CN111010904B - Three-dimensional soil dressing machine for farmland - Google Patents
Three-dimensional soil dressing machine for farmland Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/04—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
- A01B49/06—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising
- A01B49/065—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising the soil-working tools being actively driven
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/02—Combined machines with two or more soil-working tools of different kind
- A01B49/022—Combined machines with two or more soil-working tools of different kind at least one tool being actively driven
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B79/00—Methods for working soil
- A01B79/02—Methods for working soil combined with other agricultural processing, e.g. fertilising, planting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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Abstract
本发明公开了一种农田土壤立体整理方法,所述方法将一个整理带的熟土层与相邻整理带的生土层进行立体整理,从而得到在水平上相间分布的熟土带和生土带,实现熟土层加厚和生土加快熟化的目的,同时公开了农田土壤立体整理机具,包括机架,机架的两个侧板内侧从右向左依次固定有熟土立体整理机构、生土立体整理机构和土壤分配摊铺机构,其中,熟土立体整理机构包括熟土翻耕机构和熟土铲土机构;生土立体整理机构包括生土翻耕机构和生土铲土机构;土壤分配摊铺机构包括传送机构。该技术及配套机具能同时在水平和垂直方向上立体地整理土壤,短期内加厚熟土层和分离生土层,长期上加快底层生土熟化,实现耕作层土壤的整体和长效增厚培肥。
The invention discloses a three-dimensional finishing method for farmland soil. The method performs three-dimensional finishing on the mellow soil layer of one finishing belt and the raw soil layer of the adjacent finishing belt, so as to obtain mellow soil belts and raw soils that are alternately distributed horizontally. It can realize the purpose of thickening the mellow soil layer and accelerating the ripening of raw soil. At the same time, a three-dimensional soil finishing machine for farmland is disclosed, including a frame. The inner sides of the two side plates of the frame are sequentially fixed from right to left. Raw soil three-dimensional finishing mechanism and soil distribution and paving mechanism, wherein, mellow soil three-dimensional finishing mechanism includes mellow soil tillage mechanism and mellow soil shovel mechanism; raw soil three-dimensional finishing mechanism includes raw soil tillage mechanism and raw soil shovel mechanism; The soil distribution paving mechanism includes a transfer mechanism. The technology and supporting equipment can simultaneously arrange the soil three-dimensionally in the horizontal and vertical directions, thicken the mellow soil layer and separate the raw soil layer in the short term, accelerate the maturation of the bottom raw soil in the long run, and realize the overall and long-term thickening of the soil in the ploughing layer. Fertilize.
Description
技术领域technical field
本发明涉及农业机具领域,尤其涉及一种农田土壤立体整理机具。The invention relates to the field of agricultural machinery, in particular to a three-dimensional soil finishing machine for farmland.
背景技术Background technique
受高强度农业利用的影响,耕地特别是坡耕地土壤理化性状恶化,突出表现在土壤板结和耕层变浅,使土壤持水供肥能力不足,土地生产力显著下降,已成为制约农业可持续发展的主要因素。为了增厚耕作层,疏松板结土壤,维持土壤肥力,当前主要推行的是深耕(包括深松,深翻,以及完全的土层上下置换)和垄作,并辅以一定的培肥措施,例如种植绿肥,秸秆还田和有机肥深施等技术。尽管这些技术能够有效地缓解土地质量退化带来的影响,但在应用中仍然存在较多的限制。例如,深翻和一定程度下深松均使生土层与熟土层在垂直方向上的翻转和混合,导致作物根系生长层土壤质地粘重,有机质和有效养分含量低,降低作物产量,短期内难以通过有机物料入田得到改善。同时,深松还存在效果持续时间短的问题。这是因为土壤有机质含量低,在降水作用下,土壤会快速沉降,耕层恢复原来的板结和浅薄状态。Affected by high-intensity agricultural utilization, the soil physicochemical properties of cultivated land, especially sloping cultivated land, deteriorated, which is manifested in soil compaction and shallow cultivated layer, resulting in insufficient soil water-holding and fertilizing ability, and a significant decline in land productivity, which has become a constraint to the sustainable development of agriculture. main factor. In order to thicken the ploughing layer, loosen the compacted soil, and maintain soil fertility, deep plowing (including deep loosening, deep plowing, and complete soil layer replacement) and ridge farming are currently being implemented, supplemented by certain fertilization measures, such as planting Green manure, straw returning and deep application of organic fertilizer. Although these technologies can effectively alleviate the impact of land quality degradation, there are still many limitations in their application. For example, deep ploughing and deep loosening to a certain extent make the raw soil layer and the mellow soil layer invert and mix in the vertical direction, resulting in a heavy soil texture in the root growth layer of crops, low content of organic matter and available nutrients, reduced crop yield, short-term Internal difficulties can be improved through the introduction of organic materials into the fields. At the same time, deep loosening also has the problem of short duration of effect. This is because the soil organic matter content is low, and under the action of precipitation, the soil will subside rapidly, and the plough layer will return to its original compact and shallow state.
