CN111015934A - Side die embedded part installation device with position detection function and installation method thereof - Google Patents

Side die embedded part installation device with position detection function and installation method thereof Download PDF

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Publication number
CN111015934A
CN111015934A CN201911307357.3A CN201911307357A CN111015934A CN 111015934 A CN111015934 A CN 111015934A CN 201911307357 A CN201911307357 A CN 201911307357A CN 111015934 A CN111015934 A CN 111015934A
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CN
China
Prior art keywords
seat
motor
moving
fixedly connected
clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911307357.3A
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Chinese (zh)
Inventor
龚振志
张勇坤
张宏生
黄添修
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Lvjianzhugong Technology Co Ltd
Jiangsu Zhongwei Intelligent Technology Co Ltd
Original Assignee
Jiangsu Lvjianzhugong Technology Co Ltd
Jiangsu Zhongwei Intelligent Technology Co Ltd
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Application filed by Jiangsu Lvjianzhugong Technology Co Ltd, Jiangsu Zhongwei Intelligent Technology Co Ltd filed Critical Jiangsu Lvjianzhugong Technology Co Ltd
Priority to CN201911307357.3A priority Critical patent/CN111015934A/en
Publication of CN111015934A publication Critical patent/CN111015934A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/0017Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps for attaching mould walls on mould tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • B28B7/002Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a side die embedded part installation device with a position detection function and an installation method thereof in the technical field of concrete prefabricated part preparation, and the side die embedded part installation device comprises two support frames which are arranged in parallel, wherein a moving seat which can move along the support frames is connected onto the support frames, a sliding seat which can move along the length direction of the moving seat is connected onto the moving seat, a lifting seat which can be lifted is connected onto the sliding seat, a support seat is rotatably connected onto the lower side of the lifting seat, two movable clamping detection assemblies are connected onto the lower side of the support seat, each clamping detection assembly comprises a sliding seat which is movably connected onto the lower side of the support seat, a clamping part and a fixed disk are fixedly connected onto the downward side; the outer side of the supporting seat is fixedly connected with a connecting plate, the outer side of the connecting plate is fixedly connected with a linear driver, and the linear driver is connected with a pressure rod capable of performing reciprocating linear movement in the height direction; the method has high efficiency and low labor intensity for processing the concrete prefabricated member.

Description

Side die embedded part installation device with position detection function and installation method thereof
Technical Field
The invention belongs to the technical field of concrete prefabricated part preparation, and particularly relates to a side die embedded part mounting device with a position detection function.
Background
The side forms are required to be used when the concrete prefabricated part is prepared, in the prior art, before concrete is vibrated, the side forms with corresponding quantity are taken out from a side form library and placed on a form table, preparation workers correspondingly place the side forms on the form table according to the position of a drawn line, a plurality of side forms enclose the shape of the prefabricated part to be processed, after all the side forms are placed, the side forms are fixed on the form table by using a magnetic box, after all the side forms are fixed, all embedded parts are manually placed to the set position, the labor intensity is high, and the efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to overcome the defects in the prior art, and provides the side die embedded part mounting device with the position detection function and the mounting method thereof, so that the technical problem of high labor intensity in the prior art is solved, and the side die embedded part mounting device is high in efficiency and low in labor intensity.
The purpose of the invention is realized as follows: a side die embedded part mounting device with a position detection function comprises two parallel supporting frames, wherein a moving seat capable of moving along the length direction of the supporting frames is connected onto each supporting frame, a sliding seat capable of moving along the length direction of the moving seat is connected onto each moving seat, a lifting seat capable of lifting is connected onto each sliding seat, a supporting seat is rotatably connected onto the lower side of each lifting seat, two movable clamping detection assemblies are connected onto the lower side of each supporting seat, each clamping detection assembly comprises a sliding seat movably connected onto the lower side of each supporting seat, a clamping piece and a fixed disk are fixedly connected onto one downward side of each sliding seat, two clamping jaws arranged oppositely are connected onto each clamping piece, a rotatable driving wheel is connected onto each fixed disk, and the driving wheel is arranged between the two clamping jaws in the front-back direction; in the length direction, the outer side of the supporting seat is fixedly connected with a connecting plate, the outer side of the connecting plate is fixedly connected with a linear driver, and the linear driver is connected with a pressure rod capable of performing reciprocating linear movement in the height direction.
In order to further realize the rotation of drive wheel, fixedly connected with downwardly extending's fixed plate on the fixed disk, fixedly connected with adjusting motor on the fixed plate, the last transmission of adjusting motor is connected with the drive wheel, the holder is on the sliding seat of fixed disk outside one side.
In order to realize the rotation of supporting seat, still including rotating the motor, open the lower part of lift seat has the installing port, rotates the motor in the installing port, rotates motor fixed connection on the lift seat, rotates the motor and is connected with the supporting seat transmission.
