhesion test can simulate the change condition of the material surface coating adhesion characteristic under a specific working condition, and provides reference for coating damage mechanism research, performance optimization, process improvement and the like.
As disclosed in publication No.: CN 103543101 a, a method for testing surface adhesion of an electrical product, which is suitable for detecting adhesion of paint on the surface of an electrical product, includes the following steps: taking out the sharp blade, and setting the angle of the blade point to be 10-45 degrees; a plurality of grids with equal areas are scribed on the surface of a tested electric product sample, and each scribing line is deep and is deep at the bottom layer of paint; cleaning fragments on the surface of a sample of an electric appliance product, disinfecting with ethanol and drying in the air; adhering an adhesion test adhesive tape on the surface of the tested grid and pressing; one end of the tape was grasped by hand and the test tape was pulled in a vertical direction.
The defects of the prior art are as follows:
1. the marking, the sticking and the tearing of the adhesive tape are all finished manually, so that the labor cost is high;
2. the grids drawn by different people are different, the difference between the grids and the 90-degree included angle required by the standard is large, the difference between human factors is large, and when the final reading is carried out, the damage condition is recognized by eyes, so that the human error is large;
3. the whole testing process is manually completed, and the efficiency is low.
Disclosure of Invention
The present invention is directed to an automatic adhesion testing system, which solves the above problems.
In order to achieve the purpose, the invention provides the following technical scheme:
automatic test system of adhesive force, including setting up the first feed mechanism on the fixed plate, sliding connection is at the operation platform on the fixed plate, the operation platform input is connected to first feed mechanism output, operation platform slip direction top is provided with according to this and draws check mechanism, tears the arm, viscose mechanism.
Preferably, the first feeding mechanism comprises a first fixing frame and a first guide rail assembly horizontally arranged on the first fixing frame.
Preferably, the first guide rail assembly comprises a first guide rail and a first sliding block arranged on the first guide rail in a sliding manner.
Preferably, a second guide rail assembly is vertically arranged on the first sliding block, and a group of pumping manipulators is fixedly arranged on the second guide rail assembly.
Preferably, the work table includes: the object stage is rotatably arranged on the first support frame, and the first support frame is slidably arranged on the second guide rail.
Preferably, the input end of the second guide rail is provided with a first position sensor, and the tail end of the second guide rail is provided with a second position sensor.
Preferably, at least one fixed module is arranged on the object stage.
Preferably, a second support frame is slidably mounted on the fixing plate in a vertical direction relative to the second guide rail, and the lattice dividing mechanism is arranged on the second support frame.
Preferably, the grid cutting mechanism comprises a mechanical arm which is slidably mounted on the second support frame, and a cutter is arranged at the tail end of the mechanical arm.
Preferably, the gluing mechanism comprises a third support frame fixedly mounted on the fixing plate, an adhesive tape roller rotatably mounted on the third support frame, an adhesive tape pressing mechanism, an adhesive tape traction mechanism and an adhesive tape cutting mechanism, wherein the adhesive tape pressing mechanism, the adhesive tape traction mechanism and the adhesive tape cutting mechanism are sequentially arranged along the direction of the adhesive tape roller in the direction perpendicular to the upper direction of the second guide rail.
Preferably, a roller clamping mechanism is arranged between the adhesive tape roller and the adhesive tape pressing mechanism.
Preferably, a first roller is arranged between the roller clamping mechanism and the adhesive tape roller.
Preferably, a second roller is disposed between the first roller and the tape roller.
Preferably, the roller clamping mechanism consists of two rollers which rotate relatively.
Preferably, a roller is arranged on the tape pressing mechanism in the direction close to the second guide rail.
Preferably, a cutter is arranged on the adhesive tape cutting mechanism in the direction close to the second guide rail.
Preferably, the tape traction mechanism is of a cylindrical structure and is retractably arranged on the third support frame.
Preferably, the tearing arm is slidably disposed on the fixed plate and can horizontally move along a direction perpendicular to the second guide rail.
