CN209659121U - A kind of slotting paper shaping mechanism of stator core insulation slot - Google Patents

A kind of slotting paper shaping mechanism of stator core insulation slot Download PDF

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Publication number
CN209659121U
CN209659121U CN201821996487.3U CN201821996487U CN209659121U CN 209659121 U CN209659121 U CN 209659121U CN 201821996487 U CN201821996487 U CN 201821996487U CN 209659121 U CN209659121 U CN 209659121U
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China
Prior art keywords
paper
cylinder
shaping
scraps
creasing
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CN201821996487.3U
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Chinese (zh)
Inventor
章宏亮
叶国强
梅漫步
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Zhejiang Juli Complete Set Of Motor Equipment Coltd
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Zhejiang Juli Complete Set Of Motor Equipment Coltd
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Abstract

The utility model discloses a kind of stator core insulation slots to insert paper shaping mechanism, including material grabbing mechanism, paper advance mechanism, shaping mechanism, frame structure;The frame structure includes support rod, fixed plate;The frame structure supports material grabbing mechanism, paper advance mechanism, shaping mechanism;The material grabbing mechanism grabs stator core, and paper advance mechanism cuts processing insulating paper, and shaping mechanism realizes the shapping function for inserting paper;The utility model high degree of automation, it is easy to use, it is high-efficient.

