CN111037256A - Three-in-one equipment for assembling and testing sun shield - Google Patents

Three-in-one equipment for assembling and testing sun shield Download PDF

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Publication number
CN111037256A
CN111037256A CN201911389007.6A CN201911389007A CN111037256A CN 111037256 A CN111037256 A CN 111037256A CN 201911389007 A CN201911389007 A CN 201911389007A CN 111037256 A CN111037256 A CN 111037256A
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CN
China
Prior art keywords
driving
air cylinder
cylinder
mirror body
sliding block
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Pending
Application number
CN201911389007.6A
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Chinese (zh)
Inventor
孟令鑫
朱品跃
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Kunshan Huayu Automation Technology Co ltd
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Kunshan Huayu Automation Technology Co ltd
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Application filed by Kunshan Huayu Automation Technology Co ltd filed Critical Kunshan Huayu Automation Technology Co ltd
Priority to CN201911389007.6A priority Critical patent/CN111037256A/en
Publication of CN111037256A publication Critical patent/CN111037256A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes

Abstract

The invention discloses three-in-one equipment for assembling and testing a sun shield, relates to the field of sun shield assembling equipment, and comprises a rack, the machine frame is sequentially provided with a cutting and carrying mechanism for cutting a D-shaped ring and carrying cut waste materials, a wire harness penetrating mechanism for penetrating a wire harness into the sun shield, a bent pipe positioning mechanism for positioning a bent pipe, rotatably inserting the bent pipe and carrying out torsion test, a sun shield positioning carrier mechanism for positioning the sun shield, a wire pressing mechanism for fixing the wire and pressing the wire into the mirror body, a mirror body pressing mechanism for pressing the pressed mirror body into the sun shield, a flip mechanism for flipping the mirror body of the sun shield and carrying out conduction test, and a control panel for controlling the three-in-one equipment for assembling and testing the sun shield from right to left, the control panel is provided with a starting button for starting the equipment and an emergency stop button for emergently stopping the equipment.