Preferably, the automatic adhesion testing system further comprises a shooting mechanism arranged on the fixed plate.
Preferably, the automatic adhesive force testing system further comprises a conveying mechanism, the conveying mechanism is arranged at the upstream of the first feeding mechanism, and the input end of the first feeding mechanism is connected with the output end of the conveying mechanism.
Preferably, the automatic adhesive force testing system further comprises a second feeding mechanism, the second feeding mechanism is arranged at the upstream of the conveying mechanism, and the output end of the second feeding mechanism is connected with the input end of the conveying mechanism.
Preferably, the automatic adhesion testing system further comprises a sample storage area, which is arranged upstream of the second feeding mechanism and used for storing the tested sample.
Preferably, the automatic adhesive force testing system further comprises a third feeding mechanism, wherein the third feeding mechanism is arranged above the sample storage area and used for carrying the tested sample in the storage area.
The invention has the following beneficial effects:
through an automatic and intelligent mode, a tested sample is automatically loaded, the tested sample is automatically fixed, the grid drawing pressure is automatically loaded, the grid is automatically drawn, an adhesive tape is automatically pasted, the grid drawing image is automatically positioned, the adhesion level is intelligently and automatically judged, the automation degree is high, the result is automatically and intelligently output, and the labor cost is low; the whole process is automatically finished by a machine, and no human factor or human error exists; the equipment automatically completes the whole testing process and has high efficiency.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of an automatic adhesion testing system according to the present invention;
FIG. 2 is a view of the structure of the feed mechanism of the present invention;
FIG. 3 is a schematic diagram of the automatic scoring, gluing and tearing mechanism of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an automatic adhesive force testing system shown in figure 1, which comprises a first feeding mechanism 2 arranged on a fixing plate 1 and an operation platform 3 connected to the fixing plate 1 in a sliding manner, wherein the output end of the first feeding mechanism 2 is connected with the input end of the operation platform 3, and a grid cutting mechanism 4, a tearing arm 5 and an adhesive mechanism 6 are sequentially arranged above the operation platform 3 in the sliding direction.
As shown in fig. 2, the first feeding mechanism 2 includes a first fixing frame 21, a first rail assembly 22 horizontally disposed on the first fixing frame 21, the first rail assembly 22 includes a first rail 23, and a first slider 24 slidably disposed on the first rail 23, a second rail assembly 25 is vertically disposed on the first slider 24, and a set of pumping manipulators 26 is fixedly disposed on the second rail assembly 25.
As shown in fig. 3, the work table 3 includes: the object stage 31, first support frame 32, second guide rail 33, the object stage 31 rotationally installs on first support frame 32, first support frame 32 slidable mounting be in on the second guide rail 33, second guide rail 33 input is provided with first position sensor 34, the second guide rail 33 end is provided with second position sensor 35, be provided with at least one fixed module 36 on the object stage 31 for fixed test sample 12.
A second support frame 41 is fixedly arranged in the parallel direction of the second guide rail 33, and the grid cutting mechanism 4 is arranged on the second support frame 41.
The object table 31 is rotated relative to the first support frame 32 by a power device (conventional device, not shown). The first support frame 32 is driven by power means (conventional means, not shown) to slide on the second guide rail 33.
A second support frame 41 is slidably mounted on the fixed plate 1 in a direction perpendicular to the second guide rail 33, and the lattice dividing mechanism 4 is disposed on the second support frame 41. The grid cutting mechanism 4 is a mechanical arm 42 slidably mounted on the second support frame 41, a tool 43 is disposed at the end of the mechanical arm 42, and the mechanical arm 42 can be driven by a power device (a conventional device, not shown) to move in the vertical direction and the horizontal direction.
