CN111004365A - 无溶剂耐酸碱地板材料的制备方法 - Google Patents
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Abstract
本发明涉及一种无溶剂耐酸碱地板材料的制备方法,属于地板材料领域,由A组分和B组分按照以下重量份数制成:A组份:聚醚多元醇30~50份;聚丁二醇50~70份;MDI25~50份;B组份:聚醚多元醇20~50份;扩链剂10~30份;填料20~40份;胺类催化剂0.5~1.0份;锡类催化剂0.2~0.5份;消泡剂0.1~0.5份。本发明具有良好的强度、耐酸碱、耐腐蚀性、环境友好型等优点。本发明还提供其制备方法,制备方法简单易实施。
Description
技术领域
本发明涉及一种无溶剂耐酸碱地板材料的制备方法,属于地板材料领域。
背景技术
随着中国造船业的迅速发展,造船技术的飞速进步,船用材料也是不断推陈出新,新型船舱地面涂层材料也是不断层出不穷,传统船舱地面多铺设地板,橡胶板,环氧自流平等材料,普遍存在着缝隙大,防腐性能和粘结性能差,有机溶剂不环保和施工工艺繁琐等缺点。
而本发明研制的无溶剂耐酸碱地板材料具有良好的强度、耐腐蚀性、环境友好型等优点,可以满足海洋的耐候性和船舱环境要求,是目前极具发展前景的船舱地板材料。
发明内容
根据现有技术的不足,本发明要解决的技术问题是:提供一种无溶剂耐酸碱地板材料的制备方法,具有良好的强度、耐腐蚀性、环境友好型等优点,可以满足海洋的耐候性和船舱环境要求。
本发明解决其技术问题所采用的技术方案是:提供一种无溶剂耐酸碱地板材料的制备方法,由A组分和B组分按照以下重量份数制成:
A组份:
聚醚多元醇 30~50份
聚丁二醇 50~70份
MDI 25~50份
B组份:
A组份中所述的聚醚多元醇为DEP-330N淄博德信联邦化学工业有限公司生产的官能度3分子量5000的聚醚多元醇,用这类多元醇做的制品弹性好。
A组份中所述的聚丁二醇为PTMG 1000日本三菱生产的官能度2分子量2000的聚醚多元醇,用这类多元醇做的制品强度高、韧性好,耐酸碱性能好。
A组份中所述的MDI为烟台万华集团生产的碳化二亚胺-脲酮亚胺改性4,4-二苯基甲烷二异氰酸酯,用该异氰酸酯做的制品强度高、机械性能好,耐酸碱性能好。
B组份中所述的聚醚多元醇为DDL-1000D由淄博德信联邦化学工业有限公司生产的官能度2分子量1000的聚醚多元醇,用这类多元醇做的制品硬度大、强度高。
B组份中所述的扩链剂为MOCA、TMP、1,4-丁二醇和E-300中的一种或几种。
B组份中所述的填料为过1000目滑石粉。
B组份中所述的胺类催化剂为A33。
B组份中所述的锡类催化剂T-12。
所述的无溶剂耐酸碱地板材料的制备方法,包括以下步骤:
(1)A组分多元醇在100~120℃抽真空脱水1.5~2.0h,降温45~55℃后加入计量的MDI,70~80℃合成NCO含量为5~15%的预聚体;
(2)B组分由聚合物多元醇、扩链剂、催化剂、填料和消泡剂组成;
(3)将A组分与B组分按一定的质量比混合均匀,用辊子、刷子将浆料均匀涂刷于处理好的底材上。
本发明的有益效果是:
(1)本发明具有良好的强度、耐酸碱、耐腐蚀性、环境友好型等优点。
(2)本发明还提供其制备方法,制备方法简单易实施。
具体实施方式
下面对本发明的实施例做进一步描述:
实施例1
一种无溶剂耐酸碱地板材料的制备方法,由A组分和B组分按照以下重量份数制成:A组份:
聚醚多元醇 30份
聚丁二醇 50份
MDI 25份
B组份:
A组份中所述的聚醚多元醇为DEP-330N淄博德信联邦化学工业有限公司生产的官能度3分子量5000的聚醚多元醇。
A组份中所述的聚丁二醇为PTMG 1000日本三菱生产的官能度2分子量2000的聚醚多元醇。
A组份中所述的MDI为烟台万华集团生产的碳化二亚胺-脲酮亚胺改性4,4-二苯基甲烷二异氰酸酯。
B组份中所述的聚醚多元醇为DDL-1000D由淄博德信联邦化学工业有限公司生产的官能度2分子量1000的聚醚多元醇。
B组份中所述的扩链剂为MOCA。
B组份中所述的填料为过1000目滑石粉。
B组份中所述的胺类催化剂为A33。
B组份中所述的锡类催化剂T-12。
所述的无溶剂耐酸碱地板材料的制备方法,包括以下步骤:
(1)A组分多元醇在100~120℃抽真空脱水1.5h,降温45~55℃后加入计量的MDI,70~80℃合成NCO含量为5%的预聚体;
(2)B组分由聚合物多元醇、扩链剂、催化剂、填料和消泡剂组成;
(3)将A组分与B组分按一定的质量比混合均匀,用辊子、刷子将浆料均匀涂刷于处理好的底材上,制得产品。
空白 | 酸液 | 碱液 | |
拉伸强度/MPa | 37 | 25 | 22 |
断裂伸长率/% | 640 | 650 | 710 |
撕裂强度/% | 80 | 57 | 38 |
质量变化率/% | / | 1.7 | 2.1 |
实施例2
一种无溶剂耐酸碱地板材料的制备方法,由A组分和B组分按照以下重量份数制成:A组份:
聚醚多元醇 50份
聚丁二醇 70份
MDI 50份
B组份:
A组份中所述的聚醚多元醇为DEP-330N淄博德信联邦化学工业有限公司生产的官能度3分子量5000的聚醚多元醇。
A组份中所述的聚丁二醇为PTMG 1000日本三菱生产的官能度2分子量2000的聚醚多元醇。
A组份中所述的MDI为烟台万华集团生产的碳化二亚胺-脲酮亚胺改性4,4-二苯基甲烷二异氰酸酯。
B组份中所述的聚醚多元醇为DDL-1000D由淄博德信联邦化学工业有限公司生产的官能度2分子量1000的聚醚多元醇。
B组份中所述的扩链剂为1,4-丁二醇和E-300按照质量比1:1。
B组份中所述的填料为过1000目滑石粉。
B组份中所述的胺类催化剂为A33。
B组份中所述的锡类催化剂T-12。
所述的无溶剂耐酸碱地板材料的制备方法,包括以下步骤:
(1)A组分多元醇在100~120℃抽真空脱水2.0h,降温45~55℃后加入计量的MDI,70~80℃合成NCO含量为15%的预聚体;
(2)B组分由聚合物多元醇、扩链剂、催化剂、填料和消泡剂组成;
(3)将A组分与B组分按一定的质量比混合均匀,用辊子、刷子将浆料均匀涂刷于处理好的底材上,制得产品。
实施例3
一种无溶剂耐酸碱地板材料的制备方法,由A组分和B组分按照以下重量份数制成:A组份:
聚醚多元醇 40份
聚丁二醇 60份
MDI 40份
B组份:
A组份中所述的聚醚多元醇为DEP-330N淄博德信联邦化学工业有限公司生产的官能度3分子量5000的聚醚多元醇。
A组份中所述的聚丁二醇为PTMG 1000日本三菱生产的官能度2分子量2000的聚醚多元醇。
A组份中所述的MDI为烟台万华集团生产的碳化二亚胺-脲酮亚胺改性4,4-二苯基甲烷二异氰酸酯。
B组份中所述的聚醚多元醇为DDL-1000D由淄博德信联邦化学工业有限公司生产的官能度2分子量1000的聚醚多元醇。
B组份中所述的扩链剂为TMP。
B组份中所述的填料为过1000目滑石粉。
B组份中所述的胺类催化剂为A33。
B组份中所述的锡类催化剂T-12。
所述的无溶剂耐酸碱地板材料的制备方法,包括以下步骤:
(1)A组分多元醇在100~120℃抽真空脱水1.5h,降温45~55℃后加入计量的MDI,70~80℃合成NCO含量为10%的预聚体;
(2)B组分由聚合物多元醇、扩链剂、催化剂、填料和消泡剂组成;
(3)将A组分与B组分按一定的质量比混合均匀,用辊子、刷子将浆料均匀涂刷于处理好的底材上,制得产品。
空白 | 酸液 | 碱液 | |
拉伸强度/MPa | 40 | 27 | 23 |
断裂伸长率/% | 600 | 620 | 680 |
撕裂强度/% | 84 | 62 | 43 |
质量变化率/% | / | 1.4 | 1.8 |
注:耐酸碱性按GB/T 13353-92标准,选用10%硫酸溶液和10%氢氧化钠溶液,样品分别浸泡7d后取出,检测各项力学性能和质量变化率。
Claims (10)
2.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于A组份中所述的聚醚多元醇为DEP-330N淄博德信联邦化学工业有限公司生产的官能度3分子量5000的聚醚多元醇。
3.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于A组份中所述的聚丁二醇为PTMG 1000日本三菱生产的官能度2分子量2000的聚醚多元醇。
4.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于A组份中所述的MDI为烟台万华集团生产的碳化二亚胺-脲酮亚胺改性4,4-二苯基甲烷二异氰酸酯。
5.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于B组份中所述的聚醚多元醇为DDL-1000D由淄博德信联邦化学工业有限公司生产的官能度2分子量1000的聚醚多元醇。
6.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于B组份中所述的扩链剂为MOCA、TMP、1,4-丁二醇和E-300中的一种或几种。
7.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于B组份中所述的填料为过1000目滑石粉。
8.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于B组份中所述的胺类催化剂为A33。
9.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于B组份中所述的锡类催化剂T-12。
10.根据权利要求1所述的无溶剂耐酸碱地板材料的制备方法,其特征在于包括以下步骤:
(1)A组分多元醇在100~120℃抽真空脱水1.5~2.0h,降温45~55℃后加入计量的MDI,70~80℃合成NCO含量为5~15%的预聚体;
(2)B组分由聚合物多元醇、扩链剂、催化剂、填料和消泡剂组成;
(3)将A组分与B组分按一定的质量比混合均匀,用辊子、刷子将浆料均匀涂刷于处理好的底材上。
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