为避免上下土层翻转和表层熟土与底层生土混合带来的土壤肥力下降,同时实现深层土壤的疏松化,一些学者建议通过采用分层耕作,即两个铧犁分别进行上下土层的翻耕。但该耕作方式在性质上与深松相似,也存在效果持续时间短的问题;垄作虽然可以实现在不打乱耕层结构的情况下增厚耕层,但该耕作方式对促进深土层中的生土熟化作用有限,不能做到对耕层土壤的“开源”,同时垄作在雨水资源不足的季节和地区适应性差,限制了其构建合理耕层的实际应用。In order to avoid the soil fertility decline caused by the overturning of the upper and lower soil layers and the mixing of the surface mellow soil and the underlying raw soil, and at the same time to achieve the loosening of the deep soil, some scholars suggest that layered tillage should be used, that is, two ploughs are used to separate the upper and lower soil layers. ploughing. However, this tillage method is similar in nature to subsoiling, and it also has the problem of short duration of effect; although ridge farming can achieve thickening of the tillage layer without disturbing the tillage layer structure, this tillage method is not effective in promoting the deep soil layer. The soil maturation effect of ridges is limited, and it cannot "open source" the soil of the plough layer. At the same time, the ridge farming has poor adaptability in seasons and regions with insufficient rainwater resources, which limits its practical application in constructing a reasonable plough layer.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明创造性地提出“土壤立体整理”技术,并提供配套作业机具,该技术及配套机具能同时在水平和垂直方向上立体地整理土壤,实现生土与熟土的分离,可有效地解决合理耕层构建中的长期与短期效应矛盾问题,既能够在短期内快速地构建合理耕层,提高土壤肥力,也可以从长期上促进底层生土的熟化,实现耕层的整体和长效增厚,提升耕地地力。In view of the above problems, the present invention creatively proposes the technology of "three-dimensional soil finishing", and provides supporting tools. The technology and the supporting tools can simultaneously tidy the soil in the horizontal and vertical directions, realize the separation of raw soil and mellow soil, and can Effectively solve the contradiction between the long-term and short-term effects in the construction of a reasonable plough layer. It can not only quickly build a reasonable plough layer in the short term to improve soil fertility, but also promote the maturation of the underlying raw soil in the long run, so as to achieve the overall and sustainable development of the plough layer. Long-term thickening, improve arable land productivity.
第一方面,本发明提出了农田土壤立体整理的方法,该方法的核心思想是将一个整理带的熟土层(或表土层)与相邻的整理带的生土层(或深土层)进行立体整理,从而得到在水平上相间分布的熟土带或厚熟土带(实现耕层加厚和表层熟土聚集)和待熟化的生土带(或底土带),将熟土带作为作物种植区,生土带作为作物行间。该方法可通过以下步骤实现:In the first aspect, the present invention proposes a method for three-dimensional soil finishing of farmland, the core idea of which is to combine the mellow soil layer (or topsoil layer) of one finishing zone with the raw soil layer (or deep soil layer) of the adjacent finishing zone. Carry out three-dimensional finishing, so as to obtain the mellow soil belt or thick mellow soil belt distributed horizontally (to realize the thickening of the plough layer and the accumulation of surface mellow soil) and the raw soil belt (or subsoil belt) to be matured. Crop growing area, raw soil zone as interrow of crops. This method can be achieved by the following steps:
第一步,将两个相邻的整理带的熟土层铲起并收集起来;The first step is to scoop up and collect the mellow soil layers of the two adjacent finishing belts;
第二步,在相邻的两个整理带的熟土层被铲起后,生土层将暴露出来,随后将生土层铲起并收集起来;In the second step, after the mellow soil layers of the two adjacent finishing belts are shoveled up, the raw soil layers will be exposed, and then the raw soil layers will be shoveled and collected;
第三步,将第一步和第二步收集起来的熟土和生土按照水平相间的格局返还至前两步铲土后产生的沟槽中,形成水平相间的熟土带和生土带,此时熟土带的熟土层增厚,而原熟土层下方的生土层得以上移至地表,其熟化进程显著加快。In the third step, the mellow soil and raw soil collected in the first and second steps are returned to the trenches generated after the first two steps of shoveling in a horizontal pattern to form a horizontal and alternate mellow soil zone and raw soil zone. At this time, the mellow soil layer in the mellow soil zone is thickened, and the raw soil layer below the original mellow soil layer can move up to the surface, and the maturation process is significantly accelerated.
在第三步返还回土时,还可加入秸秆、有机肥、生物菌剂等,实现有机肥深施培土,并加快生土熟化。When returning to the soil in the third step, straws, organic fertilizers, biological inoculants, etc. can also be added to realize the deep application of organic fertilizers to cultivate the soil and accelerate the ripening of the raw soil.
利用上述方法得到农田耕层后,需要进一步对得到的农田耕层进行种植和养护,以达到整个农田的熟土层的增厚的目的,农田耕层种养方法包括将作物种植于熟土带,生土带作为作物行间或间作种植极耐贫瘠土壤的植物,如绿肥作物。熟土带和生土带的绝对宽度和相对宽度均可根据作物类型,原熟土层厚度,土壤肥力特征等来调整。After the above-mentioned method is used to obtain the farmland plough layer, it is necessary to further plant and maintain the obtained farmland plough layer to achieve the purpose of thickening the mellow soil layer of the entire farmland. , the raw soil zone is used as intercropping or intercropping to plant plants that are extremely tolerant to poor soil, such as green manure crops. The absolute width and relative width of the mellow soil zone and raw soil zone can be adjusted according to the type of crops, the thickness of the original mellow soil layer, the characteristics of soil fertility, etc.
在生土带土壤未熟化到适宜作物生长前,每年作物种植前的常规土壤耕作只在熟土带上进行,生土带采用免耕。待生土带的上层土壤熟化到适宜作物生长时,按照一般的耕层垂直置换方法对生土带的上层熟化土与下层生土进行置换,待整个生土带的生土均熟化到适宜作物生长时,进行完整地块的深翻混合,实现整个地块的耕层加厚和土壤熟化培肥。Before the soil in the raw soil zone is not mature enough to be suitable for crop growth, the conventional soil tillage before crop planting is only carried out on the mature soil zone, and no-tillage is adopted in the raw soil zone. When the upper layer of soil in the raw soil zone is matured to be suitable for crop growth, the upper layer of matured soil and the lower layer of raw soil in the raw soil zone shall be replaced according to the general vertical replacement method of the plough layer, and the raw soil of the entire raw soil zone shall be matured to suitable crops. When growing, deep ploughing and mixing of the complete plot is carried out to realize the thickening of the plough layer and the soil maturation and fertilization of the entire plot.