Description

Three-in-one equipment for assembling and testing sun shield
Technical Field
The invention relates to the field of assembling equipment for sunvisors, in particular to three-in-one equipment for assembling and testing sunvisors.
Background
The sunshading board equipment in the present society needs the manual work to wear pencil, artifical return bend of inserting, does the torsion test alone, and extravagant manpower and efficiency are not high, and the dynamics is different when the manual work inserts the return bend can make the elasticity degree of inserting the return bend different, and the defective rate is high.
Disclosure of Invention
The invention solves the technical problem of providing the three-in-one equipment for assembling and testing the sun visor, which can realize automatic wire harness threading, automatic pipe bending and automatic cover turning and automatic torsion test.
The technical scheme adopted by the invention for solving the technical problems is as follows: trinity equipment of sunshading board equipment test, which comprises a frame, the handling mechanism that cuts that is used for cutting the D shape ring and will cuts the waste material transport after has set gradually from the right side to a left side in the frame, a threading bundle mechanism for wearing the pencil in the sunshading board, a return bend positioning mechanism for fixing a position the return bend, the return bend positioning mechanism who carries out the torsion test is inserted in the rotation, a sunshading board location carrier mechanism for fixing a position the sunshading board, a line pressing mechanism for inciting somebody to action the line is fixed and impresses the line to the mirror body, a mirror body mechanism that is used for impresses the mirror body behind the line in the sunshading board pushes down and is used for carrying out flip to the sunshading board mirror body and turn on the flip mechanism of test, still include the control panel that is used for controlling the trinity equipment of sunshading board equipment test, be provided with the start button that is used for the, Threading bundle mechanism, return bend positioning mechanism, sunshading board location carrier mechanism, flip mechanism, line ball mechanism and the mirror body pushes down the mechanism and is connected with control panel respectively, cut transport mechanism and be used for cutting the D shape ring and carry the dump bin with the waste material after cutting, threading bundle mechanism is used for wearing the sunshading board with the pencil in, return bend positioning mechanism is used for fixing a position the return bend, rotatory insert the return bend and carry out torsion test, sunshading board location carrier mechanism is used for fixing a position the sunshading board, line ball mechanism is used for fixing the line and impress the line in the mirror body, the mirror body pushes down the mechanism and is used for impress the mirror body behind the line in the sunshading board, flip mechanism is used for carrying out flip to the sunshading board mirror body and switches on the test.
Further, the method comprises the following steps: the cutting and carrying mechanism comprises a cutting support frame, a cutting assembly for cutting a D-shaped ring and a carrying assembly for carrying cut waste materials are arranged on the cutting support frame, the cutting assembly comprises an upper cutter and a lower cutter for cutting the D-shaped ring, a first air cylinder for driving the upper cutter to move up and down is arranged above the upper cutter, a second air cylinder for driving the lower cutter to move up and down is arranged below the lower cutter, a pressing plate for pressing the product is arranged on one side of the cutting support frame above the product, and a third air cylinder for driving the pressing plate to move up and down is arranged above the pressing plate; the upper cutter and the lower cutter are used for cutting a D-shaped ring on the sun shield, the first air cylinder is used for driving the upper cutter to move up and down, the second air cylinder is used for driving the lower cutter to move up and down, the pressing plate is used for pressing a product to prevent the product from shaking, and the third air cylinder is used for driving the pressing plate to move up and down to enable the pressing plate to press or loosen the product;
the carrying assembly comprises a clamping jaw for clamping the cut waste, one side of the clamping jaw is provided with a clamping jaw cylinder for driving the clamping jaw to clamp or loosen, one side, away from the clamping jaw, of the clamping jaw cylinder is provided with a fourth cylinder for driving the clamping jaw cylinder to move horizontally, one side of the fourth cylinder is provided with a first sliding block, the fourth cylinder is arranged on the first sliding block, one side, away from the fourth cylinder, of the first sliding block is provided with a first sliding rail for the first sliding block to move up and down, the first sliding block moves up and down along the first sliding rail, the carrying assembly further comprises a waste bin which is arranged on the cutting support frame and is positioned below the clamping jaw and used for placing the cut waste, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder and the clamping jaw cylinder are respectively connected with a control panel, the clamping jaw is used for clamping the cut waste, and the clamping jaw cylinder is used for driving the, and the fourth cylinder is used for driving the clamping jaw cylinder to move horizontally to place the cut waste into a waste box.