Description

A kind of slotting paper shaping mechanism of stator core insulation slot
Technical field
The utility model relates to a kind of stator core insulation slots to insert paper shaping mechanism, determine more specifically, it is related to one kind The sub- automatic paper-inserting machine of core insulation slot.
Background technique
Motor is a kind of equipment that electric energy is converted into mechanical energy, with the development of society, people need more and more Place uses electric energy, using electrical energy drive machinery, completes various industrial activities.Motor is mainly made of stator and rotor, is powered The direction of conducting wire movement under force in magnetic field is related with magnetic induction line direction with current direction.It is that motor is fixed that stator, which inserts insulating paper process, An indispensable procedure in son production, new energy field at present, insertion insulating paper method only artificial slotting paper: i.e. first by Stator is fixed on positioning tool by worker;It is cut a sheet of paper again, paper folding;It is sequentially inserted into each insulation tank after paper molding.
Motor stator before coiling needs that one layer of insulating materials can be inserted into stator insulated groove, current domestic new energy Source stator paper-inserting still also is carrying out inserting paper using artificial means, and which relies on manpower, large labor intensity, and inefficiency is taken When it is laborious.Simultaneously as being manual operation, the insulating paper being inserted into motor stator insulated groove promotes depth irregular, by people Work error is very big, also will affect motor quality.
Utility model content
The utility model overcomes the deficiencies in the prior art, provides a kind of high degree of automation, easy to use, efficiency Height inserts the complete stator core insulation slot of paper shape and inserts paper shaping mechanism.
The technical solution of the utility model is as follows:
A kind of slotting paper shaping mechanism of stator core insulation slot, including material grabbing mechanism, paper advance mechanism, shaping mechanism, frame knot Structure;The frame structure includes support rod, fixed plate;The frame structure supports material grabbing mechanism, paper advance mechanism, shaping mechanism; The material grabbing mechanism grabs stator core, and paper advance mechanism cuts processing insulating paper, and shaping mechanism realizes the shapping function for inserting paper;
The paper advance mechanism side of being set on the base, including paper tube, rush paper cylinder, bending cylinder, and guide channel actively rolls Wheel group, mounting plate;In chassis left side, shape is cylinder for the paper tube setting, and circular baffle plate is arranged in upper and lower side;It is described to rush paper gas Cylinder is arranged on the right side of paper tube, and the setting of bending cylinder is being rushed on the right side of paper cylinder;The mounting plate is rectangle, rushes paper cylinder and bending gas Cylinder is horizontally mounted on a mounting board, is located in same horizontal line;It is described to rush paper cylinder and the length of bending cylinder is identical, the other end Above guide channel;The guide channel side of being set on the base, shape are rectangle, and right side is connected with shaping mechanism;Institute Driving roller group is stated to be located on the right side of bending cylinder;
The shaping mechanism includes scraps of paper creasing mechanism, and paper cutting mechanism is pushed into cylinder;The scraps of paper creasing mechanism is located at master On the right side of dynamic roller group, scraps of paper creasing mechanism overall structure is the concave shape being rotated by 90 °, and the indentation, there of concave shape is buckled in installation On plate;The scraps of paper creasing mechanism further includes platen component, is arranged on the vertical edge of scraps of paper creasing mechanism;The paper cutting mechanism On the right side of scraps of paper creasing mechanism, including hand papercutter, hand papercutter fixed structure;The paper cutting mechanism overall structure is rectangle, in Portion's hollow out, is bolted in frame structure on one side, the fixed hand papercutter fixed structure in another side;The hand papercutter fixed knot Structure is rectangle, is fitted into hand papercutter;The push-in cylinder is located on the right side of paper cutting mechanism;Paper matrix setting is formed below push-in cylinder.
It further, further include index dial, index dial mobile device.
Advantage is the utility model compared with prior art:
1, by multiple tracks mechanical structure, paper-inserting machine is allowed to realize automatic material grasping, blanking improves production efficiency, reduces people The intensity of work labour.
2, meet complicated shape insulating paper insert paper requirement, by self-feeding, planar-formed, bending, cutting, feeding, It is pushed into paper matrix molding, automatic indexing, stator is efficiently completed and automatically inserts paper process.
3, various outer diameter, folded thick stator can be general, reduce cost, improve versatility.
Detailed description of the invention
Fig. 1 is that a kind of stator core insulation slot of the utility model inserts paper shaping mechanism general structure schematic diagram;
Fig. 2 is that a kind of stator core insulation slot of the utility model inserts paper shaping mechanism paper advance mechanism and shaping mechanism is overlooked Figure;
Fig. 3 is that a kind of stator core insulation slot of the utility model inserts paper shaping mechanism shaping mechanism sectional view.
Appended drawing reference: material grabbing mechanism 1, paper advance mechanism 2, molding and push-in mechanism 3, pedestal 4, frame structure 5, paper tube 6, Driven roller group 7 is assisted, rushes paper cylinder 8, bending cylinder 9, guide channel 10, driving roller group 11, scraps of paper creasing mechanism 12 cuts Mechanism of paper 13, index dial 14 are pushed into mechanism 15, are pushed into cylinder 16, lead screw 17, index dial mobile device 18.
Specific embodiment
The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1 to Figure 3, in order to preferably realize function, following optimization can be made: a kind of stator core insulation slot Insert paper shaping mechanism, including material grabbing mechanism 1, paper advance mechanism 2, molding and push-in mechanism 3, frame structure 5, pedestal 4.The frame Structure 5 includes support rod, fixed plate.Ruggedized construction, fixed plate are used to place each part support rod in the vertical direction.It is described Pedestal 4 includes bottom plate and feet;There are six the feets, is separately positioned below bottom plate, and the setting of feet improves this equipment Stability, prevent using when there is shaking and influence to insert the precision of paper operation.The frame structure 5 is arranged above bottom plate, Support material grabbing mechanism 1, paper advance mechanism 2, molding and push-in mechanism 3.The material grabbing mechanism 1 grabs stator core, and paper advance mechanism 2 is cut out Processing insulating paper is cut, molding and push-in mechanism 3 realize and insert paper function.
The material grabbing mechanism 1 includes horizontal mobile mechanism, vertical movement mechanism, inner support clamping jaw, material grabbing mechanism support component. For the ease of material grasping, the degree of automation of device is improved, stator should be placed on in open container, be arranged below the container There is sliding rail.Multiple containers can be accommodated on sliding rail simultaneously, when the stator in a container is emptied, are removed automatically, it is then subsequent The container for filling stator is kept up with automatically, and the continuation of material grabbing mechanism 1 grabs stator out of container.This design, can guarantee material grabbing mechanism Crawl stator can be stablized, improve production efficiency, reduce the waiting time.The material grabbing mechanism 1 is arranged above frame structure 5.Institute It states material grabbing mechanism support component to be arranged above material grabbing mechanism 1, main structure includes horizontal strip bar, auxiliary support component, water Flat elongate posts support level mobile mechanism, auxiliary support component support vertical movement mechanism.The horizontal mobile mechanism includes water Flat conveyer belt, inner support clamping jaw clamping device;There are two the inner support clamping jaw clamping devices, is arranged in parallel, and inner support can be assisted to press from both