CN110976703A

CN110976703A - Efficient cutting device for sensor base lead and using method thereof

Info

Publication number: CN110976703A
Application number: CN201911132294.2A
Authority: CN
Inventors: 郭术宝
Original assignee: Bengbu Xingchuang Electronic Technology Co ltd
Current assignee: Bengbu Xingchuang Electronic Technology Co ltd
Priority date: 2019-11-19
Filing date: 2019-11-19
Publication date: 2020-04-10

Abstract

The invention discloses a sensor base lead high-efficiency cutting device in the technical field of sensors, which comprises a base, wherein a driving motor arranged on a fixed table is arranged above the base, the output end of the driving motor is fixedly connected with a rotating column, the end part of the rotating column is fixedly connected with a turntable, the side wall of the turntable is rotatably embedded on a fixed support, a feeding mechanism is arranged above the turntable, a fixed mechanism is embedded at the outer rim of the turntable at equal intervals, a cutting mechanism is arranged on one side of the turntable, an adjusting mechanism is arranged on the other side of the cutting mechanism, a waste collecting box is arranged below the turntable, and the waste collecting box is arranged at the top of the base through a pull-out structure. The working efficiency is improved.

Description

Efficient cutting device for sensor base lead and using method thereof

Technical Field

The invention relates to the technical field of sensors, in particular to a sensor base lead efficient cutting device and a using method thereof.

Background

The sensor is a detection device which can sense the measured information and convert the sensed information into an electric signal or other information in a required form according to a certain rule to output so as to meet the requirements of information transmission, processing, storage, display, recording, control and the like.

At present, when the sensor base glass insulator industry works, the length of a lead of a part after sintering cannot be guaranteed, the redundant size of the lead is cut off by manually using pliers, the lead can be cut into different sizes by manually using the pliers, the cutting is very slow by one, the working efficiency is greatly influenced, and therefore, the sensor base lead efficient cutting device and the using method thereof are provided.

Disclosure of Invention

The invention aims to provide a sensor base lead high-efficiency cutting device and a using method thereof, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a sensor base lead wire high-efficient cutting device, includes the base, the base top is provided with the driving motor who installs on the fixed station, driving motor's output fixed connection rotates the post, the tip fixed connection carousel of rotating the post, the carousel lateral wall rotates to inlay and locates on the fixed bolster, just the carousel top is provided with feed mechanism, the equidistant fixed establishment that is equipped with in outer plate edge of carousel, just carousel one side is provided with cutting mechanism, cutting mechanism's opposite side is provided with adjustment mechanism, the carousel below is provided with garbage collection box, garbage collection box passes through pull formula structural mounting at the base top.

Further, feed mechanism includes L type fixed bolster, L type fixed bolster tip fixedly connected with magazine, the stock chest that link up the form is seted up to the magazine inner chamber, the tank bottom of stock chest is provided with electronic separation blade.

Further, fixed establishment locates the fixed block that inlays of carousel outer plate reason including fixed the inlaying, the fixed block is cylindric bar-shaped structure, just the silo has been seted up on the fixed block, silo one end is the circular recess, just the silo other end is the bar groove, the cell wall is provided with the powerful magnet piece in the circular recess, infrared emitter is installed to the fixed block lateral wall.

Further, cutting mechanism includes the workstation, the fixed deflector that is provided with in workstation top, deflector one end is provided with drives actuating cylinder, drive actuating cylinder's output fixed connection cutting rod, the terminal fixed connection cutting knife of cutting rod, the cutting knife is provided with two sets ofly altogether and is located the carousel both sides respectively, infrared receiver is installed at the top of deflector.

Further, adjustment mechanism includes adjust cylinder, adjust cylinder's output fixed connection adjusts the pole, adjust the terminal fixed connection regulation head of pole, adjust the head and make for the rubber material, just adjust the mutual adaptation of subassembly in the size of head and the fixed establishment.

Further, the base top is provided with the controller, the output of controller respectively with driving motor, drive actuating cylinder, adjust cylinder and the control end electric connection of electronic separation blade.

Furthermore, the time for switching between adjacent fixed blocks on the interval limiting time turntable of the electric separation blade is the same, and the driving motor and the driving cylinder operate at intervals.

