CN110977423A - Tap sealing ring assembling machine - Google Patents

Tap sealing ring assembling machine Download PDF

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Publication number
CN110977423A
CN110977423A CN202010009018.3A CN202010009018A CN110977423A CN 110977423 A CN110977423 A CN 110977423A CN 202010009018 A CN202010009018 A CN 202010009018A CN 110977423 A CN110977423 A CN 110977423A
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CN
China
Prior art keywords
rubber
grabbing
assembling
assembly
feeding
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Application number
CN202010009018.3A
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Chinese (zh)
Inventor
林永安
李帆
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Xiamen Zhiyou Technology Co ltd
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Xiamen Zhiyou Technology Co ltd
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Priority to CN202010009018.3A priority Critical patent/CN110977423A/en
Publication of CN110977423A publication Critical patent/CN110977423A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a faucet sealing ring assembling machine which comprises a rack and a feeding assembling manipulator, wherein the feeding assembling manipulator is arranged on the rack and is used for grabbing a plastic gasket and a rubber piece back and forth and assembling; the opening mechanism is movably arranged on the rack and used for opening the rubber part and then transferring the rubber part to the feeding assembly manipulator; and the lower material mechanism is arranged on the rack and used for supporting the plastic gasket and collecting a finished product after being assembled by matching with the feeding assembly manipulator. The faucet sealing ring assembling machine has the advantages of high automation degree, convenience in operation and excellent comprehensive performance, and can be used for automatically assembling the plastic gasket on the rubber part, so that the labor amount consumed during assembling the sealing ring is reduced, the working efficiency is improved, and the cost is saved.

Description

Tap sealing ring assembling machine
Technical Field
The invention relates to the technical field of assembling mechanical equipment, in particular to a water tap sealing ring assembling machine.
Background
The water tap is indispensable in the existing life, and the water tap sealing ring is an indispensable part in the whole water tap, and can play a good role in leakage prevention. The water tap sealing ring comprises a plastic gasket A and a rubber part B (shown in figure 11), and when the water tap sealing ring is used, the plastic gasket is required to be assembled behind the inner side of the rubber part firstly. When current carrying out tap sealing washer assembly, put certain angle back for the manual work with the plastics packing ring and press the assembly to waiting to adorn the rubber spare on, this kind of operation mode needs a large amount of labours, and this kind of assembly mode of long-term operation also can bring very big fatigue for operating personnel simultaneously, leads to production efficiency low, and along with the rise of artifical wage these years, its cost of manufacture is higher and higher. Resulting in a decrease in the market competitiveness of this product.
Disclosure of Invention
The invention provides a faucet sealing ring assembling machine which is high in automation degree, convenient to operate and excellent in comprehensive performance, and aims to solve the technical problems of high labor intensity, low production efficiency, high production cost and the like of existing workers.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a tap sealing washer kludge, includes the frame, this tap sealing washer kludge still includes:
the feeding assembly manipulator is arranged on the rack and used for grabbing the plastic gasket and the rubber part back and forth and assembling;
the opening mechanism is movably arranged on the rack and used for opening the rubber part and then transferring the rubber part to the feeding assembly manipulator; and
and the lower material mechanism is arranged on the rack and used for supporting the plastic gasket and collecting a finished product after being assembled by matching with the feeding assembly manipulator.
Preferably, the faucet sealing ring assembling machine further comprises a plastic gasket vibration feeding mechanism and a rubber part feeding mechanism; the plastic gasket vibration feeding mechanism is arranged on the left side of the rack and used for automatically feeding the plastic gaskets for assembly; the rubber part feeding mechanism is arranged on the right side of the rack and used for automatically feeding rubber parts for assembly.
Preferably, the feeding assembly manipulator comprises a manipulator bracket, a first driving source, a rubber feeding assembly and a buffering and damping part; wherein:
the first driving source is arranged on the manipulator bracket and used for providing power;
the rubber feeding assembly is slidably arranged on the manipulator support, and the first driving source can drive the rubber feeding assembly to reciprocate back and forth;
the buffering and damping part is arranged on the manipulator support and is used for performing speed reduction and buffering on the rubber feeding assembly.
Particularly, the rubber feeding assembly comprises a transverse moving bracket, a second driving source, a third driving source, a plastic washer grabbing part and a rubber grabbing and assembling mechanism; wherein:
the second driving source is arranged on the transverse moving bracket and used for providing power;
the third driving source is arranged on the transverse moving bracket and used for providing power;
the plastic gasket grabbing part is slidably arranged on the transverse moving support; the second driving source can drive the plastic washer grabbing part to move up and down;
the rubber grabbing and assembling mechanism is slidably arranged on one side of the transverse moving support; the third driving source can drive the rubber grabbing and assembling mechanism to move back and forth in the banquet vertical axis direction.
