CN110886094A - 一种纺织面料的负氧离子-蜂窝状微孔改性方法 - Google Patents

一种纺织面料的负氧离子-蜂窝状微孔改性方法 Download PDF

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CN110886094A
CN110886094A CN201911210659.9A CN201911210659A CN110886094A CN 110886094 A CN110886094 A CN 110886094A CN 201911210659 A CN201911210659 A CN 201911210659A CN 110886094 A CN110886094 A CN 110886094A
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王丽丽
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Anhui Yimin Costume Ltd By Share Ltd
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Abstract

本发明公开了一种纺织面料的负氧离子‑蜂窝状微孔改性方法,生产工艺如下(1)蜂窝涤纶纤维的开孔工艺:向蜂窝涤纶纤维中加氢氧化钠溶液、渗透剂,煮练开孔后,依次用温水、净洗剂、冷水清洗,脱水,烘干;(2)电气石负氧离子粉体的包覆改性:将稀土‑偶联剂复合改性电气石负氧离子粉体分散在无水乙醇中,加吐温80搅拌得分散液A;将β‑环糊精溶于蒸馏水中,缓慢加到分散液A中,用冰醋酸调节溶液pH,搅拌反应后,静置,过滤、洗涤、低温真空干燥、研磨;(3)真空浸渍工艺:将包覆改性的电气石负氧离子粉体与聚乙二醇混匀得浸渍液,将开孔的蜂窝涤纶纤维在其中真空浸渍后,自然干燥至恒重,得到负氧离子‑蜂窝状微孔改性的纺织面料。

