CN110895248A - 一种镀锌生产线收卷段在线监测装置 - Google Patents

一种镀锌生产线收卷段在线监测装置 Download PDF

Info

Publication number
CN110895248A
CN110895248A CN201911270055.3A CN201911270055A CN110895248A CN 110895248 A CN110895248 A CN 110895248A CN 201911270055 A CN201911270055 A CN 201911270055A CN 110895248 A CN110895248 A CN 110895248A
Authority
CN
China
Prior art keywords
camera
alarm
controller
display screen
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911270055.3A
Other languages
English (en)
Inventor
曹晓国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU DLS-TECHNOLOGY Co Ltd
Original Assignee
JIANGSU DLS-TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU DLS-TECHNOLOGY Co Ltd filed Critical JIANGSU DLS-TECHNOLOGY Co Ltd
Priority to CN201911270055.3A priority Critical patent/CN110895248A/zh
Publication of CN110895248A publication Critical patent/CN110895248A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/94—Investigating contamination, e.g. dust
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00—Television systems
    • H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/183—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a single remote source
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
    • G01N2021/8918—Metal
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N2021/8924—Dents; Relief flaws

Abstract

一种镀锌生产线收卷段在线监测装置，包含有摄像头（1）、支架（2）、控制器（3）、显示屏（4）和报警器（5）；所述的控制器（3）、显示屏（4）和报警器（5）都设置在收卷操作台（6）上；所述的摄像头（1）、显示屏（4）和报警器（5）都通过电缆连接在控制器（3）上；其特征在于：所述的摄像头（1）共有两组，其中一组设置在塔台（13）上的转向辊（12）后，另一组设置在钝化烘箱（10）上方。本发明通过设置在塔台（13）上转向辊（12）后的摄像头（1）和钝化烘箱（10）上方的摄像头（1）来检测钢带（11）上是否黏附有锌渣等杂质和板面是否有凹坑；有效的避免鼓包废卷的产生。

Description

一种镀锌生产线收卷段在线监测装置
技术领域
本发明涉及镀锌生产领域，尤其是一种镀锌生产线收卷段在线监测装置。
背景技术
连续镀锌生产线上的钢带在锌锅内镀锌后通常使用气刀将多余的锌液刮除，由于气刀吹出的风力很大，所以锌液面会出现锌渣到处飞溅的现象；当飞溅的锌渣落到气刀上方的钢带上时会黏附在钢带上；如果黏附在钢带上的锌渣在经过水洗、拉矫、钝化等工序后都没有脱落就会在卷取时被卷进镀锌卷内，导致镀锌卷出现鼓包，形成废卷；如果黏附在钢带上的锌渣在经过转向辊或者张紧辊时从钢带上脱落后黏附在辊上；则会在后续经过的钢带上形成一个个凹坑，导致镀锌卷报废；连续镀锌生产线上通常在收卷前采用钝化来进一步的加强镀锌卷的耐腐蚀性；长期循环使用的钝化液中经常会有脱落的铁锈和锌渣等杂质，当钢带进行钝化时，杂质黏附在钢带上同样会造成镀锌卷出现鼓包，形成废卷。
发明内容
针对以上不足，本发明的目的在于提供一种镀锌生产线收卷段在线监测装置，包含有摄像头、支架、控制器、显示屏和报警器；当摄像头检测到钢带上黏附有锌渣等杂质或者钢带上有凹坑的时候报警，由产线工人及时处理，避免鼓包废卷的产生。
本发明的技术方案是通过以下方式实现的：一种镀锌生产线收卷段在线监测装置，包含有摄像头、支架、控制器、显示屏和报警器；所述的控制器、显示屏和报警器都设置在收卷操作台上；所述的摄像头、显示屏和报警器都通过电缆连接在控制器上；所述的摄像头共有两组，一组设置在塔台上的转向辊后，另一组设置在钝化烘箱上方，用于检测钢带上是否黏附有锌渣等杂质和板面是否有凹坑。
所述的摄像头通过支架单独固定在地面和塔台上，减少机器振动带来的干扰。
本发明通过设置在塔台上的转向辊后的摄像头和钝化烘箱上方的摄像头来检测钢带上是否黏附有锌渣等杂质和板面是否有凹坑；有效的避免鼓包废卷的产生。
附图说明
图1是本发明的结构示意图。
图中1是摄像头，2是支架，3是控制器，4是显示屏，5是报警器，6是收卷操作台，7是卷取机，8是液压剪刀，9是收卷活套，10是钝化烘箱，11是钢带，12是转向辊，13是塔台，14是锌锅。
具体实施方式
由图1知，一种镀锌生产线收卷段在线监测装置，包含有摄像头1、支架2、控制器3、显示屏4和报警器5；所述的摄像头1通过支架2单独固定在地面或塔台13上，减少机器振动带来的干扰；所述的控制器3、显示屏4和报警器5都设置在收卷操作台6上；所述的摄像头1、显示屏4和报警器5都通过电缆连接在控制器3上；所述的摄像头1共有两组，每一组都有两个并镜像对称的设置在钢带11的正反两面；其中一组设置在塔台13上的转向辊12后，另一组设置在钝化烘箱10上方，用于检测钢带11板面上是否黏附有锌渣等杂质和板面是否有凹坑。
工作时，摄像头1对准钢带11的表面进行拍摄并将拍摄到的影像通过电缆输送到控制器3内；当控制器3检测到钢带11的表面出现锌渣或者表面有凹坑，立刻启动报警器5，并将出现锌渣或者凹坑的图像在显示屏4上显示出来，提醒产线工人及时降速然后找到并去除掉黏附在钢带11表面的锌渣或黏附在辊面上的锌渣。
本发明通过设置在塔台13上转向辊12后的摄像头1和钝化烘箱10上方的摄像头1来检测钢带11上是否黏附有锌渣等杂质和板面是否有凹坑；有效的避免鼓包废卷的产生。

