CN111055408A - Plastic packaging press with automatic die brushing manipulator - Google Patents
Plastic packaging press with automatic die brushing manipulator Download PDFInfo
- Publication number
- CN111055408A CN111055408A CN201911186412.8A CN201911186412A CN111055408A CN 111055408 A CN111055408 A CN 111055408A CN 201911186412 A CN201911186412 A CN 201911186412A CN 111055408 A CN111055408 A CN 111055408A
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- China
- Prior art keywords
- automatic die
- press
- plastic packaging
- guide rail
- brushing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
- B29C2033/725—Cleaning cleaning by plasma treatment
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a plastic packaging press with an automatic die brushing manipulator, which comprises a plastic packaging press unit, an automatic die brushing manipulator unit and a vacuum dust collection unit; the plastic packaging press unit comprises a plastic packaging press body and a die; the automatic die brushing mechanical hand unit comprises an automatic die brushing mechanism and a horizontal movement guide rail mechanism; the automatic die brushing mechanism comprises a vacuum dust collection port, an ion wind blowing mechanism and a high-speed rolling brush mechanism; the vacuum dust collection unit comprises a blower, a dust collection box and an air filter; the horizontal movement guide rail mechanism is connected with a press upright post through a fixed guide rail and a fixed seat; the vacuum dust suction pipe is connected with an air filter. According to the automatic cleaning device, the automatic cleaning function of dust on the surface of the plastic package mold in the plastic package press is realized through the automatic mold brushing mechanical hand unit, the manual work intensity is reduced, and the work efficiency is improved.
Description
Technical Field
The invention relates to the technical field of plastic package packaging equipment, in particular to a plastic package press with an automatic die brushing manipulator.
Background
In the packaging production process of the existing plastic packaging press, after a product is packaged in a plastic packaging mode each time, cleaning work of the surface of a mold cavity is needed. At present, the surface of a mold cavity is horizontally brushed and air-blown cleaned by manually holding a brush and an air gun connected to the plastic packaging press equipment. In the prior packaging process, the problem of electrostatic adsorption can occur on the cavity surface of the mold, so that tiny dust on the surface of the mold is difficult to effectively remove in a horizontal brushing and air blowing mode. Meanwhile, the traditional working mode is not only low in efficiency, but also high in labor intensity, and needs to be perfected through an automatic device urgently.
At present, there are also some technical schemes, such as a feeding arm automatic die brushing mechanism of a DFN series product plastic package machine, which is disclosed as CN208645846U, and the mechanism comprises a left moving track and a right moving track, wherein a transmission shaft is arranged between the left moving track and the right moving track, the transmission shaft is driven by a motor, a feeding arm is arranged on the transmission shaft, a die brush cylinder is arranged at the front end of the feeding arm along the vertical direction, and a die brush is arranged below the die brush cylinder. The utility model provides an automatic brush mould mechanism of pan feeding arm of DFN series product plastic envelope board, it has eliminated the influence that feed arm release frame front mould surface cull remained the product, can reach the probability that reduces product plastic envelope process and produce defects such as flash, improves the purpose of product encapsulation yield. But this solution does not solve the problem of electrostatic adsorption well.
Disclosure of Invention
The invention aims to solve the technical defects and provides a plastic packaging press with an automatic die brushing mechanical arm, so that the automation of die brushing action is realized.
The technical scheme adopted by the invention is as follows: a plastic package press with an automatic die brushing manipulator comprises a plastic package press unit, an automatic die brushing manipulator unit and a vacuum dust collection unit; the plastic packaging press unit comprises a plastic packaging press body and a die, wherein the plastic packaging press body is provided with a plurality of press stand columns; the automatic die brushing mechanical hand unit comprises an automatic die brushing mechanism and a horizontal movement guide rail mechanism; the automatic die brushing mechanism comprises a vacuum dust collection port, an ion wind blowing mechanism and a high-speed rolling brush mechanism; the vacuum dust collection unit comprises a blower, a dust collection box and an air filter; the horizontal movement guide rail mechanism is connected with a press upright post through a fixed guide rail and a fixed seat; the vacuum dust suction pipe is connected with an air filter.
