CN109240238B - Multi-station automatic spot inspection and production return method based on AGV - Google Patents

Multi-station automatic spot inspection and production return method based on AGV Download PDF

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Publication number
CN109240238B
CN109240238B CN201811198110.8A CN201811198110A CN109240238B CN 109240238 B CN109240238 B CN 109240238B CN 201811198110 A CN201811198110 A CN 201811198110A CN 109240238 B CN109240238 B CN 109240238B
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workpiece
agv
detection
area
production
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CN109240238A (en
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罗磊
田昂
文亮
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Shanghai Smartstate Technology Co ltd
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Shanghai Smartstate Technology Co ltd
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Priority to PCT/CN2019/111125 priority patent/WO2020078333A1/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4189Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
    • G05B19/41895Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system using automatic guided vehicles [AGV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/60Electric or hybrid propulsion means for production processes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides a multi-station automatic spot check and production return method based on AGV, which comprises the following steps: step 1, conveying a workpiece to a to-be-detected area; step 2, the AGV conveys the workpiece from the to-be-detected area to a detection area; step 3, detecting the workpiece by the detection equipment; if the workpiece is qualified, entering the step 4; if the workpiece is not qualified, entering the step 5; step 4, returning the workpiece to production; and 5, alarming and reminding and scrapping the unqualified workpiece. The invention has the following advantages: the automation and intellectualization of the whole process from the delivery inspection to the return production of the workpiece to be inspected are completed by the application of the AGV trolley; by introducing the MES system, the personalized detection and information summarization of workpieces with different stations and different requirements are ensured; through the application of the RFID technology, the whole-process monitoring of a single workpiece to be detected is realized. The defects of low efficiency, high fault tracking difficulty, high labor cost investment, high requirement on experience of technicians and the like in the traditional spot check and return production scheme are overcome.