Furthermore, the rubber grabbing and assembling mechanism comprises a lower pressing plate, a fourth driving source, a fifth driving source, a stripping component and a material guide rod component; wherein:
the fourth driving source is arranged on the lower pressing plate and used for providing power;
the fifth driving source is arranged on the lower pressing plate and used for providing power;
the stripping component is slidably arranged on the lower pressing plate, and the fourth driving source can drive the stripping component to move;
the guide rod component array is arranged on the lower pressing plate and used for sleeving the rubber components and assembling the rubber components.
Still further, the plastic washer gripping member includes a mounting plate; a gasket grabbing power source is arranged on the mounting plate in an array manner; and grabbing fingers are arranged on the circumference of the output end of the gasket grabbing power source in an array mode.
Preferably, the opening mechanism comprises a sixth power source, a front and rear push plate, a seventh power source and a rubber part grabbing and unloading assembly; wherein:
the sixth power source is arranged on the frame and used for providing power;
the front and rear push plates are slidably arranged on the rack, and the sixth power source can drive the front and rear push plates to reciprocate back and forth;
the seventh power source is arranged on the front push plate and the rear push plate and used for providing power;
the rubber part grabbing and discharging component can be movably inserted in the front and rear push plates, and the seventh power source can drive the rubber part grabbing and discharging component to move back and forth along the vertical direction.
Particularly, the spreading mechanism comprises a rubber part grabbing and discharging assembly which comprises a lifting plate, an eighth power source, a rubber part grabbing component and a discharging component; wherein:
the eighth power source is arranged on the lifting plate and used for providing power;
the rubber part grabbing component array is arranged on the ascending plate and used for grabbing the rubber parts;
the discharging part is inserted on the lifting plate, and the eighth power source can drive the discharging part to move back and forth along the vertical direction.
Preferably, the material discharging mechanism comprises a support, a ninth power source, a lifting plate, a connecting rod element, a supporting rod and a blanking groove, wherein one end of the connecting rod element is rotatably connected with the side support through a linear sliding rail, and the other end of the connecting rod element is rotatably connected with the lifting plate; an output push shaft of the ninth power source is connected with the piece lifting plate and used for providing power for the movement of the piece lifting plate; the charging chute is fixedly arranged on the linear slide rail and is used for receiving the assembled sealing ring; the array of support bars is disposed on the riser plate for carrying plastic gaskets.
A sealing ring assembling production method of a faucet sealing ring assembling machine is used for assembling a plastic gasket in a rotary groove on the inner side of an annular floor rubber part, and comprises the following steps: the spreading mechanism is used for spreading the rubber part and then stripping the material to the rubber grabbing and assembling mechanism;
grabbing a plastic washer onto the support rod using the rubber feeding assembly;
moving the rubber grabbing and assembling mechanism with the rubber piece to be aligned with the supporting rod, and loading a plastic gasket into the rubber piece while the rubber piece is half supported by the rubber grabbing and assembling mechanism;
the rubber after the assembly is used for grabbing the assembly mechanism and moving to the position of the lower material mechanism, the material taking-off component acts to slide the assembled sealing ring into the storage box along the charging chute, and the assembly of the faucet sealing ring is completed once.
Compared with the prior art, the invention has the following advantages:
1) the faucet sealing ring assembling machine is high in automation degree, convenient and fast to operate and excellent in comprehensive performance, and can be used for automatically assembling the plastic gasket on the rubber part, so that the labor amount consumed during assembling the sealing ring is reduced, the working efficiency is improved, and the cost is saved;
2) according to the faucet sealing ring assembling machine, the buffering and damping component is arranged, so that the rubber feeding assembly and the manipulator support can be effectively prevented from being collided with each other, the stability of the whole manipulator is effectively guaranteed, the service life is prolonged, the assembling precision is improved, and the effect is more obvious particularly when the speed is high;
3) according to the faucet sealing ring assembling machine, the rubber piece is spread by the spreading mechanism and then is transferred to the rubber grabbing and assembling mechanism, the plastic washer grabbing parts work simultaneously in the transferring process, and finally the material mechanism is matched with the rubber grabbing and assembling mechanism to complete assembling and assembling collection, so that the technical problems of high labor intensity, low production efficiency, high production cost and the like of the existing workers are effectively solved, meanwhile, the sealing ring assembling efficiency can reach 6120 pieces per hour after the technical scheme is adopted, and the large-area popularization and use of the faucet sealing ring assembling are facilitated;
4) the rubber grabbing and assembling mechanism in the faucet sealing ring assembling machine is provided with the fourth driving source, the fifth driving source and the stripping component, specifically, the fourth driving source is used for stripping for the first time and assembling is completed, then the fifth driving source pushes the stripping component to push out the assembled sealing element under the secondary action, the pushing for the second time is not interfered with each other and is completed on the same structure, so that the whole assembly is simplified, the assembling efficiency can be ensured, and the efficiency is further improved;
5) according to the faucet sealing ring assembling machine, the pulling and inserting mechanism and the sensor are arranged, so that the plastic gasket can be effectively stripped through the pulling and inserting mechanism after the incoming material monitoring is carried out on the plastic gasket, the mutual interference is effectively solved, and the production efficiency is improved;
6) according to the faucet sealing ring assembling machine, the outward diameter of the guide rod component is larger than the maximum outer diameter of the plastic washer, so that the assembling can be rapidly completed when the guide rod component is firstly separated, and meanwhile, the faucet sealing ring assembling machine is suitable for rapidly assembling the plastic washer with slight burrs, and the production quality of products is further improved;
7) in order to further improve the productivity per unit time, the faucet sealing ring assembling machine can carry out array arrangement of a feeding assembling mechanical arm, a spreading mechanism and a discharging mechanism to improve the productivity, does not interfere with each other, and improves the efficiency.
Drawings
FIG. 1 is a schematic three-dimensional structure of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a loading assembly manipulator according to an embodiment of the present invention;
FIG. 3 is a partially enlarged view of a shock absorbing member according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a rubber feeding group according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a rubber gripping and assembling mechanism according to an embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of a plastic washer gripping member according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a distraction mechanism according to an embodiment of the invention;
FIG. 8 is a schematic structural view of a vibration feeding mechanism of a plastic gasket according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a rubber part feeding mechanism according to an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a material mechanism according to an embodiment of the present invention;
fig. 11 is a schematic structural view of a faucet sealing ring.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
Referring now to the drawings in which: a faucet gasket assembly machine comprises a frame, wherein the frame 1 can be made of metal materials such as steel, aluminum and the like;
the feeding assembly manipulator 2 is arranged on the rack 1 and used for grabbing the plastic gasket A and the rubber part B back and forth in a reciprocating manner and assembling in a matched manner;
the spreading mechanism 3 is movably arranged on the rack 1, is positioned below the loading assembly manipulator 2, is used for spreading the rubber part B until the inner diameter of the rubber part B is larger than the outer diameter of the plastic gasket A, and then transfers the rubber part B to the loading assembly manipulator 2; and
and the lower material mechanism 4 is arranged on the rack 1 and used for supporting the plastic gasket A conveyed by the feeding assembly manipulator 2, and matching with the feeding assembly manipulator 2 to collect a finished product after assembly. The water tap sealing ring assembling machine further comprises a plastic gasket vibration feeding mechanism 5 and a rubber part feeding mechanism 6; the plastic gasket vibration feeding mechanism 5 is arranged on the left side of the rack 1 and used for automatically feeding the plastic gasket A for assembly; and the rubber part feeding mechanism 6 is arranged on the right side of the rack 1 and is used for realizing automatic feeding of the rubber part B for assembly. The details of the loading robot 2, the expanding mechanism 3, the unloading mechanism 4, the plastic washer vibrating and loading mechanism 5, and the rubber part loading mechanism 6 will be described below.
As shown in fig. 1 and 2, the loading and assembling robot 2 includes a robot support 21 for supporting, wherein the robot support is made of a metal frame with a first through hole 211, and columns for connecting with the rack 1 are connected to four top corners of the metal frame through fasteners. The first driving source 22 is a cylinder fixed to the robot arm support 21 by mounting a cylinder support. Specifically, the initial position and the extending position of the telescopic rod corresponding to the cylinder are both provided with a position sensor 221 for sensing the telescopic state of the cylinder. The joint is connected with the free end of the telescopic rod of the air cylinder, a rotary groove is formed in the joint, and the T-shaped block is sleeved on the rotary groove. Of course, in other embodiments, the first driving source 22 may be a cylinder or a push-type power device in various forms of electric motor. The rubber feeding assembly 23 is slidably disposed on the manipulator support 21 through a linear slide rail, and an output end of the first driving source 22 is fixedly connected to the rubber feeding assembly 23 and is configured to drive the rubber feeding assembly 23 to reciprocate along the linear slide rail in the first through hole 211 along the linear slide rail. Four apex angle departments at first through-hole 211 are connected with buffering shock attenuation part 24 through the fastener for rubber material loading subassembly 23 slows down and cushions in for moving, prevent to cause rubber material loading subassembly 23 and manipulator support 21 to strike each other, and the effectual stability of guaranteeing whole manipulator improves life, improves the precision of assembly, and the effect is showing more when especially speed is very fast.
On the basis of the above embodiment, the buffering and shock absorbing component 24 includes a buffering support 241, the buffering support 241 is fixed on the manipulator support 21 by bolts, a first protrusion 2411 and a second protrusion 2412 are provided on the buffering support 241, and through holes are provided on both the first protrusion 2411 and the second protrusion 2412, wherein the first protrusion 2411 is used for installing a first buffering element 2413, and the first buffering element 2413 may be a rubber ring or a buffer. The second protrusion 2412 is used for slidably mounting a spring wire rod 2414, a speed reducing spring 2415 is sleeved on the spring wire rod 2414, one end of the spring wire rod 2414 is sleeved in the protective cover 2416, and the other end of the spring wire rod 2414 is provided with threads and is in threaded connection with the rubber feeding assembly 23. So set up when using earlier carry out the first back that slows down through reducing spring 2415 at rubber material loading subassembly 23 removal in-process, slowing down through first buffer element 2413, the effectual rubber material loading subassembly 23 of guaranteeing can not take place to strike each other with manipulator support 21. When the first buffer element 2413 or the spring wire rod 2414 or the speed reducing spring 2415 is maintained or replaced, the maintenance can be directly performed almost without changing the whole structure, and particularly, the effect is more remarkable when parts are replaced during work.
On the basis of the above embodiment, the rubber feeding assembly 23 includes a traverse bracket 231, a second driving source 232, a third driving source 233, a plastic washer gripping member 234, and a rubber gripping and assembling mechanism 235; wherein: the second driving source 232 and the third driving source 233 are both cylinders, wherein the third driving source is fixed on the traverse bracket 231 through a cylinder fixing plate, and the cylinder of the second driving source 232 is directly locked on the traverse bracket 231 through a bolt. Specifically, a second position sensor 2331 is disposed at an initial position and an extended position of the telescopic rod corresponding to the cylinder, and is used for sensing a telescopic state of the cylinder. Of course, in other embodiments, the second and third driving sources may also be various forms of cylinders or push-type power devices of an electric motor. A plastic washer grasping unit 234 for grasping the plastic washer and transferring the plastic washer at a designated position is slidably disposed on the traverse support 231 in a vertical direction by a linear slide rail, an output end of the second driving source 232 is connected to the plastic washer grasping unit 234, and the second driving source drives the plastic washer grasping unit 234 to move up and down. A rubber catching and assembling mechanism 235 for transferring and assembling a rubber member may be slidably provided at the other side of the traverse bracket 231, and the third driving source 233 may drive the rubber catching and assembling mechanism 235 to reciprocate in a vertical axis direction. Plastic washer snatchs part 234 and rubber and snatchs assembly devices 235 and set up in sideslip support 231 both sides in this embodiment, so set up the occupation space that can effectual reduction equipment, simultaneously again can effectual assurance plastic washer snatch the back can accurate cooperation rubber snatch assembly devices 235's assembly, improve equipment assembly efficiency, the array is equipped with several through-hole 2311 on sideslip support 231 in this embodiment in addition, how can effectually reduce holistic quality, convenient the removal, especially the effect is more showing when the less part assembly of assembly quality, the array is equipped with the several through-hole in addition and has the stability that can improve whole sideslip support.
On the basis of the above embodiment, the rubber gripping and assembling mechanism 235 includes a lower pressing plate 2351, a fourth driving source 2352, a fifth driving source 2353, a material stripping part 2354 and a material guiding rod part 2355; wherein: fourth drive source 2352 and fifth drive source 2353 are the cylinder, and fourth drive source 2353 sets up the installation at holding down plate 235 through cylinder mounting panel 10 symmetry, and the fifth drive source is installed between adjacent fourth drive source through the installation of cylinder fixed plate ann live, and the initial position and the extended position of specific telescopic link that corresponds to the cylinder all are provided with position third sensor 11 for the flexible state of perception cylinder. Of course, in other embodiments, the fourth drive source 2352 and the fifth drive source 2353 may also be various forms of cylinders or push-type power devices, such as an electric motor. The stripping member 2354 is slidably disposed on the lower press plate via a linear slide rail, and the fourth driving source 2352 may drive the stripping member 2354 to move. Guide rod spare array set up in on the holding down plate 2351 for the rubber spare is established to the cover, and assembles, wherein: a through hole 12 is provided on the circumferential side of the cylindrical material guiding rod member 2355 for supporting the sealing member in cooperation with the material removing member. So set up, when carrying out the sealing member assembly, fourth drive source 2353 promotes takes off material part 2354 and moves down the certain distance and be used for pushing down the rubber spare of cover on guide rod spare 2355, accomplishes the assembly, and after fourth drive source 2352 work was accomplished, fifth drive source 2353 began work and pushes down the sealing member of assembling to material mechanism 4 down, just so can make whole assembly process well in order, improves production efficiency.
On the basis of the above embodiment, the plastic washer gripping member 234 includes the mounting plate 2341; the array is equipped with the packing ring on the mounting panel 2342 and snatchs power supply 2342, and wherein the packing ring snatchs power supply 2342 and is three-jaw pneumatic finger cylinder, and three-jaw pneumatic finger cylinder passes through the fixed setting on mounting panel 2341 of fastener. And a position fourth sensor 13 is arranged at the initial position and the extending position of the telescopic rod corresponding to the three-jaw pneumatic finger cylinder and used for sensing the telescopic state of the cylinder. Of course, in other embodiments, the three-jaw pneumatic finger cylinder may also be a cylinder or a push-type power device in various forms for an electric user. The output end circumference array that the power supply was snatched to the packing ring has snatchs finger 2343, snatchs finger 2343 in this embodiment and adopts 3.
On the basis of the above embodiment, the spreading mechanism 3 comprises a sixth power source 31, a front and rear push plate 32, a seventh power source 33 and a rubber part grabbing and unloading assembly 34; wherein: the sixth power source 31 and the seventh power source 33 each employ a cylinder. And a fifth position sensor 9 is arranged at the initial position and the extending position of the telescopic rod corresponding to the cylinder and used for sensing the telescopic state of the cylinder. Of course, in other embodiments, the cylinder may be a cylinder or a push-type power device in various forms of electric motor. The sixth power source 31 is fixedly arranged on the frame 1, the front and rear push plates 32 are slidably arranged on the frame 1 through linear slide rails, and the sixth power source 31 can drive the front and rear push plates 32 to reciprocate back and forth. The seventh power source 33 is fixedly arranged on the front and rear push plates 32, the rubber part grabbing and unloading assembly 34 is movably inserted on the front and rear push plates 32, and the seventh power source 33 can drive the rubber part grabbing and unloading assembly 34 to move back and forth along the vertical direction.
On the basis of the above embodiment, the rubber member grabbing and discharging assembly 34 comprises a lifting plate 341, an eighth power source 342, a rubber member grabbing part 343 and a discharging part 344; the eighth power source is arranged on the lifting plate and used for providing power; the rubber part grabbing component array is arranged on the ascending plate and used for grabbing the rubber parts; the discharging part is inserted on the lifting plate, and the eighth power source can drive the discharging part to move back and forth along the vertical direction.
On the basis of the above embodiment, the discharging part 344 comprises a discharging upper plate and a discharging bottom plate, the discharging upper plate and the discharging bottom plate are directly connected through four optical axes to form a discharging main body, wherein the discharging bottom plate is provided with an 8-shaped through hole for being used in cooperation with an eighth power source 342, and the arrangement is convenient for the assembly and maintenance of the whole structure; be equipped with the through-hole of unloading on the upper plate of unloading, the diameter of the through-hole of unloading is less than the biggest external diameter of rubber spare, and is greater than the biggest external diameter when rubber spare picks the part 343 and struts, so set up can be quick effectual transfer the rubber spare to material loading assembly manipulator 2 on, improve production efficiency. Fixedly connected with kicking block on the upper plate of unloading in addition for cooperation rubber spare feed mechanism 6 realizes including the sensor on rubber spare feed mechanism 6 when butt joint material.
On the basis of the above embodiment, the plastic gasket vibration feeding mechanism 5 includes a vibration tray feeding mechanism 51 for outputting the plastic gaskets mounted on the inner side of the vibration tray after being arranged according to a certain rule, the output end of the vibration tray feeding mechanism 51 is connected with a feeding chute 53, a straight vibrator 54 is arranged at the bottom of the feeding chute 53, a pulling and inserting mechanism 55 is arranged at the output end of the feeding chute 53, and an inductor 56 is arranged on the pulling and inserting mechanism 55. Wherein the vibratory pan feeding mechanism 51 and the linear vibrator 54 are well known in the art and will not be described in detail herein. The chute 53 is provided with a chute for the movement of the plastic washer, and the chute is provided with a pressing sheet 531 for limiting the plastic washer in the chute and preventing the plastic washer from overturning in the moving process. The plugging mechanism 55 comprises a driving cylinder 551, a poking plate 552 and a plugging support 553, wherein the poking plate 552 is provided with a notch and is mounted on the plugging support 553 through a linear slide rail, the driving cylinder 551 is mounted on the driving cylinder 551, and the output end of the driving cylinder 551 is connected with the poking plate 552 and used for pushing the poking plate 552 to reciprocate back and forth. Inductor 56 adopts optical fiber sensor, and optical fiber sensor passes through fiber support 561 and installs on pulling out and inserting support 553, is equipped with rectangular shape through-hole on fiber support 561 for conveniently adjust optical fiber sensor's height.
On the basis of the above embodiment, the rubber part feeding mechanism 6 comprises a second vibration disc feeding mechanism 61 for outputting the rubber parts arranged on the inner side of the vibration disc according to a certain rule, the output end of the second vibration disc feeding mechanism 61 is connected with a second feeding chute 62, a second straight vibration device 63 is arranged at the bottom of the feeding chute 62, and a material blocking mechanism 64 is arranged at the output end of the feeding chute 62. Wherein the second vibratory pan feeding mechanism 61 and the second vibrator 63 are both prior art and well known to those skilled in the art and will not be described in detail herein. Wherein, be equipped with rubber spare moving chute on the second chute feeder 62, be equipped with blend stop 621 in the bilateral symmetry of rubber spare moving chute for prevent that rubber spare moving process from taking place the upset, the output end of second chute feeder 62 is equipped with a U type recess, is strutting after having the bottom to insert in the rubber spare for conveniently strutting mechanism 3. The material blocking mechanism 64 comprises a material blocking bottom plate 641, the material blocking bottom plate 641 is fixedly connected with a limiting sliding plate 642 through a linear sliding rail, one side of the limiting sliding plate 642 is fixedly connected with a sliding guide wheel 643, and the other side of the limiting sliding plate 642 is fixedly connected with a light fixing block 644 for limiting the rubber part; be equipped with a third lug on the optical fixation soon, install the reflection optic fibre that is used for detecting on the third lug, the optical fixation end is equipped with and keeps off the material finger soon, and the width that keeps off the material finger is less than the width of U type recess, and third lug and fender material finger mutually perpendicular set up.
On the basis of the above embodiment, the lower material mechanism 4 comprises a bracket 41, a ninth power source 42, a lifting plate 43, a link element 44, a support rod 45 and a charging chute 46, wherein one end of the link element 44 is rotatably connected with the lower material mechanism 4 through a linear slide rail, and the other end of the link element is rotatably connected with the lifting plate 33; an output push shaft of the ninth power source 22 (adopting an air cylinder) is connected with the piece lifting plate 43 and is used for providing power for the movement of the piece lifting plate 43; the charging chute 46 is fixedly arranged on the linear slide rail and is used for receiving the assembled sealing ring; the array of support rods 45 is arranged on the riser plate 43 for carrying plastic gaskets. During specific during operation ninth power supply 22 is ejecting when 45 jack-up bracing pieces are pushed up connecting rod element 44 promotes slider backward movement on the linear slide rail, the guide piece on charging chute 46 inserts charging chute 46 inboardly, bracing pieces 45 cooperation material loading assembly manipulator 2 is accomplished and is assembled the rubber spare with the plastic packing ring this moment, after the assembly is accomplished, ninth power supply 22 withdrawal drives and rises a board 43 and move down, connecting rod element 44 drives slider forward movement on the linear slide rail this moment, discharge chute 46 is pulled out to the guide piece on charging chute 46, charging chute 46 switch-on runner this moment, smooth sealing washer that will assemble is seen off. The arrangement can effectively reduce the notification of the occupied space of the equipment and also ensure that the work does not interfere with each other. The efficiency is improved.
On the basis of the above embodiment, the invention further discloses a controller 9, wherein the controller 9 is arranged on the rack 1, and the controller 9 is in circuit connection with the feeding assembly manipulator 2, the opening mechanism 3, the discharging mechanism 4, the plastic gasket vibration feeding mechanism 5 and the rubber part feeding mechanism 6, and is used for controlling the feeding assembly manipulator 2, the opening mechanism 3, the discharging mechanism 4, the plastic gasket vibration feeding mechanism 5 and the rubber part feeding mechanism 6 to cooperatively work to complete the assembly of the sealing part. The controller 9 is a conventional PLC controller, which is well known to those skilled in the art and will not be described in detail herein.
The invention also discloses a sealing ring assembling production method of the water tap sealing ring assembling machine, which is to assemble the plastic gasket in the rotary groove at the inner side of the annular floor rubber part and comprises the following steps: after the rubber part is automatically fed to a designated position through the rubber vibration feeding mechanism 6, the rubber part is spread by using the spreading mechanism, and the spread diameter is slightly larger than the maximum outer diameter of the plastic washer, and then the rubber part is taken off and fed to the rubber grabbing and assembling mechanism;
the plastic gaskets are automatically fed to the designated positions through the plastic gasket vibration feeding mechanism 5, and then the plastic gaskets are grabbed to the supporting rods through the rubber feeding assembly;
moving the rubber grabbing and assembling mechanism with the rubber piece to be aligned with the supporting rod, and loading the plastic gasket into the rubber piece while half of the rubber piece is removed by the rubber grabbing and assembling mechanism;
the rubber after the assembly is used for grabbing the assembly mechanism and moving to the position of the lower material mechanism, the material taking-off component acts to slide the assembled sealing ring into the storage box along the charging chute, and the assembly of the water tap sealing ring is completed once. Repeating the above action thereby continues for the next set of assemblies.
The use principle of the invention is as follows: the corresponding rubber part is manually placed on the rubber part feeding mechanism 6, the corresponding plastic gasket is placed on the plastic gasket vibration feeding mechanism 5, the rubber part feeding mechanism 6 and the plastic gasket vibration feeding mechanism 5 continuously convey the rubber part and the plastic gasket to the corresponding second feeding groove 62 and the feeding groove 53, at the moment, the rubber material feeding assembly 23 moves to the position above the feeding groove 53 under the action of the first driving source 22 and grabs the plastic gasket, and meanwhile, the spreading mechanism 3 moves to the position below the discharge end of the second feeding groove 62, then the grabbing part 343 is inserted into the rubber piece and expanded under the action of the sixth power source 31, the expanded diameter is larger than the vibration outer diameter of the plastic gasket and then stops, the expanding mechanism 3 moves reversely to push out the rubber feeding assembly 23 with the rubber piece, the first driving source 22 works reversely to push the rubber feeding assembly 23 to a position right above the spreading mechanism 3; the spreading mechanism 3 is pushed to the rubber loading assembly 23 by the rubber part grabbing and unloading assembly 34, the plastic gasket is placed on the lower material mechanism 4 in the pushing process, finally the first driving source 22 pushes the rubber loading assembly 23 to be right above the lower material mechanism 4, the plastic gasket grabbing component 234 on the rubber loading assembly 23 moves downwards at the moment, the lower material mechanism 4 ascends to complete butt joint, then the rubber part is pushed by the material dropping component 2354 by half height downwards, the plastic gasket is assembled in the rubber part, the lower material mechanism 4 descends to the initial position after the assembly is completed, the material dropping component 2354 pushes the sealing ring away from the plastic gasket grabbing component 234, the pushed sealing ring is collected by the material mechanism 4, and the assembly of one sealing part is completed in this way.
In conclusion, the rubber part is spread by the spreading mechanism and then is transferred to the rubber grabbing and assembling mechanism, the plastic washer grabbing parts work simultaneously in the transferring process, and finally the material mechanism is matched by the rubber grabbing and assembling mechanism to complete assembling and assembling collection, so that the technical problems of high labor intensity, low production efficiency, high production cost and the like of the existing workers are effectively solved, meanwhile, the sealing ring assembling efficiency can reach 6120 parts per hour after the technical scheme is adopted, the large-area popularization and use of the German hose clamp are facilitated, in addition, the rubber grabbing and assembling mechanism adopts a fourth driving source, a fifth driving source and a stripping part, the first stripping and the assembling are carried out through the fourth driving source, then the stripping part is pushed out by the fifth driving source under the secondary action, the two pushing is not interfered with each other and is completed on the same structure, the whole submission is simplified, the assembly efficiency can be ensured, and the efficiency is further improved.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that after reading the present specification, modifications and equivalents of the specific embodiments of the present invention may be made without departing from the scope of the claims of the present application.

Claims (10)

1. The utility model provides a tap sealing washer kludge, includes the frame, its characterized in that, this tap sealing washer kludge still includes:
the feeding assembly manipulator is arranged on the rack and used for grabbing the plastic gasket and the rubber part back and forth and assembling;
the opening mechanism is movably arranged on the rack and used for opening the rubber part and then transferring the rubber part to the feeding assembly manipulator; and
and the lower material mechanism is arranged on the rack and used for supporting the plastic gasket and collecting a finished product after being assembled by matching with the feeding assembly manipulator.
2. The faucet gasket assembly machine of claim 1, further comprising a plastic gasket vibration feeding mechanism and a rubber member feeding mechanism; the plastic gasket vibration feeding mechanism is arranged on the left side of the rack and used for automatically feeding the plastic gaskets for assembly; the rubber part feeding mechanism is arranged on the right side of the rack and used for automatically feeding rubber parts for assembly.
3. The faucet sealing ring assembling machine according to claim 1, wherein the feeding assembling manipulator comprises a manipulator support, a first driving source, a rubber feeding assembly and a buffering and shock-absorbing component; wherein:
the first driving source is arranged on the manipulator bracket and used for providing power;
the rubber feeding assembly is slidably arranged on the manipulator support, and the first driving source can drive the rubber feeding assembly to reciprocate back and forth;
the buffering and damping part is arranged on the manipulator support and is used for performing speed reduction and buffering on the rubber feeding assembly.
4. The faucet sealing ring assembling machine according to claim 3, wherein the rubber feeding assembly comprises a traverse bracket, a second driving source, a third driving source, a plastic washer grabbing component and a rubber grabbing and assembling mechanism; wherein:
the second driving source is arranged on the transverse moving bracket and used for providing power;
the third driving source is arranged on the transverse moving bracket and used for providing power;
the plastic gasket grabbing part is slidably arranged on the transverse moving support; the second driving source can drive the plastic washer grabbing part to move up and down;
the rubber grabbing and assembling mechanism is slidably arranged on one side of the transverse moving support; the third driving source can drive the rubber grabbing and assembling mechanism to move back and forth in the banquet vertical axis direction.
5. The faucet sealing ring assembling machine according to claim 4, wherein the rubber grabbing and assembling mechanism comprises a lower pressing plate, a fourth driving source, a fifth driving source, a material stripping component and a material guiding rod component; wherein:
the fourth driving source is arranged on the lower pressing plate and used for providing power;
the fifth driving source is arranged on the lower pressing plate and used for providing power;
the stripping component is slidably arranged on the lower pressing plate, and the fourth driving source can drive the stripping component to move;
the guide rod component array is arranged on the lower pressing plate and used for sleeving the rubber components and assembling the rubber components.
6. The faucet gasket assembly machine of claim 4, wherein the plastic gasket gripping member includes a mounting plate; a gasket grabbing power source is arranged on the mounting plate in an array manner; and grabbing fingers are arranged on the circumference of the output end of the gasket grabbing power source in an array mode.
