CN110899279A - 一种自动清洗样瓶装置 - Google Patents

一种自动清洗样瓶装置 Download PDF

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CN110899279A
CN110899279A CN201911299365.8A CN201911299365A CN110899279A CN 110899279 A CN110899279 A CN 110899279A CN 201911299365 A CN201911299365 A CN 201911299365A CN 110899279 A CN110899279 A CN 110899279A
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bottle
turnover
cleaning
sample
cover
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解鹏
高社民
宋建勋
席吉焕
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Guodian Baoji Power Generation Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/0821—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/205—Conveying containers to or from the cleaning machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/34—Arrangements of conduits or nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

本发明公开了一种自动清洗样瓶装置，包括沿输送带行进方向顺序设置的样瓶接收装置、松盖机、翻转机构、翻转洗瓶机。样瓶接收装置检测到煤样瓶时，将样瓶输送到松盖机；松盖机将瓶盖扭开，翻转机构抱瓶翻转倒煤；瓶子被推进洗外瓶机内，用高压气边转边清洗；然后瓶子被送入翻转洗瓶机内喷气清洗，清洗完后至下一工位再次夹持翻转双层吹气嘴伸入瓶底先吹瓶底后成伞形风刀缓慢拉出将残留煤体吹走。本发明的有益效果为：实现样瓶自动开盖、倒料、清洗，并对清洗过程中产生的粉尘进行自动收集，减少工人与样瓶的接触从而保障人员健康，同时提高了工作效率，减少粉尘排放，达到既清洗样瓶，同时不产生二次污水的效果。

Description

一种自动清洗样瓶装置
技术领域
本发明涉及技术领域，具体是指一种自动清洗样瓶装置。
背景技术
目前火力发电厂燃料管理领域针对化验使用的样品封装传统方式都是使用玻璃瓶，近年来随着燃料智能化技术的发展，为满足样品通过气动方式进行传输，采用PVC材质的样瓶进行封装，使用后的样瓶需要进行清洗以便重复利用，样瓶清洗时采用人工开盖、倒样、清洗的方式，在此过程中产生的粉尘对环境、人员健康均存在很大影响，不符合环保管理和职业健康的要求。传统行业的样瓶清洗方式以水洗或水+超声波方式为主，缺点是清洗后的废水里含有煤粉，如果不进行处理直接排放则会对环境造成污染，如果再对废水进行处理，则会增加成本。
发明内容
本发明要解决的技术问题是克服以上技术缺陷，提供一种自动清洗样瓶装置，实现样瓶自动开盖、倒料、清洗，并对清洗过程中产生的粉尘进行自动收集，减少人工与样瓶的接触从而保障人员健康，同时提高了工作效率，减少粉尘排放。
为了达到上述发明目的，本发明采用的技术方案为：一种自动清洗样瓶装置，包括沿输送带行进方向顺序设置的样瓶接收装置、松盖机、翻转机构、翻转洗瓶机。
所述自动清洗样瓶装置的洗瓶操作步骤如下：
(1)当样瓶接收装置检测到煤样瓶时，启动链板式输送带将样瓶输送到松盖机；
(2)松盖机将瓶盖扭开并将外盖放入储盖箱内，翻转机构抱瓶翻转倒煤后送到第二段输送带；
(3)松开盖的瓶子被推瓶机构推进洗外瓶机内，气缸推动压紧瓶子后电机带动瓶子旋转，瓶子外用高压气边转边清洗；
(4)清洗外瓶后的瓶子被推送到翻转洗瓶机输送带上输送入翻转洗瓶机内，翻转洗瓶机夹持瓶子翻转使瓶口向下，采用旋转式高压喷气嘴伸入瓶内旋转喷气清洗，清洗完后至下一工位再次夹持翻转双层吹气嘴伸入瓶底先吹瓶底后成伞形风刀缓慢拉出将残留煤体吹走；
(5)清洗完的瓶子被翻转回原输送带上，松开夹持机构，通过链板式输送机构送到暂存装置收集。
进一步的，所述翻转洗瓶机的清洗仓外装有玻璃防护罩，仓内设有粉尘收集装置。
本发明的有益效果为：本发明主要实现样瓶自动开盖、倒料、清洗，并对清洗过程中产生的粉尘进行自动收集，减少工人与样瓶的接触从而保障人员健康，同时提高了工作效率，减少粉尘排放，达到既清洗样瓶，同时不产生二次污水的效果。
附图说明
图1是本发明一种自动清洗样瓶装置的立体结构示意图。
图2是本发明的主视图。
图3是本发明的俯视图。
图4是本发明的侧视图。
如图所示：1、样瓶接收装置，2、松盖机，3、翻转机构，4、翻转洗瓶机。
具体实施方式
下面将结合本发明实施例，对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
结合附图，一种自动清洗样瓶装置，包括沿输送带行进方向顺序设置的样瓶接收装置1、松盖机2、翻转机构3、翻转洗瓶机4。所述自动清洗样瓶装置的洗瓶操作步骤如下：
(1)当样瓶接收装置1检测到煤样瓶时，启动链板式输送带将样瓶输送到松盖机2；
(2)松盖机2将瓶盖扭开并将外盖放入储盖箱内，翻转机构3抱瓶翻转倒煤后送到第二段输送带；
(3)松开盖的瓶子被推瓶机构推进洗外瓶机内，气缸推动压紧瓶子后电机带动瓶子旋转，瓶子外用高压气边转边清洗；
(4)清洗外瓶后的瓶子被推送到翻转洗瓶机输送带上输送入翻转洗瓶机4内，翻转洗瓶机4夹持瓶子翻转使瓶口向下，采用旋转式高压喷气嘴伸入瓶内旋转喷气清洗，清洗完后至下一工位再次夹持翻转双层吹气嘴伸入瓶底先吹瓶底后成伞形风刀缓慢拉出将残留煤体吹走；
(5)清洗完的瓶子被翻转回原输送带上，松开夹持机构，通过链板式输送机构送到暂存装置收集。
所述翻转洗瓶机4的清洗仓外装有玻璃防护罩，仓内设有粉尘收集装置。
本发明通过气动方式实现样品传输到洗瓶机后自动开盖、倒料，采用旋转式高压喷气嘴伸入瓶内旋转喷气清洗，清洗完后至下一工位再次夹持翻转双层吹气嘴伸入瓶底先吹瓶底后成伞形风刀缓慢拉出可将大部分残留煤粉吹走；清洗仓外装有机玻璃防护罩，内仓有收集粉尘装置，收集的粉尘定期清理，达到既清洗样瓶，同时不产生二次污水的目的。
以上对本发明及其实施方式进行了描述，这种描述没有限制性，只是本发明的实施方式之一，实际的实施方式并不局限于此。总而言之如果本领域的普通技术人员受其启示，在不脱离本发明创造宗旨的情况下，不经创造性的设计出与该技术方案相似的结构方式及实施例，均应属于本发明的保护范围。

