CN110963214B - Automatic change waste transfer device - Google Patents

Automatic change waste transfer device Download PDF

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Publication number
CN110963214B
CN110963214B CN201911374167.3A CN201911374167A CN110963214B CN 110963214 B CN110963214 B CN 110963214B CN 201911374167 A CN201911374167 A CN 201911374167A CN 110963214 B CN110963214 B CN 110963214B
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China
Prior art keywords
fixed
car hopper
seat
plate
parts
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CN201911374167.3A
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CN110963214A (en
Inventor
邓林
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Nantong Hanyi Engineering Consulting Co ltd
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Nantong Hanyi Engineering Consulting Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/02Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
    • B65F3/08Platform elevators or hoists with guides or runways for raising or tipping receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/24Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle
    • B65F3/28Vehicles particularly adapted for collecting refuse with devices for unloading the tank of a refuse vehicle by a lengthwise movement of a wall, e.g. a plate, a piston, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65FGATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
    • B65F3/00Vehicles particularly adapted for collecting refuse
    • B65F3/02Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto
    • B65F2003/0223Vehicles particularly adapted for collecting refuse with means for discharging refuse receptacles thereinto the discharging means comprising elements for holding the receptacle
    • B65F2003/023Gripper arms for embracing the receptacle

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Refuse-Collection Vehicles (AREA)

Abstract

The invention discloses an automatic waste transfer device, which has the technical scheme that: including the transport vechicle, the car hopper that has the automation on the transport vechicle topples still includes: the overturning seat is rotationally connected to one side of the car hopper and is driven and controlled by an overturning component; the lifting seat is connected to the overturning seat in a sliding manner and is controlled to slide by a first driving assembly; the horizontal supporting seat is horizontally connected in the lifting seat in a sliding manner and is controlled to slide by a second driving assembly; the two groups of clamping assemblies are symmetrically arranged on the horizontal supporting seat and are used for clamping and fixing the garbage can; the liquid stain receiving assembly is arranged at the bottom of the car hopper and used for receiving liquid stains; the garbage pushing assembly is arranged in the hopper and used for pushing garbage; utilize this device can be fast convenient completion to the dustbin snatch, overturn, empty the process to the car hopper in, very convenient, degree of automation is higher.

Description

Automatic change waste transfer device
Technical Field
The invention relates to the field of environmental protection, in particular to an automatic waste transfer device.
Background
Along with the development of economy, the garbage yield in cities or rural areas is increased sharply. In order to avoid the refuse city and the refuse village, refuse transfer operation is required. The garbage in the garbage can to be scattered is transferred to a transport vehicle for transporting and then is treated uniformly.
The prior Chinese patent with the publication number of CN110482070A can be referred to, and discloses a self-discharging type classification garbage can which comprises a can body A and a can body B which are connected, a bottom plate, a supporting roller and a balancing weight are arranged on the can body A and the can body B, and the non-hinged end of the bottom plate is connected with the balancing weight through a traction rope. The classified garbage transfer vehicle comprises a first carriage, a second carriage and a lifting device, wherein the first carriage, the second carriage and the lifting device are parallelly and adjacently hinged and mounted on the chassis. When the garbage can is hoisted, the bottom plate is connected with the balancing weight through the traction rope, so that the bottom plate and acting force applied to the bottom plate are overcome by the balancing weight, the bottom plate cannot be opened, the insertion space is aligned to the adjacent compartment wall, the garbage can continues to descend after the balancing weight is placed on the adjacent compartment wall, opposite displacement is generated between the balancing weight and the garbage can, and the bottom plate is opened at the speed of doubling the speed of the traction rope downwards and the speed of the balancing weight upwards.
The self-unloading type classification garbage can mainly and originally realizes the transfer of garbage from the garbage can to the garbage can by adopting a mode of lifting the garbage can by a crane, and has the advantages of simple structure and reliability; however, the self-unloading type garbage classification can still has some disadvantages, such as: firstly, the processes of grabbing, overturning and dumping the dustbin into the hopper cannot be rapidly and conveniently completed; secondly, as a lot of garbage contains more liquid stains, the liquid stains garbage directly dumped into the car hopper is easy to leak from the car hopper, and the transportation car can cause greater pollution during running; thirdly, when the transport vehicle unloads the garbage in the hopper, some garbage is often adhered to the inner wall of the hopper and is difficult to remove; fourthly, the car hopper lacks of a necessary deodorization means.
Disclosure of Invention
In view of the problems mentioned in the background, it is an object of the present invention to provide an automated waste transport device to solve the problems mentioned in the background.
The technical purpose of the invention is realized by the following technical scheme:
an automatic change waste transport device, includes the transport vechicle, the car hopper that has the automation on the transport vechicle topples over still includes:
the overturning seat is rotationally connected to one side of the car hopper and is driven and controlled by an overturning component;
the lifting seat is connected to the overturning seat in a sliding manner and is controlled to slide by a first driving assembly;
the horizontal supporting seat is horizontally connected in the lifting seat in a sliding manner and is controlled to slide by a second driving assembly;
the two groups of clamping assemblies are symmetrically arranged on the horizontal supporting seat and are used for clamping and fixing the garbage can;
the liquid stain receiving assembly is arranged at the bottom of the car hopper and used for receiving liquid stains;
the garbage pushing assembly is arranged in the hopper and used for pushing garbage;
and the deodorization isolation component is arranged at the opening at the top of the car hopper.
