Disclosure of Invention
The invention aims to overcome the defects and provide a wall surface brick sticking machine which is high in efficiency and reduces the labor intensity.
In order to achieve the purpose, the invention adopts the following specific scheme:
a tile sticking method of a wall tile sticking machine comprises the steps of firstly stacking tiles on a stepping feeding mechanism 2, then adjusting the sticking height by a scissor lifting mechanism 1, then switching the tiles from the stacking state to the single-piece state by the stepping feeding mechanism 2, moving the tiles in the single-piece state out of the stacking position, then conveying the tiles in the single-piece state to the lower part of a mortar coating mechanism 4, then pumping mortar to the mortar coating mechanism 4 by a mortar supply mechanism 3, simultaneously uniformly coating the mortar on the sticking surface of the tiles by the mortar coating mechanism 4, after the coating is finished, moving the tiles to the upper part of a tile sticking mechanism 5 under the driving of the stepping feeding mechanism 2, then driving two groups of five connecting rod assemblies 53 to be linked by a turning driving cylinder 52, enabling a tile adsorption assembly 54 to jack up the tiles and adsorb the tiles, then driving the two groups of five connecting rod assemblies 53 to be linked by the turning driving cylinder 52 again, make ceramic tile absorption subassembly 54 upset 90 degrees, drive this ceramic tile upset 90 degrees promptly, make the ceramic tile horizontal state again become vertical state, parallel with the wall, then the displacement drives actuating cylinder 55 and drives whole tiling mechanism 5 and slide towards the wall, makes the ceramic tile laminating on the wall, and after the ceramic tile laminating, ceramic tile absorption subassembly 54 loosens the ceramic tile, then the displacement drives actuating cylinder 55 and drives whole tiling mechanism 5 and keep away from the wall and remove, carries out the laminating work of next ceramic tile.
Two L-shaped connecting plates are fixed on the outer side of the first vertical plate 51 at intervals, the long arm of each connecting plate is fixed on a sliding block, the sliding blocks are connected on a linear guide rail in a sliding mode, the linear guide rail is fixed on the feeding rack 21, and when the machine works, the displacement driving cylinder 55 drives the two first vertical plates 51 to slide on the linear guide rail through the displacement connecting rod 56, so that the position of the whole tile sticking mechanism 5 can be adjusted.
The tile adsorption assembly 54 comprises a sucker supporting plate 541, a sucker mounting plate 542 and four vacuum suckers 543, one side of the sucker supporting plate 541 is fixedly connected with the other ends of the two groups of five-link assemblies 53, four guide posts which are distributed in a rectangular shape extend from the other side of the sucker supporting plate 541, springs 544 are sleeved on the four guide posts, the sucker mounting plate 542 is sleeved on the four guide posts, the four springs 544 are located between the sucker mounting plate 542 and the sucker supporting plate 541, the free ends of the four guide posts are limited on the side, back to the sucker supporting plate 541, of the sucker mounting plate 542, and the four vacuum suckers 543 are detachably connected to the side, back to the sucker supporting plate 541, of the sucker mounting plate 542 and are distributed in a rectangular shape; when the ceramic tile coated with mortar is positioned above the tile sticking mechanism 5, the overturning driving cylinder 52 is linked through two groups of five-connecting-rod assemblies 53, so that the four vacuum suction cups 543 are in contact with the ceramic tile, then the ceramic tile is jacked up to be separated from the stepping feeding mechanism 2 under the action of the overturning driving cylinder 52 and the five-connecting-rod assemblies 53, meanwhile, the four vacuum suction cups 543 adsorb the ceramic tile, then the overturning driving cylinder 52 is linked through the five-connecting-rod assemblies 53 to drive the ceramic tile to overturn for 90 degrees, the horizontal state of the ceramic tile is changed into the vertical state, the ceramic tile is parallel to the wall surface, and the; and establish sucking disc mounting panel 542 cover on four guide posts and set up spring 544 between sucking disc mounting panel 542 and sucking disc layer board 541 to can play the cushioning effect, avoid the impact of laminating in-process to cause the destruction to the ceramic tile, can protect the complete of ceramic tile better when laminating the ceramic tile.
