CN110867065A - System for be used for fork truck trouble reason feedback and quick processing - Google Patents

System for be used for fork truck trouble reason feedback and quick processing Download PDF

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Publication number
CN110867065A
CN110867065A CN201911298836.3A CN201911298836A CN110867065A CN 110867065 A CN110867065 A CN 110867065A CN 201911298836 A CN201911298836 A CN 201911298836A CN 110867065 A CN110867065 A CN 110867065A
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CN
China
Prior art keywords
forklift
module
task
monitoring
feedback
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Pending
Application number
CN201911298836.3A
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Chinese (zh)
Inventor
胡勤
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HEFEI QINLI ELECTRONIC CO Ltd
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HEFEI QINLI ELECTRONIC CO Ltd
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Priority to CN201911298836.3A priority Critical patent/CN110867065A/en
Publication of CN110867065A publication Critical patent/CN110867065A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G08—SIGNALLING
    • G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075—Constructional features or details
    • B66F9/07504—Accessories, e.g. for towing, charging, locking
    • G—PHYSICS
    • G08—SIGNALLING
    • G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C19/00—Electric signal transmission systems
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00—Network arrangements or protocols for supporting network services or applications
    • H04L67/01—Protocols
    • H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04M—TELEPHONIC COMMUNICATION
    • H04M1/00—Substation equipment, e.g. for use by subscribers
    • H04M1/72—Mobile telephones; Cordless telephones, i.e. devices for establishing wireless links to base stations without route selection
    • H04M1/724—User interfaces specially adapted for cordless or mobile telephones
    • H04M1/72403—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality
    • H04M1/72409—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories
    • H04M1/72415—User interfaces specially adapted for cordless or mobile telephones with means for local support of applications that increase the functionality by interfacing with external accessories for remote control of appliances

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Transportation (AREA)
  • General Physics & Mathematics (AREA)
  • Signal Processing (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
  • Computing Systems (AREA)
  • Health & Medical Sciences (AREA)
  • Civil Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses a system for feedback and rapid processing of forklift fault reasons, which comprises a forklift monitoring module, a signal receiving and processing module and a monitoring end, wherein the forklift monitoring module is used for monitoring the forklift fault reasons; the system has the advantages that all forklifts of the company are monitored in real time, the problem of the failed forklift can be fed back quickly, the signal fed back by the problem forklift is stored on the cloud platform, the analysis of fault points of all vehicles of the year by a head office is facilitated, the optimization and the upgrade of a module with a high fault rate in later production are ensured, the competitive advantage of products of the company is improved, the received signal is divided by the re-service point task receiving module, different work categories are classified, the fault reason corresponds to the work category corresponding to the problem according to the problem reason transmitted in the received signal, the task assignment is carried out continuously in an idle mode and is carried out on the task assignment in the near direction, and the task assignment can be carried out according to the time length when a maintenance worker goes out.