The adhesive tape mechanism 6 comprises a third support frame 70 fixedly mounted on the fixing plate 1, an adhesive tape roller 61 rotatably mounted on the third support frame 70, an adhesive tape pressing mechanism 62, an adhesive tape traction mechanism 64 and an adhesive tape cutting mechanism 63, wherein the adhesive tape pressing mechanism 62, the adhesive tape traction mechanism 64 and the adhesive tape cutting mechanism are sequentially arranged along the direction away from the adhesive tape roller 61 along the direction perpendicular to the upper direction of the second guide rail 33. In order to enhance the tape pulling effect, a roller clamping mechanism 65 is disposed between the tape roller 61 and the tape pressing mechanism 62, a first roller 66 is disposed between the roller clamping mechanism 65 and the tape roller 61, and a second roller 67 is disposed between the first roller 66 and the tape roller 61. The roller holding mechanism 65 is composed of two rollers that rotate relatively. The tape pressing mechanism 62 is slidably mounted on the third supporting frame 70 and is driven by a power device (conventional equipment, not shown) to move in a vertical direction, and a roller 68 is disposed on the tape pressing mechanism 62 and is close to the second guide rail 33. The tape cutting mechanism 63 is slidably mounted on the third support frame 70 and is driven by a power device (conventional equipment, not shown) to move in a vertical direction, and a cutter 69 is disposed on the tape cutting mechanism 63 in a direction close to the second guide rail 33. The tape pulling mechanism 64 is a cylindrical structure and is disposed on the third supporting frame 70 in a retractable manner. The tearing arm 6 is arranged on the fixed plate 1 in a sliding mode and can horizontally move along the direction perpendicular to the second guide rail 33.
In order to automatically judge the test result of the test sample 12, the automatic adhesion test system further comprises a shooting mechanism 7 arranged on the fixed plate 1 and used for collecting data of the test sample 12;
the automatic adhesive force testing system further comprises a conveying mechanism 8, wherein the conveying mechanism 8 is arranged on the upstream of the first feeding mechanism 2, and the input end of the first feeding mechanism 2 is connected with the output end of the conveying mechanism 8.
The automatic adhesive force testing system further comprises a second feeding mechanism 9, the second feeding mechanism 9 is arranged on the upstream of the conveying mechanism 8, and the output end of the second feeding mechanism 9 is connected with the input end of the conveying mechanism 8.
The automatic adhesion force testing system further comprises a sample storage area 10 which is arranged at the upstream of the second feeding mechanism 9 and used for storing the tested sample.
The automatic adhesive force testing system further comprises a third feeding mechanism 11, wherein the third feeding mechanism 11 is arranged above the sample storage area 10 and used for carrying a tested sample in the storage area 10.
The following description of the working process of the adhesion automatic test system of the invention is as follows:
the test specimen 12 is carried from the specimen storage area 10 to the loading position by the third loading mechanism 11, carried onto the transport mechanism 8 by the second loading mechanism 9, and transported to the input end of the first loading mechanism 2 by the transport mechanism 8.
The pumping robot 26 of the first loading mechanism 2 moves vertically downward to contact the test specimen 12 under the action of the second rail assembly 25, grabs the test specimen 12, then moves vertically upward, and then moves horizontally on the first rail 23 to above the stage 31. The pumping robot 26 moves vertically downward adjacent to the stage 31 by the second rail assembly 25 to release the test specimen 12 onto the stage 31.
The fixing module 36 fixes the test sample 12 on the object stage 31, the object stage 31 moves along the second guide rail 33 to the position above the scribing mechanism 4, the mechanical arm 42 moves downwards under the driving of a power device (a traditional device and not shown), the cutter 43 contacts and applies pressure on the test sample 12, the object stage 31 moves along the second guide rail 33 under the driving of the power device (a traditional device and not shown), and the cutter 43 leaves a scribing line on the test sample 12. When a scribing is completed, the robot arm 42 is moved upward by a power device (a conventional device, not shown), the tool 43 leaves the test sample 12, the stage 31 is moved along the second guide rail 33 by the power device (a conventional device, not shown) to be reset, the robot arm 42 is moved in a horizontal direction by the power device (a conventional device, not shown) to be one unit, the robot arm 42 is moved downward by the power device (a conventional device, not shown), the tool 43 contacts and applies pressure on the test sample 12, the stage 31 is moved along the second guide rail 33 by the power device (a conventional device, not shown), and the tool 43 leaves a scribing on the test sample 12. After the scribing mechanism repeats the above-mentioned operation for a plurality of times, the cutter 43 leaves a plurality of parallel lines on the test sample 12, and then the stage 31 is rotated by 90 degrees on the first supporting frame 32 by a power device (a conventional device, not shown), and the scribing operation is repeated. After scribing in both directions, the test sample 12 is left with a plurality of square lattices.