In order to further realize the rotation of supporting seat, be connected with the driving gear on the output shaft of rotation motor, the upside fixedly connected with internal gear of supporting seat, the driving gear meshes with the internal gear, and the internal gear is rotationally connected on the seat that goes up and down.
In order to further realize the removal of holder in the front and back direction, remove the both ends difference fixedly connected with connecting seat of seat in length direction, two the equal fixedly connected with track one of upside of support frame, one side difference fixedly connected with track two that two support frames set up relatively, the connecting seat can slide along track one and track two, connecting seat outside fixedly connected with driving motor, the last drive gear that is connected with of driving motor, support frame still fixedly connected with transmission rack, drive gear and transmission rack meshing.
In order to further realize the movement of the clamping piece in the left-right direction, a moving motor is fixedly connected to the sliding seat, a moving gear is connected to the moving motor in a transmission mode, a fixed rack is fixedly connected to the moving seat, the moving gear is meshed with the fixed rack, a third track is fixedly connected to the moving seat, a plurality of moving blocks are fixedly connected to one side, facing the moving seat, of the sliding seat, and the moving blocks are slidably connected with the third track.
In order to further realize the lift of holder, fixedly connected with elevator motor on the sliding seat, elevator motor goes up the transmission and is connected with the lifting gear, fixedly connected with lifting rack on the lift seat, lifting gear and lifting rack meshing, one side fixedly connected with at least one track four that the relative sliding seat of lift seat set up, remove a plurality of elevator blocks of one side fixedly connected with that the relative lifting seat of seat set up, track four can slide along the elevator block.
As a further improvement of the invention, the clamping piece is a parallel pneumatic clamping jaw, two movable sliding blocks are connected to the parallel pneumatic clamping jaw, two side die fingers are respectively and fixedly connected to the lower sides of the two sliding blocks, and one side of the two side die fingers, which is opposite to the side die fingers, is fixedly connected with a rubber clamping plate.
In order to further improve the reliability of the pressing rod pressing on the magnetic box, the outer side of one end of the pressing rod extending downwards is connected with a pressing nail sleeve.
The method for installing the side forms by using the side form embedded part installing device is characterized by comprising the following steps of,
(1) coarsely adjusting the position of the supporting seat: controlling the driving motor and the moving motor to act, so that the supporting seat moves to a position right above the side die to be calibrated, controlling the lifting motor to act, so that the supporting seat descends, and stopping the lifting motor when the driving wheel abuts against the calibrated side die;
(2) determining the fixed position of the calibration side die: controlling an adjusting motor closest to the nail pressing sleeve to act, enabling the sliding seat to move towards the direction of the magnetic box, driving the corresponding sliding seat to move by the adjusting motor, recording the position of the driving wheel at the moment when the corresponding driving wheel is abutted against the magnetic box, calculating the moving distance of the driving wheel, setting the moving distance to be c, controlling the adjusting motor to reversely act, enabling the sliding seat to recover the original position, controlling the driving motor to act, enabling the supporting seat to move (D-c-l/2-D/2) from the linear driver towards the direction of the clamping detection assembly, stopping the driving motor, enabling the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push one magnetic box to move downwards, enabling the linear driver to reversely act when a magnet of the magnetic box is abutted against the die table, resetting the nail pressing sleeve, controlling the driving motor to continue to act, enabling the supporting seat to continue to move along the original direction, when the moving distance is b, stopping the driving motor, enabling the linear driver to act again to enable the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push the other magnetic box to move downwards, enabling the linear driver to act reversely when the magnet is abutted against the die table, resetting the nail pressing sleeve, controlling the driving motor to act reversely, and enabling the supporting seat to return to the position in the step (1);
(3) adjusting the position of the two clamping detection assemblies: controlling the adjusting motors to act, wherein the action directions of the two adjusting motors are opposite, so that the two driving wheels roll towards the directions of the two magnetic boxes, when the driving wheels are abutted against the magnetic boxes, the adjusting motors act in opposite directions, so that the driving wheels move in opposite directions of a + k + e, after calibration is finished, the sliding seat is fixedly connected to the supporting seat;
(4) and (3) starting to install a side die: controlling the actions of the driving motor and the moving motor to move the supporting seat to be right above the side die to be installed, and enabling the lifting motor to act to lower the supporting seat, wherein when the driving wheel is in contact with the upper side of the side die to be installed, the lifting motor stops acting;
(5) clamping the side die to be installed, wherein the clamping piece moves, the two clamping jaws move oppositely, and the clamping jaws clamp the side die;