The invention has the beneficial effects that: through the structure, the wall surface tiling work is mechanically operated, manual operation is replaced, the work efficiency is greatly improved, the labor intensity is reduced, and the wall surface tiling work can adapt to tiling work of various specifications.
Detailed Description
The invention will be described in further detail with reference to the following figures and specific examples, without limiting the scope of the invention.
As shown in fig. 1 to 10, the tile-tiling method of the wall-surface tile-tiling machine according to the present embodiment includes a scissor lift mechanism 1, a step-feed mechanism 2, a mortar-supply mechanism 3, a mortar-coating mechanism 4, and a tile-tiling mechanism 5, wherein: the scissor lifting mechanism 1 comprises a support frame 11; the stepping feeding mechanism 2 comprises a feeding rack 21, the feeding rack 21 is fixed on the support frame 11, and the stepping feeding mechanism 2 is used for switching the ceramic tiles from a stacking state to a single-piece state and sequentially conveying the ceramic tiles in the single-piece state to the positions below the mortar coating mechanism 4 and above the tile sticking mechanism 5; the mortar supply mechanism 3 is arranged at one end of the bottom of the feeding rack 21, and the mortar supply mechanism 3 is used for pumping mortar to the mortar coating mechanism 4; the mortar coating mechanism 4 is arranged at the top of the feeding rack 21, and the mortar coating mechanism 4 is used for coating mortar on the ceramic tile; the tile sticking mechanism 5 comprises two first vertical plates 51 arranged side by side, a turning driving cylinder 52, two groups of five-connecting-rod assemblies 53 symmetrically arranged on the inner sides of the two first vertical plates 51, a tile adsorption assembly 54 and a displacement driving cylinder 55, the outer sides of the two first vertical plates 51 are respectively connected to the other end of the bottom of the feeding rack 21 in a sliding manner, a displacement connecting rod 56 is fixed between the two first vertical plates 51, the turning driving cylinder 52 is connected between the two first vertical plates 51 through a fixing rod 57, the displacement driving cylinder 55 is fixed on the feeding rack 21, the output end of the displacement driving cylinder 55 is connected to the displacement connecting rod 56, the output end of the turning driving cylinder 52 is in transmission connection with one end of the two groups of five-connecting-rod assemblies 53 through a transmission rod 58, and the other ends of the two groups of five-connecting-rod assemblies 53 are respectively, the overturning driving cylinder 52 drives the grabbing component to realize overturning through two groups of five-connecting-rod components 53, and the tile adsorption component 54 is used for adsorbing tiles coated with mortar.
The working mode of the embodiment is as follows: firstly, stacking ceramic tiles on a stepping feeding mechanism 2, then adjusting the pasting height by a scissor lifting mechanism 1, then switching the ceramic tiles from the stacking state to a single-piece state by the stepping feeding mechanism 2, moving the ceramic tiles in the single-piece state out of the stacking position, then conveying the ceramic tiles in the single-piece state to the lower part of a mortar coating mechanism 4, then pumping mortar to the mortar coating mechanism 4 by a mortar supply mechanism 3, simultaneously uniformly coating the mortar on the pasting surface of the ceramic tiles by the mortar coating mechanism 4, after the coating is finished, continuously driving the ceramic tiles to move to the upper part of a tile pasting mechanism 5 under the driving of the stepping feeding mechanism 2, then driving two groups of five-link assemblies 53 to be linked by a turnover driving cylinder 52, enabling a ceramic tile adsorption assembly 54 to jack up the ceramic tiles and adsorb the ceramic tiles, then driving the two groups of five-link assemblies 53 to be linked by the turnover driving cylinder 52 again, and enabling, drive this ceramic tile upset 90 degrees promptly, make the ceramic tile horizontal state change vertical state again, parallel with the wall, then the displacement drives actuating cylinder 55 and drives whole tiling mechanism 5 and slide towards the wall, makes the ceramic tile laminating on the wall, and after the ceramic tile laminating, ceramic tile adsorption component 54 loosens the ceramic tile, then the displacement drives actuating cylinder 55 and drives whole tiling mechanism 5 and keep away from the wall and remove, carries out the laminating work of next ceramic tile.