By adopting the technical scheme, firstly, the device can be used for quickly and conveniently finishing the processes of grabbing, overturning and dumping the dustbin into a car hopper, when a transport vehicle runs to be close to the dustbin, the first driving component can be used for driving the lifting seat to vertically slide on the overturning seat, the second driving component can be used for driving the horizontal supporting seat to horizontally slide and adjust the position, so that the positions of two groups of clamping components on the horizontal supporting seat are adjusted, the dustbin can be clamped by the clamping components, then the overturning seat can be controlled by the overturning component to drive the dustbin to overturn, dumping is completed, and the device is very convenient and high in automation degree; the liquid stain receiving and containing assembly can be used for collecting liquid stain garbage in the car hopper, so that the liquid stain garbage can be prevented from leaking from the car hopper, and the transportation of a transport vehicle is prevented from causing greater pollution; thirdly, when the transport vehicle unloads the garbage in the hopper, the garbage pushing assembly can push the garbage adhered to the surface of the hopper out, so that the hopper can be cleaned conveniently; fourthly, utilize the deodorant isolation assembly of car hopper top opening part can keep apart rubbish, can play good smelly ability of keeping apart.
The preferred, the upset subassembly includes first servo motor, dodges groove, outer limiting plate and interior limiting plate, first servo motor fixes the outside of car hopper, first servo motor drive the upset seat rotates, it sets up to dodge the groove the car hopper lateral wall supplies the upset seat rotates to come in and go out the car hopper, outer limiting plate is fixed the car hopper is outside, interior limiting plate is fixed in the car hopper, interior limiting plate with the restriction of outer limiting plate the upset seat is at 180 scope upsets.
Through adopting above-mentioned technical scheme, when starting the servo motor in the upset subassembly, can drive upset seat, carry and draw seat, horizontal supporting seat and fixed dustbin and overturn, the setting of dodging the groove can prevent that the upset process from taking place to collide with, and interior limiting plate and outer limiting plate can restrict the dustbin and follow the vertical upwards biggest rotation of opening to the opening vertically downwards, can increase the stability that the dustbin overturns and emptys.
Preferably, the first driving assembly includes a second servo motor, a fixing rod, a first driving screw, a limiting block, a first slider and a first chute, the second servo motor is fixed on the overturning seat, the fixing rod is rotatably connected in the overturning seat, the second servo motor drives the fixing rod to rotate, the first driving screw is connected to the bottom end of the fixing rod, the limiting block is fixed at the bottom of the first driving screw, the lifting seat is in threaded connection with the outside of the first driving screw, the first slider is fixed on the lifting seat, and the first chute is arranged in the overturning seat for the first slider to slide.
Through adopting above-mentioned technical scheme, when starting the second servo motor among the second drive assembly, second servo motor can drive the dead lever and rotate, and then drives first drive screw and rotate to drive and carry and draw the seat and vertically slide on the upset seat, and first slider and first spout can lead for sliding adjustment's the seat of carrying and drawing, and the stopper can restrict its stroke of operation.
Preferably, the second driving assembly includes a built-in groove, a first hydraulic cylinder, a second slider and a second sliding groove, the built-in groove is formed in the lifting seat, a cylinder body of the first hydraulic cylinder is fixed to the bottom of the built-in groove, a piston rod end of the first hydraulic cylinder is fixed to the end of the horizontal supporting seat, the second slider is fixed above the horizontal supporting seat, and the second sliding groove is formed in the wall of the built-in groove and used for the second slider to slide.
Through adopting above-mentioned technical scheme, when the first pneumatic cylinder in the second drive assembly of start-up, gliding horizontal support seat stretches out and draws back in the first pneumatic cylinder can driving built-in groove to its position apart from the dustbin is adjusted, conveniently snatchs, and utilizes the cooperation of second slider and second spout can increase the stability that horizontal support seat slided.
Preferably, the clamping assembly comprises a supporting plate, a second hydraulic cylinder, a first clamping plate, a second clamping plate and a plurality of springs, the supporting plate is fixed above the horizontal supporting plate, a cylinder body of the second hydraulic cylinder is fixed on the supporting plate, the end part of a piston rod of the second hydraulic cylinder is fixed on the first clamping plate, and the first clamping plate is connected with the second clamping plate through the springs.
Through adopting above-mentioned technical scheme, when utilizing the centre gripping subassembly to carry out the centre gripping, can start the second pneumatic cylinder in the backup pad, the second pneumatic cylinder can drive first splint and second splint and be close to the dustbin, presss from both sides the dustbin tightly, and the spring between first splint and the second splint can increase the stability when fixing the dustbin.
The preferred, liquid stain connects flourishing subassembly is including connecing flourishing case, case lid, a plurality of infiltration hole, clearance mouth, blanking cover, first cardboard and second cardboard, connect flourishing case setting to be in the inside bottom surface of car hopper, the case lid closes connect the top opening part of flourishing case, a plurality of the infiltration hole is seted up respectively on the case lid, the clearance mouth is seted up connect flourishing case distolateral, the blanking cover is pegged graft clearance mouth department, first cardboard is fixed connect on the flourishing case, the second cardboard is fixed on the case lid, the second cardboard joint is in the outside of first cardboard.