(6) adjusting the position of the side die: the lifting motor reversely acts to enable the side die to be installed to leave the die table, the lifting motor stops acting after the side die to be installed leaves the die table to a set height, the driving motor and the moving motor act, the driving motor and the moving motor stop acting after the side die is moved to a set position, if the angle of the side die to be installed needs to be adjusted, the motor is rotated to act, the motor is rotated to stop acting after the supporting seat is rotated to a set angle, and the lifting motor acts to enable the side die to descend and stop acting when the side die abuts against the die table;
(7) fixing a side die to be installed: the clamping piece reversely acts to enable the clamping jaw to loosen the side die, the lifting motor reversely acts, after the clamping jaw rises to a set distance, the lifting motor stops acting, the driving motor or the moving motor is controlled to act according to the direction of the side die, if the length direction of the side die is parallel to the moving direction of the connecting seat, the driving motor is controlled to act, after the supporting seat moves (D-c-l/2-D/2) from the linear driver to the direction of the clamping detection assembly, the driving motor stops acting, the linear driver acts to enable the nail pressing sleeve to move downwards, when the magnet is abutted against the die table, the linear driver reversely acts, the nail pressing sleeve returns, the linear driver stops acting, the driving motor continues acting, when the supporting seat continues to move b along the original direction, the driving motor stops acting, the linear driver acts to enable the nail pressing sleeve to move downwards, when the magnet is abutted against the die table, the linear driver acts reversely, the nail pressing sleeve returns, and the linear driver stops acting; if the length direction of the side die is parallel to the moving direction of the moving block, controlling the position of the moving block, and the principle of adjusting the position of the connecting seat is the same;
(8) returning to the step (4) until all the side forms to be installed are fixed on the die table, and finishing the installation work of the side forms;
the clamping detection assembly closest to the nail pressing sleeve is assumed to be a first clamping detection assembly, a driving wheel in the first clamping detection assembly is a first driving wheel, D is the distance between the radial center of the nail pressing sleeve and the radial center of the first driving wheel, l is the maximum length of the magnetic box, and D is the diameter of the driving wheel; the driving wheel, the magnetic box and the pressing nail are sleeved on the same straight line at the center in the front-back direction; a is a set clamping safety distance, in particular to a distance between one side of the clamping jaw, which is arranged opposite to the magnetic box, and one side of the magnetic box, which is arranged opposite to the clamping jaw, when the clamping piece clamps the side forms; b is the distance between the two magnetic boxes, k is the distance between one side of the clamping jaw, which is arranged opposite to the first driving wheel, and one side of the first driving wheel, which is arranged opposite to the clamping jaw, and e is the length of the clamping jaw in the direction parallel to the side formwork; under initial condition, the clamping jaw is in the state of loosening completely, and when the drive wheel rolled on the side forms, the side forms was between two clamping jaws, and two clamping jaws all do not all contact with the side forms outside, and the holder is in the top of magnetism box.
In the invention, the work of placing the side die on the die table is executed by the side die warehousing-out manipulator before the working procedure of the invention, the side die warehousing-out manipulator sequentially takes out the side die from the side die warehouse and places the side die to a fixed position on the die table, the central position of the side die is determined, and the moving distance of the moving block and the connecting seat can be calculated by calculating the position of the supporting seat and the central position of the side die before clamping the side die placed on the die table, so that the supporting seat is positioned right above the side die to be installed; according to the invention, through the arrangement of the rotatable driving wheel and the combined arrangement of the liftable nail pressing sleeve, the positions for clamping the magnetic side forms with different specifications can be accurately determined, and when the magnetic side forms are fixed, the side forms are fixed through the setting of a specific distance, so that the efficiency is high, and the application range is wide; the method can be applied to the installation work of the side forms in the preparation process of the concrete prefabricated part.
Drawings
Fig. 1 is a first perspective view of the present invention.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Fig. 3 is a partially enlarged view of B in fig. 1.
Fig. 4 is a second perspective view of the present invention.
Fig. 5 is a partially enlarged view of C in fig. 4.
Fig. 6 is a three-dimensional structure diagram of the present invention.
Fig. 7 is a partial enlarged view of fig. 6 at D.
Fig. 8 is a fourth perspective view of the present invention.
Fig. 9 is a partial enlarged view at E in fig. 8.
Fig. 10 is a partial enlarged view of F in fig. 4.
Fig. 11 is a structural diagram for realizing the rotation of the supporting seat in the invention.
FIG. 12 is a block diagram of the linear driver and staple pressing sleeve connection of the present invention.
Fig. 13 is a perspective view of the magnetic side form of the present invention.
Fig. 14 is a structural view of another embodiment of the magnetic side form of the present invention.