Claims (3)

1.一种自动清洗样瓶装置，其特征在于：包括沿输送带行进方向顺序设置的样瓶接收装置、松盖机、翻转机构、翻转洗瓶机。
2.根据权利要求1所述的一种自动清洗样瓶装置，其特征在于：所述自动清洗样瓶装置的洗瓶操作步骤如下：
(1)当样瓶接收装置检测到煤样瓶时，启动链板式输送带将样瓶输送到松盖机；
(2)松盖机将瓶盖扭开并将外盖放入储盖箱内，翻转机构抱瓶翻转倒煤后送到第二段输送带；
(3)松开盖的瓶子被推瓶机构推进洗外瓶机内，气缸推动压紧瓶子后电机带动瓶子旋转，瓶子外用高压气边转边清洗；
(4)清洗外瓶后的瓶子被推送到翻转洗瓶机输送带上输送入翻转洗瓶机内，翻转洗瓶机夹持瓶子翻转使瓶口向下，采用旋转式高压喷气嘴伸入瓶内旋转喷气清洗，清洗完后至下一工位再次夹持翻转双层吹气嘴伸入瓶底先吹瓶底后成伞形风刀缓慢拉出将残留煤体吹走；
(5)清洗完的瓶子被翻转回原输送带上，松开夹持机构，通过链板式输送机构送到暂存装置收集。
3.根据权利要求1所述的一种自动清洗样瓶装置，其特征在于：所述翻转洗瓶机的清洗仓外装有玻璃防护罩，仓内设有粉尘收集装置。
CN201911299365.8A 2019-12-17 2019-12-17 一种自动清洗样瓶装置 Pending CN110899279A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111330931A (zh) * 2020-04-01 2020-06-26 福建晟哲自动化科技有限公司 一种平板玻璃溢流法玻璃除尘机
CN111330931B (zh) * 2020-04-01 2024-05-31 福建晟哲自动化科技有限公司 一种平板玻璃溢流法玻璃除尘机

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CN105203366A (zh) * 2015-11-09 2015-12-30 长沙开元仪器股份有限公司 煤样制样处理方法
CN205324321U (zh) * 2016-01-26 2016-06-22 广州泽维尔轻工机械制造有限公司 一种喷气式洗瓶机
WO2017157544A1 (de) * 2016-03-14 2017-09-21 Khs Gmbh Behälterbehandlungsmaschine
CN110369415A (zh) * 2019-08-09 2019-10-25 上海化工院检测有限公司 一种转轮式染毒顶空瓶拆解清洗装置

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Publication number Priority date Publication date Assignee Title
CN105083648A (zh) * 2015-09-08 2015-11-25 广州叁立机械设备有限公司 夹瓶线调转瓶口倒料机构
CN105203366A (zh) * 2015-11-09 2015-12-30 长沙开元仪器股份有限公司 煤样制样处理方法
CN205324321U (zh) * 2016-01-26 2016-06-22 广州泽维尔轻工机械制造有限公司 一种喷气式洗瓶机
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CN110369415A (zh) * 2019-08-09 2019-10-25 上海化工院检测有限公司 一种转轮式染毒顶空瓶拆解清洗装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111330931A (zh) * 2020-04-01 2020-06-26 福建晟哲自动化科技有限公司 一种平板玻璃溢流法玻璃除尘机
CN111330931B (zh) * 2020-04-01 2024-05-31 福建晟哲自动化科技有限公司 一种平板玻璃溢流法玻璃除尘机

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Application publication date: 20200324