Description

一种纺织面料的负氧离子-蜂窝状微孔改性方法
技术领域
本发明属于纺织面料技术领域,具体涉及一种纺织面料的负氧离子-蜂窝状微孔改性方法。
背景技术
随着现代纺织技术不断发展和人们对生活需求的提升,服装的舒适性与功能性越来越受到消费者的重视。特别是在选购夏季服装时,让人穿着感到清凉、透气、舒爽不粘身的功能性服装越来越受到欢迎和青睐。普通涤纶(聚酯纤维)面料具有弹性好、挺括抗皱、保形性好,以及优良的洗可穿性和耐用性等性能,被广泛用于制作各类服装。但是由于聚酯纤维本身吸湿性差,穿着具有闷热粘体感,易产生静电,吸附灰尘和贴身,舒适性差等缺点。因此,对普通涤纶进行性能改进成为一种发展趋势,蜂巢微孔结构的改性聚酯纤维,成为了近年来纺织新材料行业的研究热点之一。 微孔改性涤纶是一种新型的功能性纤维,由其制成的面料具有优良的吸湿排汗、透气性、折皱弹性、不易起静电、穿着舒适等优点。
电气石因具有负氧离子释放性及红外辐射特性,被广泛应用于水污染处理、
功能纺织和室内涂料等众多领域,成为了一种重要的环境功能材料。电气石在大
部分领域应用时多以粉体形式存在,且通过改变粒径、选择锂电气石和镁电气石或稀土复合电气石可以提高应用性能。
发明内容
本发明的目的是针对现有问题,提供了一种纺织面料的负氧离子-蜂窝状微孔改性方法,按照本发明方法改性处理的纺织面料负氧离子释放量高,具有较好的耐水洗性能,抗起毛起球性能优异。
本发明是通过以下技术方案实现的:
一种纺织面料的负氧离子-蜂窝状微孔改性方法,具体生产工艺如下:
第一步:采用了物理与化学相结合的手段对蜂窝涤纶纤维进行开孔,使蜂窝涤纶纤维表面形成大量蜂巢状的微孔,较大地增加蜂窝涤纶纤维的表面积与空间结构,使蜂窝涤纶纤维在后续的工艺过程中具有较好的浸渍整理性能;蜂窝涤纶纤维的开孔工艺:向40-60份蜂窝涤纶纤维中按浴比1:10-15加入氢氧化钠溶液,再加入3-6份渗透剂,在120-130℃下煮练开孔40-60min后,用50-60℃的温水清洗20-30min,再用净洗剂在65-75℃下清洗30-40min后,用冷水清洗5-10min,脱水,烘干;
第二步:先利用稀土元素对电气石负氧离子粉体进行改性,通过共沉淀法经过高温煅烧制备稀土改性电气石负氧离子粉体,再将稀土改性电气石负氧离子粉体用硅烷偶联剂KH550进行改性,制得稀土-偶联剂复合改性电气石负氧离子粉体;稀土-偶联剂复合改性电气石负氧离子粉体的方法:将2.5-5份3000目电气石负氧离子粉体与水混合磁力搅拌1-2h,滴加3-6份质量浓度为6-9%的六水合硝酸铈水溶液,继续搅拌1-2h,滴加共沉淀剂氨水溶液调节pH为10,待完全沉淀后,过滤、离心、用氨水清洗、在70-75℃下干燥沉淀,以5-10℃/min的升温速率升温到600-610℃保温烧结5-6h,自然降温后,将稀土改性电气石负氧离子粉体加入0.05-0.1份硅烷偶联剂KH550中,进行改性处理1-2h后,得到稀土-偶联剂复合改性电气石负氧离子粉体;
再以稀土-偶联剂复合改性电气石负氧离子粉体为基材,以β-环糊精为包覆剂,进行包覆改性处理;稀土与电气石复合后使得负氧离子释放性能得到改善,稀土-偶联剂复合改性提高电气石的负氧离子释放量;电气石负氧离子粉体的包覆改性:将2.5-5份稀土-偶联剂复合改性电气石负氧离子粉体1:50分散在无水乙醇中,加入1g/L吐温80,在40-45℃下搅拌20-30min得分散液A;将5-10份β-环糊精1:100溶于蒸馏水中,在50-55℃条件下搅拌溶解,缓慢加入到分散液A中,用冰醋酸调节溶液pH为5,在50-55℃下搅拌反应1-2h后,在0-4℃下静置15-20h,过滤、洗涤、低温真空干燥、研磨;
第三步:最后将包覆改性电气石负氧离子粉体与聚乙二醇400混合制备成浸渍液,对开孔的蜂窝涤纶纤维进行真空浸渍处理,将浸渍之后的涤纶纤维进行干燥至恒重;偶联剂改性后的电气石负氧离子粉体有利于在聚乙二醇溶液中溶解,在浸渍液中引入电气石可提高浸渍纺织面料的功能性,负氧离子释放量大且稳定;真空浸渍工艺:将(2)中所得包覆改性的电气石负氧离子粉体与50-100份聚乙二醇400混合均匀制得浸渍液,将(1)中所得开孔的蜂窝涤纶纤维在其中真空浸渍20-30min后,取出,自然干燥至恒重,得到所述负氧离子-蜂窝状微孔改性的纺织面料。
进一步的,工艺步骤(1)中,氢氧化钠溶液的浓度为8-12g/L,渗透剂是指浓度为1-2g/L的渗透剂JFC,净洗剂是指浓度为1-2g/L的涤纶低聚物净洗剂。
本发明相比现有技术具有以下优点:
(1)采用了物理与化学相结合的手段对蜂窝涤纶纤维进行开孔,使蜂窝涤纶纤维表面形成大量蜂巢状的微孔,较大地增加蜂窝涤纶纤维的表面积与空间结构,使蜂窝涤纶纤维在后续的工艺过程中具有较好的浸渍整理性能;蜂窝涤纶纤维经过氢氧化钠开孔后,开孔溶蚀率高,开孔深度较好、开孔均匀性良好,然后再经浸渍整理工艺加工。
(2)先利用稀土元素对电气石负氧离子粉体进行改性,通过共沉淀法经过高温煅烧制备稀土改性电气石负氧离子粉体,再将稀土改性电气石负氧离子粉体用硅烷偶联剂KH550进行改性,制得稀土-偶联剂复合改性电气石负氧离子粉体;再以稀土-偶联剂复合改性电气石负氧离子粉体为基材,以β-环糊精为包覆剂,进行包覆改性处理;稀土与电气石复合后使得负氧离子释放性能得到改善,稀土-偶联剂复合改性提高电气石的负氧离子释放量。