As a further improvement of the invention, the front light curtain detection sensor is fixedly connected to the front end of the plastic packaging press body.
As a further improvement of the invention, the automatic die brushing mechanisms are positioned at the upper side and the lower side of the die and are symmetrically arranged.
As a further improvement of the invention, the horizontal movement guide rail mechanism comprises a horizontal movement motor, an encoder, a fixed guide rail fixing seat, a roller and a V-shaped roller, wherein the fixing seat is sleeved with a press upright post and is fixedly connected with a fixed guide rail; the horizontal movement motor is in transmission connection with a transmission gear through a coupler; the roller is positioned on the upper part of the horizontal movement guide rail mechanism, the V-shaped roller is positioned on the lower part of the horizontal movement guide rail mechanism, and the roller, the V-shaped roller and the fixed guide rail are matched.
As a further improvement of the invention, the ion wind blowing mechanism comprises an ion wind generator and a blowing electromagnetic valve, the ion wind generator is connected with an ion wind channel through an anti-static hose, and ion wind nozzles are arranged on two sides of the ion wind channel.
As a further improvement of the invention, the high-speed rolling brush mechanism comprises a rolling transmission motor, a belt pulley, a belt and a rolling brush; the rolling transmission motor is connected with the rolling brush through a belt pulley and a belt.
As a further improvement of the invention, the automatic die brushing mechanism further comprises an origin sensor arranged on the automatic die brushing mechanism, and the origin sensor is matched with the light shielding plate to ensure that the automatic die brushing mechanism is reset.
The invention has the following beneficial effects: according to the automatic cleaning device, the automatic cleaning function of dust on the surface of the plastic package mold in the plastic package press is realized through the automatic mold brushing mechanical hand unit, the manual work intensity is reduced, and the work efficiency is improved. The invention has simple and reliable structure, can be applied to different moulds, and the installed ion wind blowing unit can eliminate the static electricity on the surface of the mould through the generated ion wind, thereby solving the problem of the static adsorption of the dust on the surface of the mould and the mould, in particular, the rolling brush arranged on the high-speed rolling brush mechanism can roll at high speed through the rolling brush driven by the motor and the automatic mould brushing mechanism when the surface of the mould moves horizontally, thereby effectively stripping and removing the dust which is difficult to remove on the surface of the mould, and greatly improving the cleaning effect of the surface of the mould.
Drawings
FIG. 1 is a schematic view of the present invention.
Figure 2 is a schematic view of a vacuum cleaning unit of the present invention.
Fig. 3 is a schematic view of the automatic brushing mechanism of the present invention.
Fig. 4 is a schematic view of the high-speed rolling brush mechanism of the present invention.
Fig. 5 is a schematic view of a connection structure of the horizontal movement guide rail mechanism and the plastic packaging press body of the present invention.
Fig. 6 is a top view of the horizontal motion rail mechanism of the present invention.
Fig. 7 is a schematic view of the horizontal movement guide rail mechanism and the ion wind blowing unit of the present invention.
Shown in the figure: 11 plastic package press body, 12 mould, 13 front light curtain sensor, 14 press column, 21 automatic brush mould mechanism, 22 horizontal movement guide rail mechanism, 31 blower, 32 dust box, 33 air cleaner, 211 vacuum dust suction opening, 212 ion wind blowing mechanism, 213 high speed rolling brush mechanism, 221 drive gear, 222 coupler, 223 horizontal movement motor, 224 encoder, 225V type roller, 226 roller, 227 fixed guide rail, 228 fixed seat, 2121 ion wind generator, 2122 air blowing electromagnetic valve, 2123 ion wind nozzle, 2124 ion wind channel, 2125 antistatic hose, 2131 rolling drive motor, 2132 belt wheel, 2133 belt, 2134 rolling brush.
Detailed Description
The present invention will be further described with reference to fig. 1 to 7.
