CN110978212A - Decorative rammed earth plate and manufacturing method thereof - Google Patents
Decorative rammed earth plate and manufacturing method thereof Download PDFInfo
- Publication number
- CN110978212A CN110978212A CN201911326532.3A CN201911326532A CN110978212A CN 110978212 A CN110978212 A CN 110978212A CN 201911326532 A CN201911326532 A CN 201911326532A CN 110978212 A CN110978212 A CN 110978212A
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- China
- Prior art keywords
- rammed earth
- plate
- manufacturing
- mixture
- mold
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a decorative rammed earth board and a manufacturing method thereof, step 1, manufacturing a rammed earth wall according to the required specification, and manufacturing a required mould by adopting a ramming rollover process on the basis of the rammed earth wall; step 2, preparing a mixture; step 3, standing the prepared mixture for 20-30 minutes, and pouring the mixture into a mold to prepare a plate; step 4, solidifying, maintaining and demolding the poured plate; and 5, carrying out rear-section processing on the demolded plate to form the rammed earth plate with the required specification. The traditional rammed earth wall is used as a repeated carving carrier, the original rammed earth elements are reserved, texture creation is carried out again on the basis of the rammed earth elements, new visual life and value are given to the rammed earth, rear-end manufacturing is carried out under the condition of 100% real texture of modern rammed earth, the construction and installation period is directly saved by 80% -95%, the relative manufacturing cost is directly reduced by 30% -50% compared with the modern rammed earth, and the market application amount is effectively improved.
Description
Technical Field
The invention relates to the field of decoration of buildings, interiors, landscapes and the like, in particular to a decorative rammed earth board and a manufacturing method thereof.
Background
The rammed earth technology has emerged into foundations, city walls and walls built by the rammed earth technology in the Longshan culture which is originated earlier in China and about 4000 years from now. Houses built by rammed earth walls are widely distributed in China, have distinctive local characteristics and national characteristics, are full of thick local history and cultural atmosphere, and are an important component of the traditional residences in China.
At present, traditional rammed earth and modern rammed earth exist in the market, the traditional rammed earth is mainly applied to rural areas, and the modern rammed earth is mainly applied to urban and tourism and cultural commercial projects. The modern rammed earth mainly has 3 pain points in the market application process, the construction period is too long, and the rammed earth is not suitable for some commercial projects; the other is that the cost is relatively high, and some project budgets are limited and cannot be used; still another is that it is too difficult to extract soil in cities.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a method for manufacturing a decorative rammed earth plate, which comprises the following steps:
step 1, manufacturing a rammed earth wall according to required specifications, and manufacturing a required mold by adopting a rammed earth wall as a base and adopting a ramming and rollover process;
step 2, preparing a mixture;
step 3, standing the prepared mixture for 20-30 minutes, and pouring the mixture into a mold to prepare a plate;
and 4, solidifying, maintaining and demolding the poured plate. The demolding process comprises the following steps: the plate is released when it is in a state close to solidification, and the plate can be released when it is generally in a state of about 80% solidification.
And 5, carrying out rear-section processing on the demolded plate to form the rammed earth plate with the required specification.
Further, the manufacturing process of the rammed earth wall in the step 1 is as follows: preparing a mold ramming texture effect diagram by using drawing software, and manually ramming and processing the mold ramming texture effect diagram into a rammed earth wall by referring to the drawing after printing the effect diagram.
Further, the ramming and turning process flow in the step 1 is as follows: the periphery of the rammed earth wall is provided with fence plates distributed in a closed loop, and the height of each fence plate is higher than that of the wall surface of the rammed earth wall; and (3) coating the wall surface of the rammed earth wall in the fence plate with the sizing material for multiple times, and waiting for the sizing material to be solidified and formed to obtain the required mold after the thickness of the coated sizing material reaches a preset value.
Further, the manufacturing process of the plate forming in the step 3 is as follows: the method comprises the following steps of treating a mixture poured into a mold in a pouring and tamping alternation mode, specifically pouring the mixture into the mold in a pouring mode, and tamping the mixture in the mold when the thickness of the mixture reaches 3-5 mm; and laying a layer of fiber mesh after tamping, pouring the mixture, vibrating, laying a layer of fiber mesh, and trowelling by using a tool.
Further, the mixture in the step 2 consists of clay, mortar, fibers and additives; according to the mass ratio of each cubic meter, clay: mortar: fiber: the mixed additive accounts for 30-60%: 5% -25%: 15% -60%: 10 to 25 percent. The clay is modified clay.
Further, the rear-end processing in the step 5 comprises cutting, grinding, polishing and spraying processing.
Further, the fiber mesh cloth is made of PE fiber.
The traditional rammed earth wall is used as a repeated carving carrier, the original rammed earth elements are reserved, texture creation is carried out again on the basis of the rammed earth elements, new visual life and value are given to the rammed earth, rear-end manufacturing is carried out under the condition of 100% real texture of modern rammed earth, the construction and installation period is directly saved by 80% -95%, the relative manufacturing cost is directly reduced by 30% -50% compared with the modern rammed earth, and the market application amount is effectively improved.
The decorative rammed earth plate is manufactured by the manufacturing method, the edge of the decorative rammed earth plate is of a special-shaped structure, the decorative rammed earth plate is distinguished from a traditional square structure, the joint is not easy to perceive when the rammed earth plate is spliced, and the visual effect is good.
Compared with the prior art, the decorative rammed earth board and the manufacturing process method thereof have the advantages that the process is simple, the modified clay is adopted, the modified clay is free of radiation, can be recycled repeatedly, and accords with the environmental protection idea; under the condition of ensuring the visual ramming texture effect, the thickness of the plate is made to be between 5mm and 25mm, so that the loss of raw soil energy is greatly reduced; the rammed earth plate manufactured by the method has the advantages of long service life, high productivity, good moisture resistance, fire resistance level, compression resistance and bending resistance, and convenient installation.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
Examples
A method for manufacturing a decorative rammed earth plate, the thickness range of the rammed earth plate is usually 5mm-25mm, and the most common thickness is 8 mm-25 mm; the method comprises the following steps:
step 1, manufacturing a rammed earth wall according to required specifications, and manufacturing a required mold by adopting a rammed rollover process on the basis of the rammed earth wall. The mould is customized according to the requirement of a required effect, and specifically, 1) a mould ramming texture effect diagram is prepared by drawing software, and the effect diagram is printed and then manually rammed to the drawing to form a rammed earth wall; 2) the periphery of the rammed earth wall is provided with fence plates distributed in a closed loop, and the height of each fence plate is higher than that of the wall surface of the rammed earth wall; and (3) coating the wall surface of the rammed earth wall in the fence plate with the sizing material for multiple times, and waiting for the sizing material to be solidified and formed to obtain the required mold after the thickness of the coated sizing material reaches a preset value.
Step 2, manufacturing a mixture by adopting a mechanical stirrer, wherein the mixture consists of clay, mortar, fibers and a mixed additive; according to the mass ratio of each cubic meter, clay: mortar: fiber: the mixed additive accounts for 30-60%: 5% -25%: 15% -60%: 10 to 25 percent. The clay is modified clay which is not radiationless, can be recycled and reused and accords with the environmental protection idea.
And 3, standing the prepared mixture for 20-30 minutes, and pouring the mixture into a mold to prepare the plate. The plate is manufactured by adopting a pouring and tamping alternate mode to treat the mixture poured into the mold. The specific mode is as follows: firstly, pouring the mixture into a mould in a pouring mode, and tamping the mixture in the mould when the thickness of the mixture reaches 3-5 mm; and laying a layer of fiber mesh after tamping, pouring the mixture, vibrating, laying a layer of fiber mesh, and trowelling by using a tool. The flexibility of the reinforced board is mainly improved by adopting the fiber mesh cloth, and the fiber mesh cloth is made of PE fiber.
And 4, solidifying, maintaining and demolding the poured plate. The plate is released when it is in a state close to solidification, and the plate can be released when it is generally in a state of about 80% solidification.
And 5, performing rear-section processing cutting, grinding, polishing and spraying processing on the demolded plate to form the rammed earth plate with the required specification.
Adopt the rammed earth board that above-mentioned scheme made and form, its edge is the dysmorphism structure, makes it distinguish with traditional square structure for difficult the perceiving piece when rammed earth board concatenation, visual effect is good.
The embodiment uses the traditional rammed earth wall as a repeated carving carrier, retains the original rammed earth elements, carries out texture creation again on the basis of the rammed earth elements, and gives new visual life and value to the rammed earth. The rear-end manufacturing is carried out under the condition that the modern rammed soil has 100% of real texture, so that the construction and installation period is directly saved by 80% -95%, the relative manufacturing cost is directly reduced by 30% -50% compared with the modern rammed soil, and the application amount of the market is effectively improved.
The rammed earth plate manufactured by the method has simple process, adopts the radiationless modified clay, can be repeatedly recycled, and accords with the environmental protection idea; under the condition of ensuring the visual ramming texture effect, the thickness of the plate is 5-25mm, and the loss of raw soil energy is greatly reduced; the rammed earth plate manufactured by the method has the advantages of long service life, high productivity, good moisture resistance, fire resistance level, compression resistance and bending resistance, and convenient installation.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (9)
1. The manufacturing method of the decorative rammed earth board is characterized by comprising the following steps:
step 1, manufacturing a rammed earth wall according to required specifications, and manufacturing a required mold by adopting a rammed earth wall as a base and adopting a ramming and rollover process;
step 2, preparing a mixture;
step 3, standing the prepared mixture for 20-30 minutes, and pouring the mixture into a mold to prepare a plate;
step 4, solidifying, maintaining and demolding the poured plate;
and 5, carrying out rear-section processing on the demolded plate to form the rammed earth plate with the required specification.
2. The method of manufacturing according to claim 1, wherein: the manufacturing process of the rammed earth wall in the step 1 comprises the following steps: preparing a mold ramming texture effect diagram by using drawing software, and manually ramming and processing the mold ramming texture effect diagram into a rammed earth wall by referring to the drawing after printing the effect diagram.
3. The method of manufacturing according to claim 1, wherein: the ramming and turning process flow in the step 1 comprises the following steps: the periphery of the rammed earth wall is provided with fence plates distributed in a closed loop, and the height of each fence plate is higher than that of the wall surface of the rammed earth wall; and (3) coating the wall surface of the rammed earth wall in the fence plate with the sizing material for multiple times, and waiting for the sizing material to be solidified and formed to obtain the required mold after the thickness of the coated sizing material reaches a preset value.
4. The method of manufacturing according to claim 1, wherein: and 3, a manufacturing process for forming the plate material: the method comprises the following steps of treating a mixture poured into a mold in a pouring and tamping alternation mode, specifically pouring the mixture into the mold in a pouring mode, and tamping the mixture in the mold when the thickness of the mixture reaches 3-5 mm; and laying a layer of fiber mesh after tamping, pouring the mixture, vibrating, laying a layer of fiber mesh, and trowelling by using a tool.
5. The method of manufacturing according to claim 1, wherein: in the step 2, the mixture is composed of clay, mortar, fiber and mixed additives; according to the mass ratio of each cubic meter, clay: mortar: fiber: the additive accounts for 30-60%: 5% -25%: 15% -60%: 10 to 25 percent.
6. The method of manufacturing according to claim 1, wherein: and 5, the rear-section processing comprises cutting, grinding, polishing and spraying processing.
7. The method of manufacturing according to claim 4, wherein: the fiber mesh cloth is made of PE fiber materials.
8. The utility model provides a decorate rammed earth board which characterized in that: a rammed earth plate manufactured by the method according to claim 1 to 7.
9. The decorative rammed earth plate of claim 8, wherein: the edge of the rammed earth plate is of a special-shaped line structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911326532.3A CN110978212B (en) | 2019-12-20 | 2019-12-20 | Decorative rammed earth plate and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911326532.3A CN110978212B (en) | 2019-12-20 | 2019-12-20 | Decorative rammed earth plate and manufacturing method thereof |
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| CN110978212A true CN110978212A (en) | 2020-04-10 |
| CN110978212B CN110978212B (en) | 2021-08-27 |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1241988A (en) * | 1987-02-02 | 1988-08-24 | Jan Novotny | Method and apparatus for constructing rammed earth walls with integral render |
| KR20000012328A (en) * | 1999-11-25 | 2000-03-06 | 박말용 | A manufacturing process and product of artificial granite plate |
| CN101579882A (en) * | 2009-06-01 | 2009-11-18 | 李政泰 | Method for manufacturing building material decorative plate |
| CN103770196A (en) * | 2013-12-31 | 2014-05-07 | 北京工业大学 | Method for preparing concrete with color transmitted light |
| WO2015107082A1 (en) * | 2014-01-14 | 2015-07-23 | Winkler Maschinen-Bau GmbH | Device and method for compacting mineral mixtures or for deep drawing sheet metal or plastic sheets |
| CN208088720U (en) * | 2017-12-13 | 2018-11-13 | 斓图涂装工程（上海）有限公司 | A kind of decoration integrated rammed earth plate of calcium silicate board |
| CN109760175A (en) * | 2019-03-01 | 2019-05-17 | 湖南恒盛瑞通新型建材有限公司 | A kind of production method and its production mould of non-light tight concrete |
| CN109968494A (en) * | 2019-04-12 | 2019-07-05 | 深圳市彩田工程技术有限公司 | A kind of production method for decorating light transmission rammed earth plate |
| CN110395950A (en) * | 2019-08-14 | 2019-11-01 | 湖南固尔邦幕墙装饰股份有限公司 | Rammed earth curtain wall building block and preparation method thereof |
-
2019
- 2019-12-20 CN CN201911326532.3A patent/CN110978212B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1241988A (en) * | 1987-02-02 | 1988-08-24 | Jan Novotny | Method and apparatus for constructing rammed earth walls with integral render |
| KR20000012328A (en) * | 1999-11-25 | 2000-03-06 | 박말용 | A manufacturing process and product of artificial granite plate |
| CN101579882A (en) * | 2009-06-01 | 2009-11-18 | 李政泰 | Method for manufacturing building material decorative plate |
| CN103770196A (en) * | 2013-12-31 | 2014-05-07 | 北京工业大学 | Method for preparing concrete with color transmitted light |
| WO2015107082A1 (en) * | 2014-01-14 | 2015-07-23 | Winkler Maschinen-Bau GmbH | Device and method for compacting mineral mixtures or for deep drawing sheet metal or plastic sheets |
| CN208088720U (en) * | 2017-12-13 | 2018-11-13 | 斓图涂装工程（上海）有限公司 | A kind of decoration integrated rammed earth plate of calcium silicate board |
| CN109760175A (en) * | 2019-03-01 | 2019-05-17 | 湖南恒盛瑞通新型建材有限公司 | A kind of production method and its production mould of non-light tight concrete |
| CN109968494A (en) * | 2019-04-12 | 2019-07-05 | 深圳市彩田工程技术有限公司 | A kind of production method for decorating light transmission rammed earth plate |
| CN110395950A (en) * | 2019-08-14 | 2019-11-01 | 湖南固尔邦幕墙装饰股份有限公司 | Rammed earth curtain wall building block and preparation method thereof |
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| CN110978212B (en) | 2021-08-27 |
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