CN211027914U - A stapler for stapler - Google Patents
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- CN211027914U CN211027914U CN201922069626.9U CN201922069626U CN211027914U CN 211027914 U CN211027914 U CN 211027914U CN 201922069626 U CN201922069626 U CN 201922069626U CN 211027914 U CN211027914 U CN 211027914U
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Abstract
本实用新型公开了一种吻合器用钉制钉机,其结构包括撑座、挂丝单元、送丝单元、一次成型单元、送钉单元、二次成型单元、倒角单元和下料单元,为解决制钉机生产使用时所需劳动力较多,形成人力浪费和生产效率较低的问题,使丝在料撑座上依次通过挂丝单元、送丝单元输送到一次成型单元上进行加工后,再通过送钉单元输送到二次成型单元和倒角单元上进行加工,并从下料单元移出成品,达到可自动化的进行生产,减少劳动力,避免人力浪费和提高生产效率的优点。
The utility model discloses a stapler for staplers, which comprises a support seat, a wire hanging unit, a wire feeding unit, a primary forming unit, a nail feeding unit, a secondary forming unit, a chamfering unit and a blanking unit. It solves the problem of manpower waste and low production efficiency that the nail making machine needs more labor for production and use. It is then transported to the secondary molding unit and the chamfering unit for processing through the nail feeding unit, and the finished product is removed from the blanking unit to achieve the advantages of automatic production, reducing labor, avoiding labor waste and improving production efficiency.
Description
技术领域technical field
本实用新型涉及制钉机技术领域,具体涉及一种吻合器用钉制钉机。The utility model relates to the technical field of nail making machines, in particular to a nail making machine for staplers.
背景技术Background technique
钉子常指的是一种具有尖头状结构的金属物件,种类较多,形状和大小不一,在生产生活的各种场景中起着不同的作用,而在微创手术需要用到吻合器,而吻合器缝合则是主要靠内部的钉子发挥作用,在吻合器用的钉子制作时需要通过制钉机进行生产加工,使其成型后形成所需的形状和规格。Nails often refer to a metal object with a pointed structure. There are many types, shapes and sizes, and play different roles in various scenes of production and life. In minimally invasive surgery, a stapler is required. , while the stapler suture mainly depends on the internal nails. When the staples are made, they need to be produced and processed by a nail making machine, so that they can be formed into the required shape and specifications.
现有的吻合器用制钉机使用时,由于整体工序较为冗长和繁琐,生产时通常还需要较多的工人在各个工位上进行加工和成型的操作,需要工人间进行一定的同步配合,整个生产工位的劳动力缺一不可,导致制钉机生产使用时所需劳动力较多,形成人力浪费和生产效率较低。When the existing stapler for stapler is used, because the overall process is relatively long and cumbersome, more workers are usually required to perform processing and forming operations at each station during production, and a certain synchronization between workers is required. The labor force of the production station is indispensable, resulting in more labor required for the production and use of the nail making machine, resulting in labor waste and low production efficiency.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种吻合器用钉制钉机,解决了制钉机生产使用时所需劳动力较多,形成人力浪费和生产效率较低的问题,达到可自动化的进行生产,减少劳动力,避免人力浪费和提高生产效率的优点。In order to overcome the deficiencies of the existing technology, a stapler for stapler is proposed, which solves the problems of labor waste and low production efficiency caused by the need for more labor in the production and use of the stapler, so that the production can be automated. The advantages of reducing labor, avoiding labor waste and improving production efficiency.
(二)技术方案(2) Technical solutions
本实用新型通过如下技术方案实现:本实用新型提出了一种吻合器用钉制钉机,包括撑座、挂丝单元、送丝单元、一次成型单元、送钉单元、二次成型单元、倒角单元和下料单元,所述撑座顶端从前到后依次设置有挂丝单元、送丝单元和一次成型单元,所述送钉单元从左到右依次安装设置于一次成型单元、二次成型单元、倒角单元和下料单元上。The utility model is realized by the following technical solutions: The utility model proposes a stapler for stapler, comprising a support seat, a wire hanging unit, a wire feeding unit, a primary forming unit, a nail feeding unit, a secondary forming unit, a chamfering unit unit and unloading unit, the top of the support base is provided with a wire hanging unit, a wire feeding unit and a primary forming unit in sequence from front to back, and the nail feeding unit is sequentially installed and arranged on the primary forming unit and the secondary forming unit from left to right. , chamfering unit and blanking unit.