Through adopting above-mentioned technical scheme, liquid stain rubbish in the car hopper can follow the infiltration hole on the case lid and flow into to connecing the flourishing incasement and collect, can conveniently discharge the liquid stain of collecting through opening the blanking cover of clearance department, utilizes the cooperation of first cardboard and second cardboard can improve the case lid and connect the stability of flourishing case joint.
Preferably, the garbage pushing assembly comprises a third servo motor, a second driving screw and a push plate, the third servo motor is fixed on the car hopper, the end of the second driving screw is rotatably connected in the car hopper, the push plate is connected in the car hopper in a sliding mode, and the second driving screw is in threaded connection with the push plate.
Through adopting above-mentioned technical scheme, when the third servo motor among the start rubbish propelling movement subassembly, third servo motor can drive screw and rotate to can drive the push pedal horizontal slip in the car hopper, thereby can push out the car hopper with the adhesion at the whole release of rubbish of car hopper inner wall.
Preferably, the deodorization isolation assembly comprises a fourth servo motor, a first cover plate, a second cover plate, a third hydraulic cylinder, a third sliding block and a third sliding groove, the fourth servo motor is fixed to the top of the car hopper, the first cover plate is hinged to the opening at the top of the car hopper, the fourth servo motor drives the first cover plate to rotate, the second cover plate is connected to the bottom of the first cover plate in a sliding mode, a cylinder body of the third hydraulic cylinder is fixed to the first cover plate, a piston rod of the third hydraulic cylinder is fixed to the second cover plate, the third sliding block is fixed to the top of the second cover plate, and the third sliding groove is formed in the first cover plate and used for the third sliding block to slide.
Through adopting above-mentioned technical scheme, utilize first apron and second apron in the deodorant isolation component to shelter from the car hopper top, can drive first apron and second apron upset when starting fourth servo motor and open, will drive second apron adjustment stroke when starting the third pneumatic cylinder, so the lid closes, opens the car hopper opening comparatively conveniently.
Preferably, a plurality of guide rods are fixed on one surface of the second clamping plate close to the first clamping plate, guide holes for the guide rods to pass through are formed in the first clamping plate, and limit stop rings are arranged at the end parts of the guide rods.
Through adopting above-mentioned technical scheme, utilize the cooperation of guide pillar and guide hole can increase the stability when the relative first splint of second splint slide.
Preferably, the visual identification camera is fixedly installed on the outer wall of the car hopper, a computer is arranged in a cab of the transport car, and the computer is used for receiving camera files of the visual identification camera in real time.
Through adopting above-mentioned technical scheme, utilize the visual identification camera can conveniently be reconnoitered the process of snatching, transporting the dustbin, utilize the computer to make things convenient for driver to observe in real time, be convenient for it alone to operate.
In summary, the invention mainly has the following beneficial effects:
firstly, the device can be used for quickly and conveniently finishing the processes of grabbing, overturning and dumping the dustbin into a car hopper, when a transport vehicle runs to be close to the dustbin, the first driving component can be used for driving the lifting seat to vertically slide on the overturning seat, and the second driving component can be used for driving the horizontal supporting seat to horizontally slide to adjust the position, so that the positions of two groups of clamping components on the horizontal supporting seat are adjusted, the dustbin can be clamped by the clamping components, and then the overturning seat can be controlled by the overturning component to drive the dustbin to overturn, so that dumping is finished, and the device is very convenient and high in automation degree;
secondly, the liquid stain receiving and containing assembly can be used for collecting liquid stain garbage in the car hopper, so that the liquid stain garbage can be prevented from leaking from the car hopper, and the larger pollution caused during transportation of a transport vehicle can be avoided;
thirdly, when the transport vehicle unloads the garbage in the hopper, the garbage pushing assembly can push the garbage adhered to the surface of the hopper out, so that the hopper can be cleaned conveniently;
fourthly, the garbage can be isolated by utilizing the deodorization isolation component at the opening part at the top of the car hopper, and good deodorization capacity can be achieved.
Drawings
FIG. 1 is a schematic diagram of the construction of an automated waste transport device;
FIG. 2 is one of the schematic views of the automated waste transporter after the transport cart has been hidden;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is an enlarged view at B in FIG. 2;
FIG. 5 is a cross-sectional view of the automated waste transport device shown after concealing the transport cart;
FIG. 6 is an enlarged view at C in FIG. 5;
FIG. 7 is an enlarged view at D of FIG. 5;
fig. 8 is an enlarged view at E in fig. 5;
FIG. 9 is an enlarged view at F in FIG. 5;
figure 10 is a second schematic view of the automated waste transport device after the transport cart is hidden;
figure 11 is a schematic view of the automated waste transport device shown after concealing the transport cart, the first cover plate, and the second cover plate.