Further, the method comprises the following steps: the elbow positioning mechanism comprises an elbow supporting frame for supporting an elbow, a transmission shaft for transmitting torque is arranged on the elbow supporting frame, an elbow supporting seat for supporting the elbow is arranged at one end, close to the cutting and carrying mechanism, of the outer surface of the transmission shaft, an elbow groove for placing the elbow is arranged on the elbow supporting seat, a torsion sensor for measuring the torsion of the elbow is sleeved on the outer surface of the middle position of the transmission shaft, a first motor for driving the transmission shaft to rotate is arranged at one end, away from the elbow supporting seat, of the transmission shaft, a second sliding block is fixedly connected to the lower end face of the elbow supporting frame, a second sliding rail is arranged below the second sliding block, the second sliding block horizontally moves along the second sliding rail, and a fifth cylinder and a sixth cylinder for driving the elbow supporting frame to horizontally move are arranged on one side, away from the cutting and carrying mechanism, of the elbow, still including setting up the first switch spare in the frame, fifth cylinder, sixth cylinder and first switch spare are connected with control panel respectively, torque sensor is used for measuring the torsion of return bend, first motor rotates and drives the transmission shaft and rotate to drive the rotation and insert in the sunshading board and carry out the torsion test, thereby fifth cylinder and sixth cylinder are used for driving return bend horizontal migration and insert in the sunshading board.
Further, the method comprises the following steps: the wire harness threading mechanism comprises a wire harness threading frame, a driving wheel and a driven wheel which are used for straightening wire harnesses are arranged on the wire harness threading frame, a second motor which is used for driving the driving wheel to rotate is arranged on the wire harness threading frame and is positioned at the rear of the driving wheel, a third sliding block which is used for driving the driven wheel to horizontally move is arranged on the wire harness threading frame and is positioned at one side of the driven wheel far away from the driving wheel, a third sliding rail which is used for horizontally moving the third sliding block is arranged at the rear of the third sliding block, the third sliding block horizontally moves along the third sliding rail, a seventh air cylinder which is used for driving the third sliding block to horizontally move is arranged at one side of the third sliding block far away from the driven wheel, the seventh air cylinder is connected with the third sliding block through a fixed connecting piece, a wire harness installing seat which is used for installing the upper end of the wire harnesses is, a fourth slide rail for the fourth slider to slide up and down is arranged on one side, away from the wire harness installation seat, of the fourth slider, the fourth slider moves up and down along the fourth slide rail, a servo module for driving the fourth slider to move up and down is arranged on one side of the fourth slider, an eighth air cylinder for driving the driving wheel and the driven wheel to move up and down is arranged below the driving wheel and the driven wheel on the rack, a lead screw for driving the eighth air cylinder to move horizontally is arranged below the eighth air cylinder, a third motor for driving the lead screw to rotate is arranged on one side of the lead screw, the lead screw is rotatably connected with the third motor, the second motor, the third motor, the seventh air cylinder and the eighth air cylinder are respectively connected with a control panel, the driving wheel and the driven wheel are matched for straightening the wire harness so that the wire harness conveniently penetrates into the sun shield, and the second motor rotates to drive the driving wheel to rotate so as to drive the driven wheel, the seventh cylinder is used for driving the third sliding block to drive the driven wheel to horizontally move along the third sliding rail, the servo module is used for driving the fourth sliding block to drive the wire harness to vertically move along the fourth sliding rail, the eighth cylinder is used for driving the driving wheel and the driven wheel to vertically move, and the third motor rotates to drive the screw rod to rotate so as to drive the wire harness to move back and forth.
Further, the method comprises the following steps: the sun shield positioning carrier mechanism comprises a sun shield supporting seat arranged on the rack and used for placing a sun shield, a positioning block used for positioning the sun shield is arranged on the sun shield supporting seat, the position of the positioning block is adjustable, the positioning block is used for positioning the sun shield, and the position of the positioning block can be adjusted according to the actual condition of a product to be positioned.
Further, the method comprises the following steps: the wire pressing mechanism comprises a mirror body groove used for placing a mirror body, 2 cylinder groups used for clamping a wire harness are arranged in the middle of the lower end of the mirror body groove, each cylinder group comprises two cylinders which are symmetrically arranged, a ninth cylinder used for driving the cylinder groups to move up and down is arranged below the cylinder group, the wire pressing mechanism further comprises a second switch piece arranged on the rack, the ninth cylinder and the second switch piece are respectively connected with the control panel, the cylinder groups are used for clamping the wire harness, and the ninth cylinder is used for driving the cylinder groups to clamp the wire harness to move up and down so as to push the wire harness into a clamping groove of the mirror body, so that wire pressing is achieved.
Further, the method comprises the following steps: the mirror body pushing mechanism comprises a pressing block which is arranged above a mirror body groove and is used for pressing the mirror body and arranged on a rack, a suction nozzle used for sucking the mirror body is arranged on the lower end face of the pressing block, a tenth air cylinder which is fixedly connected with the upper portion of the pressing block and is used for driving the pressing block to move up and down is arranged on the rack, an eleventh air cylinder used for driving the tenth air cylinder to move horizontally is arranged above the tenth air cylinder, the tenth air cylinder and the eleventh air cylinder are respectively connected with a control panel, the suction nozzle is used for sucking the mirror body, the tenth air cylinder is used for driving the pressing block to move up and down, and the eleventh air cylinder is used for driving the tenth air cylinder to move horizontally to a sun shield positioning carrier mechanism.