sides Pawl carries out material grasping simultaneously, to improve material grasping efficiency.Two shafts of the horizontal conveying belt are separately positioned on horizontal strip bar The left and right sides, horizontal conveying belt moves more stable close to horizontal strip bar when rotation.The inner support clamping jaw clamping device includes sliding Lever clamps frame mechanism.The clamping frame mechanism includes back side panel, left plate, right side plate, top plate, and lower support plate plays Fixed function.The top plate is provided with bolt hole, and circular hole is provided among top plate, and Circularhole diameter is matched with sliding shank diameter;Institute Sliding bar is stated as cylinder, is fixed on clamping frame mechanism.The inner support clamping jaw clamping device is fixed on horizontal transmission and takes table Face, as horizontal conveying belt moves, to guarantee inner support clamping jaw energy horizontal movement.The vertical movement mechanism setting is moved in level Below motivation structure, including two vertical conveyors, two inner support clamping jaw support plates, two moving stops.The vertical conveyors Two inner support clamping jaw clamping device sides are separately positioned on, top rotation axis and the horizontal strip bar of vertical conveyors are fixed, band Dynamic inner support clamping jaw support plate is vertically moved.The moving stop is rectangle, and accessory plate is arranged in the back side, and accessory plate center is provided with circle Hole, Circularhole diameter and sliding shank diameter are adapted, and can be moved up and down along sliding bar.The two sides of the moving stop are fixed on Vertical conveyors rear surface.The inner support clamping jaw support plate is L shape, is fixed on the downside of moving stop by bolt hole on one side, Another side is connected with inner support clamping jaw, and L-shaped structure guarantees bonding strength, adapts to more environment and requirement.The inner support clamping jaw Including clamping jaw and backplate, clamping jaw is located at below backplate, and backplate protects clamping jaw, avoids being subjected to impact and being broken.The horizontal strip Setting shaft hole and rotating shaft fixed structure at left and right sides of bar;Driving belt mechanism is set on the right side of the horizontal conveying belt.It is driven skin Band mechanism is able to drive horizontal mobile mechanism and vertical movement mechanism operating.By horizontal mobile mechanism and vertical movement mechanism, Stator is put down in the inner support clamping jaw place clamped stator, and be moved horizontally to needs that can move vertically, and material grabbing mechanism 1 completes material grasping Work.
The paper advance mechanism 2 is arranged above pedestal 4, including paper tube 6, assists driven roller group 7, rushes paper cylinder 8, bending Cylinder 9, guide channel 10, driving roller group 11, mounting plate.The setting of paper tube 6 is cylinder in 4 left side of pedestal, shape, on Circular baffle plate is arranged in lower end, and circular baffle plate avoids insulating paper from surprisingly deviating from during the work time, guarantees working efficiency.The auxiliary Driven roller group 7 is located on the right side of paper tube 6, including main rotating shaft, three auxiliary roll paper cylinders, it is worth noting that, assist roll paper Rubber grain is arranged in periphery, to improve frictional force, paper feeding speed is more stable.It is described rush paper cylinder 8 setting auxiliary from Dynamic 7 right side of roller group, the setting of bending cylinder 9 are rushing 8 right side of paper cylinder, are rushing paper cylinder 8 and be used to provide power, insulating paper is avoided to exist In transmission process, due to apart from too long and lead to the problem of fold.Bending cylinder 9 is for folding flat insulating paper preliminary folding Trace provides convenience for subsequent process.The mounting plate is rectangle, rushes paper cylinder 8 and bending cylinder 9 is horizontally arranged at mounting plate On, it is located in same horizontal line;Mounting plate can reinforce overall structure.It is described to rush paper cylinder 8 and the length of bending cylinder 9 is identical, The other end is located at 10 top of guide channel.The guide channel 10 is arranged above pedestal 4, and shape is rectangle, right side and molding And push-in mechanism 3 is connected;Guide channel 10 is used to provide running path for insulating paper, since the hardness of insulating paper itself is not high, It is also easy to produce the deviation in unnecessary folding line and direction during transportation, it is therefore desirable to which guide channel 10 assists in keeping direction. The driving roller group 11 is located at 9 right side of bending cylinder, including two roller group fixing seats, rolls shaft;Driving roller group 11 Power is provided for the movement of insulating paper.The rolling group fixing seat is arranged in 10 front and rear sides of guide channel, rolls shaft Across guide channel 10, rolls shaft and directly contacted with insulating paper surface.
The molding and push-in mechanism 3 include scraps of paper creasing mechanism 12, and paper cutting mechanism 13 is pushed into cylinder 16, are pushed into mechanism 15.The scraps of paper creasing mechanism 12 is located at 11 right side of driving roller group, and 12 overall structure of scraps of paper creasing mechanism is rotated by 90 ° Concave shape, on a mounting board, insulating paper passes through the indentation, there buckle of concave shape from middle part, and the scraps of paper creasing mechanism 12 further includes Platen component is arranged on the vertical edge of scraps of paper creasing mechanism 12.The effect of the scraps of paper creasing mechanism 12 is to roll insulating paper The shape that system extremely needs.The paper cutting mechanism 13 is located at 12 right side of scraps of paper creasing mechanism, including hand papercutter, hand papercutter fixed knot Structure.13 overall structure of paper cutting mechanism is rectangle, and middle part hollow out is bolted in frame structure 5, another side on one side Fixed hand papercutter fixed structure;The hand papercutter fixed structure is rectangle, is fitted into hand papercutter.The paper cutting mechanism 13 is by shape knot The satisfactory insulating paper of structure is cut off as needed, obtains independent insulating paper one by one.The push-in cylinder 16 and push-in machine Structure 15 is arranged in parallel, and is located at 13 right side of paper cutting mechanism;It is pushed into cylinder 16 and push-in 15 collective effect of mechanism, by profiled insulation paper It is pushed into stator.The push-in mechanism 15 includes molding paper matrix, lead screw 17, push rod;The lead screw 17 is located above push rod, and band Dynamic pushrod movement;The molding paper matrix setting is below push-in cylinder 16.Insulating paper becomes by molding paper matrix finally to be needed Finished product, and finally it is pushed into stator.
Preferably, further including index dial 14, index dial mobile device 18, screw rod 17, guide rail.The index dial is mobile Device 18 is between pedestal 4 and material grabbing mechanism 1;The index dial 14 is mounted on 18 top of index dial mobile device;Described point Scale 14 is cylindrical, intermediate hollow out, and there is circular channel in lower section, and stator passes through the dispensing of material grabbing mechanism 1, into index dial 14 Lower part circular channel eventually enters into molding paper matrix.Index dial mobile device 18 drives index dial 14 to move, the guide rail and screw rod 17 are connected, and are driven by screw rod 17.It is worth noting that, index dial mobile device 18 can be adjusted, it will be in index dial 14 Portion's channel diameter size is changed, to adapt to different stators.
The course of work: material grabbing mechanism grabs stator, is sent preliminary molding insulating paper to molding and push-in by paper advance mechanism Mechanism;Insulating paper is pushed by push-in cylinder, and adjustment indexing disc spins 180 degree, lead screw setting in motion, driving push rod to advance will insulation Paper push-in molding paper matrix, insulating paper final molding, under push rod effect, insulating paper continues into stator insulated groove;Finally rotate Index dial carries out next slotting paper work.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art Art personnel can also make several improvements and modifications without departing from the concept of the premise utility, these improvements and modifications Also it should be regarded as in scope of protection of the utility model.