Reference numerals: 1. a transport vehicle; 11. a car hopper; 12. a turning seat; 2. a turnover assembly; 13. a lifting seat; 3. a first drive assembly; 14. a horizontal support seat; 4. a second drive assembly; 5. a clamping assembly; 6. liquid stain receiving assembly; 7. a waste pushing assembly; 8. a deodorizing and isolating component; 21. a first servo motor; 22. an avoidance groove; 23. an outer limit plate; 24. an inner limiting plate; 31. a second servo motor; 32. fixing the rod; 33. a first drive screw; 34. a limiting block; 35. a first slider; 36. a first chute; 41. a built-in groove; 42. a first hydraulic cylinder; 43. a second slider; 44. a second chute; 51. a support plate; 52. a second hydraulic cylinder; 53. a first splint; 54. a second splint; 55. a spring; 61. a receiving box; 62. a box cover; 63. a water seepage hole; 64. cleaning the opening; 65. blocking the cover; 66. a first clamping plate; 67. a second clamping plate; 71. a third servo motor; 72. a second drive screw; 73. pushing the plate; 81. a fourth servo motor; 82. a first cover plate; 83. a second cover plate; 84. a third hydraulic cylinder; 85. a third slider; 86. a third chute; 541. a guide bar; 531. a guide hole; 532. a limit stop ring; 111. and a visual identification camera.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, 2 and 5, an automated waste transport device is provided, which mainly comprises the following parts: comprises a transport vehicle 1, wherein an automatic dumping car hopper 11 is arranged on the transport vehicle 1;
the turnover seat 12 is rotationally connected to one side of the car hopper 11, wherein the turnover seat 12 is driven and controlled by the turnover assembly 2, the turnover assembly 2 can drive the turnover seat 12 to rotate, and then the captured dustbin is driven to dump garbage into the car hopper 11;
the lifting seat 13 is connected to the overturning seat 12 in a sliding manner, wherein the lifting seat 13 is controlled by the first driving component 3 to slide, and the height of the garbage can when the garbage can is grabbed can be adjusted by utilizing the first driving component 3;
the horizontal supporting seat 14 is horizontally connected in the lifting seat 13 in a sliding manner, the horizontal supporting seat 14 is controlled by the second driving component 4 to slide, and the horizontal position of the dustbin can be adjusted by utilizing the second driving component 4 when the dustbin is grabbed;
the two groups of clamping components 5 are symmetrically arranged on the horizontal supporting seat 14, wherein the two groups of clamping components 5 are used for clamping and fixing the dustbin;
the liquid stain receiving and containing assembly 6 is arranged at the bottom of the car hopper 11 and used for receiving liquid stains, and the liquid stains in the car hopper 11 can be received by the liquid stain receiving and containing assembly 6;
the garbage pushing assembly 7 is arranged in the car hopper 11 and used for pushing garbage, and the garbage in the car hopper 11 can be pushed out by the aid of the pushing assembly;
and the deodorization isolation component 8 is arranged at the opening at the top of the car hopper 11, and odor can be effectively prevented from floating by utilizing the deodorization isolation component 8.
Referring to fig. 1, 2 and 5, to sum up, the device can be used for rapidly and conveniently completing the processes of grabbing, overturning and dumping the dustbin into the hopper 11, when the transport vehicle 1 runs to be close to the dustbin, the first driving assembly 3 can be used for driving the lifting seat 13 to vertically slide on the overturning seat 12, the second driving assembly 4 can be used for driving the horizontal supporting seat 14 to horizontally slide and adjust the position, so that the positions of the two groups of clamping assemblies 5 on the horizontal supporting seat 14 are adjusted, the dustbin can be clamped by the clamping assemblies 5, then the overturning seat 12 can be controlled by the overturning assembly 2 to drive the dustbin to overturn, so that dumping is completed, and the device is very convenient and high in automation degree; in addition, the liquid stain receiving and containing assembly 6 can be used for collecting liquid stain garbage in the car hopper 11, so that the liquid stain garbage can be prevented from leaking from the car hopper 11, and the transport of the transport vehicle 1 is prevented from causing greater pollution; in addition, the garbage pushing assembly 7 can push out the garbage adhered to the surface of the hopper 11 when the transport vehicle 1 unloads the garbage in the hopper 11, so that the hopper 11 is convenient to clean and clear; moreover, the deodorization isolation component 8 at the opening at the top of the car hopper 11 can be used for isolating garbage, so that good deodorization capacity can be achieved.
Referring to fig. 2, 5 and 6, the turnover assembly 2 includes a first servo motor 21, an avoiding groove 22, an outer limit plate 23 and an inner limit plate 24, wherein the first servo motor 21 is fixed outside the car hopper 11, the first servo motor 21 drives the turnover seat 12 to rotate, the avoiding groove 22 is formed in the side wall of the car hopper 11 for the turnover seat 12 to rotate in and out of the car hopper 11, the outer limit plate 23 is fixed outside the car hopper 11, the inner limit plate 24 is fixed inside the car hopper 11, the inner limit plate 24 and the outer limit plate 23 limit the turnover of the turnover seat 12 within 180 degrees, when the first servo motor 21 in the turnover assembly 2 is started, the turnover seat 12, the lifting seat 13, the horizontal support seat 14 and the fixed garbage can be driven to turn over, the avoiding groove 22 is arranged to prevent collision in the turnover process, the inner limit plate 24 and the outer limit plate 23 can limit the garbage can rotate from the opening vertically upwards to the largest extent to the opening vertically downwards, can increase the stability of the garbage can in overturning and dumping.