A use method of a sensor base lead efficient cutting device comprises the following specific steps:

the method comprises the following steps: firstly, sequentially putting the leads which are cut into different lengths and are to be cut into a storage tank, so that the leads are closely arranged up and down along a single lead in the storage tank;

step two: the electric blocking pieces are opened at intervals through the setting of the controller, a single lead wire of the storage tank falls down at a time, the interval limiting time of the electric blocking pieces is the same as the conversion time between adjacent fixed blocks on the rotary table, the lead wire falls into the material tank, and the lead wire is adsorbed by the powerful magnet piece and fixed in the material tank;

step three: the driving motor drives the rotary table to rotate, so that the leads sequentially and orderly fall into the material groove in the fixed block, the rotary table stops rotating along with the rotation of the rotary table until infrared rays emitted by the infrared emitter on the fixed block are received by the infrared receiver on the guide plate, the two groups of driving cylinders work to drive the cutting rod to move, so that the cutting knife at the end part of the cutting rod cuts the leads positioned outside the fixed block, and then the cut leads are manually taken down;

step four: the cut and dropped lead waste falls into a waste collection box to wait for the subsequent collection of workers;

step five: when the cutting length of lead wire needs to be adjusted, when the turntable stops rotating, the adjusting cylinder is controlled to work, the adjusting head is driven to go deep into the trough, the lead wire is pushed to move outwards to the fixed block, and the cutting length of the lead wire can be controlled until the lead wire is moved to a proper distance to stop.

Compared with the prior art, the invention has the beneficial effects that:

1. the automatic wire feeding and fixing device disclosed by the invention realizes the integrated functions of feeding, fixing, cutting, collecting and waste collecting of the lead, replaces manual operation, reduces the labor intensity of workers and improves the working efficiency;

2. according to the invention, the leads with different lengths are sequentially placed into the storage tanks, feeding can be realized through the electric blocking pieces limited at intervals, and the electric blocking pieces are matched with the rotary table to rotate at intervals, so that seamless feeding is realized, and the efficiency and the speed are high;

3. according to the invention, two groups of cutting knives are symmetrically arranged at the cutting position, so that the lead is subjected to balanced cutting force during cutting, the cut lead ports are flush, the cutting is more accurate, and the problem of displacement caused by unbalanced stress is avoided;

4. the adjustable cutting device is provided with the adjusting mechanism, and the cutting knife is not changed in position by adjusting the length of the lead extending out of the outer side of the fixing block, so that the purpose of adjusting the cutting size is achieved, and different cutting requirements are met.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of the structure of the present invention;

FIG. 3 is a schematic view of the feeding mechanism of the present invention;

FIG. 4 is a schematic structural view of a fixing mechanism according to the present invention;

FIG. 5 is a schematic view of a cutting mechanism according to the present invention;

fig. 6 is a schematic structural diagram of the adjusting mechanism of the present invention.

In the figure: 1. a base; 2. a drive motor; 3. rotating the column; 4. a turntable; 5. fixing a bracket; 6. a feeding mechanism; 61. an L-shaped fixed bracket; 62. a magazine; 63. a storage tank; 64. an electric baffle plate; 7. a fixing mechanism; 71. a fixed block; 72. a trough; 73. a strong magnet piece; 74. an infrared emitter; 8. a cutting mechanism; 81. a work table; 82. a guide plate; 83. a driving cylinder; 84. cutting the rod; 85. a cutting knife; 86. an infrared receiver; 9. an adjustment mechanism; 91. an adjusting cylinder; 92. adjusting a rod; 93. an adjustment head; 10. a base; 11. a controller; 12. a waste collection box.

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a sensor base lead efficient cutting device, which realizes the functions of feeding, fixing, cutting, receiving and adjusting during lead cutting, replaces the traditional manual cutting, reduces the labor intensity and improves the working efficiency

Referring to fig. 1-2, a driving motor 2 installed on a fixed table is disposed above a base 1, an output end of the driving motor 2 is fixedly connected with a rotating column 3, an end portion of the rotating column 3 is fixedly connected with a rotating disc 4, a side wall of the rotating disc 4 is rotatably embedded on a fixed support 5, a feeding mechanism 6 is disposed above the rotating disc 4, fixing mechanisms 7 are embedded on an outer disc edge of the rotating disc 4 at equal intervals, a cutting mechanism 8 is disposed on one side of the rotating disc 4, an adjusting mechanism 9 is disposed on the other side of the cutting mechanism 8, a waste collecting box 12 is disposed below the rotating disc 4, and the waste collecting box 12 is installed on the top of a base 10 through.