7. The faucet sealing ring assembling machine according to claim 1, wherein the opening mechanism comprises a sixth power source, a front and rear push plate, a seventh power source and a rubber member grabbing and unloading assembly; wherein:
the sixth power source is arranged on the frame and used for providing power;
the front and rear push plates are slidably arranged on the rack, and the sixth power source can drive the front and rear push plates to reciprocate back and forth;
the seventh power source is arranged on the front push plate and the rear push plate and used for providing power;
the rubber part grabbing and discharging component can be movably inserted in the front and rear push plates, and the seventh power source can drive the rubber part grabbing and discharging component to move back and forth along the vertical direction.
8. The faucet sealing ring assembling machine according to claim 7, wherein the opening mechanism comprises a rubber member grabbing and unloading assembly comprising a lifting plate, an eighth power source, a rubber member grabbing component and an unloading component; wherein:
the eighth power source is arranged on the lifting plate and used for providing power;
the rubber part grabbing component array is arranged on the ascending plate and used for grabbing the rubber parts;
the discharging part is inserted on the lifting plate, and the eighth power source can drive the discharging part to move back and forth along the vertical direction.
9. The faucet sealing ring assembling machine according to claim 1, wherein the material mechanism comprises a support, a ninth power source, a lifting plate, a connecting rod element, a supporting rod and a blanking groove, one end of the connecting rod element is rotatably connected with the side support through a linear slide rail, and the other end of the connecting rod element is rotatably connected with the lifting plate; an output push shaft of the ninth power source is connected with the piece lifting plate and used for providing power for the movement of the piece lifting plate; the charging chute is fixedly arranged on the linear slide rail and is used for receiving the assembled sealing ring; the array of support bars is disposed on the riser plate for carrying plastic gaskets.
10. A packing assembling method of a faucet packing assembling machine according to claim 1, wherein a plastic packing is assembled in a rotary groove inside an annular floor rubber member, characterized in that: the method comprises the following steps: the spreading mechanism is used for spreading the rubber part and then stripping the material to the rubber grabbing and assembling mechanism;
grabbing a plastic washer onto the support rod using the rubber feeding assembly;
moving the rubber grabbing and assembling mechanism with the rubber piece to be aligned with the supporting rod, and loading a plastic gasket into the rubber piece while the rubber piece is half supported by the rubber grabbing and assembling mechanism;
the rubber after the assembly is used for grabbing the assembly mechanism and moving to the position of the lower material mechanism, the material taking-off component acts to slide the assembled sealing ring into the storage box along the charging chute, and the assembly of the faucet sealing ring is completed once.
CN202010009018.3A 2020-01-06 2020-01-06 Tap sealing ring assembling machine Pending CN110977423A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010009018.3A CN110977423A (en) 2020-01-06 2020-01-06 Tap sealing ring assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010009018.3A CN110977423A (en) 2020-01-06 2020-01-06 Tap sealing ring assembling machine

Publications (1)

Publication Number Publication Date
CN110977423A true CN110977423A (en) 2020-04-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010009018.3A Pending CN110977423A (en) 2020-01-06 2020-01-06 Tap sealing ring assembling machine

Country Status (1)

Country Link
CN (1) CN110977423A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113319578A (en) * 2021-06-03 2021-08-31 深圳市高晟智能装备有限公司 Compact structure's tap equipment test wire
CN113385912A (en) * 2021-06-18 2021-09-14 江苏迈尔汽车零部件有限公司 Material preparation system of automatic production line for pressing of rubber ring built-in iron core
CN115283988A (en) * 2022-06-28 2022-11-04 慈溪市夏蒙电器有限公司 Adapter assembling equipment for water purifying faucet
CN117140072A (en) * 2023-10-25 2023-12-01 苏州鼎纳自动化技术有限公司 Vehicle-mounted wireless charging module assembling equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113319578A (en) * 2021-06-03 2021-08-31 深圳市高晟智能装备有限公司 Compact structure's tap equipment test wire
CN113319578B (en) * 2021-06-03 2022-09-30 深圳市高晟智能装备有限公司 Compact structure's tap equipment test wire
CN113385912A (en) * 2021-06-18 2021-09-14 江苏迈尔汽车零部件有限公司 Material preparation system of automatic production line for pressing of rubber ring built-in iron core
CN115283988A (en) * 2022-06-28 2022-11-04 慈溪市夏蒙电器有限公司 Adapter assembling equipment for water purifying faucet
CN115283988B (en) * 2022-06-28 2023-10-24 慈溪市夏蒙电器有限公司 Adapter assembly equipment for water purification tap
CN117140072A (en) * 2023-10-25 2023-12-01 苏州鼎纳自动化技术有限公司 Vehicle-mounted wireless charging module assembling equipment
CN117140072B (en) * 2023-10-25 2024-02-20 苏州鼎纳自动化技术有限公司 Vehicle-mounted wireless charging module assembling equipment

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