Description

Multi-station automatic spot inspection and production return method based on AGV
Technical Field
The invention provides a multi-station automatic selective inspection and return production scheme based on an AGV, belongs to the field of equipment production, and is particularly suitable for an automobile power assembly production line with capacity and beat requirements.
Background
In the process of equipment production and manufacture, the requirements on the size, the form and position accuracy and the like of a workpiece are higher and higher. In order to efficiently and stably measure and control the size and the form and position precision of a workpiece, an efficient and stable sampling inspection and production return scheme is particularly important. The traditional equipment production line applied in the manufacturing industry usually adopts a manual spot check and return production scheme. The manual sampling inspection and production return scheme has the advantages of strong adaptability, low initial investment and the like, but has the following defects: firstly, high-efficiency and stable sampling inspection and production return efficiency cannot be guaranteed; secondly, the statistics and the induction of the workpiece detection result information are not facilitated, and the fault tracking difficulty is high; thirdly, a large amount of labor cost needs to be invested for a long time, and the requirement on the experience of technicians is high.
The search of the prior art shows that, in the prior art 1, the invention patent of china (application publication No. CN102514768A) discloses a method for detecting the quality of a wire harness. The invention discloses a wire harness quality detection method, which comprises the following steps: checking the conductivity of the wire harness through a tester, and printing a bar code label after the conduction test of the wire harness is qualified; and (4) full inspection: judging the full size and the appearance of the wire harness according to the drawing requirements, printing an appearance qualified label after the full size and the appearance of the wire harness are qualified, and sticking the appearance qualified label on the wire harness; sampling inspection: b, scanning the appearance qualified label printed in the step B by the scanning gun, judging that the appearance qualified label is a qualified label by the controller, then starting to detect the bar code label and the appearance qualified label of the wire harness, and entering the next step after the wire harness is qualified; packaging: firstly, scanning the bar code of the packing box by a scanning gun, then scanning the bar code label on the wire harness by the scanning gun, and judging the label as a qualified label by a controller for packing. The method has the problems that the method is only suitable for detection after production and processing of products, cannot realize simultaneous detection and production return, and is low in efficiency. In addition, the detection results are recorded only in the form of labels, and the summary analysis of the detection results is difficult.
The search of the prior art shows that the invention patent of china, namely an online detection system (application publication number CN107717632A), discloses an online detection system in the prior art 2. The on-line detection system comprises a probe, a control system, a data analysis system, a data display interface and an alarm system. The probe, the data analysis system, the data display interface and the alarm system are respectively electrically connected with the control system, the probe is installed on the CNC machine tool, when the cutter is worn, the probe detects that the absolute value of the difference value between the actual size of the part machined by the cutter and the maximum limit size or the minimum limit size of the part is smaller than a certain value, a signal is fed back to the control system, and the control system controls the cutter to slide downwards for a certain value; when the probe detects that the actual size of the part machined by the cutter is larger than the maximum limit size of the part or smaller than the minimum limit size of the part, a signal is fed back to the control system, and the control system controls the CNC machine tool to stop. The method adopts an online detection scheme of processing and sampling inspection at the same time, can realize the simultaneous detection and production return, and can automatically compensate after the cutter is worn. The method is only suitable for the conditions that the detection flow is simple, and the volume of the to-be-detected piece is not large as the volume of the detector. The scheme has obvious defects in the case that workpieces are large, equipment is required to carry the workpieces, or the detection equipment is complex, and has large volume.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the multi-station automatic selective inspection and production returning method based on the AGV, which can ensure the efficient and stable selective inspection and production returning efficiency of an automobile power assembly production line with the capacity and beat requirement, greatly improve the quality control level of the production line and realize the fully-intelligent operation.
In order to solve the technical problem, the invention provides a multi-station automatic spot check and production return method based on an AGV, which comprises the following steps:
step 1, conveying a workpiece to a to-be-detected area;
step 2, the AGV conveys the workpiece from the to-be-detected area to a detection area;
step 3, detecting the workpiece by the detection equipment;
if the workpiece is qualified, entering the step 4;
if the workpiece is not qualified, entering the step 5;
step 4, returning the workpiece to production;
and 5, alarming and reminding and scrapping the unqualified workpiece.
Preferably, step 1 comprises:
step 1.1, a processing area robot receives a sampling inspection instruction sent by a control system;
step 1.2, replacing a machining area gripper corresponding to the workpiece by a machining area robot;
and step 1.3, grabbing the workpiece by the robot in the processing area and conveying the workpiece to the area to be detected.
Preferably, the spot check instructions include, but are not limited to, workstation, tempo, and workpiece type.
Preferably, step 2 comprises:
step 2.1, the AGV moves to a to-be-detected area according to a transportation instruction sent by a control system;
and 2.2, conveying the workpiece to the detection area from the to-be-detected area by the AGV.
Preferably, the area to be detected is a spot check roller way.
Preferably, step 3 comprises:
step 3.1, the control system identifies workpiece information;
3.2, selecting corresponding detection equipment and corresponding detection area grippers by the control system according to the workpiece information;
3.3, replacing the corresponding detection area gripper by the detection area robot, and placing the workpiece into corresponding detection equipment to be detected;
step 3.4, detecting the workpiece by the detection equipment;
step 3.5, the detection equipment records the detection result and returns the detection result to the control system;
and 3.6, the detection area robot puts the workpiece back to the detection area.
Preferably, step 4 comprises:
step 4.1, the AGV moves to a detection area according to a production return instruction sent by the control system;
and 4.2, the AGV conveys the workpieces to return to the corresponding production line from the detection area.
Preferably, step 5 comprises:
step 5.1, the detection equipment sends out an alarm;
and 5.2, the AGV conveys the scrapped workpieces to a scrapping area from the detection area according to a scrapping instruction sent by the control system.