In this embodiment, as shown in fig. 2 to 4, two L-shaped connecting plates are fixed at intervals outside the first vertical plates 51, the long arm of each connecting plate is fixed on a slider, the slider is slidably connected to a linear guide, the linear guide is fixed on the feeding rack 21, and when the tile sticking mechanism works, the displacement driving cylinder 55 drives the two first vertical plates 51 to slide on the linear guide through the displacement connecting rod 56, so that the position of the whole tile sticking mechanism 5 can be adjusted.
Based on the above embodiment, as shown in fig. 5 and fig. 6, the tile adsorbing assembly 54 includes a suction cup supporting plate 541, a suction cup mounting plate 542, and four vacuum suction cups 543, one side of the suction cup supporting plate 541 is fixedly connected to the other ends of the two sets of five-link assemblies 53, four guide posts distributed in a rectangular shape extend from the other side of the suction cup supporting plate 541, each of the four guide posts is sleeved with a spring 544, the suction cup mounting plate 542 is sleeved on the four guide posts, so that the four springs 544 are located between the suction cup mounting plate 542 and the suction cup supporting plate 541, free ends of the four guide posts are limited on one side of the suction cup mounting plate 542 facing away from the suction cup supporting plate 541, and the four vacuum suction cups 543 are detachably connected to one side of the suction cup mounting plate 542 facing away from the suction cup supporting plate 541 and distributed; when the ceramic tile coated with mortar is positioned above the tile sticking mechanism 5, the overturning driving cylinder 52 is linked through two groups of five-connecting-rod assemblies 53, so that the four vacuum suction cups 543 are in contact with the ceramic tile, then the ceramic tile is jacked up to be separated from the stepping feeding mechanism 2 under the action of the overturning driving cylinder 52 and the five-connecting-rod assemblies 53, meanwhile, the four vacuum suction cups 543 adsorb the ceramic tile, then the overturning driving cylinder 52 is linked through the five-connecting-rod assemblies 53 to drive the ceramic tile to overturn for 90 degrees, the horizontal state of the ceramic tile is changed into the vertical state, the ceramic tile is parallel to the wall surface, and the; and establish sucking disc mounting panel 542 cover on four guide posts and set up spring 544 between sucking disc mounting panel 542 and sucking disc layer board 541 to can play the cushioning effect, avoid the impact of laminating in-process to cause the destruction to the ceramic tile, can protect the complete of ceramic tile better when laminating the ceramic tile.
On the basis of above-mentioned embodiment, furtherly, as shown in fig. 5 and fig. 6, install proximity switch 545 on the sucking disc layer board 541, sucking disc layer board 541's central point puts and is fixed with vibrator 546, and the free end of vibrator 546 runs through sucking disc mounting panel 542, when laminating the ceramic tile, because the squeezing action, the distance between sucking disc mounting panel 542 and the sucking disc layer board 541 reduces gradually, when being close to opening light and detecting sucking disc mounting panel 542's signal, trigger vibrator 546 work, drive the ceramic tile vibration, make the mortar further evenly distributed between ceramic tile and wall, can effectively avoid laminating empty drum phenomenon to take place, improve the adhesive force greatly.
In this embodiment, as shown in fig. 5 and fig. 6, the sucking disc mounting panel 542 corresponds four vacuum chuck 543 and is four bar holes that are diagonal distribution, four vacuum chuck 543 can be dismantled through the bar hole respectively and connect on sucking disc mounting panel 542 to can the position of four vacuum chuck 543 of movable adjustment, so that adsorb the ceramic tile to different specifications, application scope is wider, and the practicality is stronger.
Based on the above embodiment, as shown in fig. 2 to 4, the five-link assembly 53 includes a triangular cam rocker arm 531, a first lever arm 532, a connecting arm 533, a second lever arm 534 and a swing arm 535, one corner of the triangular cam rocker arm 531 is rotatably connected to the first vertical plate 51 through a connecting shaft, one end of the transmission rod 58 is fixedly connected to the other corner of the triangular cam rocker arm 531, one end of the first lever arm 532 is fixedly connected to the connecting shaft, the other end of the first lever arm 532 is connected to the middle of the second lever arm 534, one end of the second lever arm 534 is rotatably connected to the first vertical plate 51 through a support rod 536, the other end of the second lever arm 534 is rotatably connected to one end of the swing arm 535, the other end of the swing arm 535 is fixedly connected to one side of the suction cup supporting plate 541, the swing arm 535 is provided with a sliding slot, a bearing is connected in the sliding groove in a sliding manner and is fixedly connected to the first vertical plate 51 through a roller shaft; during operation, the overturn driving cylinder 52 drives the triangular cam rocker arm 531 on both sides to rotate through the transmission rod 58, the triangular cam rocker arm 531 drives the connection shaft to rotate, the first lever arm 532 swings with the connection shaft as a fulcrum, the first lever arm 532 drives the second lever arm 534 to swing through the connection arm 533, the second lever arm 534 swings with the support rod 536 as a fulcrum, the swing of the second lever arm 534 drives the swing arm 535 to move, the swing arm 535 swings with the bearing as a fulcrum, namely, the swing arm 535 slides relative to the bearing, thereby realizing driving the tile adsorption component 54 to overturn.
Based on the above embodiment, as shown in fig. 2 and 3, a limit pin 59 is fixed on the first vertical plate 51, when the tile is switched from the horizontal state to the vertical state, the limit pin 59 abuts against the second lever arm 534 to prevent the second lever arm 534 from further swinging, so that the second lever arm 534 and the support rod 536 keep the mutually vertical state under the action of the overturning driving cylinder 52, and thus the tile can be ensured to be parallel to the wall surface when being pasted.
Based on the above embodiment, further, as shown in fig. 7, the step feeding mechanism 2 further includes a step motor 22, 12 feeding rubber rollers 23 with two ends coupled to the feeding frame 21, two L-shaped vertical storage plates 24 symmetrically and detachably mounted at one end of the feeding frame 21, and two material blocking slot plates 25 symmetrically and detachably mounted at the other end of the feeding frame 21, the step motor 22 is fixed to the feeding frame 21, one end of each feeding rubber roller 23 is fixedly connected with a driven gear 26, the adjacent driven gears 26 are engaged with each other, an output end of the step motor 22 is connected with a driving gear 27, the driving gear 27 is in transmission connection with the driven gear 26 through an intermediate gear 28, both sides of the vertical storage plates 24 are detachably connected with lateral storage baffles 29, inner sides of the lateral storage baffles 29 are provided with fillets, a guide rail is arranged on the inner side of the material blocking groove plate 25, and a stop block extends upwards from one end of the guide rail, which is far away from the material storing vertical plate 24; specifically, because the two sides of the two storage vertical plates 24 are both provided with the storage side baffle 29, and the storage side baffle 29 is provided with the fillets, thereby forming a storage channel, then the ceramic tiles are stacked on the storage channel, the feeding rubber roller 23 supports the ceramic tiles, the vertical distance from the bottom end of the fillet to the top end of the feeding rubber roller 23 is larger than the thickness of one ceramic tile and smaller than the thickness of two ceramic tiles, thereby under the driving of the stepping motor 22, the 12 feeding rubber rollers 23 are driven to rotate simultaneously by the driving gear 27 and the intermediate gear 28, the ceramic tile at the bottom end rolls out under the action of the feeding rubber roller 23, so that the ceramic tile moves towards the direction of the material stopping groove plate 25, when the ceramic tile moves to the lower part of the mortar coating mechanism 4, the mortar coating mechanism 4 coats mortar on the joint surface of the ceramic tile, after the coating is completed, the ceramic tile continues to move to the guide rail of the material stopping groove plate 25 under the driving of, thereby conveying the ceramic tiles to the upper part of the tile sticking mechanism 5, and the stop blocks prevent the ceramic tiles from sliding out of the guide rail under the inertia effect; in this embodiment, adopt pay-off rubber roller 23, can increase frictional force, be convenient for carry the ceramic tile, avoided the relative slip of ceramic tile, and through driven gear 26 transmission between the pay-off rubber roller 23, can guarantee conveying speed's uniformity, avoid the ceramic tile to take place the incline in transportation process.
In this embodiment, as shown in fig. 7, the storage side baffles 29 are provided with two strip holes which are symmetrical up and down, the extending direction of the strip holes is parallel to the tile conveying direction, the storage side baffles 29 are installed on the storage vertical plates 24 through the strip holes, so that the installation positions of the storage side baffles 29 can be adjusted movably, the distance between the ribs of the two storage side baffles 29 on the same side can be adjusted, the two storage vertical plates 24 are also provided with two strip holes which are symmetrical left and right, the direction of the strip holes is perpendicular to the tile conveying direction, the storage vertical plates 24 are installed on the feeding rack 21 through the strip holes, so that the distance between the two storage vertical plates 24 can be adjusted movably, thereby being adapted to tiles of different specifications, expanding the application range and being more flexible in structure; correspondingly, two strip-shaped holes which are symmetrical left and right are also formed in the two material blocking groove plates 25, and the extending direction of the strip-shaped holes is perpendicular to the conveying direction of the ceramic tiles, so that the distance between the two material blocking groove plates 25 can be adjusted to adapt to the ceramic tiles with different specifications.
Based on the above embodiment, further, as shown in fig. 8, the mortar coating mechanism 4 includes a U-shaped coating support 41, a coating driving motor 42, a coating rack 43 and a coating head 44, two ends of the coating support 41 are fixed on the feeding frame 21, the coating rack 43 is fixed on the top surface of the coating support 41, two guide rods 45 are fixed between two ends of the coating support 41, the coating head 44 is movably sleeved on the two guide rods 45, the coating head 44 is provided with a coating window, the coating window is connected with the mortar supply mechanism 3 through a pipeline (not shown in the figure), the coating driving motor 42 is fixed on the coating head 44, an output end of the coating driving motor 42 is connected with a coating driving tooth, and the coating driving tooth is meshed with the coating rack 43; specifically, it is preferred that the coating head 44 is biased to one side by the driving of the coating driving motor 42, and the coating driving motor 42 is moved from one side to the other side at the movable coating head 44 while the mortar pump 33 is fed into the coating head 44 by the mortar feeding mechanism 3, thereby coating the mortar on the tile, and the mechanical operation makes the mortar coating thickness more uniform.
Based on the above embodiment, as shown in fig. 9, the mortar supply mechanism 3 includes a mortar tank 31, a tank cover 32 and a mortar pump 33, the mortar tank 31 is fixed on the feeding frame 21, the tank cover 32 covers the mortar tank 31, the mortar pump 33 is fixed on the tank cover 32, and an output end of the mortar pump 33 is connected to the coating head 44; when the mortar coating mechanism 4 needs to coat mortar, the mortar pump 33 pumps the mortar in the mortar groove 31 into the coating head 44 through a pipeline (not shown in the figure), and the mortar is mechanically conveyed, so that the mortar coating amount of each ceramic tile is more uniform and the consistency is good.
Based on the above embodiment, further, as shown in fig. 10, the scissor lifting mechanism 1 includes a lifting underframe 12, a scissor lifting frame 13 and a lifting hydraulic oil cylinder 14, wherein the upper end of the scissor lifting frame 13 is movably connected to the supporting frame 11, the lower end of the scissor lifting frame 13 is movably connected to the lifting underframe 12, and the lifting hydraulic oil cylinder 14 is arranged on the scissor lifting frame 13; specifically, the lifting hydraulic oil cylinder 14 drives the support frame 11 to move up and down, so that the stepping feeding mechanism 2, the mortar supplying mechanism 3, the mortar coating mechanism 4 and the tile sticking mechanism 5 are driven to integrally move up and down, and the height of the tile stuck on the wall surface can be adjusted.
Based on the above embodiment, as shown in fig. 10, rubber wheels are fixed at one ends of the supporting frame 11 and the lifting chassis 12, and when the brick sticking machine is used, the rubber wheels are abutted against the wall surface, so that the perpendicularity of the whole brick sticking machine can be ensured.
Based on the above embodiment, further, as shown in fig. 10, casters are installed at four corners of the lifting chassis 12 to facilitate movement and positioning of the whole tile machine.
Through the structure, the wall surface tiling work is mechanically operated, manual operation is replaced, the work efficiency is greatly improved, the labor intensity is reduced, and the wall surface tiling work can adapt to tiling work of various specifications.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present patent application are included in the protection scope of the present patent application.