Further, the method comprises the following steps: the flip mechanism comprises a flip rod, a first fixed block and a second fixed block are respectively arranged at two ends of the flip rod, the first fixed block is arranged at one end of the turning rod close to the mirror body pressing mechanism, the second fixed block is arranged at one end of the turning rod far away from the mirror body pressing mechanism, a sucker for sucking the mirror body is arranged on the lower end face of the first fixed block, a twelfth cylinder and a thirteenth cylinder for driving the turnover rod to turn over are arranged on one side of the second fixed block, which is far away from the turnover rod, and plugs for conducting test are arranged at the two ends of the mirror body groove, the twelfth cylinder and the thirteenth cylinder are respectively connected with the control panel, the sucker is used for sucking the mirror body, the twelfth cylinder and the thirteenth cylinder are matched to drive the turnover rod to turn over so as to drive the sucker to suck the mirror body cover for turning over, and conduction testing is facilitated.
The invention has the beneficial effects that: the automatic bending and torsion testing device can realize automatic wire harness threading, automatic pipe bending insertion, automatic cover turning and automatic torsion testing, the cutting and carrying mechanism is used for cutting a D-shaped ring and carrying cut waste materials to a waste material box, the wire harness threading mechanism is used for threading a wire harness into a sun shield, the pipe bending positioning mechanism is used for positioning the bent pipe, rotatably inserting the bent pipe and carrying out torsion testing, the sun shield positioning carrier mechanism is used for positioning the sun shield, the wire pressing mechanism is used for fixing the wire and pressing the wire into a mirror body, the mirror body pressing mechanism is used for pressing the mirror body after the wire pressing into the sun shield, and the cover turning mechanism is used for carrying out cover turning and conduction testing on the sun shield.
Drawings
FIG. 1 is a schematic structural view of a three-in-one apparatus for assembling and testing a sun visor;
FIG. 2 is a schematic structural view of a cutting and conveying mechanism;
FIG. 3 is a schematic structural view of a elbow positioning mechanism;
FIG. 4 is a schematic structural view of the lacing mechanism;
fig. 5 is a schematic structural view of a sun visor positioning carrier mechanism;
FIG. 6 is a schematic structural diagram of a wire pressing mechanism;
FIG. 7 is a schematic structural view of a mirror pressing mechanism;
FIG. 8 is a schematic structural view of a flip mechanism;
labeled as: 1. a frame; 2. a control panel; 3. a cutting and carrying mechanism; 4. a threading harness mechanism; 5. a pipe bending positioning mechanism; 6. a sun visor positioning carrier mechanism; 7. a flip mechanism; 8. a wire pressing mechanism; 9. a lens body pressing mechanism; 301. cutting a support frame; 302. a lower cutter; 303. a first cylinder; 304. a second cylinder; 305. a pressing plate; 306. a third cylinder; 307. a clamping jaw; 308. a clamping jaw cylinder; 309. a fourth cylinder; 310. a first slider; 311. a first slide rail; 312. a waste bin; 401. threading a wire harness frame; 402. a driving wheel; 403. a driven wheel; 404. a third slider; 405. a seventh cylinder; 406. a fourth slider; 407. a fourth slide rail; 408. a servo module; 501. a bent pipe support frame; 502. a drive shaft; 503. a bent pipe supporting seat; 504. a torque sensor; 505. a first motor; 601. a sun shield supporting seat; 602. positioning blocks; 701. a turning rod; 702. a first fixed block; 703. a second fixed block; 704. a suction cup; 705. a twelfth cylinder; 706. a thirteenth cylinder; 801. a mirror body groove; 802. a cylinder group; 901. briquetting; 902. the tenth cylinder.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
The three-in-one equipment for assembling and testing the sun shield as shown in fig. 1 comprises a rack 1, wherein a cutting and carrying mechanism 3 for cutting a D-shaped ring and carrying cut waste materials, a wire harness penetrating mechanism 4 for penetrating a wire harness into the sun shield, a bent pipe positioning mechanism 5 for positioning a bent pipe, rotatably inserting the bent pipe and carrying out torsion test, a sun shield positioning carrier mechanism 6 for positioning the sun shield, a wire pressing mechanism 8 for fixing a wire and pressing the wire into a mirror body, a mirror body pressing mechanism 9 for pressing the mirror body after pressing the wire into the sun shield, a flip mechanism 7 for carrying out flip and conduction test on the mirror body of the sun shield, and a three-in-one control panel 2 for controlling the sun shield assembling and testing equipment are sequentially arranged on the rack 1 from right to left, a starting button for starting the equipment and an emergency stop button for emergency stop the equipment are arranged on the control panel 2, the cutting and carrying mechanism 3, the wire harness passing mechanism 4, the elbow positioning mechanism 5, the sun shield positioning carrier mechanism 6, the flip mechanism 7, the wire pressing mechanism 8 and the mirror body pressing mechanism 9 are respectively connected with the control panel 2, the cutting and carrying mechanism 3 is used for cutting a D-shaped ring and carrying cut waste materials to a waste material box 312, the wire harness passing mechanism 4 is used for passing a wire harness into the sun shield, the elbow positioning mechanism 5 is used for positioning, rotatably inserting an elbow and carrying out torsion test on the elbow, the sun shield positioning carrier mechanism 6 is used for positioning the sun shield, the wire pressing mechanism 8 is used for fixing the wire and pressing the wire into the mirror body, the mirror body pressing mechanism 9 is used for pressing the mirror body after wire pressing into the sun shield, the flip mechanism 7 is used for carrying out flip and conduction test on the sun shield mirror body, the sun shield and the mirror body are products, the control panel comprises a controller, and the controller can be KY02S-MAM-100 or KY02S-MAM-200, in the embodiment, KY02S-MAM-200 is selected.