Claims (2)

1. a kind of stator core insulation slot inserts paper shaping mechanism, which is characterized in that including material grabbing mechanism, paper advance mechanism, molding machine Structure, frame structure;The frame structure includes support rod, fixed plate;The frame structure support material grabbing mechanism, paper advance mechanism, Shaping mechanism;The material grabbing mechanism grabs stator core, and paper advance mechanism cuts processing insulating paper, and shaping mechanism, which is realized, inserts determining for paper Type function;
The paper advance mechanism side of being set on the base, including paper tube rush paper cylinder, bending cylinder, guide channel, driving roller Group, mounting plate;In chassis left side, shape is cylinder for the paper tube setting, and circular baffle plate is arranged in upper and lower side;It is described to rush paper cylinder It is arranged on the right side of paper tube, the setting of bending cylinder is being rushed on the right side of paper cylinder;The mounting plate is rectangle, rushes paper cylinder and bending cylinder It is horizontally mounted on a mounting board, is located in same horizontal line;It is described to rush paper cylinder and the length of bending cylinder is identical, other end position Above guide channel;The guide channel side of being set on the base, shape are rectangle, and right side is connected with shaping mechanism;It is described Driving roller group is located on the right side of bending cylinder;
The shaping mechanism includes scraps of paper creasing mechanism, and paper cutting mechanism is pushed into cylinder;The scraps of paper creasing mechanism, which is located at, actively to be rolled On the right side of wheel group, scraps of paper creasing mechanism overall structure is the concave shape being rotated by 90 °, and the indentation, there buckle of concave shape is on a mounting board; The scraps of paper creasing mechanism further includes platen component, is arranged on the vertical edge of scraps of paper creasing mechanism;The paper cutting mechanism is located at On the right side of scraps of paper creasing mechanism, including hand papercutter, hand papercutter fixed structure;The paper cutting mechanism overall structure is rectangle, and middle part is engraved Sky is bolted in frame structure on one side, the fixed hand papercutter fixed structure in another side;The hand papercutter fixed structure is Rectangle is fitted into hand papercutter;The push-in cylinder is located on the right side of paper cutting mechanism;Paper matrix setting is formed below push-in cylinder.
2. a kind of stator core insulation slot according to claim 1 inserts paper shaping mechanism, it is characterised in that: further include indexing Disk, index dial mobile device.
CN201821996487.3U 2018-11-30 2018-11-30 A kind of slotting paper shaping mechanism of stator core insulation slot Active CN209659121U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821996487.3U CN209659121U (en) 2018-11-30 2018-11-30 A kind of slotting paper shaping mechanism of stator core insulation slot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821996487.3U CN209659121U (en) 2018-11-30 2018-11-30 A kind of slotting paper shaping mechanism of stator core insulation slot

Publications (1)

Publication Number Publication Date
CN209659121U true CN209659121U (en) 2019-11-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821996487.3U Active CN209659121U (en) 2018-11-30 2018-11-30 A kind of slotting paper shaping mechanism of stator core insulation slot

Country Status (1)

Country Link
CN (1) CN209659121U (en)

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