第二方面,本发明还提供了农田土壤立体整理机具,该机具实现了农田土壤立体整理的目的,可在增加耕层厚度的同时,实现底层生土熟化,有效防止现有深耕措施导致的生土与熟土混合后肥力下降造成作物减产的问题;同时该机具可用于大规模机械化作业,减少人力投入,提高耕层土壤立体整理的效率。In the second aspect, the present invention also provides a three-dimensional soil finishing machine for farmland, which achieves the purpose of three-dimensional soil finishing on farmland, and can increase the thickness of the ploughing layer while realizing the maturation of the bottom raw soil, effectively preventing the generation of soil caused by the existing deep ploughing measures. After the soil and mellow soil are mixed, the fertility declines, which leads to the problem of crop yield reduction; at the same time, the machine can be used for large-scale mechanized operations, reducing labor input and improving the efficiency of three-dimensional soil consolidation in the plough layer.
农田土壤立体整理机具,包括机架,机架的两侧分别可拆卸式固定有一个侧板,机架的两端固定有行走轮,机架的侧板内侧从右向左依次固定有熟土立体整理机构、生土立体整理机构和土壤分配摊铺机构。熟土立体整理机构,包括熟土翻耕机构和熟土铲土机构,熟土翻耕机构对熟土层进行翻耕,便于熟土铲土机构对熟土进行铲起作业;生土立体整理机构,包括生土翻耕机构和生土铲土机构,生土翻耕机构对生土层进行翻耕,便于生土铲土机构对生土进行铲起作业;土壤分配摊铺机构,包括传送机构,用以接收熟土立体整理机构和生土立体整理机构铲起并输送的熟土和生土并对接收的熟土和生土进行水平分配和摊铺。A three-dimensional soil finishing machine for farmland includes a frame, a side plate is detachably fixed on both sides of the frame, walking wheels are fixed at both ends of the frame, and mellow soil is fixed on the inner side of the side plate from right to left. Three-dimensional finishing mechanism, three-dimensional soil finishing mechanism and soil distribution and paving mechanism. The mellow soil three-dimensional finishing mechanism includes a mellow soil tillage mechanism and a mellow soil shovel mechanism. The mellow soil tillage mechanism ploughs the mellow soil layer, which is convenient for the mellow soil shovel mechanism to shovel the mellow soil; the raw soil three-dimensional finishing Mechanisms, including soil ploughing mechanism and soil shoveling mechanism, the soil ploughing mechanism ploughs the raw soil layer, which is convenient for the soil shoveling mechanism to shovel the raw soil; soil distribution and paving mechanism, including transmission The mechanism is used to receive the mellow soil and raw soil shoveled and conveyed by the mellow soil three-dimensional finishing mechanism and the raw soil three-dimensional finishing mechanism, and distribute and spread the received mellow soil and raw soil horizontally.
熟土翻耕机构包括固定板、第一变速箱、第一端承板和熟土旋耕刀轴,固定板固定于机架顶部,第一变速箱和第一端承板分别固定于固定板的两侧,熟土旋耕刀轴的一端铰接于第一端承板上且另一端插入第一变速箱中并与第一变速箱啮合连接,第一变速箱的顶部伸出有齿轮盘。熟土铲土机构设置于熟土翻耕刀轴的正后方,便于对翻耕起来的熟土层进行铲土作业,熟土铲土机构为一熟土铲筒,熟土铲筒固定于机架的底部。The mellow soil ploughing mechanism includes a fixed plate, a first gearbox, a first end bearing plate and a mellow soil rotary tiller shaft, the fixed plate is fixed on the top of the frame, and the first gearbox and the first end bearing plate are respectively fixed on the fixed plate On both sides of the shaft, one end of the shaft of the smelt rotary cultivator is hinged on the first end bearing plate and the other end is inserted into the first gearbox and is engaged with the first gearbox. The top of the first gearbox has a gear plate protruding. The mellow soil shovelling mechanism is set right behind the mellow soil tiller shaft, which is convenient for shoveling the mellow soil layer that has been ploughed. bottom of the rack.
生土翻耕机构固定板、第二变速箱、第二端承板和生土旋耕刀轴,固定板固定于机架顶部,第二变速箱和第二端承板分别固定于固定板的两侧,生土旋耕刀轴的一端铰接于第二端承板上且另一端插入第二变速箱中并与第二变速箱啮合连接,第二变速箱的顶部伸出有齿轮盘。生土铲土机构设置于熟土翻耕刀轴的正后方,便于对翻耕起来的生土层进行铲除作业,生土铲土机构为一生土铲筒,生土铲筒固定于机架的底部。生土旋耕刀轴的位于熟土旋耕刀轴的后下方,熟土铲筒的后端侧向穿过生土旋耕刀轴的上方空间并到达土壤分配摊铺机构正上方,生土铲筒的后端经过提升后侧向到达土壤分配摊铺机构的正上方,熟土铲筒与生土铲筒的后端水平并排设置。The fixing plate, the second gearbox, the second end bearing plate and the raw soil rotary tiller shaft of the soil ploughing mechanism, the fixing plate is fixed on the top of the frame, and the second gearbox and the second end bearing plate are respectively fixed on the bottom of the fixing plate. On both sides, one end of the raw soil rotary cutter shaft is hinged on the second end bearing plate, and the other end is inserted into the second gearbox and is engaged with the second gearbox, and a gear plate protrudes from the top of the second gearbox. The raw soil shoveling mechanism is arranged directly behind the mellow soil tiller shaft, which is convenient for removing the ploughed raw soil layer. bottom. The raw soil rotary cultivator shaft is located at the rear and bottom of the mellow soil rotary cultivator shaft, and the rear end of the mellow soil shovel cylinder laterally passes through the upper space of the raw soil rotary cultivator shaft and reaches directly above the soil distribution and paving mechanism. After the rear end of the shovel cylinder is lifted, it laterally reaches directly above the soil distribution and paving mechanism, and the rear ends of the mellow soil shovel cylinder and the raw soil shovel cylinder are horizontally arranged side by side.