On the basis, as shown in fig. 2, the cutting and conveying mechanism 3 includes a cutting support frame 301, a cutting assembly for cutting a D-shaped ring and a conveying assembly for conveying a cut waste are arranged on the cutting support frame 301, the cutting assembly includes an upper cutter and a lower cutter 302 for cutting the D-shaped ring, a first air cylinder 303 for driving the upper cutter to move up and down is arranged above the upper cutter, a second air cylinder 304 for driving the lower cutter 302 to move up and down is arranged below the lower cutter 302, a pressing plate 305 for pressing the product is arranged above the product on one side of the cutting support frame 301, and a third air cylinder 306 for driving the pressing plate 305 to move up and down is arranged above the pressing plate 305; the upper cutter and the lower cutter 302 are used for cutting D-shaped rings on the sun shield, the first air cylinder 303 is used for driving the upper cutter to move up and down, the second air cylinder 304 is used for driving the lower cutter 302 to move up and down, the pressing plate 305 is used for pressing a product to prevent the product from shaking, and the third air cylinder 306 is used for driving the pressing plate 305 to move up and down to enable the pressing plate 305 to press or release the product;
the carrying assembly comprises a clamping jaw 307 for clamping the cut waste, a clamping jaw air cylinder 308 for driving the clamping jaw 307 to clamp or loosen is arranged on one side of the clamping jaw 307, a fourth air cylinder 309 for driving the clamping jaw air cylinder 308 to horizontally move is arranged on one side, away from the clamping jaw 307, of the clamping jaw air cylinder 308, a first sliding block 310 is arranged on one side of the fourth air cylinder 309, the fourth air cylinder 309 is arranged on the first sliding block 310, a first sliding rail 311 for the first sliding block 310 to move up and down is arranged on one side, away from the fourth air cylinder 309, of the first sliding block 310, the first sliding block 310 moves up and down along the first sliding rail 311, the carrying assembly further comprises a waste bin 312 which is arranged below the clamping jaw 307 on the cutting support frame 301 and used for placing the cut waste, and the first air cylinder 303, the second air cylinder 304, the third air cylinder 306, the fourth air cylinder 309 and the clamping, the clamping jaw 307 is used for clamping the cut waste, the clamping jaw air cylinder 308 is used for driving the clamping jaw 307 to clamp or unclamp the cut waste, and the fourth air cylinder 309 is used for driving the clamping jaw air cylinder 308 to move horizontally to place the cut waste into the waste bin 312.
On the basis, as shown in fig. 3, the elbow positioning mechanism 5 includes an elbow supporting frame 501 for supporting an elbow, a transmission shaft 502 for transmitting torque is provided on the elbow supporting frame 501, one end of the outer surface of the transmission shaft 502 close to the cutting and carrying mechanism 3 is provided with an elbow supporting seat 503 for supporting an elbow, an elbow groove for placing an elbow is provided on the elbow supporting seat 503, a torsion sensor 504 for measuring the torsion of the elbow is sleeved on the outer surface of the middle position of the transmission shaft 502, one end of the transmission shaft 502 far away from the elbow supporting seat 503 is provided with a first motor 505 for driving the transmission shaft 502 to rotate, a second slider is fixedly connected to the lower end surface of the elbow supporting frame 501, a second sliding rail is provided below the second slider, the second slider horizontally moves along the second sliding rail, and one side of the rack 1, which is located on the elbow supporting frame 501 and far away from the cutting and carrying mechanism 3, is provided with The bracket 501 comprises a fifth cylinder and a sixth cylinder which move horizontally, and further comprises a first switch piece arranged on the frame 1, the fifth cylinder, the sixth cylinder and the first switch piece are respectively connected with the control panel 2, the torsion sensor 504 is used for measuring the torsion of the bent pipe, the first motor 505 rotates to drive the transmission shaft 502 to rotate, so as to drive the bent pipe to rotate and insert into the sun visor for torsion test, the fifth cylinder and the sixth cylinder are used for driving the bent pipe to move horizontally and so as to insert into the sun visor, the torsion sensor can be UNIPULSE UTM ii-20 Nm or UNIPULSE UTM ii-50 Nm, and UNIPULSE UTM ii-20 Nm is selected in the embodiment.
On the basis, as shown in fig. 4, the wire harness threading mechanism 4 includes a wire harness threading frame 401, a driven wheel 403 and a driving wheel 402 for straightening the wire harness are disposed on the wire harness threading frame 401, a second motor for driving the driving wheel 402 to rotate is disposed on the wire harness threading frame 401 and behind the driving wheel 402, a third slider 404 for driving the driven wheel 403 to move horizontally is disposed on the wire harness threading frame 401 and on one side of the driven wheel 403 away from the driving wheel 402, a third slide rail for horizontally moving the third slider 404 is disposed behind the third slider 404, the third slider 404 moves horizontally along the third slide rail, a seventh cylinder 405 for driving the third slider 404 to move horizontally is disposed on one side of the third slider 404 away from the driven wheel 403, the seventh cylinder 405 and the third slider 404 are connected by a fixed connection member, a wire harness mounting seat for mounting the upper end of the wire harness is disposed on the wire harness threading frame 401 and above the driving wheel 402 and the driven wheel 403, a fourth sliding block 406 is arranged on one side of the wire harness installation seat far away from the wire harness, a fourth sliding rail 407 for enabling the fourth sliding block 406 to slide up and down is arranged on one side of the fourth sliding block 406 far away from the wire harness installation seat, the fourth sliding block 406 moves up and down along the fourth sliding rail 407, a servo module 408 for driving the fourth sliding block 406 to move up and down is arranged on one side of the fourth sliding block 406, an eighth cylinder for driving the driving wheel 402 and the driven wheel 403 to move up and down is arranged on the rack 1 and below the driving wheel 402 and the driven wheel 403, a screw rod for driving the eighth cylinder to move horizontally is arranged below the eighth cylinder, a third motor for driving the screw rod to rotate is arranged on one side of the screw rod, the screw rod is rotatably connected