The device comprises a driving motor 1, a sliding seat 2, a lifting seat 3, a moving seat 4, a support frame 5, a support seat 6, a clamping detection assembly 7, a rubber clamping plate 701, a clamping jaw 702, a clamping piece 703, a sliding seat 704, a driving wheel 705, a fixing plate 706, an adjusting motor 707, a guide block 708, a fixed disk 709, a rotating motor 8, a fixed sleeve 9, a connecting seat 10, a first track 11, a first transmission rack 12, a driving gear 13, a second track 14, a lifting motor 15, a lifting gear 16, a lifting rack 17, a fourth track 18, a lifting block 19, a fixed guide rail 20, a guide rod 21, a moving motor 22, a moving block 23, a third track 24, a fixed rack 25, a connecting plate 26, a linear driver 27, a nail pressing sleeve 28, a driving gear 29, an internal gear 30, a limiting groove 31, a 32 supporting ring, a 33 output shaft, a 34 pressing rod.
Detailed Description
The invention is further illustrated in the following description with reference to the drawings.
As shown in fig. 1 to 12, a side die embedded part installation apparatus with a position detection function includes two support frames 5 arranged in parallel, a movable base 4 capable of moving along a length direction of the support frame 5 is connected to the support frame 5, a sliding base 2 capable of moving along a length direction of the movable base 4 is connected to the movable base 4, a lifting base 3 capable of lifting is connected to the sliding base 2, a support base 6 is rotatably connected to a lower side of the lifting base 3, a downward installation opening is opened on the support base 6, a guide rod 21 is connected to the support frame 5, the guide rod 21 is arranged in the installation opening, two movable clamping detection assemblies 7 are connected to a lower side of the support base 6, each clamping detection assembly 7 includes a sliding base 704 movably connected to a lower side of the support base 6, a guide block 708 is fixedly connected to an upper side of the sliding base 704, the guide block 708 extending into the installation opening can slide along the guide block 708, a clamping member 703, the clamping piece 703 is connected with two clamping jaws 702 which are oppositely arranged, the fixed disc 709 is connected with a rotatable driving wheel 705, the fixed disc 709 is fixedly connected with a fixing plate 706 which extends downwards, the fixing plate 706 is fixedly connected with an adjusting motor 707, the adjusting motor 707 is in transmission connection with the driving wheel 705, the clamping piece 703 is arranged on a sliding seat 704 on one side of the fixed disc 709 facing outwards, two rows of fixed guide rails 20 are fixedly connected with the lower side of the supporting seat 6, the sliding seat 704 is slidably connected on the fixed guide rails 20, and the driving wheel 705 is arranged between the two clamping jaws 702 in the front-back direction; in the length direction, a connecting plate 26 is fixedly connected to the outer side of the supporting seat 6, a linear driver 27 is fixedly connected to the outer side of the connecting plate 26, the linear driver 27 is preferably an air cylinder, a pressing rod 34 capable of reciprocating and linearly moving in the height direction is connected to the linear driver 27, and a nail pressing sleeve 28 is connected to the outer side of one end, extending downwards, of the pressing rod 34.
In order to realize the rotation of the supporting seat 6, the lifting device further comprises a rotating motor 8, the lower part of the lifting seat 3 is provided with an installation opening, the rotating motor 8 is arranged in the installation opening, the rotating motor 8 is fixedly connected to the lifting seat 3, the rotating motor 8 is in transmission connection with the supporting seat 6, an output shaft 33 of the rotating motor 8 is connected with a driving gear 29, an upper side of the supporting seat 6 is fixedly connected with an internal gear 30, the driving gear 29 is meshed with the internal gear 30, a fixed sleeve 9 is fixedly arranged at the lower side of the lifting seat 3, a limit groove 31 is arranged on the outer ring of the internal gear 30, the internal gear 30 is rotatably connected to the fixed sleeve 9, the internal gear 30 is connected with the inner ring of the supporting ring 32 through the.
In order to further realize the movement of the clamping piece 703 in the front and back directions, two ends of the moving seat 4 in the length direction are respectively and fixedly connected with a connecting seat 10, the upper sides of the two support frames 5 are respectively and fixedly connected with a first rail 11, one sides of the two support frames 5 which are arranged oppositely are respectively and fixedly connected with a second rail 14, the connecting seat 10 can slide along the first rail 11 and the second rail 14, the outer side of the connecting seat 10 is fixedly connected with a driving motor 1, the driving motor 1 is connected with a driving gear 13, the support frames 5 are also fixedly connected with a transmission rack 12, and the driving gear 13 is meshed with; in order to further realize the movement of the clamping piece 703 in the left-right direction, a moving motor 22 is fixedly connected to the sliding seat 2, a moving gear is connected to the moving motor 22 in a transmission manner, a fixed rack 25 is fixedly connected to the moving seat 4, the moving gear is meshed with the fixed rack 25, a third track 24 is fixedly connected to the moving seat 4, a plurality of moving blocks 23 are fixedly connected to one side of the sliding seat 2, which faces the moving seat 4, and the moving blocks 23 are slidably connected with the third track 24; in order to further realize the lifting of the clamping piece 703, the sliding seat 2 is fixedly connected with a lifting motor 15, the lifting motor 15 is connected with a lifting gear 16 in a transmission manner, the lifting seat 3 is fixedly connected with a lifting rack 17, the lifting gear 16 is meshed with the lifting rack 17, one side of the lifting seat 3, which is arranged relative to the sliding seat 2, is fixedly connected with at least one track four 18, one side of the moving seat 4, which is arranged relative to the lifting seat 3, is fixedly connected with a plurality of lifting blocks 19, and the track four 18 can slide along the lifting blocks 19.