Referring to fig. 3, the feeding mechanism 6 includes an L-shaped fixing support 61, the bottom of the L-shaped fixing support 61 is fixedly welded to the base 1, a magazine 62 is fixedly connected to an end of the L-shaped fixing support 61, a through storage slot 63 is formed in an inner cavity of the magazine 62, an electric catch 64 is disposed at a bottom of the storage slot 63, the electric catch 64 has a control mechanism, the control mechanism is electrically connected to the controller 11, and an interval limiting time of the electric catch 64 is controlled to be the same as a time for switching between adjacent fixing blocks 71 on the turntable 4.

Please refer to fig. 4, the fixing mechanism 7 is equipped with the fixed block 71 including fixed embedding in the outer rim of the turntable 4 fixed embedding of outer rim, the inner grove has been seted up at the outer rim of the turntable 4, the both ends of the fixed block 71 all extend to the both sides of the turntable 4, the fixed block 71 is a cylindrical bar-shaped structure, and the silo 72 has been seted up on the fixed block 71, silo 72 one end is the circular recess, and the silo 72 other end is the bar-shaped groove, the cell wall is provided with strong magnet piece 73 in the circular recess, because the lead wire can be attracted by magnet, strong magnet piece 73's adsorption affinity is enough to adsorb the lead wire fixedly, after the cutting, can take off the lead wire through artifical application.

Referring to fig. 5, the cutting mechanism 8 includes a worktable 81, a guide plate 82 is fixedly disposed on the top of the worktable 81, a driving cylinder 83 is disposed at one end of the guide plate 82, an output end of the driving cylinder 83 is fixedly connected to a cutting rod 84, a tail end of the cutting rod 84 is fixedly connected to a cutting knife 85, the cutting knives 85 are disposed in two groups and respectively located on two sides of the turntable 4, an infrared receiver 86 is mounted on the top of the guide plate 82, when the infrared receiver 86 receives an infrared signal of the infrared transmitter 74, the turntable 4 stops rotating, the driving cylinder 83 drives the cutting knife 85 to move in a lead direction until the lead is cut off, and after the lead is cut off, the turntable 4 continues to rotate.

Referring to fig. 6, the adjusting mechanism 9 includes an adjusting cylinder 91, an output end of the adjusting cylinder 91 is fixedly connected to an adjusting rod 92, a tail end of the adjusting rod 92 is fixedly connected to an adjusting head 93, the adjusting head 93 is made of rubber, and the size of the adjusting head 93 is matched with the components of the fixing mechanism 7.

The top of the base 1 is provided with a controller 11, and the output end of the controller 11 is electrically connected with the control ends of the driving motor 2, the driving cylinder 83, the adjusting cylinder 91 and the electric baffle plate 64 respectively.

The time for switching between the adjacent fixed blocks 71 on the interval limiting time rotating disc 4 of the electric baffle plate 64 is the same, and the driving motor 2 and the driving air cylinder 83 work at intervals.

the method comprises the following steps: firstly, sequentially putting the leads which are cut into different lengths and are to be cut into the stock chest 63, so that the leads are closely arranged up and down along a single lead in the stock chest 63;

step two: the electric blocking pieces 64 are opened at intervals through the setting of the controller 11, a single lead wire of the material storage tank 63 falls down at a single time, the interval limiting time of the electric blocking pieces 64 is the same as the time for switching between the adjacent fixed blocks 71 on the turntable 4, the lead wire falls down into the material tank 72, and the lead wire is adsorbed by the strong magnet piece 73 and is fixed in the material tank 72;

step three: the driving motor 2 drives the rotary table 4 to rotate, so that the leads sequentially and orderly fall into the material groove 72 in the fixed block 71, the rotary table 4 stops rotating along with the rotation of the rotary table 4 until infrared rays emitted by the infrared emitter 74 on the fixed block 71 are received by the infrared receiver 86 on the guide plate 82, the two groups of driving cylinders 83 work to drive the cutting rod 84 to move, so that the cutting knife 85 at the end part of the cutting rod cuts the leads positioned on the outer side of the fixed block 71, and then the cut leads are manually taken down;

step four: the cut and dropped lead waste falls into the waste collection box 12 to wait for the subsequent collection of workers;

step five: when the cutting length of the lead wire needs to be adjusted, when the rotary table 4 stops rotating, the adjusting cylinder 91 is controlled to work, the adjusting head 93 is driven to go deep into the trough 72, the lead wire is pushed to move towards the outside of the fixed block 71 until the lead wire is moved to a proper distance to stop, and the cutting length of the lead wire can be controlled.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a sensor base lead wire high efficiency cutting device which characterized in that: including base (1), base (1) top is provided with driving motor (2) of installing on the fixed station, the output fixed connection of driving motor (2) rotates post (3), tip fixed connection carousel (4) of rotating post (3), carousel (4) lateral wall rotates to inlay and locates on fixed bolster (5), just carousel (4) top is provided with feed mechanism (6), the outer plate edge of carousel (4) is equidistant to inlay and is equipped with fixed establishment (7), just carousel (4) one side is provided with cutting mechanism (8), the opposite side of cutting mechanism (8) is provided with adjustment mechanism (9), carousel (4) below is provided with garbage collection box (12), garbage collection box (12) are installed in base (10) top through pull formula structure.