Description

System for be used for fork truck trouble reason feedback and quick processing
Technical Field
The invention relates to the technical field of forklift fault maintenance, in particular to a system for feeding back and rapidly processing a forklift fault reason.
Background
The forklift is one of the commonly used carrying vehicles of people at present, and is various wheeled carrying vehicles for loading, unloading, stacking, short-distance transportation and heavy object carrying operation of finished pallet goods. The tray can be widely applied to ports, stations, airports, goods yards, factory workshops, warehouses, circulation centers, distribution centers and the like, can enter cabins, carriages and containers to carry out loading, unloading and carrying operations of tray goods, and is necessary equipment in tray transportation and container transportation.
The existing forklift is only used for factories, a few small factories are generally configured, a large-scale company can configure hundreds of trucks, when the forklift is used, some faults, such as circuit faults, power faults and hoisting end faults, can occur to the forklift instead of being incapable of rapidly judging the fault point by a non-professional person, when in maintenance, a long time is possibly needed to confirm the fault point, and the problem of time waste is caused.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a system for feeding back and rapidly processing the fault reasons of a forklift, and solves the problem that the existing forklift cannot be repaired in time after the fault occurs.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a system for forklift fault reason feedback and rapid processing comprises a forklift monitoring module, a signal receiving and processing module and a monitoring end;
the forklift monitoring module comprises a monitoring module and a monitoring module;
a positioning module for determining a position of the forklift;
the power system detection module is used for monitoring the power of the forklift;
the circuit detection module is used for detecting the forklift circuit;
the lifting device detection module is used for detecting the lifting device of the forklift;
the singlechip is used for sorting data;
the GPRS communication module is used for transmitting data;
the signal receiving and processing module comprises;
a communication base station for signal collection;
the internet for data transmission;
a cloud platform for data storage;
a signal processing module for signal processing;
the signal conversion module is used for converting signals;
the task processing module is used for processing the problem signal;
the monitoring end comprises;
the remote repair module is used for repairing the power system, the forklift circuit and the forklift lifting device;
the instrument feedback module is used for prompting the feedback signal;
the service point task receiving module is used for feeding back to the service point;
and the maintenance worker mobile phone end is used for feeding back the information to the maintenance worker.
Preferably, the maintenance worker cell-phone end specifically is the APP cell-phone end, and after the service point assigned the service instruction, whether accomplished the task according to maintenance worker cell-phone end to the task is assigned preferentially to the distance of referring to between maintenance worker location and the problem fork truck.
Preferably, the maintenance worker cell-phone end still has the work kind classification, classifies different work kinds, according to the problem reason that conveys in the received signal, corresponds the work kind that the trouble reason corresponds to this problem to continue to use idle and just about giving orders for the task of giving orders for giving in the main, certainly, under the condition of not waiting, can also carry out the task according to maintenance worker length of time of going out to do business and give orders.
Preferably, the mobile phone end of the maintainer can only receive tasks dispatched by the service point in the area.
Preferably, the service point task receives fault signals transmitted primarily from forklift monitoring modules within the service area.
Preferably, the cloud platform stores the signal transmitted by the forklift monitoring module in a cloud mode and responds to the master control end.
(III) advantageous effects
The invention provides a system for feeding back and rapidly processing fault causes of a forklift. Comprises the following
Has the advantages that:
the system has the advantages that all forklifts of the company are monitored in real time, the problem of the fault forklift can be fed back quickly, and the signal fed back by the problem forklift is stored on the cloud platform, so that the system is beneficial to analyzing fault points of all vehicles in the year by the head office, and the modules with higher fault rate can be optimized and upgraded in later production, so that the competitive advantage of products of the company is improved;
service point task acceptance module divides the signal of accepting once more, classify different work categories, problem reason according to conveying in the received signal, correspond the work category that this problem corresponds with the trouble reason, and continue to use idle and just closely to give down as the main task, of course, under the condition of no waiting, can also carry out the task according to the maintenance worker during work and give down, maintenance worker cell-phone end specifically is APP cell-phone end, after the service point gives down service instruction, whether accomplish the task according to maintenance worker cell-phone end, and give down the task according to the distance between maintenance worker location and the problem fork truck is preferred.
Drawings
FIG. 1 is a system diagram of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a technical solution: a system for forklift fault reason feedback and rapid processing comprises a forklift monitoring module, a signal receiving and processing module and a monitoring end;
the forklift monitoring module comprises; the system comprises a positioning module for determining the position of the forklift, a power system detection module for monitoring the power of the forklift, a circuit detection module for detecting a circuit of the forklift, a lifting device detection module for detecting a lifting device of the forklift, a single chip microcomputer for arranging data and a GPRS communication module for transmitting data.
The signal receiving and processing module comprises; the system comprises a communication base station for signal collection, an Internet for data transmission, a cloud platform for data storage, a signal processing module for signal processing, a signal conversion module for signal conversion and a task processing module for problem signal processing.
The monitoring end comprises; the remote repairing module is used for repairing the power system, the forklift circuit and the forklift lifting device, the instrument feedback module is used for prompting a feedback signal, the service point task receiving module is used for feeding back the feedback signal to a service point, and the mobile phone end of the maintenance worker is used for feeding back information to the maintenance worker.