土壤分配摊铺机构设置于生土铲筒和熟土铲筒的左侧,土壤分配摊铺机构包括固定板和传送机构,固定板的两侧分别固定有第三变速箱和第三端承板,传送机构包括齿轮辊轴、转动辊轴、铰接板和传送带,铰接板固定于机架上,转动辊轴的两端铰接于两侧的铰接板上,齿轮辊轴的一端穿过铰接板后插入第三变速箱中并与第三变速箱啮合连接且另一端穿过铰接板后铰接固定于第三端承板上,第三变速箱的顶部伸出有齿轮盘。传送带包围在齿轮辊轴和转动辊轴外部,传送带内侧与齿轮辊轴咬合连接。铰接板之间设置有分隔板,分隔板的顶部与固定板固定连接,分隔板将传送带的传输空间分隔为熟土传送区和生土传送区。The soil distribution and paving mechanism is arranged on the left side of the raw soil shovel drum and the mellow soil shovel drum. The soil distribution and paving mechanism includes a fixed plate and a transmission mechanism. The two sides of the fixed plate are respectively fixed with a third gearbox and a third end bearing plate. , the transmission mechanism includes a gear roller shaft, a rotating roller shaft, a hinge plate and a conveyor belt. The hinge plate is fixed on the frame, the two ends of the rotating roller shaft are hinged on the hinge plates on both sides, and one end of the gear roller shaft passes through the hinge plate. It is inserted into the third gearbox and meshed with the third gearbox, and the other end is hingedly fixed on the third end support plate after passing through the hinge plate, and a gear plate is protruded from the top of the third gearbox. The conveyor belt is surrounded on the outside of the gear roller shaft and the rotating roller shaft, and the inner side of the conveyor belt is engaged with the gear roller shaft. A partition plate is arranged between the hinge plates, the top of the partition plate is fixedly connected with the fixed plate, and the partition plate divides the transmission space of the conveyor belt into a mellow soil transfer area and a raw soil transfer area.
此外,在铰接板的左侧可固定一个带宽调节板,该带宽调节板由两侧板、一底板和一调节板组成,两侧边固定于底板的两侧且分别与转动辊轴的两侧的铰接板固定连接,调节板为折形板并与分隔板固定连接,底板的右侧固定有防漏板,防漏板伸至传送带的右下方。In addition, a bandwidth adjusting plate can be fixed on the left side of the hinge plate. The bandwidth adjusting plate is composed of two side plates, a bottom plate and an adjusting plate. The two sides are fixed on both sides of the bottom plate and are respectively connected with the two sides of the rotating roller The hinge plate is fixedly connected, the adjusting plate is a folded plate and is fixedly connected with the partition plate, a leak-proof plate is fixed on the right side of the bottom plate, and the leak-proof plate extends to the lower right of the conveyor belt.
此外,土壤分配摊铺机构上方的机架上固定有固定板,固定板的一侧固定有下料斗,下料斗中可放置用以土壤培肥或加速生土熟化的物料,如秸秆、有机肥、生物菌剂等。In addition, a fixed plate is fixed on the frame above the soil distribution and paving mechanism, and a lower hopper is fixed on one side of the fixed plate. In the lower hopper, materials for soil fertilization or accelerated soil ripening, such as straw and organic fertilizer, can be placed. , biological agents, etc.
进一步的,熟土旋耕刀轴和生土旋耕刀轴均由圆柱形轴棒和刀片组成,轴棒的一端为光滑端,该光滑段为铰接端,轴棒的另一端为齿轮端,该齿轮端为啮合连接端。轴棒的棒体上布设有插接槽,刀片的端部插入插接槽中并通过紧固螺栓固定于插接槽中,便于更换不同长度的刀片,更换的刀片长度不同,对应地旋耕深度也不相同,同时也可通过刀片的布局以调整生土以及熟土的旋耕宽度Further, both the cooked soil rotary cutter shaft and the raw soil rotary cutter shaft are composed of a cylindrical shaft rod and a blade, one end of the shaft rod is a smooth end, the smooth section is a hinged end, and the other end of the shaft rod is a gear end, The gear end is a meshing connection end. There are insertion slots on the rod body of the shaft rod. The ends of the blades are inserted into the insertion slots and fixed in the insertion slots by tightening bolts, which is convenient for changing blades of different lengths. The depth is also different, and the rotary tillage width of raw soil and mellow soil can also be adjusted by the layout of the blades
进一步的,第一变速箱、第二变速箱和第三变速箱包括箱体,箱体从上至下依次铰接固定有第一传动齿轮、第二传动齿轮和第三传动齿轮,第一、二、三变速箱上铰接的齿轮盘均与第一传动齿轮啮合连接,熟土旋耕刀轴、生土旋耕刀轴和齿轮辊轴的啮合段均插入箱体中并与第三传动齿轮啮合。Further, the first gearbox, the second gearbox and the third gearbox include a box body, and the box body is hingedly fixed with a first transmission gear, a second transmission gear and a third transmission gear in sequence from top to bottom. The hinged gear discs on the three gearboxes are meshed with the first transmission gear, and the meshing sections of the mellow soil rotary cultivator shaft, the raw soil rotary cultivator shaft and the gear roller shaft are all inserted into the box body and meshed with the third transmission gear. .