with the third motor, and the second motor, the third motor, the seventh cylinder 405 and the eighth cylinder are respectively connected with the control panel 2, the driving wheel 402 and the driven wheel 403 are matched to be used for straightening a wiring harness so that the wiring harness can conveniently penetrate into the sun visor, the second motor rotates to drive the driving wheel 402 to rotate so as to drive the driven wheel 403 to rotate and further straighten the wiring harness, the seventh cylinder 405 is used for driving the third slider 404 so as to drive the driven wheel 403 to horizontally move along the third slide rail, the servo module 408 is used for driving the fourth slider 406 so as to drive the wiring harness to vertically move along the fourth slide rail 407, the eighth cylinder is used for driving the driving wheel 402 and the driven wheel 403 to vertically move, and the third motor rotates to drive the screw rod to rotate so as to drive the wiring harness.
On the basis, as shown in fig. 5, the sun visor positioning carrier mechanism 6 includes a sun visor support 601 disposed on the frame 1 and used for placing the sun visor, a positioning block 602 for positioning the sun visor is disposed on the sun visor support 601, the position of the positioning block 602 is adjustable, the positioning block 602 is used for positioning the sun visor, and the position of the positioning block 602 is adjustable according to the actual situation of the product, so as to perform positioning.
On the basis, as shown in fig. 6, the wire pressing mechanism 8 includes a mirror body groove 801 for placing a mirror body, 2 cylinder groups 802 for clamping the wire harness are arranged at the middle position of the lower end of the mirror body groove 801, the cylinder groups 802 include two symmetrically arranged cylinders, a ninth cylinder for driving the cylinder groups 802 to move up and down is arranged below the cylinder groups 802, the wire pressing mechanism further includes a second switch piece arranged on the frame 1, the ninth cylinder and the second switch piece are respectively connected with the control panel 2, the cylinder groups 802 are used for clamping the wire harness, and the ninth cylinder is used for driving the cylinder groups 802 to clamp the wire harness to move up and down so as to push the wire harness into a clamping groove of the mirror body, so that wire pressing is realized.
On the basis, as shown in fig. 7, the mirror body pressing mechanism 9 includes a pressing block 901, which is arranged on the frame 1 and located above the mirror body groove 801 and used for pressing the mirror body, a suction nozzle for sucking the mirror body is arranged on the lower end surface of the pressing block 901, a tenth air cylinder 902, which is arranged on the frame 1 and located above the pressing block 901 and used for driving the pressing block 901 to move up and down, is arranged above the tenth air cylinder 902 and used for driving the tenth air cylinder 902 to move horizontally, the tenth air cylinder 902 and the eleventh air cylinder are respectively connected with the control panel 2, the suction nozzle is used for sucking the mirror body, the tenth air cylinder 902 is used for driving the pressing block 901 to move up and down, and the eleventh air cylinder is used for driving the tenth air cylinder 902 to move horizontally to the sun visor positioning carrier mechanism 6.
On the basis, as shown in fig. 8, the flip mechanism 7 includes a flip rod 701, two ends of the flip rod 701 are respectively provided with a first fixed block 702 and a second fixed block 703, the first fixed block 702 is disposed at one end of the flip rod 701 close to the mirror body pressing mechanism 9, the second fixed block 703 is disposed at one end of the flip rod 701 far from the mirror body pressing mechanism 9, a suction cup 704 for sucking the mirror body is disposed on a lower end surface of the first fixed block 702, a twelfth cylinder 705 and a thirteenth cylinder 706 for driving the flip rod 701 to flip are disposed at one side of the second fixed block 703 far from the flip rod 701, and further include plugs for conducting tests disposed at two ends of the mirror body groove 801, the twelfth cylinder 706 and the thirteenth cylinder 706 are respectively connected with the control panel 2, the suction cup 704 is used for sucking the mirror body, and the twelfth cylinder 705 and the thirteenth cylinder 706 are used for driving the flip rod 701 to flip so as to drive the suction cup 704 to suck the mirror body cover to flip the mirror body cover to perform flip test And the conduction test is convenient to carry out.
On the basis, firstly, a starting button is started, the cutting and carrying mechanism 3 carries out D-shaped ring cutting and carries cut waste materials to a waste material box 312, then one end of the wire harness with a plug is manually installed on a wire harness installation seat, the other end of the wire harness is placed between a driving wheel 402 and a driven wheel 403, a servo module 408 drives the wire harness to move upwards, meanwhile, the driving wheel 402 and the driven wheel 403 rotate to straighten the wire harness, then, a bent pipe is manually installed in a bent pipe groove, a sun shield is placed on a sun shield positioning carrier mechanism 6, a fifth cylinder and a sixth cylinder drive the bent pipe to move horizontally to the sun shield and insert the bent pipe into the sun shield, then, a first motor 505 rotates to drive a transmission shaft 502 to rotate to drive the bent pipe to rotate to carry out torsion test, and after the torsion test is finished, the first motor 505 stops rotating, then the third motor rotates to drive the screw rod to rotate so as to drive the wire harness to move forward to the sunshade plate, then the servo module 408 drives the wire harness to move downward, meanwhile the driving wheel 402 and the driven wheel 403 rotate to drive the wire harness to move downward to the bent pipe hole, so as to complete the wire harness threading, then the seventh air cylinder 405 drives the driven wheel 403 to move in the direction far away from the driving wheel 402, at this time, the driving wheel 402 and the driven wheel 403 loosen the wire harness, then the third motor rotates to drive the screw rod to rotate so as to drive the wire harness to move in the direction far away from the sunshade plate, then the servo module 408 