Referring to fig. 2, 5 and 7, the first driving assembly 3 includes a second servo motor 31, a fixing rod 32, a first driving screw 33, a limiting block 34, a first sliding block 35 and a first sliding slot 36, wherein the second servo motor 31 is fixed on the flip base 12, the fixing rod 32 is rotatably connected in the flip base 12, the second servo motor 31 drives the fixing rod 32 to rotate, the first driving screw 33 is connected to the bottom end of the fixing rod 32, the limiting block 34 is fixed at the bottom of the first driving screw 33, the lifting base 13 is screwed outside the first driving screw 33, the first sliding block 35 is fixed on the lifting base 13, the first sliding slot 36 is opened in the flip base 12 for the first sliding block 35 to slide, when the second servo motor 31 in the second driving assembly 4 is started, the second servo motor 31 can drive the fixing rod 32 to rotate, and further drive the first driving screw 33 to rotate, thereby driving the lifting base 13 to vertically slide on the flip base 12, the first slide block 35 and the first slide groove 36 can guide the slide-adjusting lifting seat 13, and the limit block 34 can limit the travel of the slide-adjusting lifting seat.
Referring to fig. 5 and 8, the second driving assembly 4 includes an embedded groove 41, a first hydraulic cylinder 42, a second slider 43, and a second sliding groove 44, the embedded groove 41 is disposed in the lifting seat 13, wherein a cylinder body of the first hydraulic cylinder 42 is fixed at a bottom of the embedded groove 41, a piston rod end of the first hydraulic cylinder 42 is fixed at an end of the horizontal support seat 14, the second slider 43 is fixed above the horizontal support seat 14, and the second sliding groove 44 is disposed at a wall of the embedded groove 41 for the second slider 43 to slide, when the first hydraulic cylinder 42 in the second driving assembly 4 is started, the first hydraulic cylinder 42 can drive the horizontal support seat 14 sliding in the embedded groove 41 to extend and retract, so as to adjust a position of the horizontal support seat from the garbage can, thereby facilitating the grabbing, and the stability of the sliding of the horizontal support seat 14 can be increased by using the cooperation of the second slider 43 and the second sliding groove 44.
Referring to fig. 2 and 3, the clamping assembly 5 includes a supporting plate 51, a second hydraulic cylinder 52, a first clamping plate 53, a second clamping plate 54 and two springs 55, wherein the supporting plate 51 is fixed above the horizontal supporting plate 51, a cylinder body of the second hydraulic cylinder 52 is fixed on the supporting plate 51, a piston rod end of the second hydraulic cylinder 52 is fixed on the first clamping plate 53, the first clamping plate 53 is connected with the second clamping plate 54 through the two springs 55, when the clamping assembly 5 is used for clamping, the second hydraulic cylinder 52 on the supporting plate 51 can be started, the second hydraulic cylinder 52 can drive the first clamping plate 53 and the second clamping plate 54 to be close to the trash can to clamp the trash can, and the springs 55 between the first clamping plate 53 and the second clamping plate 54 can increase the stability when the trash can be fixed.
Referring to fig. 2, 4 and 11, the liquid stain receiving and holding assembly 6 comprises a receiving and holding box 61, a box cover 62, at least fifty seepage holes 63, a cleaning hole 64, a blocking cover 65, a first blocking plate 66 and a second blocking plate 67, wherein the receiving and holding box 61 is arranged on the bottom surface inside the car hopper 11, the box cover 62 covers the top opening of the receiving and holding box 61, the seepage holes 63 are respectively arranged on the box cover 62, the seepage holes 63 are round holes with the diameter of 5mm, the cleaning hole 64 is arranged on the side of the receiving and holding box 61, the blocking cover 65 is inserted into the cleaning hole 64, the first blocking plate 66 is fixed on the receiving and holding box 61, the second blocking plate 67 is fixed on the box cover 62, the second blocking plate 67 is clamped outside the first blocking plate 66, the liquid stain garbage in the car hopper 11 can flow into the receiving and holding box 61 from the seepage holes 63 on the box cover 62 for collection, the collected liquid stain can be conveniently discharged by opening the blocking cover 65 at the cleaning hole 64, and the first blocking plate 66 and the second blocking plate 67 can be matched with the box cover 62 to improve the stable clamping connection of the box cover 61 And (4) sex.
Referring to fig. 5 and 11, the garbage pushing assembly 7 includes a third servo motor 71, a second driving screw 72 and a push plate 73, wherein the third servo motor 71 is fixed on the car hopper 11, an end of the second driving screw 72 is rotatably connected in the car hopper 11, the push plate 73 is slidably connected in the car hopper 11, the second driving screw 72 and the push plate 73 are in threaded connection, when the third servo motor 71 in the garbage pushing assembly 7 is started, the third servo motor 71 can drive the driving screw to rotate, so that the push plate 73 can be driven to horizontally slide in the car hopper 11, and thus all garbage adhered to the inner wall of the car hopper 11 can be pushed out of the car hopper 11.
Referring to fig. 5, 9 and 10, the deodorization isolation assembly 8 includes a fourth servo motor 81, a first cover plate 82, a second cover plate 83, a third hydraulic cylinder 84, a third sliding block 85 and a third sliding groove 86, wherein the fourth servo motor 81 is fixed on the top of the car hopper 11, the first cover plate 82 is hinged at the opening of the top of the car hopper 11, the fourth servo motor 81 drives the first cover plate 82 to rotate, the second cover plate 83 is connected to the bottom of the first cover plate 82 in a sliding manner, the cylinder body of the third hydraulic cylinder 84 is fixed on the first cover plate 82, the piston rod of the third hydraulic cylinder 84 is fixed on the second cover plate 83, the third sliding block 85 is fixed on the top of the second cover plate 83, the third sliding groove 86 is opened on the first cover plate 82 for the third sliding block 85 to slide, the top of the car hopper 11 can be shielded by using the first cover plate 82 and the second cover plate 83 in the deodorization isolation assembly 8, when the fourth servo motor 81 is started, the first cover plate 82 and the second cover plate 83 can be driven to be turned over and opened, when the third hydraulic cylinder 84 is activated, the second cover 83 is driven to adjust the stroke, so that the opening of the car hopper 11 can be conveniently closed and opened.