As shown in the figure, the plastic packaging press with the automatic die brushing manipulator comprises a plastic packaging press unit, an automatic die brushing manipulator unit and a vacuum dust collection unit; the plastic packaging press unit comprises a plastic packaging press body 11 and a die 12, wherein the plastic packaging press body 11 is provided with a press stand column 14; the automatic die brushing mechanical arm unit comprises an automatic die brushing mechanism 21 and a horizontal movement guide rail mechanism 22; the automatic die brushing mechanism 21 comprises a vacuum dust suction port 211, an ion wind blowing mechanism 212 and a high-speed rolling brush mechanism 213; the vacuum cleaning unit includes a blower 31, a dust box 32, and an air cleaner 33; the horizontal moving guide rail mechanism 22 is connected with the vertical column 14 of the press through a fixed guide rail 227 and a fixed seat 228; the vacuum cleaning port 211 is piped to the air cleaner 33.
Further, in order to ensure the accurate work of the automatic die brushing mechanism and protect the automatic die brushing mechanism, the front end of the plastic packaging press body 11 is fixedly connected with a front light curtain detection sensor 13.
Further, in order to ensure the cleaning effect of the mold surface, the automatic mold brushing mechanisms 21 are positioned on the upper side and the lower side of the mold 12 and are symmetrically arranged. The vacuum dust suction ports 211, the ion wind blowing mechanism 212 and the high-speed rolling brush mechanism 213 are respectively provided in two sets and are symmetrically arranged in the vertical direction of the mold. The vacuum suction port 211 is connected to the vacuum suction unit 3 through a high temperature resistant hose.
Further, in order to improve the working accuracy and adaptability of the horizontal movement guide rail mechanism, the horizontal movement guide rail mechanism 22 includes a horizontal movement motor 223, an encoder 224, a fixed guide rail 227 fixed seat 228, a roller 226 and a V-shaped roller 225, the fixed seat 228 is sleeved on the press column 14, and the fixed guide rail 227 is fixedly connected to the fixed seat 223; the horizontal movement motor 223 is in transmission connection with the transmission gear 221 through the coupler 222; the roller 226 is located at the upper part of the horizontal moving track mechanism, the V-shaped roller 225 is located at the lower part of the horizontal moving track mechanism, and the roller 226 is matched with the V-shaped roller 225 and the fixed track 227.
In order to improve the electrostatic adsorption treatment effect of the present invention, the ion wind blowing mechanism 212 includes an ion wind generator 2121 and a blowing electromagnetic valve 2122, the ion wind generator 2121 is connected to an ion wind channel 2124 through an anti-static hose 2125, and ion wind nozzles 2123 are disposed on two sides of the ion wind channel 2124.
In order to further improve the mold surface cleaning effect of the present invention, the high-speed rolling brush mechanism 213 comprises a rolling transmission motor 2131, a belt pulley 2132, a belt 2133 and a rolling brush 2134; the rolling transmission motor 2131 is in transmission connection with a rolling brush 2134 through a belt pulley 2132 and a belt 2133.
In order to protect the automatic die brushing mechanism of the invention and ensure continuous and orderly work, the automatic die brushing mechanism also comprises an origin sensor 214 arranged on the automatic die brushing mechanism 21, and the origin sensor 214 is matched with a light shielding plate to ensure the return of the automatic die brushing mechanism 21. The origin sensor 214 is a proximity sensor, and when the automatic mold brushing mechanism is returned, the origin sensor 214 is used for sensing the light shielding plate, thereby ensuring the position return of the automatic mold brushing mechanism.
The front light curtain detection sensor sends a working starting signal to the automatic die brushing manipulator unit after the packaging process is finished and the product is taken out by judgment. The automatic die brushing mechanism is arranged on a press stand column of the plastic package press unit through the fixed guide rail and the fixed seat, and the mounting position of the automatic die brushing mechanism can be adjusted according to different heights of dies. The horizontal motion guide rail mechanism realizes that the automatic die brushing mechanism walks back and forth on the surface of the die, and brushes and peels off dust on the surface of the die firstly through the high-speed rolling brush mechanism. The ion wind blowing mechanism controls the air source to enter the ion wind generator through the air blowing electromagnetic valve, gas with positive and negative ion charges is generated through the ion wind generator and is conveyed to the ion wind nozzle through the ion wind channel, then the ion wind gas is blown to the surface of the mold, and the problem of dust electrostatic adsorption on the surface of the mold is solved through the neutralization effect of the ion wind. The vacuum adsorption port is connected with the vacuum dust collection unit through a high-temperature-resistant hose by reciprocating on the surface of the mold, adsorbs dust on the surface of the mold to a dust collection box of the vacuum dust collection unit by means of vacuum negative pressure generated by a blower of the vacuum dust collection unit, and completes the dust collection function of the dust after being filtered by an air filter.
According to the automatic cleaning device, the automatic cleaning function of dust on the surface of the plastic package mold in the plastic package press is realized through the automatic mold brushing mechanical hand unit, the manual work intensity is reduced, and the work efficiency is improved. The invention has simple and reliable structure, can be applied to different moulds, and the installed ion wind blowing unit can eliminate the static electricity on the surface of the mould through the generated ion wind, thereby solving the problem of the static adsorption of the dust on the surface of the mould and the mould, in particular, the rolling brush arranged on the high-speed rolling brush mechanism can roll at high speed through the rolling brush driven by the motor and the automatic mould brushing mechanism when the surface of the mould moves horizontally, thereby effectively stripping and removing the dust which is difficult to remove on the surface of the mould, and greatly improving the cleaning effect of the surface of the mould.
It should be understood by those skilled in the art that the protection scheme of the present invention is not limited to the above-mentioned embodiments, and various permutations, combinations and modifications can be made on the above-mentioned embodiments without departing from the spirit of the present invention, and the modifications are within the scope of the present invention.
Claims (7)
1. A plastic package press with an automatic die brushing manipulator is characterized by comprising a plastic package press unit, an automatic die brushing manipulator unit and a vacuum dust collection unit;
the plastic packaging press unit comprises a plastic packaging press body (11) and a die (12), wherein the plastic packaging press body (11) is provided with a plurality of press stand columns (14);
the automatic die brushing mechanical hand unit comprises an automatic die brushing mechanism (21) and a horizontal movement guide rail mechanism (22); the automatic die brushing mechanism (21) comprises a vacuum dust suction opening (211), an ion wind blowing mechanism (212) and a high-speed rolling brush mechanism (213);
the vacuum dust collection unit comprises a blower (31), a dust collection box (32) and an air filter (33);
the horizontal movement guide rail mechanism (22) is connected with a press upright post (14) through a fixed guide rail (227) and a fixed seat (228); the vacuum dust suction port (211) is connected with an air filter (33) through a pipe.
2. The plastic packaging press with the automatic die brushing manipulator as claimed in claim 1, wherein a front light curtain detection sensor (13) is fixedly connected to the front end of the plastic packaging press body (11).
3. The plastic packaging press with the automatic die brushing mechanical arm as claimed in claim 1, wherein the automatic die brushing mechanisms (21) are symmetrically arranged at the upper and lower sides of the die (12).
4. The plastic packaging press with the automatic die brushing manipulator as claimed in claim 1, wherein the horizontal movement guide rail mechanism (22) comprises a horizontal movement motor (223), an encoder (224), a fixed guide rail (227) fixed seat (228), a roller (226) and a V-shaped roller (225), the fixed seat (228) is sleeved with a press upright post (14), and the fixed guide rail (227) is fixedly connected to the fixed seat (223); the horizontal movement motor (223) is in transmission connection with the transmission gear (221) through a coupler (222); the roller (226) is positioned at the upper part of the horizontal movement guide rail mechanism, the V-shaped roller (225) is positioned at the lower part of the horizontal movement guide rail mechanism, and the roller (226) is matched with the V-shaped roller (225) and the fixed guide rail (227).
5. The plastic packaging press with the automatic die brushing manipulator as claimed in claim 1, wherein the ion wind blowing mechanism (212) comprises an ion wind generator (2121) and a blowing electromagnetic valve (2122), the ion wind generator (2121) is connected with an ion wind channel (2124) through an anti-static hose (2125), and ion wind nozzles (2123) are arranged on two sides of the ion wind channel (2124).
6. The plastic packaging press with the automatic die brushing manipulator as claimed in claim 1, wherein the high-speed rolling brush mechanism (213) comprises a rolling transmission motor (2131), a belt pulley (2132), a belt (2133) and a rolling brush (2134); the rolling transmission motor (2131) is in transmission connection with the rolling brush (2134) through a belt pulley (2132) and a belt (2133).
7. The plastic packaging press with the automatic die brushing mechanical arm as claimed in any one of claims 1 to 5, further comprising a home sensor (214) arranged on the automatic die brushing mechanism (21), wherein the home sensor (214) is matched with a light shielding plate to ensure the automatic die brushing mechanism (21) to return to the original position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911186412.8A CN111055408A (en) | 2019-11-28 | 2019-11-28 | Plastic packaging press with automatic die brushing manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911186412.8A CN111055408A (en) | 2019-11-28 | 2019-11-28 | Plastic packaging press with automatic die brushing manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111055408A true CN111055408A (en) | 2020-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911186412.8A Pending CN111055408A (en) | 2019-11-28 | 2019-11-28 | Plastic packaging press with automatic die brushing manipulator |
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|---|---|---|---|---|
| CN104626719A (en) * | 2015-01-14 | 2015-05-20 | 铜陵富仕三佳机器有限公司 | Film laminating mechanism used for plastic package system |
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| CN206630205U (en) * | 2017-03-28 | 2017-11-14 | 苏州工业职业技术学院 | A kind of rapid cleaning hairbrush for being used to be molded |
| CN107537799A (en) * | 2017-08-16 | 2018-01-05 | 国网浙江省电力公司电力科学研究院 | Electric energy meter dust arrester |
| CN108161969A (en) * | 2018-02-12 | 2018-06-15 | 上海浦雄实业有限公司 | Medical aseptic packs heat sealing machine single-station turntable type manipulator |
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| CN108889665A (en) * | 2018-07-11 | 2018-11-27 | 如皋市汇金电子科技有限公司 | A kind of clearing apparatus of semiconductor plastic package die |
| CN108889649A (en) * | 2018-07-11 | 2018-11-27 | 如皋市汇金电子科技有限公司 | A kind of mobile brush of semiconductor plastic package die |
| CN208247722U (en) * | 2018-04-16 | 2018-12-18 | 云南通印股份有限公司 | A kind of improved multistation roll web platen gold stamping device |
| CN110281467A (en) * | 2019-08-09 | 2019-09-27 | 拓疆智能装备(中山)有限公司 | A kind of semiconductor plastic package robot automatic loading and unloading system |
-
2019
- 2019-11-28 CN CN201911186412.8A patent/CN111055408A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626719A (en) * | 2015-01-14 | 2015-05-20 | 铜陵富仕三佳机器有限公司 | Film laminating mechanism used for plastic package system |
| CN105880186A (en) * | 2016-05-17 | 2016-08-24 | 安徽大华半导体科技有限公司 | Encapsulation mold cleaning device |
| CN105904656A (en) * | 2016-05-17 | 2016-08-31 | 安徽大华半导体科技有限公司 | Automatic sweeping and dust sucking device for encapsulation mold |
| CN206630205U (en) * | 2017-03-28 | 2017-11-14 | 苏州工业职业技术学院 | A kind of rapid cleaning hairbrush for being used to be molded |
| CN107537799A (en) * | 2017-08-16 | 2018-01-05 | 国网浙江省电力公司电力科学研究院 | Electric energy meter dust arrester |
| CN108161969A (en) * | 2018-02-12 | 2018-06-15 | 上海浦雄实业有限公司 | Medical aseptic packs heat sealing machine single-station turntable type manipulator |
| CN208128616U (en) * | 2018-04-11 | 2018-11-20 | 济宁市通联电控有限公司 | Destaticizing device |
| CN208247722U (en) * | 2018-04-16 | 2018-12-18 | 云南通印股份有限公司 | A kind of improved multistation roll web platen gold stamping device |
| CN108889665A (en) * | 2018-07-11 | 2018-11-27 | 如皋市汇金电子科技有限公司 | A kind of clearing apparatus of semiconductor plastic package die |
| CN108889649A (en) * | 2018-07-11 | 2018-11-27 | 如皋市汇金电子科技有限公司 | A kind of mobile brush of semiconductor plastic package die |
| CN110281467A (en) * | 2019-08-09 | 2019-09-27 | 拓疆智能装备(中山)有限公司 | A kind of semiconductor plastic package robot automatic loading and unloading system |
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Application publication date: 20200424 |