moves upward, then the sunshade plate with the wire harness threaded is manually taken down, then the wire harness threaded by hand is placed at the wire pressing mechanism 8, the end without the plug of the wire harness on the sunshade plate is placed between two air cylinders on the wire pressing mechanism 8, then, a second switch member is opened, then the tenth cylinder 902 drives the press block 901 to move downwards to press the mirror body, then the ninth cylinder drives the cylinder group 802 to drive the wire harness to eject upwards, the wire harness is ejected into the clamping groove of the mirror body, the suction nozzle sucks the mirror body, then the eleventh cylinder drives the mirror body to move forwards to the position of the sun shield, the tenth cylinder 902 drives the mirror body to move downwards and press the mirror body downwards into the sun shield, then the tenth cylinder 902 and the eleventh cylinder are matched to cover the cover of the mirror body, then the twelfth cylinder 705 and the thirteenth cylinder 706 are matched to drive the turning rod 701 to drive the suction cup 704 sucking the cover of the mirror body to turn over so as to turn over and cover the cover of the mirror body, a conduction test is performed while the cover of the mirror body is turned over, and the operation is repeated.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. Trinity equipment of sunshading board equipment test, including frame (1), its characterized in that: the machine frame (1) is sequentially provided with a cutting and carrying mechanism (3) for cutting a D-shaped ring and carrying cut waste materials, a wire harness penetrating mechanism (4) for penetrating a wire harness into the sun shield, a bent pipe positioning mechanism (5) for positioning a bent pipe, rotatably inserting the bent pipe and carrying out torsion test, a sun shield positioning carrier mechanism (6) for positioning the sun shield, a wire pressing mechanism (8) for fixing a wire and pressing the wire into a mirror body, a mirror body pressing mechanism (9) for pressing the pressed mirror body into the sun shield, and a flip mechanism (7) for flipping the mirror body of the sun shield and carrying out conduction test from right to left,
still including control panel (2) that are used for controlling the trinity equipment of sunshading board equipment test, be provided with the start button that is used for the starting equipment on control panel (2) and be used for the scram button of emergency stop equipment, cut transport mechanism (3), threading bundle mechanism (4), return bend positioning mechanism (5), sunshading board location carrier mechanism (6), flip mechanism (7), line ball mechanism (8) and the mirror body and push down mechanism (9) and be connected with control panel (2) respectively.
2. The three-in-one apparatus for assembling and testing a sun visor of claim 1, wherein: the cutting and carrying mechanism (3) comprises a cutting support frame (301), a cutting assembly for cutting a D-shaped ring and a carrying assembly for carrying cut waste materials are arranged on the cutting support frame (301), the cutting assembly comprises an upper cutter and a lower cutter (302) for cutting the D-shaped ring, a first air cylinder (303) for driving the upper cutter to move up and down is arranged above the upper cutter, a second air cylinder (304) for driving the lower cutter (302) to move up and down is arranged below the lower cutter (302), a pressing plate (305) for pressing a product is arranged above the product on one side of the cutting support frame (301), and a third air cylinder (306) for driving the pressing plate (305) to move up and down is arranged above the pressing plate (305);
the carrying assembly comprises a clamping jaw (307) used for clamping the cut waste, a clamping jaw air cylinder (308) used for driving the clamping jaw (307) to clamp or loosen is arranged on one side of the clamping jaw (307), a fourth air cylinder (309) used for driving the clamping jaw air cylinder (308) to horizontally move is arranged on one side, away from the clamping jaw (307), of the clamping jaw air cylinder (308), a first sliding block (310) is arranged on one side of the fourth air cylinder (309), the fourth air cylinder (309) is arranged on the first sliding block (310), a first sliding rail (311) used for enabling the first sliding block (310) to move up and down is arranged on one side, away from the fourth air cylinder (309), of the first sliding block (310), the first sliding block (310) moves up and down along the first sliding rail (311), and the waste box (312) which is arranged on the cutting support frame (301) and is located below the clamping jaw (307) and used, the first air cylinder (303), the second air cylinder (304), the third air cylinder (306), the fourth air cylinder (309) and the clamping jaw air cylinder (308) are respectively connected with the control panel (2).
3. The three-in-one apparatus for assembling and testing a sun visor of claim 1, wherein: the elbow positioning mechanism (5) comprises an elbow supporting frame (501) for supporting an elbow, a transmission shaft (502) for transmitting torque is arranged on the elbow supporting frame (501), one end of the outer surface of the transmission shaft (502) close to the cutting and carrying mechanism (3) is provided with an elbow supporting seat (503) for supporting the elbow, the elbow supporting seat (503) is provided with an elbow groove for placing the elbow, the outer surface of the middle position of the transmission shaft (502) is sleeved with a torque sensor (504) for measuring the torque of the elbow, one end of the transmission shaft (502) far away from the elbow supporting seat (503) is provided with a first motor (505) for driving the transmission shaft (502) to rotate, a second sliding block is fixedly connected to the lower end face of the elbow supporting frame (501), a second sliding rail is arranged below the second sliding block, and the second sliding block moves horizontally along the second sliding rail, one side that lies in return bend support frame (501) on frame (1) and keep away from cutting transport mechanism (3) is provided with fifth cylinder and sixth cylinder that is used for driving return bend support frame (501) horizontal migration, still including setting up the first switch spare in frame (1), fifth cylinder, sixth cylinder and first switch spare are connected with control panel (2) respectively.