In this embodiment, the holder 703 is parallel pneumatic clamping jaw 702, is connected with two mobilizable sliding blocks on the parallel pneumatic clamping jaw 702, and two side forms fingers are fixed connection respectively at two sliding block downside, and two side forms fingers one side fixedly connected with rubber splint 701 that set up relatively.
The method for installing the side forms by using the side form embedded part installing device comprises the following steps,
(1) coarse adjustment of the position of the support seat 6: controlling the driving motor 1 and the moving motor 22 to act, so that the supporting seat 6 moves to the position right above the side die to be calibrated, controlling the lifting motor 15 to act, so that the supporting seat 6 descends, and stopping the action of the lifting motor 15 when the driving wheel 705 abuts against the calibrated side die;
(2) determining the fixed position of the calibration side die: controlling an adjusting motor 707 nearest to the nail pressing sleeve 28 to move, so that the sliding seat 2 moves towards the magnetic box 36, the adjusting motor 707 drives the corresponding sliding seat 2 to move, when the corresponding driving wheel 705 abuts against the magnetic box 36, recording the position of the driving wheel 705 at the moment, namely calculating the moving distance of the driving wheel 705, setting the moving distance to be c, controlling the adjusting motor 707 to move reversely, so that the sliding seat 2 returns to the original position, controlling the driving motor 1 to move, so that the supporting seat 6 moves (D-c-l/2-D/2) from the linear driver 27 to the direction of the clamping detection assembly 7, stopping the driving motor 1, operating the linear driver 27, so that the nail pressing sleeve 28 moves downwards, the nail pressing sleeve 28 pushes one magnetic box 36 to move downwards, when the magnet of the magnetic box 36 abuts against the die table, the linear driver 27 reversely operates, resetting the nail pressing sleeve 28, controlling the driving motor 1 to continue to act, enabling the supporting seat 6 to continue to move along the original direction, when the moving distance is b, stopping the action of the driving motor 1, enabling the linear driver 27 to act again, enabling the nail pressing sleeve 28 to move downwards, enabling the nail pressing sleeve 28 to push the other magnetic box 36 to move downwards, when the magnet is abutted against the die table, enabling the linear driver 27 to act reversely, resetting the nail pressing sleeve 28, controlling the driving motor 1 to act reversely, and enabling the supporting seat 6 to return to the position in the step (1);
(3) the position of the two clamping detection assemblies 7 is adjusted: controlling the adjusting motor 707 to act, wherein the directions of the two adjusting motors 707 are opposite, so that the two driving wheels 705 roll towards the directions of the two magnetic boxes 36, when the driving wheels 705 abut against the magnetic boxes 36, the adjusting motors 707 act in opposite directions, so that the driving wheels 705 move in opposite directions of a + k + e, after calibration is finished, and the sliding seat 2 is fixedly connected to the supporting seat 6;
(4) and (3) starting to install a side die: controlling the actions of the driving motor 1 and the moving motor 22 to move the supporting seat 6 to be right above the side die to be installed, and controlling the action of the lifting motor 15 to lower the supporting seat 6, wherein when the driving wheel 705 is in contact with the upper side of the side die to be installed, the lifting motor 15 stops acting;
(5) clamping the side forms to be installed, wherein the clamping piece 703 acts, the two clamping jaws 702 move oppositely, and the clamping jaws 702 clamp the side forms;
(6) adjusting the position of the side die: the lifting motor 15 reversely acts to enable the side die to be installed to leave the die table, after the side die to be installed leaves the die table to a set height, the lifting motor 15 stops acting, the driving motor 1 and the moving motor 22 act, after the side die moves to a set position, the driving motor 1 and the moving motor 22 stop acting, if the angle of the side die to be installed needs to be adjusted, the rotating motor 8 acts, after the supporting seat 6 rotates to a set angle, the rotating motor 8 stops acting, the lifting motor 15 acts to enable the side die to descend, and when the side die abuts against the die table, the lifting motor 15 stops acting;
(7) fixing a side die to be installed: the clamping piece 703 reversely acts to enable the clamping jaw 702 to loosen the side die, the lifting motor 15 reversely acts, after the clamping jaw 702 rises to a set distance, the lifting motor 15 stops acting, the driving motor 1 or the moving motor 22 is controlled to act according to the direction of the side die, if the length direction of the side die is parallel to the moving direction of the connecting seat 10, the driving motor 1 is controlled to act, the supporting seat 6 moves (D-c-l/2-D/2) from the linear driver 27 to the clamping detection assembly 7, the driving motor 1 stops acting, the linear driver 27 acts to enable the nail pressing sleeve 28 to move downwards, when the magnet is abutted against the die table, the linear driver 27 reversely acts, the nail pressing sleeve 28 returns, the linear driver 27 stops acting, the driving motor 1 continues to act, when the supporting seat 6 continues to move b along the original direction, the driving motor 1 stops acting, the linear driver 27 acts to enable the nail pressing sleeve 28 to move downwards, when the magnet is abutted against the die table, the linear driver 27 acts in the reverse direction, the nail pressing sleeve 28 returns, and the linear driver 27 stops acting; if the length direction of the side forms is parallel to the moving direction of the moving block 23, controlling the position of the moving block 23, and the principle is the same as that of the adjusting connecting seat 10;