Specifically, maintenance worker's cell-phone end specifically is the APP cell-phone end, and after service point assigned service instruction, whether accomplished the task according to maintenance worker's cell-phone end to the task is assigned to the distance priority between reference maintenance worker's location and the problem fork truck.
APP cell-phone end sets up the task accepting state by oneself according to the working day, perhaps receives the length of time of task every week in the within range that requires, after accepting the task, the maintainer that this APP corresponds is in busy state, and service point task accepting module will stop to carry out the task to this maintainer and assign to can manually click after this maintainer is accomplished, cancel busy state, the chance of dispatching under the reacquiring task that the maintainer that renames this moment lives.
The maintenance worker mobile phone end is specific, and the maintenance worker mobile phone end is classified according to different work types, corresponds the work type that corresponds to this problem with the fault reason according to the problem reason that conveys in the received signal to continue to use idle and just closely give down as the main task, of course, under the condition of no waiting, can also give down the task according to the length of time that the maintenance worker goes out to do work.
The specific work type that includes electrician, machinist and hydraulic pressure jack-up specialty because the singlechip is when obtaining the fault source, and this fault source is edited by the singlechip, derives from which trouble to with this trouble feedback to the APP of this work type, and according to the affirmation in place, APP authorizes the map, confirms all work types that are under the leisure again, sends down the task according to the affirmation in place.
Specifically, the mobile phone end of the maintainer can only receive tasks dispatched by the service point in the area.
Specifically, the service point task receives fault signals mainly from the forklift monitoring modules in the service area.
The cloud platform carries out cloud storage with the signal of fork truck monitoring module conveying to the control end is always answered in the reaction, and the setting of cloud platform can carry out real-time control with all fork trucks of company's production, the positional information of this fork truck of the determination that can be quick, and failure reason analysis, in this year like this, can carry out failure analysis with all fork trucks of selling of this company, confirms the fault rate of vehicle, thereby be favorable to chemical plant to optimize the high system of fault rate of the device.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A system for feedback and rapid processing of forklift fault causes is characterized by comprising a forklift monitoring module, a signal receiving and processing module and a monitoring end;
the forklift monitoring module comprises a monitoring module and a monitoring module;
a positioning module for determining a position of the forklift;
the power system detection module is used for monitoring the power of the forklift;
the circuit detection module is used for detecting the forklift circuit;
the lifting device detection module is used for detecting the lifting device of the forklift;
the singlechip is used for sorting data;
the GPRS communication module is used for transmitting data;
the signal receiving and processing module comprises;
a communication base station for signal collection;
the internet for data transmission;
a cloud platform for data storage;
a signal processing module for signal processing;
the signal conversion module is used for converting signals;
the task processing module is used for processing the problem signal;
the monitoring end comprises;
the remote repair module is used for repairing the power system, the forklift circuit and the forklift lifting device;
the instrument feedback module is used for prompting the feedback signal;
the service point task receiving module is used for feeding back to the service point;
and the maintenance worker mobile phone end is used for feeding back the information to the maintenance worker.
2. The system for feedback and rapid processing of fault causes of forklifts according to claim 1, wherein: the maintenance worker cell-phone end specifically is the APP cell-phone end, and after the service point assigned the service instruction, whether accomplished the task according to maintenance worker cell-phone end to the task is assigned to the distance priority between reference maintenance worker location and the problem fork truck.
3. The system for feedback and rapid processing of fault causes of forklifts according to claim 1, wherein: the maintenance worker cell-phone end still has the work kind and classifies, classifies different work kinds, according to the problem reason that conveys in the received signal, corresponds the work kind that the trouble reason corresponds to this problem to continue to use idle and just closely to give as giving first place to the task, of course, under the condition of not waiting, can also go out to do work according to the maintenance worker and carry out the task when long and give place.
4. A system for feedback and fast handling of causes of forklift failures according to claims 2-3, characterized by: and the mobile phone end of the maintainer can only receive tasks dispatched by the service point in the area.
5. The system for feedback and rapid processing of fault causes of forklifts according to claim 1, wherein: the service point task receives fault signals mainly from forklift monitoring modules in the service area.
6. The system for feedback and rapid processing of fault causes of forklifts according to claim 1, wherein: and the cloud platform carries out cloud storage on the signals transmitted by the forklift monitoring module and reacts to a master control end.
CN201911298836.3A 2019-12-17 2019-12-17 System for be used for fork truck trouble reason feedback and quick processing Pending CN110867065A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911298836.3A CN110867065A (en) 2019-12-17 2019-12-17 System for be used for fork truck trouble reason feedback and quick processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911298836.3A CN110867065A (en) 2019-12-17 2019-12-17 System for be used for fork truck trouble reason feedback and quick processing

Publications (1)

Publication Number Publication Date
CN110867065A true CN110867065A (en) 2020-03-06

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ID=69659689

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911298836.3A Pending CN110867065A (en) 2019-12-17 2019-12-17 System for be used for fork truck trouble reason feedback and quick processing

Country Status (1)

Country Link
CN (1) CN110867065A (en)

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