CN110977704B - Full-automatic equipment of polishing of bamboo bowl - Google Patents
Full-automatic equipment of polishing of bamboo bowl Download PDFInfo
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- CN110977704B CN110977704B CN201911181834.6A CN201911181834A CN110977704B CN 110977704 B CN110977704 B CN 110977704B CN 201911181834 A CN201911181834 A CN 201911181834A CN 110977704 B CN110977704 B CN 110977704B
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Abstract
The invention relates to the technical field of bamboo product production, in particular to full-automatic bamboo bowl polishing equipment which comprises a feeding conveying belt, a rotary conveying mechanism, a discharging conveying belt, a limiting mechanism, a pushing clamping mechanism, a clamping mechanism, an operating table, an inner bowl placing mechanism, an outer bowl placing mechanism, a righting mechanism, an abrasive belt polishing machine and a robot.
Description
Technical Field
The invention relates to the technical field of bamboo product production, in particular to full-automatic bamboo bowl polishing equipment.
Background
The bamboo bowl is a bamboo product which is formed by cutting, bonding and fine machining bamboo slabs, and comprises a bamboo rice bowl, a bamboo noodle bowl, a bamboo salad bowl and the like, so that the bamboo rice bowl is convenient for people to use. When the bamboo bowl is manufactured, the round cake-shaped blank sleeve is cut into annular parts which form a bamboo bowl blank, then the annular parts and the bowl bottom are bonded together to form a bamboo bowl blank, and the bamboo bowl blank is subjected to turning forming, grinding and polishing to form a bamboo bowl product with smooth and attractive inner and outer surfaces.
The Chinese patent CN20161414277. X discloses an automatic turning grinding device of bamboo bowl blank, including locating the bamboo bowl location pallet and the automatic manipulator of snatching of numerical control lathe one side, place the bamboo bowl blank of waiting to process of vertically and horizontally arranging the stack and put on the bamboo bowl location pallet, be equipped with bamboo bowl clamping fixture in the automatic manipulator of snatching, the thick grinding machanism of a bamboo bowl is connected to the automatic manipulator of snatching, be equipped with bamboo bowl profile modeling grinding device and bamboo bowl positioner in the thick grinding machanism of bamboo bowl, be equipped with automatic grinding power device and profile modeling brush head in the bamboo bowl profile modeling grinding device, bamboo bowl positioner is connected with bamboo bowl unloading mechanism, bamboo bowl unloading mechanism connects the bamboo bowl conveyer belt.
The device cannot form a complete assembly line.
Disclosure of Invention
The invention aims to provide full-automatic bamboo bowl polishing equipment which realizes a full-automatic assembly line polishing process of bamboo bowls and has high working efficiency and yield.
To achieve the purpose, the invention adopts the following technical scheme: the utility model provides a full-automatic equipment of polishing of bamboo bowl, including material loading conveyer belt, gyration conveying mechanism, ejection of compact conveyer belt, stop gear, pushing away material feed clamping mechanism, clamp and get mechanism, operation panel, interior bowl are placed the mechanism, outer bowl is placed the mechanism, right side mechanism, abrasive band polisher and robot, gyration conveying mechanism is including first conveyer belt and second conveyer belt, first conveyer belt and second conveyer belt pan feeding mouth and discharge gate are crisscross to place side by side, the discharge gate setting of material loading conveyer belt is at the pan feeding end of first conveyer belt, the pan feeding mouth setting of ejection of compact conveyer belt is at the discharge gate of second conveyer belt, stop gear sets up conveyer belt both sides, pushing away material feed clamping mechanism is including pushing away material device and sending the clamp platform, send the clamp platform to set up in first conveyer belt and second conveyer belt middle both ends, pushing away the work end of material device towards sending the clamp platform, the operation panel is including first work platform and second work platform, first work platform and second work platform coaxial both sides set up in the setting of gyration conveying mechanism at the pan feeding clamp end, the second work platform sets up at the second work platform and is located the second work platform towards the second work platform, the mechanism is placed to the robot bowl is located to the second bowl in the second end, the bowl is located to the mechanism, the bowl is placed to the mechanism is located to the both ends towards the second work platform, the mechanism is located to the second work platform.
As a preferred scheme of full-automatic equipment of polishing of bamboo bowl, spacing framework is including supporting seat and pin, and the pin passes through supporting seat fixed mounting the both sides of conveyer belt with discharge gate and pan feeding mouth department, the pin is less than the bamboo bowl bottom.
As a preferred scheme of the full-automatic bamboo bowl polishing equipment, the clamp conveying platform comprises a double-shaft cylinder, a double-shaft cylinder mounting plate, a supporting plate, a limiting block and a first sensor, wherein the double-shaft cylinder is mounted at two ends in the middle of a first conveying belt and a second conveying belt through the double-shaft cylinder mounting plate, the working end of the double-shaft cylinder is vertically upwards arranged, the supporting plate is fixedly mounted at the working end of the double-shaft cylinder, the limiting block is arranged between the first conveying belt and the second conveying belt and is positioned at two ends of the supporting plate, the limiting block is opposite to one side of the first conveying belt and is provided with an infinite mechanism, the first sensor is mounted on the limiting block, and the working end of the first sensor faces the supporting plate; the pushing mechanism comprises a first pneumatic push rod, a first mounting seat, a push block, a linear bearing, a first guide rod and a second sensor, wherein the first pneumatic push rod is fixedly arranged on one side of a first conveying belt through the first mounting seat, the working end of the first pneumatic push rod faces to a feeding clamping table on the other side of the first conveying belt, the push block is fixedly arranged at the working end of the first pneumatic push rod, the linear bearing is fixedly arranged on one side of the first mounting seat, the first guide column coaxially penetrates through the linear shaft and is fixedly arranged on the push block, the second sensor is arranged on one side of the working end of the first pneumatic push rod, and the working end of the second sensor faces to the first conveying belt.
As a preferred scheme of the full-automatic bamboo bowl polishing equipment, the clamping mechanism comprises a large portal frame, a synchronous belt sliding table, a connecting plate, a ball screw sliding table, a clamping jaw mounting frame, a first rotary cylinder, a clamping jaw mounting plate, a first rotary jaw and a second rotary jaw, wherein the large portal frame is arranged at two ends of a first workbench and a second workbench, the synchronous belt sliding table is coaxially arranged at the top end of the large portal frame, the ball screw sliding table is vertically arranged at the working end of the synchronous belt sliding table through the connecting plate, the first rotary cylinder is arranged at the working end of the ball screw sliding table through the clamping jaw mounting frame, the clamping jaw mounting plate is fixedly arranged at the working end of the first rotary cylinder, the first rotary jaw comprises a second rotary cylinder, a clamping jaw cylinder mounting seat and a clamping jaw cylinder, the second rotary cylinder is fixedly arranged at one side of the clamping jaw mounting plate, the bottom end of the clamping jaw cylinder is fixedly arranged at the working end of the second rotary cylinder through the clamping jaw cylinder mounting seat, and the second rotary jaw and the first rotary jaw structure are completely identical at the other side of the clamping jaw mounting plate; in the working state, the working interval of the first rotary claw and the second rotary claw comprises an inner bowl placing mechanism and an outer bowl placing mechanism.
As a preferred scheme of the full-automatic bamboo bowl polishing equipment, the inner bowl placing mechanism comprises a first rotary working device and an inner bowl placing frame, wherein the first rotary working device is arranged on one side of the bottom end of a first workbench, the working end of the first rotary working device penetrates through the bottom end of the first workbench and is vertically upwards arranged, the inner bowl placing frame comprises a rotary barrel, a damping ring, a supporting frame and a supporting column, the rotary barrel is coaxially arranged at the working end of the first rotary working device, the damping ring is coaxially sleeved at the top end of the rotary barrel, and the supporting column is coaxially arranged in the rotary barrel through the supporting frame; the inner bowl of the second workbench is arranged in the same way as the inner bowl of the first workbench.
As a preferred scheme of full-automatic equipment of polishing of bamboo bowl, outer bowl placement machine constructs including second rotary working device and outer bowl rest, second rotary working device sets up the opposite side in first workstation bottom, and the work end of second rotary working device runs through first workstation bottom and vertically up the setting, and outer bowl rest coaxial arrangement is at the work end of second rotary working device, and the outer bowl mounting means of second workstation is the same with the outer bowl mounting means of first workstation.
As a preferable scheme of the full-automatic bamboo bowl polishing equipment, the inner bowl placing mechanism also comprises an inner bowl dust hood, and the inner bowl dust hood is coaxially sleeved outside the inner bowl placing frame; the outer bowl placing mechanism further comprises an outer bowl dust hood, the outer bowl dust hood is coaxially sleeved outside the outer bowl placing frame, dust collection openings are formed in the inner bowl dust hood and the outer bowl dust hood, and the dust collection openings are communicated with the working end of the suction type air blower.
As a preferred scheme of the full-automatic bamboo bowl polishing equipment, the righting mechanism comprises a first guide rail, a small portal frame, a pressing device, a second pneumatic push rod, a second mounting seat, a first floating joint and an oil buffer, wherein the first guide rail and the first workbench are coaxially arranged on two sides of the inner bowl placing mechanism side by side, two sides of the bottom end of the small portal frame are arranged at the movable end of the first guide rail, the second pneumatic push rod is coaxially arranged at one end of the guide rail on one side through the second mounting seat and the first workbench, the working end of the second pneumatic push rod is fixedly connected with one side of the bottom end of the small portal frame through the first floating joint, the oil buffer is arranged at two ends of the guide rail on the other side, the working end of the oil buffer faces one side of the bottom end of the portal frame, the pressing device comprises a first straight cylinder, a second floating joint, a pressing plate, a guide sleeve and a second guide rod, the first straight cylinder is arranged at the middle position of the top end of the small portal frame side by the second floating joint, the working end of the first straight cylinder penetrates through the top end of the portal frame to be fixedly connected with the pressing plate, the guide sleeve vertically penetrates through the top end of the portal frame to be arranged at two ends of the first straight cylinder and the two ends of the straight guide sleeve and is coaxially arranged at two ends of the guide sleeve through the guide sleeve; the installing mode of the righting mechanism on the second workbench is the same as that of the righting mechanism on the first workbench.
As a preferable scheme of the full-automatic bamboo bowl polishing equipment, the abrasive belt polishing machine comprises a mounting base, a driving component, a tensioning component, a connecting component, two-wheel assembly and an abrasive belt, wherein the bottom end of the mounting base is fixedly arranged at the working end of a robot, and the driving component penetrates through the mounting base and is arranged at one side of the mounting base; the tensioning assembly comprises a second guide rail, a tensioning wheel connecting plate, a tensioning wheel mounting plate, a jacking sleeve, a tensioning wheel, a first screw, a tension spring, a mounting plate, a second screw, a tension spring and a tensioning wheel fixing plate, wherein the second guide rail is vertically arranged on one side of the working end of the driving assembly, the tensioning wheel connecting plate is arranged on the movable end of the guide rail, the tensioning wheel mounting plate is arranged at one end of the tensioning wheel connecting plate, the jacking sleeve is vertically arranged at two ends of the tensioning wheel mounting plate, and the tensioning wheel passes through
The top sleeve is sleeved with the top sleeve, one end of the first screw, which penetrates through the tensioning wheel connecting plate, faces the mounting base, the tension spring mounting plate is arranged on the other side of the mounting base, the second screw penetrates through the tension spring mounting plate and faces the bottom end of the first screw, through holes are formed in the first screw and the second screw, and the two ends of the tension spring are elastically connected with the first screw and the second screw through the through holes; the connecting assembly comprises a third guide rail, an encapsulation wheel mounting plate, a second linear cylinder, an encapsulation wheel connecting frame, a loop bar, an encapsulation wheel supporting plate, a baffle and a mounting shaft, wherein the third guide rail is arranged at two ends of a polishing part of a mounting base; the two-wheel assembly comprises a first support plate, a first rotating shaft, a second support plate, a second rotating shaft, an encapsulation wheel connecting plate, an encapsulation wheel fixing plate, a first encapsulation wheel and a second encapsulation wheel, wherein one end of the first support plate is fixedly connected with two ends of the mounting shaft, the first rotating shaft is arranged at the other end of the first support plate, and the first encapsulation wheel is sleeved on the first rotating shaft; one end of the second supporting plate is provided with a strip-shaped hole, the second supporting plate is in sliding connection with two ends of the mounting shaft through the strip-shaped hole, the second rotating shaft is arranged at the other end of the second main deck, and the second rubber coating wheel is sleeved on the second rotating shaft; the two ends of the rubber coating wheel connecting plate are also provided with strip-shaped holes, one end of the rubber coating wheel connecting plate is in sliding connection with the middle position of the first support plate through a screw, the other end of the rubber coating wheel connecting plate is in sliding connection with the middle position of the second support plate through a screw, the two ends of the rubber coating wheel fixing plate are provided with strip-shaped holes, one end of the rubber coating wheel fixing plate is in sliding connection with the other end of the first support plate through a screw, and the other end of the rubber coating wheel fixing plate is in sliding connection with the other end of the second support plate through a screw; the abrasive belt is sequentially sleeved on the working end of the driving component, the tensioning wheel, the first rubber coating wheel and the second rubber coating wheel.
As a preferable scheme of the full-automatic bamboo bowl polishing equipment, one end of the installation component is provided with a square hole; initiative subassembly is including motor mounting panel, the rotation axis, the mounting bracket, the rotation axis, adjust the clamp plate, square wing butterfly screw, servo motor, motor adapter and rubber wheel, the installation base sets up the both ends in square hole, the one end of motor mounting panel is articulated with the installation base through the rotation axis, adjust the clamp plate setting at the other end of motor mounting panel, square wing butterfly screw runs through in proper order and adjusts clamp plate and motor mounting panel and installation base fixed connection, servo motor sets up on the installation base, servo motor's work end runs through motor mounting panel orientation square hole setting, motor adapter is established on servo motor's work end with the axle sleeve, the rubber wheel is established on motor adapter with the axle sleeve.
The invention has the beneficial effects that:
The semi-finished bamboo bowl mouth is downwards conveyed to a rotary conveyor belt by a feeding conveyor belt, when the bamboo bowl moves on the conveyor belt, the bamboo bowl cannot fall off from the conveyor belt due to the effect of a limiting mechanism, the semi-finished bamboo bowl moves on a first conveyor belt, when the semi-finished bamboo bowl passes through a pushing clamping mechanism, a pushing device rapidly pushes the bamboo bowl away from the first conveyor belt to a clamping table, then the bamboo bowl is clamped on the clamping table through clamping mechanisms at two ends and is respectively conveyed to a first workbench and a second workbench, and the bamboo bowl is placed on an inner bowl placing mechanism or an outer bowl placing mechanism; if the bamboo bowl is placed on the outer bowl placing mechanism at first, the bamboo bowl can be limited by the outer bowl placing mechanism, so that polishing is convenient, a working end of a robot operates an abrasive belt polishing machine to polish the outer wall of the bamboo bowl, after polishing is finished, a first working end of the clamping mechanism clamps a new semi-finished bamboo bowl, a second working end of the clamping device clamps the bamboo bowl polished by the outer wall, the new semi-finished bamboo bowl is placed on the outer bowl placing mechanism, then the second working end of the clamping device moves and overturns the bamboo bowl polished by the outer wall to an inner bowl placing mechanism on another workbench, a righting mechanism presses a bamboo bowl opening, so that polishing posture is correct, after polishing of the inner wall is finished, the clamping mechanism takes the finished bamboo bowl from the inner bowl placing mechanism, places the bamboo bowl polished by the outer bowl placing mechanism, the clamping mechanism places the finished bamboo bowl on a second conveying belt, conveys the bamboo bowl to a discharging conveying belt through the second conveying belt, and receives the bamboo bowl at a discharging opening of the discharging conveying belt, so that reciprocating polishing is realized; if the bamboo bowl is placed on the inner bowl placing mechanism at the beginning, the working sequence of the clamping mechanism is opposite to the operation sequence.
The equipment realizes the full-automatic assembly line polishing process of the bamboo bowl, and has high working efficiency and yield.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings that are required to be used in the embodiments of the present invention will be briefly described below. It is evident that the drawings described below are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
Fig. 1 is a perspective view of a full-automatic grinding device for bamboo bowls according to an embodiment of the present invention;
fig. 2 is a perspective view of an operation table and a rotary conveying mechanism of a full-automatic bamboo bowl polishing device according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
fig. 4 is a perspective view of a rotary conveying mechanism of a full-automatic bamboo bowl polishing device according to an embodiment of the invention;
FIG. 5 is an enlarged view of a portion at B of FIG. 4;
FIG. 6 is an enlarged view of a portion of FIG. 4 at C;
Fig. 7 is a perspective view of a gripping mechanism of a full-automatic bamboo bowl grinding device according to an embodiment of the present invention;
FIG. 8 is a partial enlarged view at D of FIG. 7;
Fig. 9 is an exploded perspective view of an operation table of a full-automatic grinding device for bamboo bowls according to an embodiment of the present invention;
FIG. 10 is an enlarged partial view at E of FIG. 9;
fig. 11 is a perspective view of an abrasive belt sander of a full-automatic bamboo bowl sanding apparatus according to an embodiment of the present invention;
fig. 12 is a second perspective view of an abrasive belt sander of the full-automatic bamboo bowl sanding apparatus according to an embodiment of the present invention;
fig. 13 is a third perspective view of an abrasive belt sander of the full-automatic bamboo bowl sanding apparatus according to an embodiment of the present invention;
Fig. 14 is a partial enlarged view at F of fig. 13;
Fig. 15 is a perspective view of a two-wheel assembly of a full-automatic bamboo bowl grinding device according to an embodiment of the present invention.
In the figure:
1. A feeding conveyer belt;
2. a rotary conveying mechanism; 2a, a first conveyor belt; 2b, a second conveying belt;
3. A discharge conveyor belt;
4. A limiting mechanism; 4a, a supporting seat; 4b, stop lever;
5. a pushing clamp mechanism; 5a, feeding a clamping table; 5a1, a biaxial cylinder; 5a2, a double-shaft cylinder mounting seat; 5a3, a supporting plate; 5a4, a limiting block; 5a5, a first sensor; 5b, a pushing device; 5b1, a first pneumatic push rod; 5b2, a first mounting seat; 5b3, pushing block; 5b4, linear bearings; 5b5, a first guide rod; 5b6, a second sensor;
6. A clamping mechanism; 6a, a large portal frame; 6b, a synchronous belt sliding table; 6c, connecting the plates; 6d, a ball screw sliding table; 6e, clamping jaw mounting frames; 6f, a first rotary cylinder; 6g, clamping jaw mounting plate; 6h, a first rotating claw; 6h1, a second rotary cylinder; 6h2, clamping jaw cylinder mounting seats; 6h3, clamping jaw air cylinders; 6i, a second rotating claw;
7. An operation table; 7a, a first workbench; 7b, a second workbench;
8. An inner bowl placement mechanism; 8a, a first rotary working device; 8b, an inner bowl placing frame; 8b1, a rotary tub; 8b2, damping rings; 8b3, a supporting frame; 8b4, support columns; 8c, an inner bowl dust hood; 8c1, dust collection holes;
9. An outer bowl placement mechanism; 9a, a second rotary working device; 9b, an outer bowl placing frame; 9c, an outer bowl dust hood;
10. A righting mechanism; 10a, a first guide rail; 10b, a small portal frame; 10c, a pressing device; 10c1, a first linear cylinder; 10c2, a second floating joint; 10c3, pressing plate; 10c4, a guide sleeve; 10c5, a second guide rod; 10d, a second pneumatic push rod; 10e, a second mounting seat; 10f, a first floating joint; 10g, a hydraulic buffer;
11. Abrasive belt sander; 11a, a mounting base; 11a1, square holes; 11b, an active component; 11b1, a motor mounting plate; 11b2, a rotating shaft mounting frame; 11b3, a rotation shaft; 11b4, an adjusting platen; 11b5, wing butterfly screw; 11b6, a servo motor; 11b7, motor adapter; 11b8, rubber wheels; 11c, a tensioning assembly; 11c1, a second guide rail; 11c2, a tensioning wheel connecting plate; 11c3, a tensioning wheel mounting plate; 11c4, a top sleeve; 11c5, tensioning wheel; 11c6, a first screw; 11c7, a tension spring mounting plate; 11c8, a second screw; 11c9, a tension spring; 11d, a connection assembly; 11d1, a third guide rail; 11d2, an encapsulated wheel mounting plate; 11d3, a second linear cylinder; 11d4, a rubber coating wheel connecting frame; 11d5, loop bar; 11d6, a rubber coating wheel supporting plate; 11d7, a baffle; 11d8, mounting a shaft; 11e, two-wheel assembly; 11e1, a first bracket plate; 11e2, a first rotation axis; 11e3, a second bracket plate; 11e4, a second rotation axis; 11e5, a rubber coating wheel connecting plate; 11e6, a rubber coating wheel fixing plate; 11e7, a first rubber coating wheel; 11e8, a second rubber coating wheel; 11f, abrasive belt;
12. And (3) a robot.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numbers in the drawings of embodiments of the invention correspond to the same or similar components; in the description of the present invention, it should be understood that, if the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for convenience in describing the present invention and simplifying the description, rather than indicating or implying that the apparatus or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and should not be construed as limiting the present patent, and that the specific meaning of the terms described above may be understood by those of ordinary skill in the art according to specific circumstances.
In the description of the present invention, unless explicitly stated and limited otherwise, the term "coupled" or the like should be interpreted broadly, as it may be fixedly coupled, detachably coupled, or integrally formed, as indicating the relationship of components; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between the two parts or interaction relationship between the two parts. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to the full-automatic bamboo bowl polishing equipment shown in figures 1 to 15, the full-automatic bamboo bowl polishing equipment comprises a feeding conveying belt 1, a rotary conveying mechanism 2, a discharging conveying belt 3, a limiting mechanism 4, a pushing and clamping mechanism 5, a clamping mechanism 6, an operating table 7, an inner bowl placing mechanism 8, an outer bowl placing mechanism 9, a righting mechanism 10, an abrasive belt polishing machine 11 and a robot 12, wherein the rotary conveying mechanism 2 comprises a first conveying belt 2a and a second conveying belt 2b, a feeding port and a discharging port of the first conveying belt 2a are staggered and placed side by side, the discharging port of the feeding conveying belt 1 is arranged at the feeding port of the first conveying belt 2a, the feeding port of the discharging conveying belt 3 is arranged at the discharging port of the second conveying belt 2b, the limiting mechanism 4 is arranged at two sides of the conveying belt, the pushing and clamping mechanism 5 comprises a pushing device 5b and a clamping table 5a, the clamping table 5a is arranged at two ends in the middle of the first conveying belt 2a and the second conveying belt 2b, the pushing device 5b is arranged at the axially symmetrical position of the feeding clamping table 5a relative to the first conveying belt 2a, the working end of the pushing device 5b faces the feeding clamping table 5a, the operating table 7 comprises a first operating table 7a and a second operating table 7b, the first operating table 7a and the second operating table 7b are coaxially arranged at two sides of the rotary conveying mechanism 2, the clamping mechanism 6 is arranged at two ends of the first operating table 7a and the second operating table 7b, the inner bowl placing mechanism 8 and the outer bowl placing mechanism 9 are arranged at two ends of the first operating table 7a and the second operating table 7b, the working section of the clamping mechanism 6 comprises an inner bowl placing mechanism 8 and an outer bowl placing mechanism 9, the centering mechanism 10 is arranged at the inner bowl polishing ends of the first operating table 7a and the second operating table 7b, the working end of the centering mechanism 10 faces the inner bowl placing mechanism 8, the robot 12 is arranged at one end of the operating table 7, the belt sander 11 is provided at the working end of the robot 12, the working end of the robot 12 facing the console 7.
The opening of the semi-finished bamboo bowl is downwards transmitted to a rotary conveyor belt by a feeding conveyor belt, when the bamboo bowl moves on the conveyor belt, the bamboo bowl cannot fall off from the conveyor belt due to the effect of a limiting mechanism 4, the semi-finished bamboo bowl moves on a first conveyor belt 2a, when the bamboo bowl passes through a pushing clamping mechanism 5, a pushing device 5b rapidly pushes the bamboo bowl away from the first conveyor belt 2a to a clamping table 5a, then the bamboo bowl is clamped on the clamping table 5a through clamping mechanisms 6 at two ends and respectively transmitted to a first workbench 7a and a second workbench 7b, and the bamboo bowl is placed on an inner bowl placing mechanism 8 or an outer bowl placing mechanism 9; if the bamboo bowl is placed on the outer bowl placing mechanism 9 at first, the bamboo bowl is limited by the outer bowl placing mechanism 9, so that polishing is facilitated, the working end of the robot 12 operates the abrasive belt polisher 11 to polish the outer wall of the bamboo bowl, after polishing is finished, the first working end of the clamping mechanism 6 clamps a new semi-finished bamboo bowl, the second working end of the clamping device clamps the bamboo bowl polished by the outer wall, the new semi-finished bamboo bowl is placed on the outer bowl placing mechanism 9, then the second working end of the clamping device moves and overturns the bamboo bowl polished by the outer wall onto the inner bowl placing mechanism 8 on the other workbench, the righting mechanism 10 presses the mouth of the bamboo bowl, so that polishing posture is correct, after polishing of the inner wall is finished, the clamping mechanism 6 takes the finished bamboo bowl from the inner bowl placing mechanism 8, places the finished bamboo bowl on the second conveying belt 2b through the outer bowl placing mechanism 9, conveys the finished bamboo bowl to the discharging conveyor belt 3 through the second conveying belt 2b, and the discharging pipeline 3 is subjected to reciprocating material collection; if the bamboo bowl is placed on the inner bowl placing mechanism 8 at the beginning, the clamping mechanism 6 works in the reverse order of the operation sequence.
The limiting framework comprises a supporting seat 4a and a stop lever 4b, the stop lever 4b is fixedly arranged on two sides of the conveyor belt and at the positions of the discharge port and the feed inlet through the supporting seat 4a, and the stop lever 4b is lower than the bottom of the bamboo bowl.
The limiting mechanism 4 is used for limiting the movement direction of the bamboo bowl on the conveyor belt, so that the bamboo bowl is not easy to fall off the conveyor belt, the baffle rod is arranged at two ends of the conveyor belt through the supporting seat 4a and lower than the bottom of the bamboo bowl, and the two detection baffle rods 4b of the bamboo bowl are limited on the conveyor belt.
The conveying clamping table 5a comprises a double-shaft air cylinder 5a1, a double-shaft air cylinder 5a1 mounting plate, a supporting plate 5a3, limiting blocks 5a4 and first sensors 5a5, wherein the double-shaft air cylinder 5a1 is mounted at two ends in the middle of the first conveying belt 2a and the second conveying belt 2b through the double-shaft air cylinder 5a1 mounting plate, the working end of the double-shaft air cylinder 5a1 is vertically upwards arranged, the supporting plate 5a3 is fixedly mounted at the working end of the double-shaft air cylinder 5a1, the limiting blocks 5a4 are arranged between the first conveying belt 2a and the second conveying belt 2b and are positioned at two ends of the supporting plate 5a3, one side, opposite to the first conveying belt 2a, of each limiting block 5a4 is provided with no limiting mechanism 4, the first sensors 5a5 are mounted on the limiting blocks 5a4, and the working end of each first sensor 5a faces the supporting plate 5a3; the pushing mechanism comprises a first pneumatic push rod 5b1, a first mounting seat 5b2, a push block 5b3, a linear bearing 5b4, a first guide rod 5b5 and a second sensor 5b6, wherein the first pneumatic push rod 5b1 is fixedly arranged on one side of a first conveying belt 2a through the first mounting seat 5b2, the working end of the first pneumatic push rod 5b1 faces to a feeding clamping table 5a on the other side of the first conveying belt 2a, the push block 5b3 is fixedly arranged on the working end of the first pneumatic push rod 5b1, the linear bearing 5b4 is fixedly arranged on one side of the first mounting seat 5b2, the first guide rod coaxially penetrates through the linear bearing 5b3 and is fixedly arranged on one side of the working end of the first pneumatic push rod 5b1, and the working end of the second sensor 5b6 faces to the first conveying belt 2a.
When the second sensor 5b6 detects that the bamboo bowl moves to one side without the limiting mechanism 4, and the first sensor 5a5 detects that the supporting plate 5a3 is free of the bamboo bowl, the first pneumatic push rod 5b1 arranged on the first mounting seat 5b2 is started, so that the first push rod drives the push block 5b3 to push the bamboo bowl away from the first conveying belt 2a, the bamboo bowl enters the supporting plate 5a3, the first guide rod 5b5 enables the push block 5b3 not to rotate left and right under the action of the linear bearing 5b4, the bamboo bowl cannot be separated from the supporting plate 5a3 under the action of the limiting mechanisms 5a4 at two sides, and when the sensor detects that the supporting plate 5a3 is free of the bamboo bowl, the first pneumatic push rod 5a1 arranged on the mounting plate of the double-shaft cylinder 5a1 is started, so that the bamboo bowl is driven to move upwards by a certain distance, the clamping mechanism 6 is convenient for clamping the bamboo bowl, after the clamping mechanism 6 clamps the bamboo bowl, the first sensor 5a3 is clamped by the clamping mechanism 5a, the bamboo bowl can be clamped by the reciprocating mechanism 5a, and the bamboo bowl can be clamped by the supporting plate 5a3 after the first sensor 5a is detected, and the bamboo bowl can be clamped by the supporting plate 5a3, and the reciprocating mechanism is required to be clamped by the supporting plate 5a, and the bamboo bowl can be clamped by the reciprocating mechanism 5a after the first sensor 5a has no material is clamped by the supporting plate 5a.
The clamping mechanism 6 comprises a large portal frame 6a, a synchronous belt sliding table 6b, a connecting plate 6c, a ball screw sliding table 6d, a clamping jaw mounting frame 6e, a first rotary cylinder 6f, a clamping jaw mounting plate 6g, a first rotary jaw 6h and a second rotary jaw 6i, wherein the large portal frame 6a is arranged at two ends of a first workbench 7a and a second workbench 7b, the synchronous belt sliding table 6b is coaxially arranged at the top end of the large portal frame 6a, the ball screw sliding table 6d is vertically arranged at the working end of the synchronous belt sliding table 6b through the connecting plate 6c, a first rotary cylinder 6f is arranged at the working end of the ball screw sliding table 6d through the clamping jaw mounting frame 6e, the clamping jaw mounting plate 6g is fixedly arranged at the working end of the first rotary cylinder 6f, the first rotary jaw 6h comprises a second rotary cylinder 6h1, a clamping jaw 6h3 mounting seat 6h2 and a clamping jaw 6h3, the bottom end of the air cylinder 6h3 is fixedly arranged at one side of the clamping jaw 6g through the air cylinder 6h3 mounting seat 6h2, and the clamping jaw 6h1 is fixedly arranged at the working end of the second rotary jaw 6h1 and the other side of the clamping jaw 6h is completely arranged at the same rotary jaw mounting plate; in the working state, the working interval of the first rotary claw 6h and the second rotary claw 6i comprises an inner bowl placing mechanism 8 and an outer bowl placing mechanism 9.
After the equipment is started, the working end of the synchronous belt sliding table 6b moves to enable the first rotating claw 6h to be located above the clamp feeding table 5a, then the working end of the ball screw sliding table 6d vertically descends to enable the bamboo bowl to be located in a clamping interval of the first rotating claw 6h, the clamping jaw air cylinder 6h3 is started to enable the working end of the clamping jaw air cylinder 6h3 to clamp the bamboo bowl, then the working end of the ball screw sliding table 6d vertically ascends to a certain height and then stops, the synchronous belt sliding table 6b is started to enable the bamboo bowl to move to the position right above the inner bowl placing mechanism 8 or the outer bowl placing mechanism 9, the ball screw sliding table 6d vertically descends to enable the working end of the first rotating claw 6h to be loosened to enable the bamboo bowl to fall into the inner bowl placing mechanism 8 or the outer bowl placing mechanism 9, and after polishing is completed, the bamboo bowl is clamped and sent to the position of the other surface polishing mechanism through the clamping mechanism 6 to conduct polishing; the large-scale portal frame 6a is used for fixed moving assembly, and connecting plate 6c is used for fixed connection hold-in range slip table 6b and ball screw slip table 6d, presss from both sides and gets the mounting bracket and be used for fixed mounting clamping jaw device, and clamping jaw mounting panel 6g is used for installing first rotatory claw 6h and second rotatory claw 6i, and clamping jaw cylinder 6h3 mount pad 6h2 is used for fixed mounting clamping jaw cylinder 6h3, and first rotatory cylinder 6f and second rotatory cylinder 6h1 are all used for pressing from both sides the position and the state of placing the in-process to the bamboo bowl and overturn the adjustment to the bamboo bowl of being convenient for places and polishes.
The inner bowl placing mechanism 8 comprises a first rotary working device 8a and an inner bowl placing frame 8b, the first rotary working device 8a is arranged on one side of the bottom end of the first workbench 7a, the working end of the first rotary working device 8a penetrates through the bottom end of the first workbench 7a and is vertically upwards arranged, the inner bowl placing frame 8b comprises a rotary barrel 8b1, a damping ring 8b2, a supporting frame 8b3 and a supporting column 8b4, the rotary barrel 8b1 is coaxially arranged at the working end of the first rotary working device 8a, the damping ring 8b2 is coaxially sleeved at the top end of the rotary barrel 8b1, and the supporting column 8b4 is coaxially arranged in the rotary barrel 8b1 through the supporting frame 8b 3; the second table 7b has an inner bowl mounted in the same manner as the inner bowl mounted in the first table 7 a.
The inner bowl placing mechanism 8 is used for placing the bamboo bowl mouth upwards, thereby be convenient for polish to the bamboo bowl inner wall, the bamboo bowl mouth is placed upwards on the inner bowl placing rack 8b, because the inner bowl placing rack 8b sets up the work end at first rotary working device 8a, thereby make first rotary working device 8a drive the high-speed rotation of inner bowl placing rack 8b, thereby be convenient for polish, the bamboo bowl is placed on rotatory bucket 8b1, the bamboo bowl can not break away from rotatory bucket 8b1 under the effect of damping circle 8b2 under high-speed rotation condition, support column 8b4 passes through support frame 8b3 and sets up inside rotatory bucket 8b1, thereby make support column 8b4 top butt in bamboo bowl bottom, thereby be convenient for polish, first workstation 7a and second workstation 7b are used for fixed mounting first rotary device.
The outer bowl placing mechanism 9 comprises a second rotary working device 9a and an outer bowl placing frame 9b, the second rotary working device 9a is arranged on the other side of the bottom end of the first workbench 7a, the working end of the second rotary working device 9a penetrates through the bottom end of the first workbench 7a and is vertically upwards arranged, the outer bowl placing frame 9b is coaxially arranged at the working end of the second rotary working device 9a, and the outer bowl installation mode of the second workbench 7b is identical to that of the first workbench 7 a.
The outer bowl placing mechanism 9 is used for placing the mouth of the bamboo bowl downwards, so that the outer wall of the bamboo bowl is convenient to polish, the mouth of the bamboo bowl is placed on the inner bowl placing frame 8b downwards, the outer bowl placing frame 9b is coaxially arranged at the working end of the second rotary working device 9a, and the bamboo bowl is convenient to polish under the self gravity and high-speed rotation effect; the first table 7a and the second table 7b are used for fixedly mounting the second rotary working device 9a.
The inner bowl placing mechanism 8 also comprises an inner bowl dust hood 8c, and the inner bowl dust hood 8c is coaxially sleeved outside the inner bowl placing frame 8 b; the outer bowl placing mechanism 9 further comprises an outer bowl dust hood 9c, the outer bowl dust hood 9c is coaxially sleeved outside the outer bowl placing frame 9b, dust collection openings are formed in the inner bowl dust hood 8c and the outer bowl dust hood 9c, and the dust collection openings are communicated with the working end of the suction type blower.
The inner bowl dust hood 8c and the outer bowl dust hood 9c are used for preventing residues in the polishing process from splashing, so that the residues can be conveniently collected through the dust collection opening.
The righting mechanism 10 comprises a first guide rail 10a, a small-sized portal frame 10b, a pressing device 10c, a second pneumatic push rod 10d, a second mounting seat 10e, a first floating joint 10f and a hydraulic buffer 10g, wherein the first guide rail 10a and the first workbench 7a are coaxially arranged at two sides of the inner bowl placing mechanism 8 side by side, two sides of the bottom end of the small-sized portal frame 10b are arranged at the movable end of the first guide rail 10a, the second pneumatic push rod 10d and the first workbench 7a are coaxially arranged at one end of the guide rail through the second mounting seat 10e, the working end of the second pneumatic push rod 10d is fixedly connected with one side of the bottom end of the small-sized portal frame 10b through the first floating joint 10f, the hydraulic buffer 10g is arranged at two ends of the guide rail at the other side, the working end of the hydraulic buffer 10g faces one side of the bottom end of the portal frame, the pressing device 10c comprises a first linear cylinder 10c1, a second floating joint 10c2, a pressing plate 10c3, a guide sleeve 10c4 and a second guide rod 10c5, the first linear cylinder 10c1 is arranged at the middle position of the top end of the small portal frame 10b, the working end of the first linear cylinder 10c1 penetrates through the top end of the portal frame and is fixedly connected with the pressing plate 10c3 through the second floating joint 10c2, the guide sleeve 10c4 vertically penetrates through the top end of the portal frame and is arranged at two ends of the first linear cylinder 10c1, and the second guide post coaxially penetrates through the guide sleeve 10c4 and is vertically arranged at two ends of the pressing plate 10c 3; the righting mechanism 10 on the second table 7b is installed in the same manner as the righting mechanism 10 on the first table 7 a.
The righting mechanism 10 is used for pressing the bamboo bowl placed on the inner bowl placing mechanism 8, so that the bamboo bowl placing state is correct, polishing is facilitated, when the bamboo bowl is placed on the inner bowl placing mechanism 8, the bamboo bowl may have certain deflection, defective products are generated during polishing, when the bamboo bowl is placed on the inner bowl placing rack, the working end of the second pneumatic push rod 10d arranged on the second mounting seat 10e pushes the small portal frame 10b to move on the first guide rail 10a, the pressing device 10c is enabled to move right above the bamboo bowl, the linear cylinder is started, the pressing plate 10c3 is enabled to move vertically downwards under the action of the linear cylinder, the guide sleeve 10c4 and the second guide rod 10c5 are used for preventing the pressing block from rotating left and right, the oil buffer 10g is used for reducing vibration and noise in the sliding process of the first guide rail 10a, so that the sliding of the first guide rail 10a is smoothly stopped, the first floating joint 10f and the second floating joint 10c2 are used for eliminating errors, and related components can be enabled to operate smoothly; the first table 7a and the second table 7b are used for fixedly mounting the righting mechanism 10.
The abrasive belt sander 11 comprises a mounting base 11a, a driving component 11b, a tensioning component 11c, a connecting component 11d, a two-wheel assembly 11e and an abrasive belt 11f, wherein the bottom end of the mounting base 11a is fixedly arranged at the working end of the robot 12, and the driving component 11b penetrates through the mounting base 11a and is arranged at one side of the mounting base 11 a; the tensioning assembly 11c comprises a second guide rail 11c1, a tensioning wheel connecting plate 11c2, a tensioning wheel mounting plate 11c3, a top sleeve 11c4, a tensioning wheel 11c5, a first screw 11c6, a tension spring 11c9, a mounting plate 11c7, a second screw 11c8, a tension spring 11c9 and a tensioning wheel fixing plate 11c10, wherein the second guide rail 11c1 is vertically arranged at one side of the working end of the driving assembly 11b, the tensioning wheel connecting plate 11c2 is arranged at the movable end of the guide rail, the tensioning wheel mounting plate 11c3 is arranged at one end of the tensioning wheel connecting plate 11c2, the top sleeve 11c4 is vertically arranged at two ends of the tensioning wheel mounting plate 11c3, the tensioning wheel 11c5 is sleeved on the top sleeve 11c4 through the tensioning wheel fixing plate 11c10, the first screw 11c6 penetrates through one end of the tensioning wheel connecting plate 11c2 to face the mounting base 11a, the tension spring mounting plate 11c7 is arranged on the other side of the mounting base 11a, the second screw 11c8 penetrates through the tension spring mounting plate 11c7 to face the bottom end of the first screw 11c6, through holes are formed in the first screw 11c6 and the second screw 11c8, and the two ends of the tension spring 11c9 elastically connect the first screw 11c6 with the second screw 11c8 through the through holes; the connecting component 11d comprises a third guide rail 11d1, a rubber coating wheel mounting plate 11d2, a second linear cylinder 11d3, a rubber coating wheel connecting frame 11d4, a sleeve rod 11d5, a rubber coating wheel supporting plate 11d6, a baffle 11d7 and a mounting shaft 11d8, wherein the third guide rail 11d1 is arranged at two ends of a polishing part of a mounting base 11a, the rubber coating wheel mounting plate 11d2 is fixedly arranged at the movable end of the third guide rail 11d1, the second linear cylinder 11d3 is arranged at the other side of the polishing part of the mounting base 11a, the working end of the second linear cylinder 11d3 is fixedly connected with one side of the rubber coating wheel mounting plate 11d2 through the rubber coating wheel connecting frame 11d4, the sleeve rod 11d5 is vertically arranged on one side of the rubber coating wheel mounting plate 11d2, the rubber coating wheel supporting plate 11d6 and the baffle plate 11d7 are fixedly arranged on the top end of the sleeve rod 11d5 through screw tops, the mounting shaft 11d8 is coaxially arranged on one side of the sleeve rod 11d5, and one end of the rubber coating wheel supporting plate 11d6 is fixedly connected with one end of the mounting shaft 11d 8; the two-wheel assembly 11e comprises a first support plate 11e1, a first rotating shaft 11e2, a second support plate 11e3, a second rotating shaft 11e4, an encapsulation wheel connecting plate 11e5, an encapsulation wheel fixing plate 11e6, a first encapsulation wheel 11e7 and a second encapsulation wheel 11e8, one end of the first support plate 11e1 is fixedly connected with two ends of a mounting shaft 11d8, the first rotating shaft 11e2 is arranged at the other end of the first support plate 11e1, and the first encapsulation wheel 11e7 is sleeved on the first rotating shaft 11e 2; one end of the second supporting plate is provided with a strip-shaped hole, the second supporting plate is in sliding connection with two ends of the mounting shaft 11d8 through the strip-shaped hole, the second rotating shaft 11e4 is arranged at the other end of the second main deck, and the second packing wheel 11e8 is sleeved on the second rotating shaft 11e 4; the two ends of the rubber coating wheel connecting plate 11e5 are also provided with strip-shaped holes, one end of the rubber coating wheel connecting plate 11e5 is in sliding connection with the middle position of the first support plate 11e1 through a screw, the other end of the rubber coating wheel connecting plate 11e5 is in sliding connection with the middle position of the second support plate 11e3 through a screw, the two ends of the rubber coating wheel fixing plate 11e6 are provided with strip-shaped holes, one end of the rubber coating wheel fixing plate 11e6 is in sliding connection with the other end of the first support plate 11e1 through a screw, and the other end of the rubber coating wheel fixing plate 11e6 is in sliding connection with the other end of the second support plate 11e3 through a screw; the abrasive belt 11f is sequentially sleeved on the working end of the driving component 11b, the tensioning wheel 11c5, the first rubber coating wheel 11e7 and the second rubber coating wheel 11e 8.
The abrasive belt sander 11 is arranged at the working end of the robot 12 to sand a bamboo bowl, the installation base 11a is fixedly arranged at the working end of the robot 12, the driving component 11b is used for driving the abrasive belt 11f to rotate on the tensioning wheel 11c5, the first rubber coating wheel 11e7 and the second rubber coating wheel 11e8, the tensioning component 11c is used for tightening the abrasive belt 11f all the time, the baffle 11d7 is used for deviating the abrasive belt 11f so as to prevent the abrasive belt 11f from falling off, the connecting component 11d is used for installing the two-wheel assembly 11e, so that the two-wheel assembly 11e is elastically pressed when being abutted against the surface of the bamboo bowl, and the abrasive belt 11f is convenient to sand; the tensioning wheel mounting plate 11c3 is mounted at the movable end of the second guide rail 11c1 through the tensioning wheel connecting plate 11c2, the top sleeve 11c4 is used for fixedly mounting the tensioning wheel 11c5, the first screw 11c6 is fixedly mounted on the tensioning wheel connecting plate 11c2, the tension spring mounting plate 11c7 is used for fixing the second screw 11c8, and therefore the tension spring 11c9 elastically connects the first screw 11c6 with the second screw 11c8, and therefore elastic force exists in the tensioning assembly 11c to enable the abrasive belt 11f to be stretched; the mounting plate is mounted at the movable end of the third guide rail 11d1, the working end of the second linear cylinder 11d3 is fixedly connected with the rubber coating wheel mounting plate 11d2 through the rubber coating wheel connecting frame 11d4, so that the rubber coating wheel mounting plate 11d2 can freely slide on the third guide rail 11d1 under the action of the second linear cylinder 11d3, the sleeve rod 11d5 is used for fixedly mounting the rubber coating wheel supporting plate 11d6 and the baffle 11d7, the mounting shaft 11d8 is used for mounting the two-wheel assembly 11e, the first support plate 11e1 is fixedly connected with the mounting shaft 11d8, the first rotary shaft 11e2 is arranged on the first support plate 11e1, and the first rubber coating wheel 11e7 is sleeved on the first rotary shaft 11e 2; the second support plate is in sliding connection with two ends of the mounting shaft 11d8 through a strip-shaped hole, so that the second support plate can slide freely in the moving process, the second rotating shaft 11e4 is arranged on the second main deck, the second rubber coating wheel 11e8 is sleeved on the second rotating shaft 11e4, the rubber coating wheel connecting plate 11e5 is in sliding connection with the middle position of the first support plate 11e1 through a screw, so that the rubber coating wheel and the first support plate 11e1 can slide freely, the other end of the rubber coating wheel connecting plate 11e5 is in sliding connection with the middle position of the second support plate 11e3 through a screw, one end of the rubber coating wheel fixing plate 11e6 is in sliding connection with the other end of the first support plate 11e1 through a screw, and the other end of the rubber coating wheel fixing plate 11e6 is in sliding connection with the other end of the second support plate 11e3 through a screw, so that one ends of the first support plate 11e1 and the second support plate 11e3 can slide freely through the rubber coating wheel fixing plate 11e 6; thereby being convenient for the movable connection of the whole two-wheel assembly 11e, and being capable of freely adjusting the distance, thereby being convenient for polishing; the tensioning sheave fixing plate 11c10 is used to prevent the tensioning sheave 11c5 from falling off the top cover 11c 4.
One end of the mounting assembly is provided with a square hole 11a1; the driving assembly 11b comprises a motor mounting plate 11b1, a rotating shaft 11b3, a mounting frame 11b2, a rotating shaft 11b3, an adjusting pressing plate 11b4, a square wing butterfly screw 11b5, a servo motor 11b6, a motor adapter 11b7 and a rubber wheel 11b8, wherein the mounting base 11a is provided with two ends of a square hole, one end of the motor mounting plate 11b1 is hinged with the mounting base 11a through the rotating shaft 11b3, the adjusting pressing plate 11b4 is arranged at the other end of the motor mounting plate 11b1, the square wing butterfly screw 11b5 sequentially penetrates through the adjusting pressing plate 11b4 and the motor mounting plate 11b1 to be fixedly connected with the mounting base 11a, the servo motor 11b6 is arranged on the mounting base 11a, the working end of the servo motor 11b6 penetrates through the motor mounting plate 11b1 to face the square hole 11a1, the motor adapter 11b7 is coaxially sleeved on the working end of the servo motor 11b6, and the rubber wheel 11b8 is coaxially sleeved on the motor adapter 11b 7.
The driving component 11b is used for driving the abrasive belt 11f to rotate, when a motor needs to be overhauled, a worker can screw the square wing butterfly screw 11b5, the adjusting pressing plate 11b4 is used for adjusting the penetration depth of the square wing butterfly screw 11b5, therefore, one end of the motor mounting plate 11b1 can be separated from the mounting base 11a, the other end of the motor mounting plate 11b1 is hinged with the mounting base 11a through the rotating shaft 11b3, the motor mounting plate 11b1 can deviate rotatably relative to the mounting base 11a, the rubber wheel 11b8 is coaxially mounted at the working end of the motor through the motor adapter 11b7, the worker can detach the rubber wheel 11b8 firstly, the motor mounting plate 11b1 is opened, and accordingly, the servo motor 11b6 can be overhauled without detaching the motor, and the working efficiency is improved.
The working principle of the invention is as follows:
The opening of the semi-finished bamboo bowl is downwards transmitted to a rotary conveyor belt by a feeding conveyor belt, when the bamboo bowl moves on the conveyor belt, the bamboo bowl cannot fall off from the conveyor belt due to the effect of a limiting mechanism 4, the semi-finished bamboo bowl moves on a first conveyor belt 2a, when the bamboo bowl passes through a pushing clamping mechanism 5, a pushing device 5b rapidly pushes the bamboo bowl away from the first conveyor belt 2a to a clamping table 5a, then the bamboo bowl is clamped on the clamping table 5a through clamping mechanisms 6 at two ends and respectively transmitted to a first workbench 7a and a second workbench 7b, and the bamboo bowl is placed on an inner bowl placing mechanism 8 or an outer bowl placing mechanism 9; if the bamboo bowl is placed on the outer bowl placing mechanism 9 at first, the bamboo bowl is limited by the outer bowl placing mechanism 9, so that polishing is facilitated, the working end of the robot 12 operates the abrasive belt polisher 11 to polish the outer wall of the bamboo bowl, after polishing is finished, the first working end of the clamping mechanism 6 clamps a new semi-finished bamboo bowl, the second working end of the clamping device clamps the bamboo bowl polished by the outer wall, the new semi-finished bamboo bowl is placed on the outer bowl placing mechanism 9, then the second working end of the clamping device moves and overturns the bamboo bowl polished by the outer wall onto the inner bowl placing mechanism 8 on the other workbench, the righting mechanism 10 presses the mouth of the bamboo bowl, so that polishing posture is correct, after polishing of the inner wall is finished, the clamping mechanism 6 takes the finished bamboo bowl from the inner bowl placing mechanism 8, places the finished bamboo bowl on the second conveying belt 2b through the outer bowl placing mechanism 9, conveys the finished bamboo bowl to the discharging conveyor belt 3 through the second conveying belt 2b, and the discharging pipeline 3 is subjected to reciprocating material collection; if the bamboo bowl is placed on the inner bowl placing mechanism 8 at the beginning, the clamping mechanism 6 works in the reverse order of the operation sequence.
It should be understood that the above description is only illustrative of the preferred embodiments of the present application and the technical principles employed. It will be apparent to those skilled in the art that various modifications, equivalents, variations, and the like can be made to the present application. Such variations are intended to be within the scope of the application without departing from the spirit thereof. In addition, some terms used in the description and claims of the present application are not limiting, but are merely for convenience of description.
Claims (6)
1. The utility model provides a full-automatic equipment of polishing of bamboo bowl, a serial communication port, including material loading conveyer belt (1), gyration conveying mechanism (2), ejection of compact conveyer belt (3), stop gear (4), push away material feeding clamp mechanism (5), press from both sides and get mechanism (6), operation panel (7), interior bowl placement mechanism (8), outer bowl placement mechanism (9), right mechanism (10), abrasive band polisher (11) and robot (12), gyration conveying mechanism (2) are including first conveyer belt (2 a) and second conveyer belt (2 b), first conveyer belt (2 a) and second conveyer belt (2 b) pan feeding mouth and discharge gate are crisscross to be placed side by side, the discharge gate of material loading conveyer belt (1) sets up the pan feeding end at first conveyer belt (2 a), the pan feeding mouth of ejection of material conveyer belt (3) sets up the discharge gate at second conveyer belt (2 b), stop gear (4) are in conveyer belt both sides, material returning mechanism is including push away material device (5 b) and send clamp platform (5 a), send clamp platform (5 a) to set up at first conveyer belt (2 a) and second conveyer belt (5 b) pan feeding end (5 a), the axial direction of feed device (5 a) is set up at second conveyer belt (5 b), the operating platform (7) comprises a first workbench (7 a) and a second workbench (7 b), the first workbench (7 a) and the second workbench (7 b) are coaxially arranged at two sides of the rotary conveying mechanism (2), the clamping mechanism (6) is arranged at two ends of the first workbench (7 a) and the second workbench (7 b), the inner bowl placing mechanism (8) and the outer bowl placing mechanism (9) are arranged at two ends of the first workbench (7 a) and the second workbench (7 b), a working section of the clamping mechanism (6) comprises an inner bowl placing mechanism (8) and an outer bowl placing mechanism (9), the righting mechanism (10) is arranged at the inner bowl polishing end of the first workbench (7 a) and the second workbench (7 b), the working end of the righting mechanism (10) faces the inner bowl placing mechanism (8), the robot (12) is arranged at one end of the operating platform (7), the abrasive belt (11) is arranged at the working end of the robot (12), and the working end of the robot (12) faces the operating platform (7);
The inner bowl placing mechanism (8) comprises a first rotary working device (8 a) and an inner bowl placing frame (8 b), wherein the first rotary working device (8 a) is arranged on one side of the bottom end of a first working table (7 a), the working end of the first rotary working device (8 a) penetrates through the bottom end of the first working table (7 a) and is vertically upwards arranged, the inner bowl placing frame (8 b) comprises a rotary barrel (8 b 1), a damping ring (8 b 2), a supporting frame (8 b 3) and a supporting column (8 b 4), the rotary barrel (8 b 1) is coaxially arranged at the working end of the first rotary working device (8 a), the damping ring (8 b 2) is coaxially arranged at the top end of the rotary barrel (8 b 1) in a sleeved mode, and the supporting column (8 b 4) is coaxially arranged inside the rotary barrel (8 b 1) through the supporting frame (8 b 3); the inner bowl mounting mode of the second workbench (7 b) is the same as that of the first workbench (7 a);
The outer bowl placing mechanism (9) comprises a second rotary working device (9 a) and an outer bowl placing frame (9 b), the second rotary working device (9 a) is arranged on the other side of the bottom end of the first workbench (7 a), the working end of the second rotary working device (9 a) penetrates through the bottom end of the first workbench (7 a) and is vertically upwards arranged, the outer bowl placing frame (9 b) is coaxially arranged at the working end of the second rotary working device (9 a), and the outer bowl installation mode of the second workbench (7 b) is identical with that of the first workbench (7 a);
the inner bowl placing mechanism (8) further comprises an inner bowl dust hood (8 c), and the inner bowl dust hood (8 c) is coaxially sleeved outside the inner bowl placing frame (8 b); the outer bowl placing mechanism (9) further comprises an outer bowl dust hood (9 c), the outer bowl dust hood (9 c) is coaxially sleeved outside the outer bowl placing frame (9 b), dust collection openings are formed in the inner bowl dust hood (8 c) and the outer bowl dust hood (9 c), and the dust collection openings are communicated with the working end of the suction type air blower;
The centering mechanism (10) comprises a first guide rail (10 a), a small-sized portal frame (10 b), a pressing device (10 c), a second pneumatic push rod (10 d), a second mounting seat (10 e), a first floating joint (10 f) and a hydraulic buffer (10 g), wherein the first guide rail (10 a) and the first workbench (7 a) are coaxially arranged on two sides of the inner bowl placement mechanism (8) side by side, two sides of the bottom end of the small-sized portal frame (10 b) are arranged at the movable end of the first guide rail (10 a), the second pneumatic push rod (10 d) is coaxially arranged at one side of the guide rail through a second mounting seat (10 e) and the first workbench (7 a), the working end of the second pneumatic push rod (10 d) is fixedly connected with one side of the bottom end of the small-sized portal frame (10 b) through a first floating joint (10 f), the hydraulic buffer (10 g) is arranged at two ends of the other side of the guide rail, the working end of the hydraulic buffer (10 g) faces one side of the bottom end of the inner bowl placement mechanism (8), the pressing device (10 c) comprises a first straight line (10 c 1), the second floating plate (10 c) is coaxially arranged at one side of the first guide rail (10 c) through a second mounting seat (10 e), the working end of the second pneumatic push rod (10 d) is coaxially arranged at one side of the first workbench (7 a), the working end of the second pneumatic push rod (10 d) is fixedly connected with the first straight line (10 c) through a first floating joint (10 f), the working end (10 c) and the working end of the first straight line (10 c) and the working end of the first straight rod (3), the guide sleeves (10 c 4) vertically penetrate through the top ends of the portal frames and are arranged at two ends of the first linear air cylinder (10 c 1), and the second guide posts coaxially penetrate through the guide sleeves (10 c 4) and are vertically arranged at two ends of the pressing plate (10 c 3); the righting mechanism (10) on the second workbench (7 b) is installed in the same way as the righting mechanism (10) on the first workbench (7 a).
2. The full-automatic bamboo bowl polishing device according to claim 1, wherein the limiting framework comprises a supporting seat (4 a) and a stop lever (4 b), the stop lever (4 b) is fixedly arranged on two sides of the conveyor belt and at the positions of the discharge hole and the feed inlet through the supporting seat (4 a), and the stop lever (4 b) is lower than the bottom of the bamboo bowl.
3. The full-automatic bamboo bowl polishing device according to claim 1, wherein the conveying clamp table (5 a) comprises a double-shaft air cylinder (5 a 1), a double-shaft air cylinder (5 a 1) mounting plate, a supporting plate (5 a 3), limiting blocks (5 a 4) and first sensors (5 a 5), the double-shaft air cylinder (5 a 1) is mounted at two middle ends of a first conveying belt (2 a) and a second conveying belt (2 b) through the double-shaft air cylinder (5 a 1) mounting plate, the working ends of the double-shaft air cylinder (5 a 1) are vertically upwards arranged, the supporting plate (5 a 3) is fixedly mounted at the working ends of the double-shaft air cylinder (5 a 1), limiting blocks (5 a 4) are arranged between the first conveying belt (2 a) and the second conveying belt (2 b) and are positioned at two ends of the supporting plate (5 a 3), one side of each limiting block (5 a 4) corresponding to the first conveying belt (2 a) is free of a limiting mechanism (4), the first sensors (5 a 5) are mounted on the limiting blocks (5 a 4), and the working ends of the first sensors (5 a) face the working ends (5 a 3). The pushing mechanism comprises a first pneumatic push rod (5 b 1), a first mounting seat (5 b 2), a push block (5 b 3), a linear bearing (5 b 4), a first guide rod (5 b 5) and a second sensor (5 b 6), wherein the first pneumatic push rod (5 b 1) is fixedly mounted on one side of a first conveying belt (2 a) through the first mounting seat (5 b 2), the working end of the first pneumatic push rod (5 b 1) faces to a feeding clamping table (5 a) on the other side of the first conveying belt (2 a), the push block (5 b 3) is fixedly mounted on the working end of the first pneumatic push rod (5 b 1), the linear bearing (5 b 4) is fixedly mounted on one side of the first mounting seat (5 b 2), the first guide rod coaxially penetrates through the linear axial direction and is fixedly mounted on the push block (5 b 3), and the second sensor (5 b 6) is arranged on one side of the working end of the first pneumatic push rod (5 b 1), and the working end of the second sensor (5 b 6) faces to the first conveying belt (2 a).
4. The full-automatic bamboo bowl polishing device according to claim 1, wherein the clamping mechanism (6) comprises a large-sized portal frame (6 a), a synchronous belt sliding table (6 b), a connecting plate (6 c), a ball screw sliding table (6 d), a clamping jaw mounting frame (6 e), a first rotary cylinder (6 f), a clamping jaw mounting plate (6 g), a first rotary claw (6 h) and a second rotary claw (6 i), the large-sized portal frame (6 a) is arranged at two ends of a first working table (7 a) and a second working table (7 b), the synchronous belt sliding table (6 b) is coaxially arranged at the top end of the large-sized portal frame (6 a), the ball screw sliding table (6 d) is vertically arranged at the working end of the synchronous belt sliding table (6 b) through a connecting plate (6 c), the first rotary cylinder (6 f) is arranged at the working end of the ball screw sliding table (6 d) through a mounting frame (6 e), the clamping jaw mounting plate (6 g) is fixedly arranged at the working end of the first rotary cylinder (6 f), the first rotary claw (6 h) comprises a second rotary claw (6 h) and a clamping jaw cylinder (3 h) fixedly arranged at the working end of the first rotary cylinder (6 h) through the clamping jaw cylinder (6 h) and the clamping jaw cylinder (3 h) fixedly arranged at the working end of the clamping jaw cylinder (6 h) 1 (6 h) respectively, the second rotating claw (6 i) and the first rotating claw (6 h) are completely identical in structure and are arranged on the other side of the clamping jaw mounting plate (6 g); in the working state, the working interval of the first rotary claw (6 h) and the second rotary claw (6 i) comprises an inner bowl placing mechanism (8) and an outer bowl placing mechanism (9).
5. The full-automatic bamboo bowl polishing device according to claim 1, wherein the abrasive belt polishing machine (11) comprises a mounting base (11 a), a driving component (11 b), a tensioning component (11 c), a connecting component (11 d), a two-wheel assembly (11 e) and an abrasive belt (11 f), the bottom end of the mounting base (11 a) is fixedly arranged at the working end of the robot (12), and the driving component (11 b) penetrates through the mounting base (11 a) and is arranged at one side of the mounting base (11 a); the tensioning assembly (11 c) comprises a second guide rail (11 c 1), a tensioning wheel connecting plate (11 c 2), a tensioning wheel mounting plate (11 c 3), a top sleeve (11 c 4), a tensioning wheel (11 c 5), a first screw (11 c 6), a tension spring (11 c 9), a mounting plate (11 c 7), a second screw (11 c 8), a tension spring (11 c 9) and a tensioning wheel fixing plate (11 c 10), wherein the second guide rail (11 c 1) is vertically arranged on one side of the working end of the driving assembly (11 b), the tensioning wheel connecting plate (11 c 2) is arranged on the movable end of the guide rail, the tensioning wheel mounting plate (11 c 3) is arranged at one end of the tensioning wheel connecting plate (11 c 2), the top sleeve (11 c 4) is vertically arranged at two ends of the tensioning wheel mounting plate (11 c 3), the tensioning wheel (11 c 5) is sleeved on the top sleeve (11 c 4) through the tensioning wheel fixing plate (11 c 10), one end of the first screw (11 c 6) penetrating through the tensioning wheel connecting plate (11 c 2) faces the mounting base (11 a), the tension spring mounting plate (11 c 7) is arranged at the other side of the mounting base (11 a), the second screw (11 c 8) penetrates through the tension spring mounting plate (11 c 7) to face the bottom end of the first screw (11 c 6), through holes are formed in the first screw (11 c 6) and the second screw (11 c 8), the two ends of the tension spring (11 c 9) are elastically connected with the first screw (11 c 6) and the second screw (11 c 8) through the through holes; the connecting component (11 d) comprises a third guide rail (11 d 1), an encapsulation wheel mounting plate (11 d 2), a second linear cylinder (11 d 3), an encapsulation wheel connecting frame (11 d 4), a sleeve rod (11 d 5), an encapsulation wheel supporting plate (11 d 6), a baffle plate (11 d 7) and a mounting shaft (11 d 8), wherein the third guide rail (11 d 1) is arranged at two ends of a polishing part of a mounting base (11 a), the encapsulation wheel mounting plate (11 d 2) is fixedly arranged at the movable end of the third guide rail (11 d 1), the second linear cylinder (11 d 3) is arranged at the other side of the polishing part of the mounting base (11 a), the working end of the second linear cylinder (11 d 3) is fixedly connected with one side of the encapsulation wheel mounting plate (11 d 2) through the encapsulation wheel connecting frame (11 d 4), the sleeve rod (11 d 5) is vertically arranged on one side of the rubber covered wheel mounting plate (11 d 2), the rubber covered wheel supporting plate (11 d 6) and the baffle plate (11 d 7) are fixedly arranged at the top end of the sleeve rod (11 d 5) through screw tops, the mounting shaft (11 d 8) is coaxially arranged on one side of the sleeve rod (11 d 5), and one end of the rubber covered wheel supporting plate (11 d 6) is fixedly connected with one end of the mounting shaft (11 d 8); the two-wheel assembly (11 e) comprises a first support plate (11 e 1), a first rotating shaft (11 e 2), a second support plate (11 e 3), a second rotating shaft (11 e 4), an encapsulation wheel connecting plate (11 e 5), an encapsulation wheel fixing plate (11 e 6), a first encapsulation wheel (11 e 7) and a second encapsulation wheel (11 e 8), one end of the first support plate (11 e 1) is fixedly connected with two ends of a mounting shaft (11 d 8), the first rotating shaft (11 e 2) is arranged at the other end of the first support plate (11 e 1), and the first encapsulation wheel (11 e 7) is sleeved on the first rotating shaft (11 e 2); one end of the second supporting plate is provided with a strip-shaped hole, the second supporting plate is in sliding connection with two ends of the mounting shaft (11 d 8) through the strip-shaped hole, the second rotating shaft (11 e 4) is arranged at the other end of the second main deck, and the second packing wheel (11 e 8) is sleeved on the second rotating shaft (11 e 4); the two ends of the rubber coating wheel connecting plate (11 e 5) are also provided with strip-shaped holes, one end of the rubber coating wheel connecting plate (11 e 5) is in sliding connection with the middle position of the first support plate (11 e 1) through a screw, the other end of the rubber coating wheel connecting plate (11 e 5) is in sliding connection with the middle position of the second support plate (11 e 3) through a screw, the two ends of the rubber coating wheel fixing plate (11 e 6) are provided with strip-shaped holes, one end of the rubber coating wheel fixing plate (11 e 6) is in sliding connection with the other end of the first support plate (11 e 1) through a screw, and the other end of the rubber coating wheel fixing plate (11 e 6) is in sliding connection with the other end of the second support plate (11 e 3) through a screw; the abrasive belt (11 f) is sequentially sleeved on the working end of the driving component (11 b), the tensioning wheel (11 c 5), the first rubber coating wheel (11 e 7) and the second rubber coating wheel (11 e 8).
6. The full-automatic grinding equipment for bamboo bowls according to claim 5, wherein one end of the mounting assembly is provided with a square hole (11 a 1); the driving assembly (11 b) comprises a motor mounting plate (11 b 1), a rotating shaft (11 b 3), a mounting rack (11 b 2), a rotating shaft (11 b 3), an adjusting pressing plate (11 b 4), a square wing butterfly screw (11 b 5), a servo motor (11 b 6), a motor adapter (11 b 7) and a rubber wheel (11 b 8), wherein the mounting base (11 a) is provided with two ends of a square hole, one end of the motor mounting plate (11 b 1) is hinged with the mounting base (11 a) through the rotating shaft (11 b 3), the adjusting pressing plate (11 b 4) is arranged at the other end of the motor mounting plate (11 b 1), the square wing butterfly screw (11 b 5) sequentially penetrates through the adjusting pressing plate (11 b 4) and the motor mounting plate (11 b 1) to be fixedly connected with the mounting base (11 a), the servo motor (11 b 6) is arranged on the mounting base (11 a), the working end of the servo motor (11 b 6) penetrates through the motor mounting plate (11 b 1) towards the square hole (11 a 1), and the motor adapter (11 b 7) is coaxially sleeved on the working end of the motor (11 b 6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911181834.6A CN110977704B (en) | 2019-11-27 | Full-automatic equipment of polishing of bamboo bowl |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911181834.6A CN110977704B (en) | 2019-11-27 | Full-automatic equipment of polishing of bamboo bowl |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110977704A CN110977704A (en) | 2020-04-10 |
| CN110977704B true CN110977704B (en) | 2024-06-07 |
Family
ID=
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