进一步的,所述挂丝单元由刹车立板、挂丝刹车盘、刹车旋转块、刹车旋转轴、刹车弹簧、弹簧块、挂丝轴、挡板、挂丝刹车和挂丝轴承座组成,所述刹车立板底端右端转动安装有挂丝刹车盘,所述刹车旋转块顶端通过刹车旋转轴与刹车立板转动连接,所述刹车旋转块左端通过刹车弹簧与挂丝轴进行连接,所述刹车旋转块的右端安装有挂丝刹车与挂丝刹车盘相互配合,所述挂丝轴底端通过挂丝轴承座垂直固定于挂丝刹车盘上,并且挂丝轴顶端安装设置有挡板,所述立板左端后部螺栓安装于撑座上。Further, the wire hanging unit is composed of a brake vertical plate, a wire hanging brake disc, a brake rotating block, a brake rotating shaft, a brake spring, a spring block, a wire hanging shaft, a baffle, a wire hanging brake and a wire hanging bearing seat. The right end of the bottom end of the brake vertical plate is rotatably installed with a hanging wire brake disc, the top end of the brake rotating block is rotatably connected to the brake vertical plate through a brake rotating shaft, and the left end of the brake rotating block is connected to the wire hanging shaft through a brake spring. The right end of the brake rotating block is equipped with a hanging wire brake and a wire hanging brake disc to cooperate with each other, the bottom end of the wire hanging shaft is vertically fixed on the wire hanging brake disc through a wire hanging bearing seat, and a baffle plate is installed on the top of the wire hanging shaft. The rear bolt of the left end of the vertical plate is mounted on the support seat.
进一步的,所述送丝单元由竖板、送丝电机、主动轮、从动张紧轮、旋柄、推块和导向套组成,所述竖板左侧螺栓安装有送丝电机,所述送丝电机右端与主动轮紧固连接,所述从动张紧轮左侧与竖板滑动接触,所述旋柄底端与竖板转动配合,并且旋柄底端与推块螺纹连接,所述推块前后两端与竖板滑动配合,并且推块右端与从动张紧轮固定连接,所述导向套左端固定安装于竖板上,所述竖板底端与撑座螺栓固定。Further, the wire feeding unit is composed of a vertical plate, a wire feeding motor, a driving wheel, a driven tensioner, a rotary handle, a push block and a guide sleeve, and a wire feeding motor is installed on the bolt on the left side of the vertical plate. The right end of the wire feeding motor is tightly connected with the driving wheel, the left side of the driven tensioning wheel is in sliding contact with the vertical plate, the bottom end of the rotary handle is rotatably matched with the vertical plate, and the bottom end of the rotary handle is threadedly connected with the push block, so The front and rear ends of the push block are slidably matched with the vertical plate, the right end of the push block is fixedly connected with the driven tensioning wheel, the left end of the guide sleeve is fixedly installed on the vertical plate, and the bottom end of the vertical plate is fixed with the support seat bolt.
进一步的,所述一次成型单元由成型主立板、成型主力板加强肋、丝过渡块、切断下刀、切断下刀盖板、送丝轨道、送丝轨道盖板、成型滑槽、成型滑块盖板、成型块、切断上刀、卸料块盖板、气缸加强肋、气缸固定板、切断成型气缸、过渡块气缸、卸料弹簧、卸料块和成型滑块组成,所述成型主立板左侧底部一设置成型主力板加强肋,所述丝过渡块外侧与成型主立板滑动配合,所述丝过渡块前方设置有切断下刀,所述切断下刀顶部紧固安装有切断下刀盖板,所述切断下刀前端贴合设置有送丝轨道,所述送丝轨道顶端紧固安装有送丝轨道盖板盖,所述成型滑槽左端与成型主立板相固定,所述成型滑槽前后两侧设置有成型滑块盖板,所述成型块前后两侧沿成型滑块盖板进行滑动,所述成型块安装在成型滑块上,所述成型块底端设置有切断上刀,所述切断上刀右侧固定卸料块盖板,所述成型主立板右侧顶端设置有气缸加强肋,所述气缸加强肋顶端安装有气缸固定板,所述切断成型气缸底端穿出气缸固定板后与成型块进行固定,所述过渡块气缸右端穿出成型主立板后与丝过渡块进行固定,所述卸料弹簧安装在成型块内,并且卸料弹簧底部连接有卸料块,所述成型主立板底端螺栓安装于撑座上。Further, the primary forming unit is composed of a forming main vertical plate, a forming main plate reinforcing rib, a wire transition block, a lower cutting knife, a lower cutting knife cover, a wire feeding track, a wire feeding track cover, a forming chute, and a forming slide. Block cover plate, forming block, cutting upper knife, discharge block cover plate, cylinder reinforcing rib, cylinder fixing plate, cutting and forming cylinder, transition block cylinder, discharge spring, discharge block and forming slider. A forming main plate reinforcing rib is arranged at the bottom of the left side of the vertical plate. The outer side of the wire transition block is slidingly matched with the forming main vertical plate. The lower knife cover, the front end of the cutting lower knife is fitted with a wire feeding track, the top of the wire feeding track is fastened with a wire feeding track cover, and the left end of the forming chute is fixed with the forming main vertical plate, The front and rear sides of the forming chute are provided with a forming slider cover plate, the front and rear sides of the