Referring to fig. 2 and 3, two guide rods 541 are fixed to the second clamping plate 54 on a surface close to the first clamping plate 53, a guide hole 531 through which the guide rod 541 passes is formed in the first clamping plate 53, and a limit stop ring 532 is disposed at an end of the guide rod 541, so that the stability of the second clamping plate 54 when sliding relative to the first clamping plate 53 can be increased by the cooperation of the guide post and the guide hole 531.
Referring to fig. 1, a visual recognition camera 111 is fixedly mounted on the outer wall of a car hopper 11, a computer is arranged in a cab of a transport vehicle 1, the computer is used for receiving camera files of the visual recognition camera 111 in real time, the process of grabbing and transferring the dustbin can be conveniently detected by the visual recognition camera 111, a driver can conveniently observe the trash in real time by the computer, and one person can conveniently operate the trash.
Wherein, the first servo motor 21, the second servo motor 31 and the third servo motor 71 in the device can be selected from direct current servo motors produced by Shenzhen Huakexing electric Limited; the first hydraulic cylinder 42, the second hydraulic cylinder 52 and the third hydraulic cylinder 84 in the device can be selected from HS 01.210L series tie rod type hydraulic cylinders; the visual identification camera 111 in the device can select an intelligent industrial camera of a minsvision brand, the size of the intelligent industrial camera is 20 x 15 x 10cm, the principle of the intelligent industrial camera is that an optical lens and a CCD or a CMOS are used for obtaining images, software is used for processing the images (image algorithm), and then an execution device is controlled by an algorithm result, the intelligent industrial camera is similar to an automobile reversing camera, and an alarm can be generated when the intelligent industrial camera approaches a dustbin.
The method comprises the following steps:
when the device is used, a driver is required to drive the transport vehicle 1 to go to a garbage can placing point, and when the garbage can placing point is reached, the position of the garbage can be preliminarily positioned through the visual identification camera 111; then, the operator can start a second servo in the first driving assembly 3, which can drive the lifting seat 13 to vertically slide on the overturning seat 12; then, the first hydraulic cylinder 42 in the second driving assembly 4 is used for driving the horizontal supporting seat 14 to horizontally slide to adjust the position, so that the positions of the two groups of clamping assemblies 5 on the horizontal supporting seat 14 are adjusted; then, the second hydraulic cylinders 52 in the two groups of clamping components 5 can be started to enable the two clamping plates to approach each other, so that the dustbin is clamped, and the grabbing of the dustbin is completed; then, a first servo motor 21 in the overturning assembly 2 can be started, and the overturning seat 12 is driven to overturn by the first servo motor 21, so that the garbage can is overturned to the top of the car hopper 11 to finish garbage dumping; then the supporting component, the lifting seat 13 and the like can be returned; when the transport vehicle 1 moves forwards, garbage can be isolated by the deodorization isolation component 8 at the opening at the top of the vehicle hopper 11, wherein the vehicle hopper 11 can be covered by the first cover plate 82 and the second cover plate 83, so that good deodorization capacity can be achieved; when the transport vehicle 1 is transported to a garbage disposal station, the garbage adhered to the surface of the hopper 11 can be pushed out by the garbage pushing assembly 7, so that the hopper 11 can be cleaned conveniently; the liquid stains collected in the liquid stain receiving assembly 6 can then be cleaned.
Example 2
The difference from example 1 is that: still coat at the inner wall of car hopper 11 with one deck antifouling coating, because car hopper 11 needs to hold the rubbish of transporting, it becomes dirty easy to accumulate rubbish, in order to be convenient for clear up its surface, so the inner wall spraying of car hopper 11 has one deck antifouling coating, and antifouling coating is prepared by following method:
taking the following raw materials in parts by weight for standby: 110 parts of polytetrafluoroethylene, 50 parts of polypropylene, 40 parts of polyvinyl chloride, 30 parts of polyphenyl propylene, 30 parts of dimethyl adipate, 60 parts of pentaerythritol, 60 parts of alkanolamide, 30 parts of diphenylethanone, 10 parts of hydroxyethylated fatty amine and 10 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing and stirring polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 280 ℃, and then preserving heat for 10 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 200 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 100 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
In conclusion, the anti-fouling coating on the inner wall of the car hopper 11 can avoid the problem that dirt is accumulated on the inner wall of the car hopper 11 to cause difficulty in cleaning; in addition, the scheme has the advantages of short manufacturing process and low raw material price.