After the marking is finished, the object table 31 together with the first support frame 32 runs on the second guide rail 33 to the lower part of the gluing mechanism 6, and the second sensor 35 assists the object table 31 to be positioned and stopped.
The tape 69 is pulled from the tape roll 61 so as to cross over the second roll 67, the first roll 66, the roll holding means 65, and the end thereof is overlapped on the tape drawing means 64 by the adhesiveness of the tape. The tape pressing mechanism 62 vertically moves downwards, the roller 68 drives the tape 69 to contact and adhere to the test sample 12, the tape traction mechanism 64 moves towards the second support frame 41 to store the tape 69, and the tearing arm 5 moves towards the test sample 12. The stage 31 drives the test sample 12 to move away from the adhesive mechanism 6, and the roller 68 rolls and adheres the adhesive tape 69 to the cross section of the test sample 12. When the sticking is finished, the pressing mechanism 62 moves vertically upwards to leave the test sample 12, the objective table 31 drives the test sample 12 to move continuously in the direction away from the adhesive mechanism 6, the adhesive tape 69 is grabbed by the tearing arm 5 to form a supporting point, the adhesive tape traction mechanism 64 extends towards the adhesive tape 69 and forms another supporting point for the adhesive tape 69, and the adhesive tape cutting mechanism 63 moves vertically downwards to cut the adhesive tape between the tearing arm 5 and the adhesive tape traction mechanism 64. At this time, one end of the tape 69 attached to the tape roller 61 is lapped on the tape pulling mechanism 64, and is ready for the next test. Another length of tape 69 is adhered to the test specimen 12, wherein one end is grasped by the tearing arm 5, and the tearing arm 5 is moved away from the stage 31, or moved by a combination of both, to separate the length of tape 69 cut on the test specimen 12 from the test specimen 12, and the tape 69 tears off part or all of the coating in the scribed area.
After the coating is torn off, the stage 31 moves along the second guide rail 33, the test sample 12 is conveyed to the lower part of the shooting mechanism 7, and the shooting mechanism 7 acquires an image of the test sample 12. The captured image is used in the background to analyze the coating adhesion information of the test specimen 12.
The test sample 12 is returned after the test is completed, and a special recovery area (omitted in the figure) is provided beside the sample storage area 10.
Claims (10)
1. The utility model provides an automatic test system of adhesive force, is including setting up the first feed mechanism on the fixed plate, sliding connection is the operation panel on the fixed plate, the operation panel input is connected to first feed mechanism output, operation panel slip direction top is provided with according to this and draws check mechanism, tears the arm, glues the mechanism.
2. The adhesion force automatic test system according to claim 1, wherein the work bench comprises: the object stage is rotatably arranged on the first support frame, and the first support frame is slidably arranged on the second guide rail.
3. The adhesion force automatic test system according to claim 2, wherein the second guide rail input end is provided with a first position sensor, and the second guide rail end is provided with a second position sensor.
4. The adhesion force automatic test system according to claim 2, wherein at least one fixing module is disposed on the stage.
5. The adhesion automatic test system according to claim 1, wherein the fixing plate is provided with a second support frame which is slidably mounted in a vertical direction relative to the second guide rail, the grid cutting mechanism is arranged on the second support frame, the grid cutting mechanism comprises a mechanical arm which is slidably mounted on the second support frame, and a cutter is arranged at the tail end of the mechanical arm.