forming block slide along the forming slider cover plate, the forming block is installed on the forming slider, and the bottom end of the forming block is arranged There is a cutting upper knife, the right side of the cutting upper knife is fixed to the discharge block cover plate, the top right end of the forming main vertical plate is provided with a cylinder reinforcing rib, and the top end of the cylinder reinforcing rib is installed with a cylinder fixing plate, and the cutting and forming The bottom end of the cylinder passes through the cylinder fixing plate and is fixed with the forming block. The right end of the transition block cylinder passes through the forming main vertical plate and is fixed with the wire transition block. The discharge spring is installed in the forming block, and the discharge spring is installed in the forming block. A discharge block is connected to the bottom, and the bottom end bolt of the main vertical plate is installed on the support seat.
进一步的,所述送钉单元由伺服电机、丝杆、滑轨、移动块、移动滑块上板、移动块转接板、前定位移动块和后定位移动块组成,所述伺服电机右端设置有丝杆,所述丝杆前后两侧围绕设置有滑轨,所述移动块内部中心处与丝杆螺纹连接,并且移动块前后两端沿滑轨进行滑动,所述移动块的端面上安装有移动滑块上板,所述移动滑块上板的一端固定有移动块转接板,所述移动块转接板上分别固定有前定位移动块以及后定位移动块,所述伺服电机和滑轨顶端螺栓安装于撑座上。Further, the nail feeding unit is composed of a servo motor, a screw rod, a slide rail, a moving block, an upper plate of a moving slider, a moving block adapter plate, a front positioning moving block and a rear positioning moving block, and the right end of the servo motor is provided with There is a lead screw, the front and rear sides of the lead screw are provided with slide rails, the inner center of the moving block is threadedly connected with the lead screw, and the front and rear ends of the moving block slide along the slide rails, and the end surfaces of the moving block are installed There is an upper plate of the moving slider, one end of the upper plate of the moving slider is fixed with a moving block adapter plate, and the front positioning moving block and the rear positioning moving block are respectively fixed on the moving block adapter plate, the servo motor and the The top bolt of the slide rail is installed on the support seat.
进一步的,所述二次成型单元由过料轨道、多工位支撑板、上成型气缸板、侧成型气缸板、侧成型气缸、侧成型滑块、侧成型滑槽、上成型块、侧成型块、下成型块、上成型气缸、上成型滑块和上成型滑槽组成,所述过料轨道顶面右端安装有多工位支撑板,所述多工位支撑板左侧中部与上成型气缸板相固定,所述上成型气缸板前后两侧对称设置有两个侧成型气缸板,所述上成型气缸板和侧成型气缸板前侧顶端分别固定安装有上成型气缸以及侧成型气缸,所述侧成型气缸底端紧固安装有侧成型滑块,所述上成型气缸底端安装有上成型滑块,所述侧成型滑块以及上成型滑块外侧分别与侧成型滑槽以及上成型滑槽滑动配合,所述侧成型滑槽以及上成型滑槽的端面上分别均设置有盖板,并且上成型块和侧成型块顶端分别与上成型滑块以及侧成型滑块固定连接,所述过料轨道底端与撑座螺栓固定。Further, the secondary molding unit is composed of a feeding rail, a multi-station support plate, an upper molding cylinder plate, a side molding cylinder plate, a side molding cylinder, a side molding slider, a side molding chute, an upper molding block, and a side molding. block, lower molding block, upper molding cylinder, upper molding slider and upper molding chute, the right end of the top surface of the feeding track is installed with a multi-station support plate, and the left middle part of the multi-station support plate is connected to the upper molding The cylinder plates are fixed to each other, and two side forming cylinder plates are symmetrically arranged on the front and rear sides of the upper forming cylinder plate. A side forming slider is fastened at the bottom end of the side forming cylinder, an upper forming slider is installed at the bottom end of the upper forming cylinder, and the outer sides of the side forming slider and the upper forming slider are respectively connected with the side forming chute and the upper forming block. The chute is slidably matched, the end surfaces of the side molding chute and the upper molding chute are respectively provided with cover plates, and the tops of the upper molding block and the side molding block are respectively fixedly connected with the upper molding slider and the side molding slider, so The bottom end of the material-passing track is fixed with the support seat bolts.