Example 3
The difference from example 2 lies in the preparation of an antifouling coating on the inner wall surface of the hopper 11, wherein the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 115 parts of polytetrafluoroethylene, 55 parts of polypropylene, 45 parts of polyvinyl chloride, 32 parts of polyphenyl propylene, 30 parts of dimethyl adipate, 60 parts of pentaerythritol, 60 parts of alkanolamide, 30 parts of diphenylethanone, 10 parts of hydroxyethylated fatty amine and 10 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing and stirring polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 284 ℃, and then preserving heat for 10 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 203 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 103 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
Example 4
The difference from example 2 lies in the preparation of an antifouling coating on the inner wall surface of the hopper 11, wherein the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 118 parts of polytetrafluoroethylene, 55 parts of polypropylene, 45 parts of polyvinyl chloride, 32 parts of polyphenyl propylene, 30 parts of dimethyl adipate, 60 parts of pentaerythritol, 60 parts of alkanolamide, 30 parts of diphenylethanone, 15 parts of hydroxyethylated fatty amine and 15 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 286 ℃, and then preserving heat for 12 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 203 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 105 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
Example 5
The difference from example 2 lies in the preparation of an antifouling coating on the inner wall surface of the hopper 11, wherein the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 125 parts of polytetrafluoroethylene, 55 parts of polypropylene, 45 parts of polyvinyl chloride, 32 parts of polyphenyl propylene, 35 parts of dimethyl adipate, 65 parts of pentaerythritol, 65 parts of alkanolamide, 35 parts of diphenylethanone, 15 parts of hydroxyethylated fatty amine and 15 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 288 ℃, and then preserving heat for 12 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 205 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 105 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
Example 6
The difference from example 2 lies in the preparation of an antifouling coating on the inner wall surface of the hopper 11, wherein the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 130 parts of polytetrafluoroethylene, 70 parts of polypropylene, 60 parts of polyvinyl chloride, 50 parts of polyphenyl propylene, 40 parts of dimethyl adipate, 70 parts of pentaerythritol, 65 parts of alkanolamide, 35 parts of diphenylethanone, 15 parts of hydroxyethylated fatty amine and 15 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing and stirring polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 290 ℃, and then preserving heat for 15 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 210 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 105 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
Example 7
The difference from example 2 lies in the preparation of an antifouling coating on the inner wall surface of the hopper 11, wherein the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 130 parts of polytetrafluoroethylene, 70 parts of polypropylene, 60 parts of polyvinyl chloride, 50 parts of polyphenyl propylene, 40 parts of dimethyl adipate, 70 parts of pentaerythritol, 70 parts of alkanolamide, 40 parts of diphenylethanone, 20 parts of hydroxyethylated fatty amine and 20 parts of ethyl acetate;
s1, preparing an antifouling coating pre-preparation liquid; mixing and stirring polytetrafluoroethylene, polypropylene, polyvinyl chloride and polystyrene uniformly, adding into a reaction kettle, heating to 290 ℃, and then preserving heat for 15 min;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 210 ℃, adding dimethyl adipate, pentaerythritol, alkanolamide, diphenylethanone, hydroxyethylated fatty amine and ethyl acetate, uniformly mixing, and cooling to 120 ℃ to obtain an antifouling coating solution;
s3, coating: spraying the antifouling coating solution obtained in the step S2 on the inner wall of the car hopper 11 by using a high-pressure spray gun in a vacuum high-temperature spraying manner;
s4, drying: and naturally drying the inner wall of the hopper 11 coated in the step S3.
The inner walls of the buckets 11 coated with the antifouling coatings of examples 2 to 7 were tested for surface hardness and peel strength, and for comparison, the data of all examples were normalized based on the data of example 2.
TABLE 1
Surface hardness Peel strength
Example 2 100% 100%
Example 3 98% 108%
Example 4 111% 99%
Example 5 123% 125%
Example 6 101% 107%
Example 7 102% 98%
As can be seen from the above, the method for producing the antifouling coating given in example 5 is the most preferable because the test results of the surface hardness and peel strength of the inner wall of the hopper 11 in example 5 are higher than those of the other examples coated with the antifouling coating.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An automatic change waste transport device, includes transport vechicle (1), have automatic car hopper (11) of empting on transport vechicle (1), its characterized in that: further comprising:
the overturning seat (12) is rotatably connected to one side of the car hopper (11), and the overturning seat (12) is driven and controlled by an overturning component (2);
the lifting seat (13) is connected to the overturning seat (12) in a sliding manner, and the sliding of the lifting seat (13) is controlled by the first driving component (3);
the horizontal supporting seat (14) is horizontally connected in the lifting seat (13) in a sliding manner, and the horizontal supporting seat (14) is controlled by the second driving component (4) to slide;
the two groups of clamping components (5) are symmetrically arranged on the horizontal supporting seat (14), and the two groups of clamping components (5) are used for clamping and fixing the dustbin;
a liquid stain receiving assembly (6) which is arranged at the bottom of the car hopper (11) and is used for receiving liquid stains;
a garbage pushing assembly (7) arranged in the car hopper (11) and used for pushing garbage;
and a deodorization isolation component (8) arranged at the opening at the top of the car hopper (11);