Preferably, the AGV is an empty AGV that is closest to the waiting area or the detection area.
Preferably, the control system is an MES system.
Compared with the prior art, the invention has the following advantages: the invention completes the automation and intellectualization of the whole process from the delivery inspection to the return production of the workpiece to be inspected by using the AGV trolley; according to the invention, the individualized detection and information summarization of workpieces with different stations and different requirements are ensured by introducing a manufacturing enterprise production process execution system (namely an MES system); through the application of the RFID technology, the whole-process monitoring of a single workpiece to be detected is realized. The robot has the characteristics of autonomous planning, programmability, coordinated operation, sensor control-based control and the like, the defects of low efficiency, high fault tracking difficulty, high labor cost investment, high requirement on experience of technical personnel and the like in the traditional spot-checking and return production scheme are overcome, the quality control level of an equipment production line is greatly improved, the high-efficiency and stable spot-checking and return production efficiency is ensured, the labor cost is greatly reduced, and the full-intelligent operation is realized.
Drawings
Other characteristic objects and advantages of the invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following figures.
FIG. 1 is a flow chart of a multi-station automatic spot check and return production method based on AGV according to the present invention;
FIG. 2 is a schematic diagram of a production line of the AGV-based multi-station automatic spot inspection and production return method of the present invention.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that it would be obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit of the invention.
The invention solves the technical problem by adopting a multi-station automatic sampling inspection and production return scheme based on AGV. The scheme belongs to the field of equipment production, and is particularly suitable for an automobile power assembly production line with capacity and beat requirements, and the automobile power assembly production line comprises a manufacturing enterprise production process execution system (MES system), a logistics carrying/transmission system, an AGV, an information data module, a multi-axis robot, a sampling inspection device, a tray, a gripper library, a clamp library and a safety guarantee system. According to the scheme, the MES system sends a sampling inspection instruction, the logistics carrying/transmission system is used for waiting for the workpiece and conveying the workpiece to a sampling inspection roller way, and the AGV conveys the workpiece to a sampling inspection station. The type of the workpiece is identified through the information data module, and the workpiece information is fed back to the MES system. And according to the information of the workpiece, the multi-axis robot quickly selects the corresponding clamping jaw from the clamping jaw library, and the comprehensive measuring equipment automatically replaces the corresponding clamp from the clamp library and calls a corresponding detection program. After the detection is finished, the detection result is input into a data chip and sent to an MES system, and whether the production is returned or not is determined according to the detection result, so that the automatic multi-station sampling inspection and the production return based on the AGV are realized. And a safety guarantee system is arranged to guarantee the interaction safety of the robot and the comprehensive measuring equipment.
As shown in fig. 1-2, the multi-station automatic spot inspection and production return method based on AGVs of the present invention includes the following steps:
the first step is as follows: and (6) taking the workpiece.
And corresponding to detection points of different stations 1, sending a pre-recorded selective inspection instruction corresponding to the station 1, the beat and the workpiece type to the truss robot/slide rail joint robot by the MES system, replacing a gripper corresponding to the workpiece by the truss robot/slide rail joint robot, and then grabbing the workpiece from a production line according to the instruction and conveying the workpiece to a selective inspection roller way to be inspected.
The second step is that: and (6) submitting for inspection.
The MES system sends a pick request to the AGV monitoring management computer. And the AGV monitoring management computer dispatches the idle AGV with the shortest distance to the corresponding spot check roller way according to the request. And the AGV takes away the goods tray, sends the goods tray to a spot check station where the spot check device is located, and completes transfer conveying of the workpiece to be detected.
The third step: and (6) detecting.
And (4) conveying the workpiece to be detected to a spot inspection station, and automatically identifying the workpiece information in the data chip by using the RFID technology. And selecting corresponding detection equipment according to the workpiece information. Taking comprehensive measuring equipment as an example, a multi-axis robot quickly selects a corresponding gripper from a gripper library according to workpiece information, the comprehensive measuring equipment automatically replaces a corresponding clamp from a clamp library and calls a corresponding detection program, then a manipulator quickly exchanges a tray in the comprehensive measuring equipment with a tray on an AGV, and a workpiece is fixed at a proper position of the comprehensive measuring equipment. And after the comprehensive measurement equipment completes the detection of the workpiece to be detected, recording a detection result in the data chip and sending the detection result to the MES system.
The fourth step: return to production and alarm.
And automatically returning the qualified workpieces to production. After detection is finished, the result meets the processing requirement, the MES system sends a goods taking and back-production request to the AGV monitoring management computer, the AGV monitoring management computer dispatches the AGV trolley which is closest to the distance and just finishes goods unloading to the corresponding goods taking platform according to the request, the multi-shaft robot rapidly exchanges the tray in the detection equipment with the tray on the AGV, and the AGV sends the workpiece to the specified back-production goods taking platform. And the MES system automatically commands the truss robot to grab the workpiece from the return product taking platform and convey the workpiece to a corresponding production line to finish the automatic return production of the workpiece.
And (5) alarming, reminding and scrapping the unqualified workpieces. The detection is finished, the result is not in accordance with the processing requirement, the detection equipment sends an alarm, the MES system sends a goods taking and scrapping request to the AGV monitoring management computer, the AGV monitoring management computer dispatches the AGV trolley which is closest in distance and just finishes goods unloading to the corresponding goods taking platform according to the request, the multi-shaft robot exchanges the tray in the detection equipment with the tray on the AGV quickly, and the AGV sends the workpiece to the specified scrapped goods taking platform. And the MES system automatically commands the multi-axis robot to unload the scrapped workpiece and send the scrapped workpiece to a corresponding processing station to finish the returning and conveying of the scrapped workpiece.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.