进一步的,所述倒角单元由压钉滑块、压钉气缸、侧倒角气缸、侧倒角滑块、上倒角刀、下倒角刀、压钉块、压钉滑槽和倒角滑槽组成,所述压钉滑块前后两端对称安装有两处侧倒角滑块,所述压钉滑块和侧倒角滑块的顶端分别固定安装有压钉气缸以及侧倒角气缸,所述压钉滑块的底端安装有压钉块,所述侧倒角滑块的底端安装与上倒角刀相固定,所述上倒角刀与下倒角刀相互配合,所述压钉滑块与侧倒角滑块分别通过压钉滑槽和倒角滑槽的底端与撑座螺栓连接。Further, the chamfering unit is composed of a nail-pressing slider, a nail-pressing cylinder, a side chamfering cylinder, a side-chamfering slider, an upper chamfering knife, a lower chamfering knife, a nailing block, a nailing chute and a chamfering block. It is composed of a chute, two side chamfering sliders are symmetrically installed at the front and rear ends of the nail pressing slider, and a nail pressing cylinder and a side chamfering cylinder are fixedly installed on the top of the nail pressing slider and the side chamfering slider respectively. , the bottom end of the nail pressing slider is installed with a nail pressing block, the bottom end of the side chamfering slider is installed and fixed with the upper chamfering knife, and the upper chamfering knife and the lower chamfering knife cooperate with each other, so The nail-pressing slider and the side chamfering slider are respectively connected with the support seat bolts through the bottom ends of the nail-pressing chute and the chamfering chute.
进一步的,所述下料单元由下料板、下料气缸、下料块和下料钣金组成,所述下料板顶端固定安装有下料气缸,所述下料块顶部与下料气缸相固定,所述下料块底端设置有下料钣金,所述下料板底部和下料钣金外壁顶端均与撑座相固定。Further, the blanking unit is composed of a blanking plate, a blanking cylinder, a blanking block and a blanking sheet metal. A blanking cylinder is fixedly installed at the top of the blanking plate, and the top of the blanking block is connected to the blanking cylinder. The bottom end of the blanking block is provided with blanking sheet metal, and the bottom of the blanking plate and the top of the outer wall of the blanking sheet metal are both fixed with the support seat.
进一步的,所述一次成型单元和二次成型单元靠内侧相对间设置有多工位支撑板结构。Further, the primary molding unit and the secondary molding unit are provided with a multi-station support plate structure opposite to the inner side.
(三)有益效果(3) Beneficial effects
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
为解决制钉机生产使用时所需劳动力较多,形成人力浪费和生产效率较低的问题,使丝在料撑座上依次通过挂丝单元、送丝单元输送到一次成型单元上进行加工后,再通过送钉单元输送到二次成型单元和倒角单元上进行加工,并从下料单元移出成品,达到可自动化的进行生产,减少劳动力,避免人力浪费和提高生产效率的优点。In order to solve the problem of manpower waste and low production efficiency that the nail making machine needs more labor for production and use, the wire is transported on the material support through the wire hanging unit and the wire feeding unit in turn to the primary forming unit for processing. , and then transported to the secondary molding unit and the chamfering unit for processing through the nail feeding unit, and removed the finished product from the unloading unit to achieve the advantages of automatic production, reducing labor, avoiding labor waste and improving production efficiency.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的底部结构示意图;Fig. 2 is the bottom structure schematic diagram of the present utility model;
图3为本实用新型的挂丝单元结构示意图;Fig. 3 is the structural schematic diagram of the yarn hanging unit of the present invention;
图4为本实用新型的送丝单元结构示意图;Fig. 4 is the structural schematic diagram of the wire feeding unit of the present invention;
图5为本实用新型的一次成型单元结构示意图;5 is a schematic structural diagram of a primary molding unit of the present invention;
图6为本实用新型的一次成型单元左侧结构示意图;6 is a schematic diagram of the left side structure of the primary molding unit of the present invention;
图7为本实用新型的成型块底部结构示意图;7 is a schematic diagram of the bottom structure of the molding block of the present invention;
图8为本实用新型的送钉单元结构示意图;8 is a schematic structural diagram of a nail feeding unit of the present invention;
图9为本实用新型的二次成型单元结构示意图;9 is a schematic structural diagram of a secondary molding unit of the present invention;
图10为本实用新型的二次成型单元右侧结构示意图;10 is a schematic diagram of the structure of the right side of the secondary molding unit of the present invention;
图11为本实用新型的倒角单元结构示意图;Fig. 11 is the structural schematic diagram of the chamfering unit of the present invention;
图12为本实用新型的下料单元结构示意图;Figure 12 is a schematic diagram of the structure of the blanking unit of the present invention;
图13为本实用新型的一次成型单元和二次成型单元靠内端结构示意图。FIG. 13 is a schematic diagram of the inner end structure of the primary molding unit and the secondary molding unit of the present invention.
图中:撑座-1、挂丝单元-2、送丝单元-3、一次成型单元-4、送钉单元-5、二次成型单元-6、倒角单元-7、下料单元-8、刹车立板-201、挂丝刹车盘-202、刹车旋转块- 203、刹车旋转轴-204、刹车弹簧-205、弹簧块-206、挂丝轴-207、挡板-208、挂丝刹车-209、挂丝轴承座-210、竖板-301、送丝电机-302、主动轮-303、从动张紧轮-304、旋柄-305、推块-306、导向套-307、成型主立板-401、成型主力板加强肋-402、丝过渡块-403、切断下刀-404、切断下刀盖板-405、送丝轨道-406、送丝轨道盖板顶盖-407、成型滑槽-408、成型滑块盖板-409、成型块-410、切断上刀-411、卸料块盖板-412、气缸加强肋-413、气缸固定板-414、切断成型气缸-415、过渡块气缸-416、卸料弹簧- 417、卸料块-418、成型滑块-419、伺服电机-501、丝杆-502、滑轨-503、移动块-504、移动滑块上板-505、移动块转接板-506、后定位移动块-507、前定位移动块-508、过料轨道-601、多工位支撑板-602、上成型气缸板-603、侧成型气缸板-604、侧成型气缸- 605、侧成型滑块-606、侧成型滑槽-607、上成型块-608、侧成型块-609、下成型块- 610、上成型气缸-611、上成型滑块-612、上成型滑槽-613、压钉滑块-701、压钉气缸- 702、侧倒角气缸-703、侧倒角滑块-704、上倒角刀-705、下倒角刀-706、压钉块-707、压钉滑槽-708、倒角滑槽-709、下料板-801、下料气缸-802、下料块-803、下料钣金-804。