进一步的,熟土铲筒由熟土铲土段、熟土提升段、熟土渐变段和熟土出土段组成,生土铲筒由生土铲土段、生土提升渐变段、生土出土段组成,熟土铲筒的熟土铲土段和生土铲筒的生土铲土段分别设置于熟土旋耕刀轴、生土旋耕刀轴的后方进行铲土作业。Further, the mellow soil shovel barrel is composed of a mellow soil shoveling section, a mellow soil lifting section, a mellow soil gradual change section and a mellow soil excavation section, and the raw soil shovel barrel is composed of a raw soil shovel section, a raw soil lifting gradient section, and a raw soil excavation section. The mellow soil shovelling section of the mellow soil shovel barrel and the raw soil shovelling section of the raw soil shovel barrel are respectively arranged behind the mellow soil rotary cultivating blade shaft and the raw soil rotary cultivating blade shaft for shoveling.
本发明的有益效果是:The beneficial effects of the present invention are:
1、短期可快速增加耕层厚度,提高土壤蓄水和空间蓄水,增加土壤肥力,提升耕地地力,促进作物根系生长与下扎,增强作物抗干旱、倒伏、土壤贫瘠、病虫侵害等逆境,提高作物产量及产量的稳定性,实现中低产田的快速高效绿色改造。1. In the short term, it can quickly increase the thickness of the plough layer, improve soil water storage and space water storage, increase soil fertility, improve cultivated land fertility, promote crop root growth and rooting, and enhance crop resistance to drought, lodging, poor soil, pests and other adversities , improve crop yield and yield stability, and achieve rapid, efficient and green transformation of low- and medium-yield fields.
2、长期可促进底层生土的熟化,实现耕层的整体和长效增厚和培肥,提升耕地地力;2. In the long term, it can promote the maturation of the bottom raw soil, realize the overall and long-term thickening and fertilization of the cultivated layer, and improve the soil fertility of the cultivated land;
3、熟土区进行作物种植,而生土区为作物种植行间,由于生土区植物生长适宜性降低,对作物行间杂草具有显著的抑制作用;3. Crops are planted in the mellow soil area, and the raw soil area is between the rows of crop planting. Due to the reduced plant growth suitability in the raw soil area, it has a significant inhibitory effect on weeds between the crop rows;
4、降低缓坡地耕层壤中流,增加坡地对雨水的截蓄能力,提高山地耕地地力,减少水土流失,实现对耕层土壤的保护,提高肥料利用率,提高雨水资源利用能力,促进山地农业可持续生产;4. Reduce the midflow of cultivated layer soil on gentle slopes, increase the interception and storage capacity of rainwater on slopes, improve the soil fertility of mountain cultivated land, reduce soil erosion, realize the protection of cultivated layer soil, improve the utilization rate of fertilizers, improve the ability to use rainwater resources, and promote mountain agriculture sustainable production;
5、能够有机结合带状耕作,促进少免耕技术应用,提高保护性农业的可推广性;5. It can organically combine strip tillage, promote the application of less-no-tillage technology, and improve the extension of conservation agriculture;
6、可有机结合现有的种植绿肥,秸秆还田和有机肥深施等技术,促进有机肥深施和底层生土壤熟化;6. It can be organically combined with the existing technologies such as planting green manure, straw returning to the field and deep application of organic fertilizer to promote the deep application of organic fertilizer and the maturation of the underlying raw soil;
7、该机具实现了农田土壤立体整理的目的,可在增加耕层厚度的同时,实现底层生土熟化,有效防止现有深耕措施导致的生土与熟土混合土壤肥力降低造成作物减产的问题;同时该机具可用于大规模机械化作业,减少人力投入,提高耕层土壤立体整理的效率。7. The machine realizes the purpose of three-dimensional soil finishing of farmland, which can increase the thickness of the ploughing layer and at the same time realize the maturation of the underlying raw soil, effectively preventing the problem of crop yield reduction caused by the reduction of the fertility of the mixed soil of raw soil and mellow soil caused by the existing deep ploughing measures. At the same time, the machine can be used for large-scale mechanized operations, reducing manpower input and improving the efficiency of three-dimensional soil consolidation in the plough layer.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案和机具特征,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions and features of the machine tool of the present invention, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是农田土壤立体整理的方法示意图;Fig. 1 is a schematic diagram of a method for three-dimensional finishing of farmland soil;
图2是农田土壤立体整理机具的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of farmland soil three-dimensional finishing machine;
图3是不带侧板的农田土壤立体整理机具的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of farmland soil three-dimensional finishing machine without side plate;
图4是农田土壤立体整理机具的侧视结构示意图;Fig. 4 is the side view structure schematic diagram of farmland soil three-dimensional finishing machine;
图5是所述熟土旋耕刀轴的结构示意图;Fig. 5 is the structural representation of described mellow soil rotary tiller shaft;
图6是所述第一齿轮箱的结构示意图;6 is a schematic structural diagram of the first gear box;
图7是所述熟土铲筒的结构示意图;Fig. 7 is the structural representation of described mellow soil shovel;