Claims (6)

1. A multi-station automatic spot check and production return method based on AGV comprises the following steps:
step 1, sending a sampling inspection instruction through an MES system, and conveying a workpiece to be inspected to an area to be inspected by a logistics transportation/transmission system;
step 2, the AGV conveys the workpiece from the to-be-detected area to a detection area;
step 3, detecting the workpiece by the detection equipment;
the workpiece to be detected is sent to a spot inspection station, workpiece information in a data chip is automatically identified by utilizing an RFID technology, the workpiece information is fed back to an MES system, and corresponding detection equipment is selected according to the workpiece information; after the detection is finished, the detection result is recorded into a data chip and sent to an MES system;
if the workpiece is qualified, entering the step 4;
if the workpiece is not qualified, entering the step 5;
step 4, returning the workpiece to production;
step 5, alarming and reminding and scrapping treatment of unqualified workpieces;
the method is characterized in that the step 3 comprises the following steps:
step 3.1, the control system identifies workpiece information;
3.2, selecting corresponding detection equipment and corresponding detection area grippers by the control system according to the workpiece information;
3.3, replacing the corresponding detection area gripper by the detection area robot, and placing the workpiece into corresponding detection equipment to be detected;
step 3.4, detecting the workpiece by the detection equipment;
step 3.5, the detection equipment records the detection result and returns the detection result to the control system;
step 3.6, the detection area robot puts the workpiece back to the detection area;
step 4 comprises the following steps:
step 4.1, the AGV moves to a detection area according to a return production instruction sent by a control system, after the detection is finished, the result meets the processing requirement, an MES system sends a goods taking and return production request to an AGV monitoring management computer, the AGV monitoring management computer dispatches an AGV which is closest to the distance and has just unloaded goods to a corresponding goods taking platform according to the request, and the multi-axis robot quickly exchanges a tray in the detection equipment with a tray on the AGV;
step 4.2, the AGV sends the workpiece to a specified return production and goods taking platform, and the MES system automatically commands the truss robot to grab the workpiece from the return production and goods taking platform and convey the workpiece to a corresponding production line to finish automatic return production of the workpiece;
the step 5 comprises the following steps:
step 5.1, after the detection is finished, the result does not meet the processing requirement, the detection equipment sends an alarm, the MES system sends a goods taking and scrapping request to the AGV monitoring management computer, the AGV monitoring management computer dispatches the AGV with the closest distance and the goods just unloaded to the corresponding goods taking platform according to the request, and the multi-axis robot quickly exchanges the tray in the detection equipment with the tray on the AGV;
and 5.2, automatically commanding the multi-axis robot to unload the scrapped workpiece and send the scrapped workpiece to a corresponding processing station by the AGV according to a scrapping instruction sent by the control system through the MES system, and completing the returning and conveying of the scrapped workpiece.
2. The AGV-based multi-station automatic spot check and return production method of claim 1, wherein step 1 comprises:
step 1.1, a processing area robot receives a sampling inspection instruction sent by a control system;
step 1.2, replacing a machining area gripper corresponding to the workpiece by a machining area robot;
and step 1.3, grabbing the workpiece by the robot in the processing area and conveying the workpiece to the area to be detected.
3. The AGV-based multi-station automatic spot check and return production method of claim 2 wherein the spot check instructions include, but are not limited to, station, tempo and workpiece type.
4. The AGV-based multi-station automatic spot check and return production method of claim 1, wherein step 2 comprises:
step 2.1, the AGV moves to a to-be-detected area according to a transportation instruction sent by a control system;
and 2.2, conveying the workpiece to the detection area from the to-be-detected area by the AGV.
5. The AGV based multi-station automatic spot check and return production method of claim 1, 2 or 4, wherein the area to be inspected is a spot check roller table.
6. The AGV based multi-station automatic spot check and return production method of claim 4, wherein the AGV is an empty AGV with a nearest distance to the waiting area or the detection area.
CN201811198110.8A 2018-10-15 2018-10-15 Multi-station automatic spot inspection and production return method based on AGV Active CN109240238B (en)

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PCT/CN2019/111125 WO2020078333A1 (en) 2018-10-15 2019-10-15 Agv-based method for automated sampling inspection and reworking for multiple stations

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CN109240238B (en) * 2018-10-15 2020-06-19 上海交大智邦科技有限公司 Multi-station automatic spot inspection and production return method based on AGV
CN111624953A (en) * 2019-02-27 2020-09-04 无锡威孚长安有限责任公司 Automatic inspection method
CN112433199B (en) * 2019-08-26 2024-06-14 北京京东乾石科技有限公司 Fault detection method and device for safety sensor
CN111002109B (en) * 2019-11-29 2021-11-05 中国东方电气集团有限公司 High-flexibility continuous composite automatic production system suitable for flaky materials
CN111747049A (en) * 2020-06-29 2020-10-09 中国人民解放军第五七一九工厂 AGV-based oil particle size detection sample transfer system and transfer method
CN113752618A (en) * 2021-09-21 2021-12-07 山东西泰克仪器有限公司 Automatic sampling inspection reflux device

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CN204321751U (en) * 2014-12-22 2015-05-13 济南东普机器制造有限公司 A kind of disc-like workpiece automatic production line
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