(3)最后将包覆改性电气石负氧离子粉体与聚乙二醇400混合制备成浸渍液,对开孔的蜂窝涤纶纤维进行真空浸渍处理,将浸渍之后的涤纶纤维进行干燥至恒重;偶联剂改性后的电气石负氧离子粉体有利于在聚乙二醇溶液中溶解,在浸渍液中引入电气石可提高浸渍纺织面料的功能性,负氧离子释放量大且稳定。
具体实施方式
下面结合具体实施方法对本发明做进一步的说明。
实施例1
一种纺织面料的负氧离子-蜂窝状微孔改性方法,具体生产工艺如下:
第一步:蜂窝涤纶纤维的开孔工艺:向40份蜂窝涤纶纤维中按浴比1:10加入氢氧化钠溶液,再加入3份渗透剂,在120℃下煮练开孔60min后,用50℃的温水清洗30min,再用净洗剂在65℃下清洗40min后,用冷水清洗5min,脱水,烘干;
其中,氢氧化钠溶液的浓度为8g/L,渗透剂是指浓度为1g/L的渗透剂JFC,净洗剂是指浓度为1g/L的涤纶低聚物净洗剂;
第二步:稀土-偶联剂复合改性电气石负氧离子粉体的方法:将2.5份3000目电气石负氧离子粉体与水混合磁力搅拌1h,滴加3份质量浓度为6%的六水合硝酸铈水溶液,继续搅拌1h,滴加共沉淀剂氨水溶液调节pH为10,待完全沉淀后,过滤、离心、用氨水清洗、在70℃下干燥沉淀,以5℃/min的升温速率升温到600℃保温烧结6h,自然降温后,将稀土改性电气石负氧离子粉体加入0.05份硅烷偶联剂KH550中,进行改性处理1h后,得到稀土-偶联剂复合改性电气石负氧离子粉体;
电气石负氧离子粉体的包覆改性:将2.5份稀土-偶联剂复合改性电气石负氧离子粉体1:50分散在无水乙醇中,加入1g/L吐温80,在40℃下搅拌30min得分散液A;将5份β-环糊精1:100溶于蒸馏水中,在50℃条件下搅拌溶解,缓慢加入到分散液A中,用冰醋酸调节溶液pH为5,在50℃下搅拌反应2h后,在0℃下静置15h,过滤、洗涤、低温真空干燥、研磨;
第三步:真空浸渍工艺:将(2)中所得包覆改性的电气石负氧离子粉体与50份聚乙二醇400混合均匀制得浸渍液,将(1)中所得开孔的蜂窝涤纶纤维在其中真空浸渍20min后,取出,自然干燥至恒重,得到所述负氧离子-蜂窝状微孔改性的纺织面料。
改性的涤纶纤维织物负氧离子释放量为1989个/cm3,5次水洗后织物负氧离子释放量为1738,保持率为87.38%,具有较好的耐水洗性能。
实施例2
一种纺织面料的负氧离子-蜂窝状微孔改性方法,具体生产工艺如下:
第一步:蜂窝涤纶纤维的开孔工艺:向60份蜂窝涤纶纤维中按浴比1:15加入氢氧化钠溶液,再加入6份渗透剂,在130℃下煮练开孔40min后,用60℃的温水清洗20min,再用净洗剂在75℃下清洗30min后,用冷水清洗10min,脱水,烘干;
其中,氢氧化钠溶液的浓度为12g/L,渗透剂是指浓度为2g/L的渗透剂JFC,净洗剂是指浓度为2g/L的涤纶低聚物净洗剂;
第二步:稀土-偶联剂复合改性电气石负氧离子粉体的方法:将5份3000目电气石负氧离子粉体与水混合磁力搅拌2h,滴加6份质量浓度为9%的六水合硝酸铈水溶液,继续搅拌2h,滴加共沉淀剂氨水溶液调节pH为10,待完全沉淀后,过滤、离心、用氨水清洗、在75℃下干燥沉淀,以10℃/min的升温速率升温到610℃保温烧结5h,自然降温后,将稀土改性电气石负氧离子粉体加入0.1份硅烷偶联剂KH550中,进行改性处理2h后,得到稀土-偶联剂复合改性电气石负氧离子粉体;
电气石负氧离子粉体的包覆改性:将5份稀土-偶联剂复合改性电气石负氧离子粉体1:50分散在无水乙醇中,加入1g/L吐温80,在45℃下搅拌20min得分散液A;将10份β-环糊精1:100溶于蒸馏水中,在55℃条件下搅拌溶解,缓慢加入到分散液A中,用冰醋酸调节溶液pH为5,在55℃下搅拌反应1h后,在4℃下静置20h,过滤、洗涤、低温真空干燥、研磨;
第三步:真空浸渍工艺:将(2)中所得包覆改性的电气石负氧离子粉体与100份聚乙二醇400混合均匀制得浸渍液,将(1)中所得开孔的蜂窝涤纶纤维在其中真空浸渍30min后,取出,自然干燥至恒重,得到所述负氧离子-蜂窝状微孔改性的纺织面料。
改性的涤纶纤维织物负氧离子释放量为1994个/cm3,5次水洗后织物负氧离子释放量为1798,保持率为90.17%,具有较好的耐水洗性能。
负氧离子释放量:采用负氧离子测试仪和摩擦色牢度仪,利用自制的测试仓,构建一个相对封闭的负氧离子测试平台,在温度为(20±2)℃、相对湿度为(65±3)%的恒温恒湿室里进行测试;具体测试方法参照《FCL中国流行面料技术要求TM9纺织品负氧离子性能测试方法》;在1 min内取10次读数的平均值作为织物产生的平均负氧离子释放量,单位为个/cm3
按照本发明实施例方法负氧离子-蜂窝状微孔改性的纺织面料,改性的涤纶纤维织物负氧离子释放量高,具有较好的耐水洗性能;蜂窝涤纶纤维经过氢氧化钠开孔后,开孔溶蚀率平均为15.1%,开孔后纤维断裂强度平均为3.09cN/dtex、纤维细度平均为1.45dtex,微孔平均长度为6-7um、深度较好、开孔均匀性良好,抗起毛起球指标达到4级(D法)。
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所做的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (3)