图8是所述熟土铲筒的俯视图;Fig. 8 is the top view of described mellow soil shovel;
图9是所述熟土铲筒的主视图;Fig. 9 is the front view of described soil shovel;
图10是所述生土铲筒的结构示意图;Fig. 10 is the structural representation of described raw soil shovel;
图11是所述生土铲筒的俯视图;Figure 11 is a top view of the raw soil shovel barrel;
图12是所述生土铲筒的主视图;Figure 12 is a front view of the raw soil shovel;
图13是所述传送机构的结构示意图;Figure 13 is a schematic structural diagram of the conveying mechanism;
图14是所述传送带的结构示意图;Figure 14 is a schematic structural diagram of the conveyor belt;
图15是所述带宽调节板的俯视结构示意图。FIG. 15 is a schematic top view of the structure of the bandwidth adjustment plate.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1-机架,2-第一变速箱,3-熟土立体整理机构,4-第一端承板,5-熟土旋耕刀轴,6-第二变速箱,7-生土立体整理机构,8-第二端承板,9-生土旋耕刀轴,10-熟土铲筒,11-生土铲筒,12-传送机构,13-第三变速箱,,15-下料斗,16-行走轮,17-轴棒,18-齿轮端,19-插接槽,20-刀片,21-紧固螺栓,22-第一传动齿轮,23-第二传动齿轮,24-第三传动齿轮,25-熟土铲土段,26-熟土渐变段,27-熟土出土段,28-生土铲土段,29-生土提升渐变段,30-生土出土段,31-铰接板,32-分隔板,33-齿轮辊轴,34-转动辊轴,35-啮合段,36-带宽调节板,37-传送带,38-侧板,39-防漏板,40-调节板,41-熟土摊铺通,42-生土摊铺通道,61-齿轮盘,62-螺接柱,63-侧板。1-Frame, 2-First gearbox, 3-Soil three-dimensional finishing mechanism, 4-First end bearing plate, 5-Soil rotary cutter shaft, 6-Second gearbox, 7-Soil three-dimensional finishing Mechanism, 8- the second end bearing plate, 9- raw soil rotary cutter shaft, 10- mellow soil shovel drum, 11- raw soil shovel drum, 12- transmission mechanism, 13- third gearbox, 15- lower hopper , 16-travel wheel, 17-shaft rod, 18-gear end, 19-socket slot, 20-blade, 21-fastening bolt, 22-first transmission gear, 23-second transmission gear, 24-third Transmission gear, 25-Soil shoveling section, 26-Soil gradual change section, 27-Soil excavation section, 28-Soil shovel section, 29-Soil lifting gradual section, 30-Soil unearthed section, 31- Hinged plate, 32-dividing plate, 33-gear roller, 34-rotating roller, 35-meshing segment, 36-band adjustment plate, 37-conveyor belt, 38-side plate, 39-leakage prevention plate, 40-adjustment Plate, 41- mellow soil paving channel, 42- raw soil paving channel, 61- gear plate, 62- bolted column, 63- side plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,本发明提出的农田土壤立体整理的方法,该方法的核心思想是将一个整理带的熟土层与相邻的整理带的生土层进行立体整理,从而得到在水平上相间分布的熟土带或厚熟土带(实现耕层加厚和表层熟土聚集)和待熟化的生土带,将熟土带作为作物种植区,生土带作为作物行间,该方法可通过以下步骤实现:As shown in Figure 1, the method for three-dimensional soil finishing of farmland proposed by the present invention, the core idea of the method is to three-dimensionally arrange the mellow soil layer of one finishing belt and the raw soil layer of the adjacent finishing belt, so as to obtain a horizontal The alternately distributed mellow soil zone or thick mellow soil zone (to realize thickening of the plough layer and surface mellow soil accumulation) and the raw soil zone to be matured, the mellow soil zone is used as the crop planting area, and the raw soil zone is used as the crop row. This can be achieved by the following steps:
第一步,将熟土层铲起并收集起来;The first step is to shovel and collect the mellow soil layer;
第二步,在熟土层被铲起后,生土层将暴露出来,随后将生土层铲起并收集起来;In the second step, after the mellow soil layer is shoveled, the raw soil layer will be exposed, and then the raw soil layer will be shoveled and collected;
第三步,将第一步和第二步收集起来的熟土和生土按照水平相间的格局返还至前两步铲土后产生的沟槽中,形成水平相间的熟土带和生土带,此时熟土带的熟土层增厚,而原熟土层下方的生土层得以上移至地表,其熟化进程显著加快。In the third step, the mellow soil and raw soil collected in the first and second steps are returned to the trenches generated after the first two steps of shoveling in a horizontal pattern to form a horizontal and alternate mellow soil zone and raw soil zone. At this time, the mellow soil layer in the mellow soil zone is thickened, and the raw soil layer below the original mellow soil layer can move up to the surface, and the maturation process is significantly accelerated.
在第三步返还回土时,还可加入秸秆、有机肥、生物菌剂等物料,实现有机肥深施培土,并加快生土熟化。When returning to the soil in the third step, straw, organic fertilizer, biological inoculum and other materials can also be added to realize the deep application of organic fertilizer to cultivate the soil and accelerate the ripening of the raw soil.
第四步,将作物种植于熟土带,生土带作为作物行间或间作种植极耐贫瘠土壤的植物,如绿肥作物。熟土带和生土带的绝对宽度和相对宽度均可根据作物类型,原熟土层厚度,土壤肥力特征等来调整。In the fourth step, the crops are planted in the mellow soil zone, and the raw soil zone is used as an intercropping or intercropping to plant plants that are extremely resistant to poor soil, such as green manure crops. The absolute width and relative width of the mellow soil zone and raw soil zone can be adjusted according to the type of crops, the thickness of the original mellow soil layer, the characteristics of soil fertility, etc.
