CN111038903A - Automatic warehousing control strategy method - Google Patents
Automatic warehousing control strategy method Download PDFInfo
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- CN111038903A CN111038903A CN202010020850.3A CN202010020850A CN111038903A CN 111038903 A CN111038903 A CN 111038903A CN 202010020850 A CN202010020850 A CN 202010020850A CN 111038903 A CN111038903 A CN 111038903A
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- Prior art keywords
- warehouse
- area
- deep position
- deep
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The invention discloses an automatic warehousing control strategy method, which belongs to the technical field of automatic warehousing control methods and aims to reasonably utilize automatic warehousing equipment to improve the efficiency.
Description
Technical Field
The invention belongs to the technical field of automatic storage control methods.
Background
The automatic warehousing is a new concept appearing in the logistics warehousing. The high-rise rationalization, automatic access and simple and convenient operation of the warehouse can be realized by using the stereoscopic warehouse equipment; automated stereoscopic warehouses are a form of high state of the art. The main body of the automatic stereoscopic warehouse consists of a goods shelf, a roadway type stacking crane, a warehouse entering (exiting) workbench and an automatic transporting, entering (exiting) and operating control system. Although the problem of automation is solved, how to improve the efficiency by more efficiently and reasonably utilizing the automatic storage is a main problem to be solved at present.
Disclosure of Invention
The automatic warehouse storage equipment comprises a plurality of stacker warehouses and/or multi-layer shuttle garages, different materials are divided into three areas according to priority, two groups of stacker warehouses and/or multi-layer shuttle garages in the same area form a channel, two passageways are respectively arranged on two sides of the channel,
different materials are respectively stored in three areas according to consumption amount, wherein the area 1 is a hot area, the area 2 is a normal area, and the area 3 is a cold area, wherein the stacker garage area is divided according to the distance from the end, namely the area 1 is arranged from 1 to 8, the area 2 is arranged from 9 to 38, the area 3 is arranged from 39 to 40, the multi-layer shuttle garage is divided according to the layer number, namely the area 2 is arranged from 1 to 20, the area 003 is arranged from 21 to 22, and the area 1 is not arranged.
In the stacker storehouse, each tunnel corresponds two rows of goods shelves about, and each row contains inside and outside two goods positions, and the goods position that is close to the tunnel is outer deep position, and the goods position of keeping away from the tunnel is interior deep position.
The end is the butt joint position of the foremost end of the stacker/multi-pass warehouse and the manual work, and the goods are manually bound on and off the shelf at the end;
the automatic warehousing control strategy method of the invention consists of a warehousing strategy method, an in-warehouse strategy method and an out-warehouse strategy method,
the warehousing strategy method comprises the following specific steps:
1) distributing racking areas according to the priority of the current material, wherein the distribution sequence of the first priority is a region 1, a region 2 and a region 3; the second priority assignment order is zone 2 and zone 3; the third priority is allocated as zone 3;
2) sequentially detecting whether the material exists in two passageways in each channel in the allocated area, and if one of the two passageways in the current channel has the material, allocating the material to a passageway in the next channel;
3) when the logistics exist in all the passageways, whether the material is in an inner deep position or an outer deep position is detected, if the material is in the inner deep position and has no uncleaned task, the material is transferred to the outer deep position to be stored, and if not, the material is stored in the inner deep position;
4) and finishing warehousing and storage.
The specific steps of the in-library strategy method are as follows:
when goods are available at the outer deep position and the goods at the inner deep position need to be put in or taken out of the warehouse, the operation of moving the goods at the outer deep position into the warehouse is triggered to remove the shielding;
1) when the material needs to be moved from the outer deep position to the inner deep position, the material is moved to other outer deep positions and then moved to the inner deep position;
2) and when the shift-in task of the inner deep bit occurs after the shift-in of the outer deep bit, executing the shift-in of the outer deep bit first and then executing the shift-in task of the inner deep bit.
The ex-warehouse strategy method comprises the following specific steps:
1) the method comprises the following steps of (1) dividing the priority according to the batch of materials, and executing the next step first when the priority is high;
2) searching for the inventory material located at the outer depth, when the inventory material located at the outer depth does not exist, searching for the inventory located at the inner depth and having a task of moving from the inner depth to the outer depth, and if the inventory material located at the inner depth does not exist, searching for the inventory material located at the inner depth;
3) when the inventory at the inner depth position is ready to be delivered out of the warehouse, and when the inventory at the corresponding outer depth position has a warehouse entry task to cause conflict, executing the warehouse entry task first and then executing the warehouse delivery task;
4) when the internal deep position ex-warehouse task is executed, whether other material stocks exist in the corresponding external deep position or not is determined, if the other material stocks exist, the external deep position stock is moved to other external deep positions, and then the internal deep position material stock is ex-warehouse.
The invention has the beneficial effects that:
① area is saved, the application of stacker and multi-layer shuttle technology greatly utilizes the space area, and the warehouse sorting area in the warehouse is optimized by 38% as a whole;
②, the efficiency is improved, the small piece storage operation efficiency is improved by about 58 percent, the large piece storage operation efficiency is improved by about 31 percent, and the whole stock picking operation efficiency is improved by 40 percent;
③ personnel optimization, optimizing warehousing and sorting operators by 57%;
④, the overall cost is reduced by about 100 ten thousand yuan per year compared with the traditional warehousing scheme.
Drawings
FIG. 1 is a schematic view of a warehousing structure of the present invention.
Detailed Description
The warehousing strategy method comprises the following specific steps:
1) distributing racking areas according to the priority of the current material, wherein the distribution sequence of the first priority is a region 1, a region 2 and a region 3; the second priority assignment order is zone 2 and zone 3; the third priority is allocated as zone 3;
2) sequentially detecting whether the material exists in two passageways in each channel in the allocated area, and if one of the two passageways in the current channel has the material, allocating the material to a passageway in the next channel;
3) when the logistics exist in all the passageways, whether the material is in an inner deep position or an outer deep position is detected, if the material is in the inner deep position and has no uncleaned task, the material is transferred to the outer deep position to be stored, and if not, the material is stored in the inner deep position;
4) and finishing warehousing and storage.
The specific steps of the in-library strategy method are as follows:
1) when the material needs to be moved from the outer deep position to the inner deep position, the material is moved to other outer deep positions and then moved to the inner deep position;
2) and when the shift-in task of the inner deep bit occurs after the shift-in of the outer deep bit, executing the shift-in of the outer deep bit first and then executing the shift-in task of the inner deep bit.
The ex-warehouse strategy method comprises the following specific steps:
1) the method comprises the following steps of (1) dividing the priority according to the batch of materials, and executing the next step first when the priority is high;
2) searching for the inventory material located at the outer depth, when the inventory material located at the outer depth does not exist, searching for the inventory located at the inner depth and having a task of moving from the inner depth to the outer depth, and if the inventory material located at the inner depth does not exist, searching for the inventory material located at the inner depth;
3) when the inventory at the inner depth position is ready to be delivered out of the warehouse, and when the inventory at the corresponding outer depth position has a warehouse entry task to cause conflict, executing the warehouse entry task first and then executing the warehouse delivery task;
4) when the internal deep position ex-warehouse task is executed, whether other material stocks exist in the corresponding external deep position or not is determined, if the other material stocks exist, the external deep position stock is moved to other external deep positions, and then the internal deep position material stock is ex-warehouse.
Claims (1)
1. An automatic warehouse control strategy method comprises a warehouse entry strategy method, a warehouse entry strategy method and a warehouse exit strategy method,
the warehousing strategy method comprises the following specific steps:
1) distributing racking areas according to the priority of the current material, wherein the distribution sequence of the first priority is a region 1, a region 2 and a region 3; the second priority assignment order is zone 2 and zone 3; the third priority is allocated as zone 3;
2) sequentially detecting whether the material exists in two passageways in each channel in the allocated area, and if one of the two passageways in the current channel has the material, allocating the material to a passageway in the next channel;
3) when the logistics exist in all the passageways, whether the material is in an inner deep position or an outer deep position is detected, if the material is in the inner deep position and has no uncleaned task, the material is transferred to the outer deep position to be stored, and if not, the material is stored in the inner deep position;
4) and finishing warehousing and storage.
The specific steps of the in-library strategy method are as follows:
when goods are available at the outer deep position and the goods at the inner deep position need to be put in or taken out of the warehouse, the operation of moving the goods at the outer deep position into the warehouse is triggered to remove the shielding;
1) when the material needs to be moved from the outer deep position to the inner deep position, the material is moved to other outer deep positions and then moved to the inner deep position;
2) and when the shift-in task of the inner deep bit occurs after the shift-in of the outer deep bit, executing the shift-in of the outer deep bit first and then executing the shift-in task of the inner deep bit.
The ex-warehouse strategy method comprises the following specific steps:
1) the method comprises the following steps of (1) dividing the priority according to the batch of materials, and executing the next step first when the priority is high;
2) searching for the inventory material located at the outer depth, when the inventory material located at the outer depth does not exist, searching for the inventory located at the inner depth and having a task of moving from the inner depth to the outer depth, and if the inventory material located at the inner depth does not exist, searching for the inventory material located at the inner depth;
3) when the inventory at the inner depth position is ready to be delivered out of the warehouse, and when the inventory at the corresponding outer depth position has a warehouse entry task to cause conflict, executing the warehouse entry task first and then executing the warehouse delivery task;
4) when the internal deep position ex-warehouse task is executed, whether other material stocks exist in the corresponding external deep position is determined, if other material stocks exist, the external deep position stock is moved to other external deep positions, and then the internal deep position material stock is ex-warehouse;
the area 1 is a hot area, the area 2 is a normal area, the area 3 is a cold area, and the areas are areas divided according to consumption amount, wherein the areas of the stacker garage are divided according to the distance from the end, namely the area 1 is arranged from 1 to 8, the area 2 is arranged from 9 to 38, the area 3 is arranged from 39 to 40, the multi-layer shuttle garage is divided according to the layer number, namely the area 2 is arranged from 1 to 20, the area 003 is arranged from 21 to 22, and the area 1 is not arranged.
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| CN202010020850.3A CN111038903B (en) | 2020-01-09 | 2020-01-09 | Automatic warehousing control strategy method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112830147A (en) * | 2020-12-31 | 2021-05-25 | 深圳市海柔创新科技有限公司 | Cargo handling method, warehouse management equipment, warehousing system, medium and product |
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| JPH08151104A (en) * | 1994-11-29 | 1996-06-11 | Hitachi Ltd | Method for controlling stocking shelf in automated warehouse |
| CN108116829A (en) * | 2016-11-30 | 2018-06-05 | 杭州海康机器人技术有限公司 | A kind of method and device of shelf management |
| CN109359919A (en) * | 2018-11-01 | 2019-02-19 | 常州信息职业技术学院 | A kind of Warehouse Management System and management method for logistics storage |
| CN109677831A (en) * | 2018-12-14 | 2019-04-26 | 深圳市今天国际软件技术有限公司 | Automatic high rack warehouse goods yard distribution method |
| CN110498178A (en) * | 2019-09-11 | 2019-11-26 | 湖北九州通达科技开发有限公司 | A kind of multiple-layer box type shuttle tiered warehouse facility |
| CN209871391U (en) * | 2019-04-15 | 2019-12-31 | 安徽省烟草公司黄山市公司 | Tobacco carries goods position storage bin fast |
-
2020
- 2020-01-09 CN CN202010020850.3A patent/CN111038903B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08151104A (en) * | 1994-11-29 | 1996-06-11 | Hitachi Ltd | Method for controlling stocking shelf in automated warehouse |
| CN108116829A (en) * | 2016-11-30 | 2018-06-05 | 杭州海康机器人技术有限公司 | A kind of method and device of shelf management |
| CN109359919A (en) * | 2018-11-01 | 2019-02-19 | 常州信息职业技术学院 | A kind of Warehouse Management System and management method for logistics storage |
| CN109677831A (en) * | 2018-12-14 | 2019-04-26 | 深圳市今天国际软件技术有限公司 | Automatic high rack warehouse goods yard distribution method |
| CN209871391U (en) * | 2019-04-15 | 2019-12-31 | 安徽省烟草公司黄山市公司 | Tobacco carries goods position storage bin fast |
| CN110498178A (en) * | 2019-09-11 | 2019-11-26 | 湖北九州通达科技开发有限公司 | A kind of multiple-layer box type shuttle tiered warehouse facility |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112830147A (en) * | 2020-12-31 | 2021-05-25 | 深圳市海柔创新科技有限公司 | Cargo handling method, warehouse management equipment, warehousing system, medium and product |
| CN112830147B (en) * | 2020-12-31 | 2022-09-20 | 深圳市海柔创新科技有限公司 | Cargo handling method, warehouse management equipment, warehousing system, medium and product |
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