(8) returning to the step (4) until all the side forms to be installed are fixed on the die table, and finishing the installation work of the side forms;
wherein, it is assumed that the clamping detection assembly 7 closest to the nail pressing sleeve 28 is a first clamping detection assembly 7, the driving wheel 705 in the first clamping detection assembly 7 is a first driving wheel 705, D is the distance between the radial center of the nail pressing sleeve 28 and the radial center of the first driving wheel 705, l is the maximum length of the magnetic box 36, and D is the diameter of the driving wheel 705; the driving wheel 705, the magnetic box 36 and the staple pressing sleeve 28 are on the same straight line at the centers in the front-rear direction; a is a set clamping safety distance, specifically, a distance between one side of the clamping jaw 702, which is arranged opposite to the magnetic box 36, and one side of the magnetic box 36, which is arranged opposite to the clamping jaw 702, when the clamping piece 703 clamps the side forms; b is the distance between the two magnetic boxes 36, k is the distance between the side of the clamping jaw 702 arranged opposite to the first driving wheel 705 and the side of the first driving wheel 705 arranged opposite to the clamping jaw 702, and e is the length of the clamping jaw 702 in the direction parallel to the side forms; in the initial state, the clamping jaws 702 are in a fully released state, when the driving wheel 705 rolls on the side forms, the side forms are between the two clamping jaws 702, the two clamping jaws 702 are not in contact with the outer sides of the side forms, and the clamping piece 703 is above the magnetic box 36.
In the present invention, the magnetic side form (as shown in fig. 13) includes a side form body 35, the side form body 35 is connected with a magnetic box 36, and in an initial state, a magnet of the magnetic box 36 is higher than a height of a lower side of the side form body 35; in order to improve the collision of the driving wheel 705 on the magnetic box 36 and avoid the damage of the magnetic box 36, a protective shell 37 may be fixedly disposed on the upper side of the side die body 35, and the magnetic box 36 is inside the protective shell 37 (as shown in fig. 14), at this time, the collision described in the above method on the outer side of the magnetic box 36 may be modified to collide on the outer side of the protective shell 37; the side die is placed on the die table and is carried out by the side die warehousing-out mechanical arm before the working procedure of the invention, the side die warehousing-out mechanical arm takes out the side dies from the side die warehouse in sequence and places the side dies at a fixed position on the die table, the central position of the side die is determined, and the moving distance of the moving block 23 and the connecting seat 10 can be calculated by calculating the position of the supporting seat 6 and the central position of the side die before clamping the side die placed on the die table, so that the supporting seat 6 is positioned right above the side die to be installed; the position for clamping the magnetic side dies with different specifications can be accurately determined by the arrangement of the rotatable driving wheel 705 and the combined arrangement of the liftable nail pressing sleeve 28, and the fixation of the side dies is realized by setting the specific distance when the magnetic side dies are fixed, so that the efficiency is high, and the application range is wide; the method can be applied to the installation work of the side forms in the preparation process of the concrete prefabricated part.
The present invention is not limited to the above embodiments, and the linear actuator 27 may also be a device such as an electric push rod that drives the pressing rod 34 to move linearly; based on the technical solutions disclosed in the present invention, those skilled in the art can make various alterations and modifications to some technical features without creative efforts based on the disclosed technical contents, and the alterations and modifications are all within the protection scope of the present invention.

Claims (10)

1. The side die embedded part mounting device with the position detection function is characterized by comprising two parallel supporting frames, wherein the supporting frames are connected with a moving seat capable of moving along the length direction of the supporting frames, the moving seat is connected with a sliding seat capable of moving along the length direction of the moving seat, the sliding seat is connected with a lifting seat capable of lifting, the lower side of the lifting seat is rotatably connected with a supporting seat, the lower side of the supporting seat is connected with two movable clamping detection assemblies, each clamping detection assembly comprises a sliding seat movably connected to the lower side of the supporting seat, one downward side of the sliding seat is fixedly connected with a clamping piece and a fixed disk, the clamping piece is connected with two oppositely arranged clamping jaws, the fixed disk is connected with a rotatable driving wheel, and the driving wheel is arranged between the two clamping jaws in the front and rear directions; in the length direction, the outer side of the supporting seat is fixedly connected with a connecting plate, the outer side of the connecting plate is fixedly connected with a linear driver, and the linear driver is connected with a pressure rod capable of performing reciprocating linear movement in the height direction.