1.一种纺织面料的负氧离子-蜂窝状微孔改性方法,其特征在于,具体生产工艺如下:
(1)蜂窝涤纶纤维的开孔工艺:
向40-60份蜂窝涤纶纤维中按浴比1:10-15加入氢氧化钠溶液,再加入3-6份渗透剂,在120-130℃下煮练开孔40-60min后,用50-60℃的温水清洗20-30min,再用净洗剂在65-75℃下清洗30-40min后,用冷水清洗5-10min,脱水,烘干;
电气石负氧离子粉体的包覆改性:
将2.5-5份稀土-偶联剂复合改性电气石负氧离子粉体1:50分散在无水乙醇中,加入1g/L吐温80,在40-45℃下搅拌20-30min得分散液A;将5-10份β-环糊精1:100溶于蒸馏水中,在50-55℃条件下搅拌溶解,缓慢加入到分散液A中,用冰醋酸调节溶液pH为5,在50-55℃下搅拌反应1-2h后,在0-4℃下静置15-20h,过滤、洗涤、低温真空干燥、研磨;
真空浸渍工艺:
将(2)中所得包覆改性的电气石负氧离子粉体与50-100份聚乙二醇400混合均匀制得浸渍液,将(1)中所得开孔的蜂窝涤纶纤维在其中真空浸渍20-30min后,取出,自然干燥至恒重,得到所述负氧离子-蜂窝状微孔改性的纺织面料。
2.如权利要求1所述的一种纺织面料的负氧离子-蜂窝状微孔改性方法,其特征在于,工艺步骤(1)中,氢氧化钠溶液的浓度为8-12g/L,渗透剂是指浓度为1-2g/L的渗透剂JFC,净洗剂是指浓度为1-2g/L的涤纶低聚物净洗剂。
3.如权利要求1所述的一种纺织面料的负氧离子-蜂窝状微孔改性方法,其特征在于,工艺步骤(2)中,稀土-偶联剂复合改性电气石负氧离子粉体的方法:
将2.5-5份3000目电气石负氧离子粉体与水混合磁力搅拌1-2h,滴加3-6份质量浓度为6-9%的六水合硝酸铈水溶液,继续搅拌1-2h,滴加共沉淀剂氨水溶液调节pH为10,待完全沉淀后,过滤、离心、用氨水清洗、在70-75℃下干燥沉淀,以5-10℃/min的升温速率升温到600-610℃保温烧结5-6h,自然降温后,将稀土改性电气石负氧离子粉体加入0.05-0.1份硅烷偶联剂KH550中,进行改性处理1-2h后,得到稀土-偶联剂复合改性电气石负氧离子粉体。
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* Cited by examiner, † Cited by third party
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CN112442304A (zh) * 2020-11-23 2021-03-05 成都市富百乐装饰材料实业有限公司 一种多功能生态负离子涂料及其制备方法
CN113445189A (zh) * 2021-06-25 2021-09-28 广东智益纺织科技有限公司 一种易上色的针织面料及其生产方法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112442304A (zh) * 2020-11-23 2021-03-05 成都市富百乐装饰材料实业有限公司 一种多功能生态负离子涂料及其制备方法
CN112442304B (zh) * 2020-11-23 2021-08-31 成都市富百乐装饰材料实业有限公司 一种多功能生态负离子涂料及其制备方法
CN113445189A (zh) * 2021-06-25 2021-09-28 广东智益纺织科技有限公司 一种易上色的针织面料及其生产方法
CN113445189B (zh) * 2021-06-25 2022-07-15 广东智益纺织科技有限公司 一种易上色的针织面料及其生产方法

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