4. The three-in-one apparatus for assembling and testing a sun visor of claim 1, wherein: the wire harness penetrating mechanism (4) comprises a wire harness penetrating frame (401), a driving wheel (402) and a driven wheel (403) which are used for straightening wire harnesses are arranged on the wire harness penetrating frame (401), a second motor which is used for driving the driving wheel (402) to rotate is arranged on the wire harness penetrating frame (401) and is positioned behind the driving wheel (402), a third sliding block (404) which is used for driving the driven wheel (403) to horizontally move is arranged on one side, away from the driving wheel (402), of the driven wheel (403) on the wire harness penetrating frame (401), a third sliding rail which is used for driving the third sliding block (404) to horizontally move is arranged behind the third sliding block (404), the third sliding block (404) horizontally moves along the third sliding rail, a seventh air cylinder (405) which is used for driving the third sliding block (404) to horizontally move is arranged on one side, away from the driven wheel (403), of the third sliding block (404), and the seventh air cylinder (405) is connected with the third sliding block (, a wire harness installation seat used for installing the upper end of a wire harness is arranged above the driving wheel (402) and the driven wheel (403) on the wire harness penetrating frame (401), a fourth sliding block (406) is arranged on one side, away from the wire harness, of the wire harness installation seat, a fourth sliding rail (407) used for enabling the fourth sliding block (406) to slide up and down is arranged on one side, away from the wire harness installation seat, of the fourth sliding block (406), the fourth sliding block (406) moves up and down along the fourth sliding rail (407), a servo module (408) used for driving the fourth sliding block (406) to move up and down is arranged on one side of the fourth sliding block (406), an eighth air cylinder used for driving the driving wheel (402) and the driven wheel (403) to move up and down is arranged below the driving wheel (402) and the driven wheel (403) on the frame (1), and a screw rod used for driving the eighth air cylinder to, and a third motor for driving the screw rod to rotate is arranged on one side of the screw rod, the screw rod is rotationally connected with the third motor, and the second motor, the third motor, the seventh cylinder (405) and the eighth cylinder are respectively connected with the control panel (2).
5. The three-in-one apparatus for assembling and testing a sun visor of claim 1, wherein: the carrier mechanism (6) for positioning the sun visor comprises a sun visor supporting seat (601) which is arranged on the frame (1) and used for placing the sun visor, a positioning block (602) used for positioning the sun visor is arranged on the sun visor supporting seat (601), and the position of the positioning block (602) is adjustable.
6. The three-in-one apparatus for assembling and testing a sun visor of claim 1, wherein: the wire pressing mechanism (8) comprises a mirror body groove (801) for placing a mirror body, wherein 2 cylinder groups (802) for clamping a wire harness are arranged in the middle of the lower end of the mirror body groove (801), each cylinder group (802) comprises two symmetrically arranged cylinders, a ninth cylinder for driving the cylinder groups (802) to move up and down is arranged below the cylinder groups (802), the wire pressing mechanism further comprises a second switch piece arranged on the rack (1), and the ninth cylinder and the second switch piece are respectively connected with the control panel (2).
7. The three-in-one apparatus for assembling and testing a sun visor of claim 6, wherein: the mirror body pressing mechanism (9) comprises a pressing block (901) which is arranged on the rack (1) and is positioned above a mirror body groove (801) and used for pressing the mirror body, a suction nozzle used for sucking the mirror body is arranged on the lower end face of the pressing block (901), a tenth air cylinder (902) which is used for driving the pressing block (901) to move up and down is fixedly connected to the rack (1) and is positioned above the pressing block (901), an eleventh air cylinder used for driving the tenth air cylinder (902) to move horizontally is arranged above the tenth air cylinder (902), and the tenth air cylinder (902) and the eleventh air cylinder are respectively connected with the control panel (2).
8. The three-in-one apparatus for assembling and testing a sun visor of claim 6, wherein: the flip mechanism (7) comprises a turning rod (701), a first fixed block (702) and a second fixed block (703) are respectively arranged at two ends of the turning rod (701), the first fixed block (702) is arranged at one end of the turning rod (701) close to the mirror body pressing mechanism (9), the second fixed block (703) is arranged at one end of the turning rod (701) far away from the mirror body pressing mechanism (9), a sucker (704) for sucking the mirror body is arranged on the lower end surface of the first fixed block (702), a twelfth air cylinder (705) and a thirteenth air cylinder (706) for driving the turning rod (701) to turn are arranged on one side of the second fixed block (703) far away from the turning rod (701), the device also comprises plugs arranged at two ends of the mirror body groove (801) and used for conducting tests, the twelfth cylinder (705) and the thirteenth cylinder (706) are respectively connected with the control panel (2).
CN201911389007.6A 2019-12-30 2019-12-30 Three-in-one equipment for assembling and testing sun shield Pending CN111037256A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911389007.6A CN111037256A (en) 2019-12-30 2019-12-30 Three-in-one equipment for assembling and testing sun shield

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911389007.6A CN111037256A (en) 2019-12-30 2019-12-30 Three-in-one equipment for assembling and testing sun shield

Publications (1)

Publication Number Publication Date
CN111037256A true CN111037256A (en) 2020-04-21

Family

ID=70241343

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911389007.6A Pending CN111037256A (en) 2019-12-30 2019-12-30 Three-in-one equipment for assembling and testing sun shield

Country Status (1)

Country Link
CN (1) CN111037256A (en)

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