In the picture: support base-1, wire hanging unit-2, wire feeding unit-3, primary forming unit-4, nail feeding unit-5, secondary forming unit-6, chamfering unit-7, blanking unit-8 , Brake stand-201, hanging wire brake disc-202, brake rotating block-203, brake rotating shaft-204, brake spring-205, spring block-206, hanging wire shaft-207, baffle-208, hanging wire brake -209, hanging wire bearing seat-210, vertical plate-301, wire feeding motor-302, driving wheel-303, driven tensioner-304, rotary handle-305, push block-306, guide sleeve-307, forming Main vertical plate-401, forming main plate reinforcing rib-402, wire transition block-403, cutting lower knife-404, cutting lower knife cover-405, wire feed track-406, wire feed track cover plate top cover-407, Forming Chute-408, Forming Slider Cover-409, Forming Block-410, Cutting Upper Knife-411, Unloading Block Cover-412, Cylinder Reinforcing Rib-413, Cylinder Fixing Plate-414, Cutting and Forming Cylinder-415 , transition block cylinder-416, unloading spring-417, unloading block-418, forming slider-419, servo motor-501, screw-502, slide rail-503, moving block-504, moving slider upper plate -505, moving block adapter plate-506, rear positioning moving block-507, front positioning moving block-508, feeding track-601, multi-station support plate-602, upper forming cylinder plate-603, side forming cylinder plate -604, Side Forming Cylinder-605, Side Forming Slider-606, Side Forming Chute-607, Upper Forming Block-608, Side Forming Block-609, Lower Forming Block-610, Upper Forming Cylinder-611, Upper Forming Slider Block-612, Upper Forming Chute-613, Pressing Nail Slider-701, Pressing Nail Cylinder-702, Side Chamfering Cylinder-703, Side Chamfering Slider-704, Upper Chamfering Knife-705, Lower Chamfering Knife -706, Nail Block-707, Nail Chute-708, Chamfering Chute-709, Blanking Plate-801, Blanking Cylinder-802, Blanking Block-803, Blanking Sheet Metal-804.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请参阅图1、图2、图3、图4、图5、图6、图7、图8、图9、图10、图11、图12 与图13,本实用新型提供一种吻合器用钉制钉机:包括撑座1、挂丝单元2、送丝单元 3、一次成型单元4、送钉单元5、二次成型单元6、倒角单元7和下料单元8,撑座1顶端从前到后依次设置有挂丝单元2、送丝单元3和一次成型单元4,送钉单元5左右两端安装设置于一次成型单元4和二次成型单元6上,送钉单元5从左到右依次安装设置于一次成型单元4、二次成型单元6、倒角单元7和下料单元8上。Please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Fig. 10, Fig. 11, Fig. 12 and Fig. 13, the present invention provides a staple for stapler Nail making machine: including
其中,所述挂丝单元2由刹车立板201、挂丝刹车盘202、刹车旋转块203、刹车旋转轴204、刹车弹簧205、弹簧块206、挂丝轴207、挡板208、挂丝刹车209和挂丝轴承座210组成,所述刹车立板201底端右端转动安装有挂丝刹车盘202,所述刹车旋转块 203顶端通过刹车旋转轴204与刹车立板201转动连接,所述刹车旋转块203左端通过刹车弹簧205与挂丝轴207进行连接,所述刹车旋转块203的右端安装有挂丝刹车209与挂丝刹车盘202相互配合,所述挂丝轴207底端通过挂丝轴承座210垂直固定于挂丝刹车盘202上,并且挂丝轴207顶端安装设置有挡板208,所述刹车立板201左端后部螺栓安装于撑座1上,利于对丝进行稳定初步的挂附输送。The