2. The side die embedded part mounting device with the position detection function according to claim 1, wherein a fixing plate extending downwards is fixedly connected to the fixing plate, an adjusting motor is fixedly connected to the fixing plate, a driving wheel is in transmission connection with the adjusting motor, and the clamping member is arranged on a sliding seat on the outward side of the fixing plate.
3. The side die embedded part mounting device with the position detection function as claimed in claim 1, further comprising a rotating motor, wherein the lower portion of the lifting seat is provided with a mounting opening, the rotating motor is arranged in the mounting opening, the rotating motor is fixedly connected to the lifting seat, and the rotating motor is in transmission connection with the supporting seat.
4. The side die embedded part mounting device with the position detection function as claimed in claim 2, wherein a driving gear is connected to an output shaft of the rotating motor, an internal gear is fixedly connected to an upper side of the supporting seat, the driving gear is engaged with the internal gear, and the internal gear is rotatably connected to the lifting seat.
5. The side die embedded part installation device with the position detection function according to any one of claims 1 to 4, wherein two ends of the moving seat in the length direction are fixedly connected with a connection seat respectively, the upper sides of the two support frames are fixedly connected with a first rail, one sides of the two support frames, which are arranged opposite to each other, are fixedly connected with a second rail respectively, the connection seat can slide along the first rail and the second rail, a driving motor is fixedly connected to the outer side of the connection seat, a driving gear is connected to the driving motor, a transmission rack is further fixedly connected to the support frames, and the driving gear is meshed with the transmission rack.
6. The side die embedded part mounting device with the position detection function according to any one of claims 1 to 4, wherein a moving motor is fixedly connected to the sliding seat, a moving gear is connected to the moving motor in a transmission manner, a fixed rack is fixedly connected to the moving seat, the moving gear is meshed with the fixed rack, a third track is fixedly connected to the moving seat, and a plurality of moving blocks are fixedly connected to one side of the sliding seat facing the moving seat and slidably connected with the third track.
7. The side die embedded part mounting device with the position detection function according to any one of claims 1 to 4, wherein a lifting motor is fixedly connected to the sliding seat, a lifting gear is in transmission connection with the lifting motor, a lifting rack is fixedly connected to the lifting seat, the lifting gear is meshed with the lifting rack, at least one rail IV is fixedly connected to one side of the lifting seat, which is arranged opposite to the sliding seat, and a plurality of lifting blocks are fixedly connected to one side of the moving seat, which is arranged opposite to the lifting seat, and the rail IV can slide along the lifting blocks.
8. The side form embedded part installation device with the position detection function according to any one of claims 1 to 4, wherein the clamping part is a parallel pneumatic clamping jaw, two movable sliding blocks are connected to the parallel pneumatic clamping jaw, two side form fingers are fixedly connected to the lower sides of the two sliding blocks respectively, and a rubber clamping plate is fixedly connected to one side, opposite to the two side form fingers, of the side form embedded part installation device.
9. The side die embedded part mounting device with the position detection function according to any one of claims 1 to 4, wherein a press pin sleeve is connected to the outer side of one end of the press rod, which extends downwards.