Claims (2)

1.一种镀锌生产线收卷段在线监测装置，包含有摄像头（1）、支架（2）、控制器（3）、显示屏（4）和报警器（5）；所述的控制器（3）、显示屏（4）和报警器（5）都设置在收卷操作台（6）上；所述的摄像头（1）、显示屏（4）和报警器（5）都通过电缆连接在控制器（3）上；其特征在于：所述的摄像头（1）共有两组，每一组都有两个并镜像对称的设置在钢带（11）的正反两面；其中一组设置在塔台（13）上的转向辊（12）后，另一组设置在钝化烘箱（10）上方。
2.根据权利要求1所述的一种镀锌生产线收卷段在线监测装置，其特征还在于：所述的摄像头（1）通过支架（2）单独固定在地面或者塔台（13）上，减少机器振动带来的干扰。
CN201911270055.3A 2019-12-12 2019-12-12 一种镀锌生产线收卷段在线监测装置 Pending CN110895248A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911270055.3A CN110895248A (zh) 2019-12-12 2019-12-12 一种镀锌生产线收卷段在线监测装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911270055.3A CN110895248A (zh) 2019-12-12 2019-12-12 一种镀锌生产线收卷段在线监测装置

Publications (1)

Publication Number Publication Date
CN110895248A true CN110895248A (zh) 2020-03-20

Family

ID=69787288

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911270055.3A Pending CN110895248A (zh) 2019-12-12 2019-12-12 一种镀锌生产线收卷段在线监测装置

Country Status (1)

Country Link
CN (1) CN110895248A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030114A (zh) * 2021-02-25 2021-06-25 首钢京唐钢铁联合有限责任公司 一种带钢检测系统及立式质检台制造方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030114A (zh) * 2021-02-25 2021-06-25 首钢京唐钢铁联合有限责任公司 一种带钢检测系统及立式质检台制造方法

Similar Documents

Publication Publication Date Title
CN108971224B (zh) 一种花纹钢板的生产方法
KR101230193B1 (ko) 준연속방식에 의한 냉연 스테인레스 코일 제조장치
CN111424150A (zh) 一种无横折印缺陷的sphc热轧酸洗板及其生产方法
CN107226373A (zh) 一种冷轧镀锌线上带钢跑偏预警方法及装置
CN110895248A (zh) 一种镀锌生产线收卷段在线监测装置
US5412966A (en) Push-pull pickle line
CN103866219B (zh) 一种热镀铝锌带钢的生产方法和生产线
CN211347990U (zh) 一种镀锌生产线收卷段在线监测装置
CN104762633A (zh) 一种板带焊缝入酸槽酸洗自动升降速控制方法
CN205129379U (zh) 一种可自动打码的钢管加工系统
CN104057382A (zh) 一种不锈钢连铸坯的局部修磨方法
CN111451283B (zh) 一种辊面刮刀智能集控方法和系统
JP5850005B2 (ja) 溶融亜鉛系めっき用鋼板の製造方法
CN101138837A (zh) 冷轧带钢无酸除氧化皮工艺及其专用装置
CN102719770A (zh) 自洁太阳能吸热板板基用铝带的生产方法
CN114472521B (zh) 一种毛面酸连轧热轧酸洗板的生产方法
CN103599940A (zh) 一种更换热轧轧辊的冷却方法
KR20060074398A (ko) 준연속방식에 의한 냉연 스테인레스 코일 제조장치
JP5386772B2 (ja) 合金化溶融亜鉛メッキ鋼帯の製造方法
CN110849893A (zh) 一种镀锌生产线开卷段在线监测装置
KR20140001557A (ko) 표면외관이 우수한 합금도금강판의 제조방법
CN112620360A (zh) 一种热轧钢卷无酸抛丸除锈生产线
CN211645318U (zh) 一种控制连续退火炉内带钢表面缺陷的装置
CN102896184A (zh) 一种热矫直机反道次矫直时的降负荷控制方法
CN211453397U (zh) 一种镀锌生产线开卷段在线监测装置

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination