A kind of highway protecting plate spray-painting plant and constructional method thereof
Technical field
The invention belongs to public works technical field, it is specifically related to a kind of highway protecting plate spray-painting plant and constructional method thereof.
Background technology
Protective boardIt utilizesSoil base, column, crossbeam distortion absorb collision energy, and force errant vehicle change direction, return to normal travel direction, prevent vehicle from going out outside road, to protect vehicle and passenger, the loss that minimizing accident causes.
Chinese utility model patent such as a patent No. ZL201120095779.1 discloses a kind of descaling spraying vehicle for highway safety guardrail baffles, it is characterised in that: comprise generator, electrical control cubicles, air compressor machine, suction device, spray equipment, clean machine with water and spray head; Described generator, electrical control cubicles, air compressor machine, suction device and spray equipment are all fixedly installed on scale removal spraying vehicle, clean machine with water and spray head is movably connected on safety guardrail baffles to be cleaned with water; Described generator is connected with the machine of cleaning with water with air compressor machine, suction device, spray equipment respectively by electrical control cubicles; Being fixedly connected with a cantilever traction mechanism on described scale removal spraying vehicle, machine of cleaning with water is connected with scale removal spraying vehicle by cantilever traction mechanism; Also being connected with an air-leg for being pressed on safety guardrail baffles by the machine of cleaning with water on described scale removal spraying vehicle, the front end of air-leg is fixedly connected with the machine of cleaning with water, and the tail end of the air-leg being connected on scale removal spraying vehicle is connected with air compressor machine; Described suction device is connected with the machine of cleaning with water by dust suction pipeline; Linked together by interconnecting piece elasticity between described suction device and spray equipment; Described spray equipment is connected with spray head by spraying pipeline.
Above-mentioned patent is identical with the principle of the application, is also immediate prior art, but it only cleans machine with water and spray head acts on guardrail, does not also illustrate in the patent and cleans how guardrail is cleaned with water by machine with water. The pre-treatment of such guardrail can be very clean, although reaching the object of auto spray painting, but due to the effect of surface preparation not good, poor quality after causing its subsequent paint. Meanwhile, its device be not tightness system, in painting process, paint can spray outside device, highway of making dirty.
The Chinese utility model patent of notification number CN2559427Y and for example discloses a kind of automatic spraying implement for guardrail, it is characterized in that: the left side of A. drive element or right side have mounted spray pipe circuit unit, the pipeline bottom drive element and the pipeline connection bottom spray pipe circuit unit; B. being provided with CD-ROM drive motor in dynamic parts, the output shaft of CD-ROM drive motor is connected with driving wheel, and driving wheel contacts with guardrail; The top of drive element is provided with guide deflection sheave by link span, and guide deflection sheave is mounted on guardrail; C. being provided with nozzle in spray pipe circuit unit, each nozzle communicates with the input mouth of pipe of spraying pipeline, and coating material recovery bath is arranged at spray pipe circuit unit bottom.
Above-mentioned patent only has spraying equipment and without the pre-treatment step to protective board, such spraying effect is identical with first section of documents 1.
Summary of the invention
The present invention is directed to above shortcoming, poor based on the existing highway protecting plate spray painting equipment pre-treatment effect of solution, cause the problem of subsequent paint technological effect difference. Propose a kind of highway protecting plate spray-painting plant and constructional method thereof, this device by guardrail being polished, cleans, the surface processing step drying and spray paint, make the painting quality on highway barrier surface attractive in appearance, meet the requirements.
For realizing the object of the present invention, the technical solution used in the present invention is:
A kind of highway protecting plate spray-painting plant, is characterized in that, comprise feed tank and construction operation case, and described feed tank is provided with expansion link and is connected on construction operation case to control its lifting, and expansion link both sides are provided with movable arm and are connected between feed tank and construction operation case;
Described construction operation case is divided into polishing case, cleaning case, blow case and paint box, separated by dividing plate between each case, wherein: be provided with and mould of polishing in polishing case, the steel wire abrasive brush acting on protective board is arranged on polishing mould inner wall face, and electro-magnet is arranged on side after polishing mould; Installing aqueous vapor shower nozzle in described cleaning case, aqueous vapor shower nozzle is connected with the atomisation unit in feed tank by flexible pipe; Described blow case is provided with air blowing shower nozzle, and air blowing shower nozzle is connected with the air feeder in feed tank by flexible pipe; Being provided with, in described paint box, the shower nozzle that sprays paint, the shower nozzle that sprays paint is connected with the spray-painting plant in feed tank by flexible pipe.
Preferentially, the bottom of described polishing case, cleaning case and blow case is equipped with bothrium, and described bothrium is connected with the collection box in feed tank by suction pipe.
Preferentially, after described construction operation case, side is also provided with movable flip.
Preferentially, on the dividing plate of the both sides in described cleaning case and blow case or single side, adjacent with blow case in paint box dividing plate is equipped with the water-absorbing sponge acting on breast board.
Based on said apparatus, present invention also offers a kind of highway protecting plate spray-painting plant constructional method, it is characterized in that, comprise the following steps:
(1) prepare before construction: feed tank is fixed on carrier vehicle, select corresponding polishing mould to be arranged in polishing case according to the shape of protective board, utilize the acting in conjunction of the flanging bottom construction operation case and movable flip to be buckled in protective board;
(2) surface finish: carrier vehicle drives feed tank and construction operation case to move along protective board, the steel wire abrasive brush above polishing mould is polished on protective board, removes foreign material, and the iron filings produced in bruting process are adsorbed by electro-magnet;
(3) cleaning step: based on step 2, the aqueous vapor shower nozzle in cleaning case controls protective board to be blown to penetrate aqueous vapor by atomisation unit, protective board is cleaned;
(4) baking step: based on step 3, protective board is blown the gas of heat by the air blowing shower nozzle in blow case by air feeder control, is dried on protective board surface;
(5) spray paint step:: based on step 4, protective board is sprayed paint by the shower nozzle that sprays paint in paint box by the control of spray-painting plant.
It is an advantage of the invention that: by being polished by guardrail, clean, surface dries and the processing step that sprays paint, compared with prior art, for only using brush device for cleaning to the cleaning of guardrail surface, and without the step cleaned, surface is dried, protective board surface can be cleaned out by the construction of this device, make follow-up painting quality attractive in appearance. Therefore, the present invention has outstanding substantive distinguishing features and significant progress.
Accompanying drawing explanation
The present invention is carried out brief description by the following accompanying drawing by means of embodiment now. In accompanying drawing:
Fig. 1 shows the schematic diagram of highway protecting plate spray-painting plant of the present invention;
Fig. 2 shows the further disassembly diagram of Fig. 1;
Fig. 3 shows the structural representation of construction operation case;
Fig. 4 shows another view direction structure schematic diagram of Fig. 3;
Fig. 5 shows the front view of Fig. 3.
In figure: 1, protective board, 2, construction operation case, 3, movable flip, 4, movable pin, 5, expansion link, 6, movable arm, 7, feed tank, 8, water-absorbing sponge, 21, paint box, 22, blow case, 23, cleaning case, 24, polishing case, 25, polishing mould, 26, electro-magnet, 27, dividing plate, 28, spray paint shower nozzle, 29, air blowing shower nozzle, 210, aqueous vapor shower nozzle, 211, bothrium.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail. The technician contributing to this area is understood the present invention by following examples further, but does not limit the present invention in any form. It should be appreciated that to those skilled in the art, without departing from the inventive concept of the premise, it is also possible to make some distortion and improvement. These all belong to protection scope of the present invention.
Embodiment 1
As depicted in figs. 1 and 2, a kind of highway protecting plate spray-painting plant, comprise feed tank 7 and construction operation case 2, described feed tank 7 is provided with expansion link 5 and is connected on construction operation case 2 to control its lifting, expansion link 5 both sides are provided with movable arm 6 and are connected between feed tank 7 and construction operation case 2, construction operation case 2 is provided with movable pin 4 above, feed tank 7 is divided into up/down steps, expansion link 5 is in and is movably connected in topping bar of feed tank 7, movable arm 6 is movably connected on getting out of a predicament or an embarrassing situation of feed tank 7, when the distance run between vehicle and protective board 1 like this changes, expansion link 5 and movable arm 6 are in and stretch or heeling condition, carrying out movable adaptation causes the spacing between feed tank 7 and construction operation case 2 to change due to vehicle to run. in construction painting process, in order to prevent outside coating ejection device, after construction operation case 2, side is also provided with movable flip 3.
As shown in Fig. 3, Fig. 4 and Fig. 5, construction operation case 2 is divided into polishing case 24, cleaning case 23, blow case 22 and paint box 21, separated by dividing plate 27 between each case, wherein: be provided with and mould 25 of polishing in polishing case 24, the steel wire abrasive brush (not shown) acting on protective board 1 is arranged on polishing mould 25 inner-wall surface, and electro-magnet 26 is arranged on the rear side of polishing mould 25; Installing aqueous vapor shower nozzle 210 in described cleaning case 23, aqueous vapor shower nozzle 210 is connected with the atomisation unit (not shown) in feed tank 7 by flexible pipe; Described blow case 22 is provided with air blowing shower nozzle 29, and air blowing shower nozzle 29 is connected with the air feeder (not shown) in feed tank 7 by flexible pipe; Being provided with, in described paint box 21, the shower nozzle 28 that sprays paint, the shower nozzle 28 that sprays paint is connected with the spray-painting plant (not shown) in feed tank 7 by flexible pipe.
In construction process, the bottom of polishing case 24, cleaning case 23 and blow case 22 is equipped with bothrium 211, bothrium 211 is connected with the collection box (not shown) in feed tank 7 by suction pipe, and the foreign material produced in the casing of its correspondence like this can be sucked out fast and enter unified process in collection box.
It is equipped with, on the dividing plate 27 of the both sides in cleaning case 23 and blow case 22, on adjacent with blow case 22 in paint box 21 dividing plate 27, the water-absorbing sponge 8 acting on breast board 1, can erasing being attached to the foreign material above protective board 1 after polishing case 24 is polished like this, the aqueous vapor that cleaning case 23 can also be sprayed on protective board 1 simultaneously is smeared dry.
Based on said apparatus, the constructional method of the present invention, comprises the following steps:
(1) prepare before construction: feed tank 7 is fixed on carrier vehicle, shape according to protective board 1 selects corresponding polishing mould 25 to be arranged in polishing case 24, utilizes the acting in conjunction of the flanging bottom construction operation case 2 and movable flip 3 to be buckled in protective board 1.
(2) surface finish: carrier vehicle drives feed tank 7 and construction operation case 2 to move along protective board, the steel wire abrasive brush above polishing mould 25 is polished on protective board 1, removes foreign material, and the iron filings produced in bruting process are adsorbed by electro-magnet 26.
(3) cleaning step: based on step 2, the aqueous vapor shower nozzle 210 in cleaning case 23 controls protective board 1 to be blown to penetrate aqueous vapor by atomisation unit, protective board 1 is cleaned.
(4) baking step: based on step 3, protective board 1 is blown the gas of heat by the air blowing shower nozzle 29 in blow case 22 by air feeder control, is dried on protective board 1 surface.
(5) spray paint step:: based on step 4, protective board 1 is sprayed paint by the shower nozzle 28 that sprays paint in paint box 21 by the control of spray-painting plant.
By above-mentioned working procedure, it is possible to has been sprayed paint fast in protective board 1 surface, made painting quality attractive in appearance.