2. The efficient severing device of claim 1, further comprising: the feeding mechanism (6) comprises an L-shaped fixed support (61), the end part of the L-shaped fixed support (61) is fixedly connected with a material box (62), a storage groove (63) which is communicated with the inner cavity of the material box (62) is formed in the inner cavity of the material box, and an electric retaining sheet (64) is arranged at the bottom of the storage groove (63).

3. The efficient severing device of claim 1, further comprising: fixed establishment (7) locate carousel (4) outer disc edge fixed the inlaying and be equipped with fixed block (71) including fixed the inlaying, fixed block (71) are cylindric bar-shaped structure, just silo (72) have been seted up on fixed block (71), silo (72) one end is the circular slot, just silo (72) other end is the bar groove, the cell wall is provided with powerful magnet piece (73) in the circular slot, infrared emitter (74) are installed to fixed block (71) lateral wall.

4. The efficient severing device of claim 1, further comprising: cutting mechanism (8) are including workstation (81), workstation (81) top is fixed and is provided with deflector (82), deflector (82) one end is provided with drives actuating cylinder (83), drive output fixed connection cutting rod (84) of actuating cylinder (83), terminal fixed connection cutting knife (85) of cutting rod (84), cutting knife (85) are provided with two sets ofly and are located carousel (4) both sides respectively altogether, infrared receiver (86) are installed at the top of deflector (82).

5. The efficient severing device of claim 1, further comprising: adjustment mechanism (9) are including adjusting cylinder (91), the output fixed connection of adjusting cylinder (91) adjusts pole (92), adjust terminal fixed connection regulation head (93) of pole (92), adjust head (93) and make for the rubber material, just subassembly mutual adaptation in the size of regulation head (93) and fixed establishment (7).

6. The efficient severing device of sensor mount leads of claims 1-5, wherein: the base (1) top is provided with controller (11), the output of controller (11) respectively with driving motor (2), drive actuating cylinder (83), adjusting cylinder (91) and the control end electric connection of electronic separation blade (64).

7. The efficient severing device of sensor mount leads of claims 1-5, wherein: the time for switching between adjacent fixed blocks (71) on the interval limiting time turntable (4) of the electric baffle plate (64) is the same, and the driving motor (2) and the driving cylinder (83) perform interval operation.

8. A use method of a sensor base lead efficient cutting device is characterized by comprising the following specific steps:

the method comprises the following steps: firstly, sequentially putting the leads which are cut into different lengths and are to be cut into a storage tank (63) so that the leads are closely arranged up and down along a single lead in the storage tank (63);

step two: the electric blocking pieces (64) are opened at intervals through the arrangement of the controller (11), a single lead of the storage tank (63) falls down at a single time, the interval limiting time of the electric blocking pieces (64) is the same as the conversion time between adjacent fixed blocks (71) on the rotary disc (4), the lead falls into the material tank (72), and the lead is adsorbed by the strong magnet piece (73) and fixed in the material tank (72);

step three: the driving motor (2) drives the rotary table (4) to rotate, so that the leads sequentially and orderly fall into the material groove (72) in the fixed block (71), the rotary table (4) stops rotating along with the rotation of the rotary table (4) until infrared rays emitted by the infrared emitter (74) on the fixed block (71) are received by the infrared receiver (86) on the guide plate (82), two groups of driving cylinders (83) work to drive the cutting rod (84) to move, so that the cutting knife (85) at the end part of the cutting rod cuts the leads positioned on the outer side of the fixed block (71), and the cut leads are manually taken down;

step four: the cut and dropped lead waste falls into a waste collection box (12) to wait for the subsequent collection of workers;

step five: when the cutting length of the lead wire needs to be adjusted, when the rotary table (4) stops rotating, the adjusting cylinder (91) is controlled to work, the adjusting head (93) is driven to go deep into the trough (72), the lead wire is pushed to move towards the outside of the fixing block (71) until the lead wire is moved to a proper distance to stop, and the cutting length of the lead wire can be controlled.