10. A method of installing a sideform using the sideform embedment mounting arrangement as claimed in any one of claims 1 to 9, including the steps of,
(1) coarsely adjusting the position of the supporting seat: controlling the driving motor and the moving motor to act, so that the supporting seat moves to a position right above the side die to be calibrated, controlling the lifting motor to act, so that the supporting seat descends, and stopping the lifting motor when the driving wheel abuts against the calibrated side die;
(2) determining the fixed position of the calibration side die: controlling an adjusting motor closest to the nail pressing sleeve to act, enabling the sliding seat to move towards the direction of the magnetic box, driving the corresponding sliding seat to move by the adjusting motor, recording the position of the driving wheel at the moment when the corresponding driving wheel is abutted against the magnetic box, calculating the moving distance of the driving wheel, setting the moving distance to be c, controlling the adjusting motor to reversely act, enabling the sliding seat to recover the original position, controlling the driving motor to act, enabling the supporting seat to move (D-c-l/2-D/2) from the linear driver towards the direction of the clamping detection assembly, stopping the driving motor, enabling the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push one magnetic box to move downwards, enabling the linear driver to reversely act when a magnet of the magnetic box is abutted against the die table, resetting the nail pressing sleeve, controlling the driving motor to continue to act, enabling the supporting seat to continue to move along the original direction, when the moving distance is b, stopping the driving motor, enabling the linear driver to act again to enable the nail pressing sleeve to move downwards, enabling the nail pressing sleeve to push the other magnetic box to move downwards, enabling the linear driver to act reversely when the magnet is abutted against the die table, resetting the nail pressing sleeve, controlling the driving motor to act reversely, and enabling the supporting seat to return to the position in the step (1);
(3) adjusting the position of the two clamping detection assemblies: controlling the adjusting motors to act, wherein the action directions of the two adjusting motors are opposite, so that the two driving wheels roll towards the directions of the two magnetic boxes, when the driving wheels are abutted against the magnetic boxes, the adjusting motors act in opposite directions, so that the driving wheels move in opposite directions of a + k + e, after calibration is finished, the sliding seat is fixedly connected to the supporting seat;
(4) and (3) starting to install a side die: controlling the actions of the driving motor and the moving motor to move the supporting seat to be right above the side die to be installed, and enabling the lifting motor to act to lower the supporting seat, wherein when the driving wheel is in contact with the upper side of the side die to be installed, the lifting motor stops acting;
(5) clamping the side die to be installed, wherein the clamping piece moves, the two clamping jaws move oppositely, and the clamping jaws clamp the side die;
(6) adjusting the position of the side die: the lifting motor reversely acts to enable the side die to be installed to leave the die table, the lifting motor stops acting after the side die to be installed leaves the die table to a set height, the driving motor and the moving motor act, the driving motor and the moving motor stop acting after the side die is moved to a set position, if the angle of the side die to be installed needs to be adjusted, the motor is rotated to act, the motor is rotated to stop acting after the supporting seat is rotated to a set angle, and the lifting motor acts to enable the side die to descend and stop acting when the side die abuts against the die table;
(7) fixing a side die to be installed: the clamping piece reversely acts to enable the clamping jaw to loosen the side die, the lifting motor reversely acts, after the clamping jaw rises to a set distance, the lifting motor stops acting, the driving motor or the moving motor is controlled to act according to the direction of the side die, if the length direction of the side die is parallel to the moving direction of the connecting seat, the driving motor is controlled to act, after the supporting seat moves (D-c-l/2-D/2) from the linear driver to the direction of the clamping detection assembly, the driving motor stops acting, the linear driver acts to enable the nail pressing sleeve to move downwards, when the magnet is abutted against the die table, the linear driver reversely acts, the nail pressing sleeve returns, the linear driver stops acting, the driving motor continues acting, when the supporting seat continues to move b along the original direction, the driving motor stops acting, the linear driver acts to enable the nail pressing sleeve to move downwards, when the magnet is abutted against the die table, the linear driver acts reversely, the nail pressing sleeve returns, and the linear driver stops acting; if the length direction of the side die is parallel to the moving direction of the moving block, controlling the position of the moving block, and the principle of adjusting the position of the connecting seat is the same;
(8) returning to the step (4) until all the side forms to be installed are fixed on the die table, and finishing the installation work of the side forms;
the clamping detection assembly closest to the nail pressing sleeve is assumed to be a first clamping detection assembly, a driving wheel in the first clamping detection assembly is a first driving wheel, D is the distance between the radial center of the nail pressing sleeve and the radial center of the first driving wheel, l is the maximum length of the magnetic box, and D is the diameter of the driving wheel; the driving wheel, the magnetic box and the pressing nail are sleeved on the same straight line at the center in the front-back direction; a is a set clamping safety distance, in particular to a distance between one side of the clamping jaw, which is arranged opposite to the magnetic box, and one side of the magnetic box, which is arranged opposite to the clamping jaw, when the clamping piece clamps the side forms; b is the distance between the two magnetic boxes, k is the distance between one side of the clamping jaw, which is arranged opposite to the first driving wheel, and one side of the first driving wheel, which is arranged opposite to the clamping jaw, and e is the length of the clamping jaw in the direction parallel to the side formwork; under initial condition, the clamping jaw is in the state of loosening completely, and when the drive wheel rolled on the side forms, the side forms was between two clamping jaws, and two clamping jaws all do not all contact with the side forms outside, and the holder is in the top of magnetism box.
CN201911307357.3A 2019-12-18 2019-12-18 Side die embedded part installation device with position detection function and installation method thereof Pending CN111015934A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911307357.3A CN111015934A (en) 2019-12-18 2019-12-18 Side die embedded part installation device with position detection function and installation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911307357.3A CN111015934A (en) 2019-12-18 2019-12-18 Side die embedded part installation device with position detection function and installation method thereof

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CN111015934A true CN111015934A (en) 2020-04-17

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112518980A (en) * 2020-11-27 2021-03-19 湖南华好智能装备有限责任公司 Assembling equipment for concrete prefabricated member

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112518980A (en) * 2020-11-27 2021-03-19 湖南华好智能装备有限责任公司 Assembling equipment for concrete prefabricated member

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