第五步,在生土带土壤未熟化到适宜作物生长前,每年作物种植前的常规土壤耕作只在熟土带上进行,生土带采用免耕。待生土带的上层土壤熟化到适宜作物生长时,按照一般的耕层垂直置换方法对生土带的上层熟化土与下层生土进行置换,待整个生土带的生土均熟化到适宜作物生长时,进行完整地块的深翻混合,实现整个地块的耕层加厚和土壤熟化培肥。The fifth step is that before the soil in the raw soil zone is not matured enough to be suitable for crop growth, the conventional soil tillage before crop planting is only carried out on the mature soil zone, and no-tillage is adopted in the raw soil zone. When the upper layer of soil in the raw soil zone is matured to be suitable for crop growth, the upper layer of matured soil and the lower layer of raw soil in the raw soil zone shall be replaced according to the general vertical replacement method of the plough layer, and the raw soil of the entire raw soil zone shall be matured to suitable crops. When growing, deep ploughing and mixing of the complete plot is carried out to realize the thickening of the plough layer and the soil maturation and fertilization of the entire plot.
如图2-4所示,农田土壤立体整理的机具,包括机架1,机架的两侧设有螺接柱62,一对侧板分别通过螺栓与螺接柱62的螺纹连接方式固定于机架的两侧,侧板63可防止熟土层以及生土层被铲起时,相邻整理带的土壤塌陷而落入开挖的沟槽中;侧板的前端呈楔状,减少切土时的阻力。机架1的两端固定有行走轮16,机架1从右向左依次固定有熟土立体整理机构3、生土立体整理机构7和土壤分配摊铺机构。熟土立体整理机构3,包括熟土翻耕机构和熟土铲土机构,熟土翻耕机构对熟土层进行翻耕,便于熟土铲土机构对熟土进行铲起作业;生土立体整理机构7,包括生土翻耕机构和生土铲土机构,生土翻耕机构对生土层进行翻耕,便于生土铲土机构对生土进行铲起作业;土壤分配摊铺机构,包括传送机构12,用以接收熟土立体整理机构和生土立体整理机构铲起并输送的熟土和生土并对接收的熟土和生土进行水平分配和摊铺。As shown in Fig. 2-4, the machine for three-dimensional soil finishing of farmland includes a
熟土翻耕机构包括固定板、第一变速箱2、第一端承板4和熟土旋耕刀轴5,固定板固定于机架顶部,第一变速箱2和第一端承板4分别固定于固定板的两侧,熟土旋耕刀轴5的一端铰接于第一端承板4上且另一端插入第一变速箱2中并与第一变速箱2啮合连接,第一变速箱2的顶部伸出有齿轮盘61。熟土铲土机构设置于熟土翻耕刀轴的正后方,便于对翻耕起来的熟土层进行铲除作业,熟土铲土机构为一熟土铲筒10,熟土铲筒10固定于机架1的底部。The mellow soil ploughing mechanism includes a fixed plate, a
生土翻耕机构固定板、第二变速箱6、第二端承板8和生土旋耕刀轴9,固定板固定于机架顶部,第二变速箱6和第二端承板8分别固定于固定板的两侧,生土旋耕刀轴9的一端铰接于第二端承板8上且另一端插入第二变速箱6中并与第二变速箱6啮合连接,第二变速箱的顶部伸出有齿轮盘61。生土铲土机构设置于熟土翻耕刀轴9的正后方,便于对翻耕起来的生土层进行铲除作业,生土铲土机构为一生土铲筒11,生土铲筒11固定于机架的底部。生土旋耕刀轴9的位于熟土旋耕刀轴5的后下方,熟土铲筒10的后端侧向穿过生土旋耕刀轴9的上方空间并到达土壤分配摊铺机构正上方,生土铲筒10的后端经过提升后侧向到达土壤分配摊铺机构的正上方,熟土铲筒10与生土铲筒11的后端的水平并排设置。The fixing plate of the soil ploughing mechanism, the second gearbox 6, the second
如图13-15所示,土壤分配摊铺机构设置于生土铲筒10和熟土铲筒11的左侧,土壤分配摊铺机构包括固定板和传送机构,固定板的两侧分别固定有第三变速箱13和第三端承板,,传送机构12包括齿轮辊轴33、转动辊轴34、铰接板31和传送带37,铰接板31固定于机架1上,转动辊轴34的两端铰接于两侧的铰接板31上,齿轮辊轴33的啮合段35插入第三变速箱13中并与第三变速箱13啮合连接且另一端穿过铰接板31后铰接固定于第三端承板上。传送带37包围在齿轮辊轴33和转动辊轴34外部,传送带37内侧与齿轮辊轴咬合连接。铰接板之间设置有分隔板32,分隔板32的顶部与固定板固定连接,分隔板32将传送带的传输空间分隔为熟土传送区和生土传送区。As shown in Figures 13-15, the soil distribution and paving mechanism is arranged on the left side of the
此外,土壤分配摊铺机构上方的机架上固定有固定板,固定板的一侧固定有下料斗15,下料斗15中可存放物料,如秸秆、有机肥、生物菌剂等,在下料斗中的物料可落入至传送区中与土壤进行混合,实现有机肥深施或加快生土的熟化过程。In addition, a fixed plate is fixed on the frame above the soil distribution and paving mechanism, and a
如图5所示,熟土旋耕刀轴5和生土旋耕刀轴9均由圆柱形轴棒17和刀片20组成,轴棒17的一端为光滑端,该光滑段为铰接端,轴棒的另一端为齿轮端18,该齿轮端18为啮合连接端。轴棒17的棒体上布设有插接槽19,刀片20的端部插入插接槽中并通过紧固螺栓21固定于插接槽中,便于更换不同长度的刀片。As shown in FIG. 5 , the smelt
如图5所示,第一变速箱、第二变速箱和第三变速箱包括箱体,箱体从上至下依次铰接固定有第一传动齿轮、第二传动齿轮和第三传动齿轮,第一、二、三变速箱上铰接的齿轮盘均与第一传动齿轮啮合连接,熟土旋耕刀轴、生土旋耕刀轴和齿轮辊轴的端部均插入箱体中并与第三传动齿轮啮合。As shown in FIG. 5 , the first gearbox, the second gearbox and the third gearbox include a box body, and the box bodies are hingedly fixed with a first transmission gear, a second transmission gear and a third transmission gear in sequence from top to bottom. The hinged gear discs on the first, second and third gearboxes are meshed with the first transmission gear. The transmission gears are engaged.