6. The system for automatically testing adhesive force of claim 1, wherein the adhesive mechanism comprises a third support frame fixedly mounted on the fixing plate, a tape roller rotatably mounted on the third support frame, and a tape pressing mechanism, a tape pulling mechanism and a tape cutting mechanism arranged along the direction perpendicular to the second guide rail and away from the tape roller.
7. The adhesion force automatic test system according to claim 6, wherein a roller clamping mechanism is arranged between the tape roller and the tape pressing mechanism.
8. The adhesion force automatic test system according to claim 1, wherein the tape pressing mechanism is provided with a roller in a direction close to the second guide rail.
9. The adhesion force automatic test system according to claim 1, wherein the tearing arm is slidably disposed on the fixed plate and can horizontally move along a direction perpendicular to the second guide rail.
10. The adhesion force automatic test system according to claim 1, further comprising a shooting mechanism disposed on the fixing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010049578.1A CN111060451A (en) | 2020-01-16 | 2020-01-16 | Automatic adhesive force testing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010049578.1A CN111060451A (en) | 2020-01-16 | 2020-01-16 | Automatic adhesive force testing system |
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| Publication Number | Publication Date |
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| CN111060451A true CN111060451A (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010049578.1A Pending CN111060451A (en) | 2020-01-16 | 2020-01-16 | Automatic adhesive force testing system |
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| CN (1) | CN111060451A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111089837A (en) * | 2020-01-16 | 2020-05-01 | 广州市盛华实业有限公司 | Automatic gluing and tearing mechanism |
| CN113281255A (en) * | 2021-06-28 | 2021-08-20 | 博众精工科技股份有限公司 | Hundred check out test set |
| CN113340806A (en) * | 2021-05-25 | 2021-09-03 | 陕西汉通建设工程质量检测有限公司 | Adhesive force detection equipment and detection method thereof |
| CN115184259A (en) * | 2022-07-10 | 2022-10-14 | 孙声辉 | UV curing coating adhesive force detection device and detection method thereof |
| CN117269045A (en) * | 2023-11-03 | 2023-12-22 | 荣耀终端有限公司 | Adhesive tape tearing mechanism and coating adhesive force testing device |
| CN117433886A (en) * | 2023-12-13 | 2024-01-23 | 苏州华兴源创科技股份有限公司 | Braid peeling force testing device and braid peeling force testing method |
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| KR20090053139A (en) * | 2007-11-22 | 2009-05-27 | 이현찬 | Apparatus for ds tape adhesion |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111089837A (en) * | 2020-01-16 | 2020-05-01 | 广州市盛华实业有限公司 | Automatic gluing and tearing mechanism |
| CN113340806A (en) * | 2021-05-25 | 2021-09-03 | 陕西汉通建设工程质量检测有限公司 | Adhesive force detection equipment and detection method thereof |
| CN113281255A (en) * | 2021-06-28 | 2021-08-20 | 博众精工科技股份有限公司 | Hundred check out test set |
| CN115184259A (en) * | 2022-07-10 | 2022-10-14 | 孙声辉 | UV curing coating adhesive force detection device and detection method thereof |
| CN117269045A (en) * | 2023-11-03 | 2023-12-22 | 荣耀终端有限公司 | Adhesive tape tearing mechanism and coating adhesive force testing device |
| CN117269045B (en) * | 2023-11-03 | 2024-04-19 | 荣耀终端有限公司 | Adhesive tape tearing mechanism and coating adhesive force testing device |
| CN117433886A (en) * | 2023-12-13 | 2024-01-23 | 苏州华兴源创科技股份有限公司 | Braid peeling force testing device and braid peeling force testing method |
| CN117433886B (en) * | 2023-12-13 | 2024-03-22 | 苏州华兴源创科技股份有限公司 | Braid peeling force testing device and braid peeling force testing method |
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