其中,所述一次成型单元4由成型主立板401、成型主力板加强肋402、丝过渡块403、切断下刀404、切断下刀盖板405、送丝轨道406、送丝轨道盖板顶盖407、成型滑槽408、成型滑块盖板409、成型块410、切断上刀411、卸料块盖板412、气缸加强肋 413、气缸固定板414、切断成型气缸415、过渡块气缸416、卸料弹簧417、卸料块418 和成型滑块419组成,所述成型主立板401左侧底部一设置成型主力板加强肋402,所述丝过渡块403外侧与成型主立板401滑动配合,所述丝过渡块403前方设置有切断下刀 404,所述切断下刀404顶部紧固安装有切断下刀盖板405,所述切断下刀404前端贴合设置有送丝轨道406,所述送丝轨道406顶端紧固安装有送丝轨道盖板顶盖407,所述成型滑槽408左端与成型主立板401相固定,所述成型滑槽408前后两侧设置有成型滑块盖板409,所述成型块410前后两侧沿成型滑块盖板409进行滑动,所述成型块410安装在成型滑块419上,所述成型块410底端设置有切断上刀411,所述切断上刀411右侧固定卸料块盖板412,所述成型主立板401右侧顶端设置有气缸加强肋413,所述气缸加强肋413顶端安装有气缸固定板414,所述切断成型气缸415底端穿出气缸固定板414后与成型块410进行固定,所述过渡块气缸416右端穿出成型主立板401后与丝过渡块403 进行固定,所述卸料弹簧417安装在成型块410内,并且卸料弹簧417底部连接有卸料块418,所述成型主立板401底端螺栓安装于撑座1上,利于稳定的对丝进行输送。Wherein, the primary forming
其中,所述一次成型单元4由主立板401、加强肋402、过渡块403、切断下刀 404、盖板405、送丝轨道406、送丝轨道盖板顶盖407、成型滑槽408、成型板409、成型块410、切断上刀411、刀盖板412、顶肋413、固定板414、切断气缸415、过渡气缸 416、卸料弹簧417和卸料块418组成,所述主立板401左侧底部一设置加强肋402,所述过渡块403外侧与主立板401滑动配合,所述过渡块403前方设置有切断下刀404,所述切断下刀404顶部紧固安装有盖板405,所述切断下刀404前端贴合设置有送丝轨道 406,所述送丝轨道406顶端紧固安装有送丝轨道盖板顶盖407,所述成型滑槽408左端铆接于主立板401上,所述成型滑槽408前后两侧设置有成型板409,所述成型块410前后两侧沿成型板409进行滑动,所述成型块410底端设置有切断上刀411,所述切断上刀 411右侧铆接有刀盖板412,所述主立板401右侧顶端设置有顶肋413,所述顶肋413顶端焊接有固定板414,所述切断气缸415底端穿出固定板414后与成型块410进行固定,所述过渡气缸416右端穿出主立板401后与过渡块403进行固定,所述卸料弹簧417顶端焊接于成型块410上,并且卸料弹簧417底部焊接有卸料块418,所述主立板401底端螺栓安装于撑座1上,对丝进行初步的切断和成型。The primary forming
其中,所述送钉单元5由伺服电机501、丝杆502、滑轨503、移动块504、移动滑块上板505、移动块转接板506、前定位移动块508和后定位移动块507组成,所述伺服电机501右端设置有丝杆502,所述丝杆502前后两侧围绕设置有滑轨503,所述移动块 504内部中心处与丝杆502螺纹连接,并且移动块504前后两端沿滑轨503进行滑动,所述移动块504的端面上安装有移动滑块上板505,所述移动滑块上板505的一端固定有移动块转接板506,所述移动块转接板506上分别固定有前定位移动块508以及后定位移动块507,所述伺服电机501和滑轨503顶端螺栓安装于撑座1上,为丝进行进行移动,进行精密定位。The
其中,所述二次成型单元6由过料轨道601、多工位支撑板602、上成型气缸板 603、侧成型气缸板604、侧成型气缸605、侧成型滑块606、侧成型滑槽607、上成型块 608、侧成型块609、下成型块610、上成型气缸611、上成型滑块612和上成型滑槽613 组成,所述过料轨道601顶面右端安装有多工位支撑板602,所述多工位支撑板602左侧中部与上成型气缸板603相固定,所述上成型气缸板603前后两侧对称设置有两个侧成型气缸板604,所述上成型气缸板603和侧成型气缸板604前侧顶端分别固定安装有上成型气缸611以及侧成型气缸605,所述侧成型气缸605底端紧固安装有侧成型滑块606,所述上成型气缸611底端安装有上成型滑块612,所述侧成型滑块606以及上成型滑块612外侧分别与侧成型滑槽607以及上成型块608滑动配合,所述侧成型滑槽607以及上成型滑槽613的端面上分别均设置有盖板,并且上成型块608和侧成型块609顶端分别与上成型滑块612以及侧成型滑块606固定连接,所述过料轨道601底端与撑座1螺栓固定,利于对丝进行二次成型作业,提高成型精度和效率。Wherein, the secondary molding unit 6 is composed of a
其中,所述倒角单元7由压钉滑块701、压钉气缸702、侧倒角气缸703、侧倒角滑块704、上倒角刀705、下倒角刀706、压钉块707压钉滑槽708和倒角滑槽709组成,所述压钉滑块701前后两端对称安装有两处侧倒角滑块704,所述压钉滑块701和侧倒角滑块704的顶端分别固定安装有压钉气缸702以及侧倒角气缸703,所述压钉滑块的底端安装有压钉块707,所述侧倒角滑块704的底端安装与上倒角刀705相固定,所述上倒角刀705与下倒角刀706相互配合,所述压钉滑块701与侧倒角滑块704分别通过压钉滑槽708和倒角滑槽709的底端与撑座1螺栓连接,完成倒角作业并利于提高操作精度。The
其中,所述下料单元8由下料板801、下料气缸802、下料块803和下料钣金804组成,所述下料板801顶端固定安装有下料气缸802,所述下料块803顶部与下料气缸802 相固定,所述下料块803底端设置有下料钣金804,所述下料板801底部和下料钣金804 外壁顶端均与撑座1相固定,对丝进行最后的送出,利于使用自动化。The blanking
其中,所述一次成型单元4和二次成型单元6靠内侧相对间设置有多工位支撑板结构,实现两工位,保证强度。Wherein, the