如图7-9所示,熟土铲筒10由熟土铲土段25、熟土提升段、熟土渐变段26和熟土出土段27组成,生土铲筒由生土铲土段28、生土提升渐变段29、生土出土段30组成,熟土铲筒的熟土铲土段和生土铲筒的生土铲土段分别设置于熟土旋耕刀轴5、生土旋耕刀轴9的后方进行铲土作业。As shown in FIGS. 7-9 , the
如图10-12所示,在铰接板的左侧可固定一个带宽调节板36,该带宽调节板36由两侧板38、一底板39和一调节板40组成,两侧板38固定于底板的两侧且分别与转动辊轴的两侧的铰接板31固定连接,调节板40为折形板并与分隔板32固定连接,折形板将底板空间分隔成熟土摊铺通道41和生土摊铺通道42,底板的右侧固定有防漏板39,防漏板39伸至传送带的右下方。As shown in Figures 10-12, a
本机具的工作原理如下:机具挂载于拖拉机车头的尾部,使用传送带将第一变速箱、第二变速箱和第三变速箱的齿轮盘与驱动车头的柴油发动机的转轴啮合连接,利用柴油发动机为熟土旋耕刀轴5和生土旋耕刀轴9以及齿轮辊轴33的转动提供动力。在柴油发动机转轴转动时,齿轮盘61将动力传递经第一传动齿轮、第二传动齿轮和第三传动齿轮逐级传递,第三传动齿轮24带动与其啮合连接的熟土旋耕刀轴5进行转动,熟土旋耕刀轴5上的刀片对熟土层进行旋耕松土。机具随驱动车头前行的过程中,熟土旋耕刀轴后方的熟土铲筒10将旋耕后的熟土层进行铲除作业,熟土从熟土铲筒10中进入并在后续熟土的推动下从熟土铲筒10的熟土出土段处落下,熟土掉落至传送机构的传送带37上,而分隔板32将传送带的传输空间分隔为熟土传送区和生土传送区,将熟土传送区与熟土出土段27对齐即可保证熟土落在熟土传送区中,熟土经传送带37的传送到达带宽调节板36的熟土摊铺通道41中并经调节板40的宽度调节后落入至熟土铲筒10挖起的沟槽中,形成熟土带The working principle of this machine tool is as follows: the machine tool is mounted on the rear of the tractor head, and the gear plates of the first gearbox, the second gearbox and the third gearbox are meshed and connected with the rotating shaft of the diesel engine driving the head of the tractor using a conveyor belt, and the diesel engine is used. It provides power for the rotation of the mellow soil
同理,第二变速箱8将动力经第一传动齿轮、第二传动齿轮和第三传动齿轮逐级传递,第三传动齿轮24带动与其啮合连接的生土旋耕刀轴9进行转动,生土旋耕刀轴9上的刀片对暴露出来的生土层进行旋耕松土,机具随驱动车头前行的过程中,生土旋耕刀轴后方的生土铲筒11将旋耕后的生土层进行铲除作业,生土从生土铲筒11中进入并在后续生土的推动掉落至生土传送区,生土经传送带37的传送到达带宽调节板36的生土摊铺通道44中并经调节板40的宽度调节后落入至生土铲筒11挖起的沟槽中,形成生土带。在生土传送区的上方固定有下料斗15,下料斗中的熟化物料可落入传送区中并与土壤进行混合,该混合方式更加均匀,且混合更为充分。In the same way, the
在生土带土壤未熟化到适宜作物生长前,每年作物种植前的常规土壤耕作只在熟土带上进行,生土带采用免耕。待生土带的上层土壤熟化到适宜作物生长时,按照一般的耕层垂直置换方法对生土带的上层熟化土与下层生土进行置换,并辅以秸秆等有机物料深埋措施,加快生土层熟化,待整个生土带的生土均熟化到适宜作物生长时,进行完整地块的深翻混合,实现整个耕层的加厚和土壤熟化。Before the soil in the raw soil zone is not mature enough to be suitable for crop growth, the conventional soil tillage before crop planting is only carried out on the mature soil zone, and no-tillage is adopted in the raw soil zone. When the upper layer of soil in the raw soil zone is matured to be suitable for crop growth, the upper layer of mature soil in the raw soil zone and the lower layer of raw soil should be replaced according to the general vertical replacement method of the plough layer, and supplemented by deep burying measures such as straws and other organic materials to speed up the production. The soil layer is matured. When the raw soil of the entire raw soil zone is matured to be suitable for crop growth, deep ploughing and mixing of the complete plot is carried out to realize the thickening of the entire plough layer and soil aging.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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