the overturning assembly (2) comprises a first servo motor (21), an avoiding groove (22), an outer limiting plate (23) and an inner limiting plate (24), the first servo motor (21) is fixed outside the car hopper (11), the first servo motor (21) drives the overturning seat (12) to rotate, the avoiding groove (22) is formed in the side wall of the car hopper (11) and used for the overturning seat (12) to rotate to enter and exit the car hopper (11), the outer limiting plate (23) is fixed outside the car hopper (11), the inner limiting plate (24) is fixed in the car hopper (11), and the inner limiting plate (24) and the outer limiting plate (23) limit the overturning seat (12) to overturn within a range of 180 degrees;
the first driving component (3) comprises a second servo motor (31), a fixed rod (32), a first driving screw rod (33), a limit block (34), a first sliding block (35) and a first sliding groove (36), the second servo motor (31) is fixed on the overturning seat (12), the fixed rod (32) is rotationally connected in the overturning seat (12), the second servo motor (31) drives the fixed rod (32) to rotate, the first driving screw rod (33) is connected to the bottom end of the fixed rod (32), the limiting block (34) is fixed at the bottom of the first driving screw rod (33), the lifting seat (13) is in threaded connection with the outside of the first driving screw rod (33), the first sliding block (35) is fixed on the lifting seat (13), and the first sliding groove (36) is formed in the overturning seat (12) and used for the first sliding block (35) to slide;
the deodorization isolation component (8) comprises a fourth servo motor (81), a first cover plate (82), a second cover plate (83), a third hydraulic cylinder (84), a third sliding block (85) and a third sliding groove (86), the fourth servo motor (81) is fixed at the top of the car hopper (11), the first cover plate (82) is hinged at the opening at the top of the car hopper (11), the fourth servo motor (81) drives the first cover plate (82) to rotate, the second cover plate (83) is connected to the bottom of the first cover plate (82) in a sliding way, the third hydraulic cylinder (84) is fixed on the first cover plate (82), the piston rod of the third hydraulic cylinder (84) is fixed on the second cover plate (83), the third sliding block (85) is fixed at the top of the second cover plate (83), and the third sliding groove (86) is formed in the first cover plate (82) and used for the third sliding block (85) to slide;
the inner wall of the car hopper (11) is sprayed with an antifouling coating, and the antifouling coating is prepared from the following raw materials in parts by weight: 125 parts of polytetrafluoroethylene, 55 parts of polypropylene, 45 parts of polyvinyl chloride, 32 parts of polystyrene, 35 parts of dimethyl adipate, 65 parts of pentaerythritol, 65 parts of alkanolamide, 35 parts of diphenylethanone, 15 parts of hydroxyethylated fatty amine and 15 parts of ethyl acetate.
2. An automated waste transport device according to claim 1, wherein: second drive assembly (4) are including built-in groove (41), first pneumatic cylinder (42), second slider (43) and second spout (44), built-in groove (41) are seted up in carrying and drawing seat (13), the cylinder body of first pneumatic cylinder (42) is fixed built-in groove (41) tank bottom, the piston rod end of first pneumatic cylinder (42) is fixed horizontal supporting seat (14) tip, second slider (43) are fixed horizontal supporting seat (14) top, second spout (44) are seted up built-in groove (41) cell wall confession second slider (43) slide.
3. An automated waste transport device according to claim 1, wherein: the clamping assembly (5) comprises a supporting plate (51), a second hydraulic cylinder (52), a first clamping plate (53), a second clamping plate (54) and a plurality of springs (55), the supporting plate (51) is fixed above the horizontal supporting plate (51), the cylinder body of the second hydraulic cylinder (52) is fixed on the supporting plate (51), the end part of the piston rod of the second hydraulic cylinder (52) is fixed on the first clamping plate (53), and the first clamping plate (53) is connected with the second clamping plate (54) through the springs (55).
4. An automated waste transport device according to claim 1, wherein: liquid stain connects flourishing subassembly (6) including connecing splendid attire case (61), case lid (62), a plurality of infiltration hole (63), clearance mouth (64), blanking cover (65), first cardboard (66) and second cardboard (67), connect splendid attire case (61) to set up car hopper (11) inside bottom surface, case lid (62) lid closes connect the top opening part of splendid attire case (61), a plurality of infiltration hole (63) are seted up respectively on case lid (62), clearance mouth (64) are seted up connect splendid attire case (61) distolateral, blanking cover (65) are pegged graft clearance mouth (64) department, first cardboard (66) are fixed connect on splendid attire case (61), second cardboard (67) are fixed on case lid (62), second cardboard (67) joint is in the outside of first cardboard (66).
5. An automated waste transport device according to claim 1, wherein: the garbage pushing assembly (7) comprises a third servo motor (71), a second driving screw rod (72) and a pushing plate (73), the third servo motor (71) is fixed on the car hopper (11), the end part of the second driving screw rod (72) is rotatably connected in the car hopper (11), the pushing plate (73) is connected in the car hopper (11) in a sliding mode, and the second driving screw rod (72) is in threaded connection with the pushing plate (73).
6. An automated waste transport device according to claim 3, wherein: a plurality of guide rods (541) are fixed on one surface of the second clamping plate (54) close to the first clamping plate (53), guide holes (531) for the guide rods (541) to pass through are formed in the first clamping plate (53), and limit stop rings (532) are arranged at the end parts of the guide rods (541).
7. An automated waste transport device according to claim 1, wherein: the visual identification camera (111) is fixedly installed on the outer wall of the car hopper (11), a computer is arranged in a cab of the transport car (1), and the computer is used for receiving camera files of the visual identification camera (111) in real time.
CN201911374167.3A 2019-12-27 2019-12-27 Automatic change waste transfer device Expired - Fee Related CN110963214B (en)

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