工作原理:当外部控制载体令本装置运行后,把一卷钛丝挂入挂丝轴207上进行输送,通过刹车弹簧205和弹簧块206控制刹车旋转块203转动,使得挂丝刹车209与挂丝刹车盘202相接触,产生输送阻力,随后,钛丝从导向套307穿过,从动张紧轮304 流过,与送丝电机302带动主动轮303旋转送丝,丝随后经过切断下刀404,再经过过度块403,丝进来后丝过渡块403退回,切断成型气缸415带动成型块410下压,成型块 410上有切断上刀411用于把丝切断,成型块410上还有卸料块418,用于把成型好的钉推出成型块410,与此同时,伺服电机501通过丝杆502带动移动块504运动,利用前定位移动块508和后定位移动块507把丝前后限制住,从入丝,到成型,再到移动到下工位,实现精密定位,送丝单元送丝到前后定位单元,与丝切断和一次成型单元4的切断下刀404和丝过渡块403对接,丝从前后定位移动块504中间进入,成型后伺服电机501 带动丝杆502,让移动块504把中间的钉移到下一工位,一次成型单元4无法成型的部分,放在二次成型单元6成型,可用可不用,不需要二次成型的钉此工位可以做倒角位,钉到位后上成型气缸611推动上成型滑块612,使上成型块608把钉压住,然后侧成型气缸605再带动侧成型滑块606,使侧成型块609前进压钉成型,随后钉通过送钉单元 5移至倒角单元7后,压钉气缸702带动压钉滑块701,压钉滑块701上面的压钉块707 把钉压住,然后侧倒角气缸703带动侧压钉滑块704,侧压钉滑块704上面的上倒角刀705前进来倒角,上倒角刀705和下倒角刀706一起把钉切出尖角,最后送钉单元5把钉移到下料单元8,上方的下料气缸802带着下料块803把做好的钉推出,经下料钣金804 后滑出。Working principle: When the external control carrier makes the device run, a roll of titanium wire is hung on the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,并且本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓连接的常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above, and the standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be made according to the description in the description and the drawings. Customized, the specific connection method of each part adopts the conventional means of mature bolt connection in the existing technology, and the machinery, parts and equipment adopt the conventional type in the existing technology, and the circuit connection adopts the conventional method in the existing technology. The connection method will not be described in detail here.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,′但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution, and this description in the description is only for the sake of clarity, and those skilled in the art should take the description as a As a whole, the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112496211A (en) * | 2020-12-09 | 2021-03-16 | 雷雨洁 | Anastomat titanium nail manufacturing equipment with rapid sorting function and manufacturing method |
| CN112792268A (en) * | 2020-12-09 | 2021-05-14 | 黄洪昆 | Nail-making equipment and nail-making method for stapler |
| CN115488972A (en) * | 2022-10-09 | 2022-12-20 | 广东金源光能股份有限公司 | Automatic nail making and nailing machine |
| CN118403988A (en) * | 2024-06-25 | 2024-07-30 | 常州市朗轩斯精密机械有限公司 | Titanium nail processing cutting device with incision polishing function for anastomat |
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- 2019-11-26 CN CN201922069626.9U patent/CN211027914U/en not_active Expired - Fee Related
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| CN112496211A (en) * | 2020-12-09 | 2021-03-16 | 雷雨洁 | Anastomat titanium nail manufacturing equipment with rapid sorting function and manufacturing method |
| CN112792268A (en) * | 2020-12-09 | 2021-05-14 | 黄洪昆 | Nail-making equipment and nail-making method for stapler |
| CN115488972A (en) * | 2022-10-09 | 2022-12-20 | 广东金源光能股份有限公司 | Automatic nail making and nailing machine |
| CN115488972B (en) * | 2022-10-09 | 2023-09-15 | 广东金源光能股份有限公司 | Automatic nail making nailing machine |
| CN118403988A (en) * | 2024-06-25 | 2024-07-30 | 常州市朗轩斯精密机械有限公司 | Titanium nail processing cutting device with incision polishing function for anastomat |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200717 |
