CN110861720B - Special box with high-efficient fire prevention heat-insulation heat preservation sealing function - Google Patents
Special box with high-efficient fire prevention heat-insulation heat preservation sealing function Download PDFInfo
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- CN110861720B CN110861720B CN201911155015.4A CN201911155015A CN110861720B CN 110861720 B CN110861720 B CN 110861720B CN 201911155015 A CN201911155015 A CN 201911155015A CN 110861720 B CN110861720 B CN 110861720B
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
- B60R13/0815—Acoustic or thermal insulation of passenger compartments
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
- C09D5/185—Intumescent paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
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Abstract
The invention discloses a special box body with high-efficiency fireproof, heat-insulation and sealing functions, which consists of a coating structure, an interior decoration installation and fastening structure, and a cabin door and window sealing structure; the coating structure comprises a fireproof heat-insulating layer (1), a square cabin body steel plate (2) and a heat-insulating layer (3) from the outside to the inside of the square cabin in sequence; the inner wall surface of the shelter of the interior trim mounting and fastening structure is inwards provided with a shelter body steel plate (2), a heat insulation layer (3), an interior trim mounting substrate (4) and an interior trim plate (5) in sequence; the cabin door and window sealing structure is composed of a square cabin frame (6), a square cabin tail column (7), a square cabin tail door (8), a first sealing structure (91), a second sealing structure (92), a third sealing structure (93) and a heat insulation layer (3). The structure has good heat insulation and heat protection effects and good sealing performance; the normal operation of the facility equipment in the lower cabin under the conditions of fire, high temperature and the like can be ensured.
Description
Technical Field
The invention relates to the field of thermal protection, in particular to a special box body with efficient fireproof, heat-insulation and heat-preservation sealing functions.
Background
In some special fields, it is required that the sealed box body such as a carriage or a shelter has excellent performances of fire prevention, heat insulation and heat preservation, for example, when the periphery of the carriage or the shelter is subjected to external flame burning or a high-temperature environment, the temperature in the carriage or the shelter cannot exceed the maximum service temperature of internal electronic components or equipment within a specific time range.
In the prior art, materials with small apparent density, loose internal structure, high porosity and small water content are generally used as lightweight aggregates, and are combined together under the action of a binder and directly coated on the surface of equipment or a wall to form a heat-insulating layer with a certain thickness, so that the heat-insulating effect is achieved. Because the traditional heat insulation layer has a loose structure, the heat insulation performance of the traditional heat insulation layer is positively correlated with the thickness of the coating, so that the heat insulation layer needs to be very thick if the heat insulation effect is good; however, the increase of the thickness will cause the bonding strength of the coating and the substrate to be reduced, the coating is easy to fall off from the substrate, meanwhile, the increase of the thickness will cause the increase of the weight of the heat insulation layer, further the weight of the vehicle in the conventional state is influenced, the vehicle running is influenced, and the requirement of lightweight in the modern automobile industry is not met. Meanwhile, if the heat-insulating material in the prior art is adopted to be paved inside a carriage or a square cabin, and the fireproof temperature outside the carriage or the square cabin is usually over 1000 ℃ under special conditions, the thickness of the heat-insulating layer may need to be 80mm or even thicker, which obviously does not meet the requirement of modern industry on the coating of the carriage or the square cabin; in addition, when the limit working condition of a special vehicle or a shelter is met, for example, when the carriage or the shelter is covered by flame for a long time, the highest temperature of the carriage or the shelter already exceeds the service temperature range of the foam heat-insulating material, and if the conventional foam heat-insulating material is adopted for treatment, the foam heat-insulating material is combusted, melted or carbonized, so that the protective performance of the foam heat-insulating material is influenced, and even the internal safety performance of the foam heat-insulating material is influenced.
In the prior art, a stud is usually adopted to fix an interior trim panel, and the installation mode is that the stud is directly welded to a carriage or a shelter steel plate, and then the interior trim panel is directly installed on a screw extending from the surface of the carriage or the shelter steel plate; however, in this way, the stud is made of metal, so that the heat transfer efficiency is very high, and the surface temperature of the nut connected with the stud is too high, so that a large amount of heat is radiated to the interior decoration of the carriage or the square cabin by the high-temperature nut, and the overall thermal protection of the carriage or the square cabin is reduced. Meanwhile, the sealing structure of the door or the window of the traditional vehicle or the shelter has the defects that the sealing rubber strips are easy to damage by high temperature and generate gas passages, and heat is quickly transferred to the inner space of the vehicle or the shelter through the passages, so that the temperature of the inner space is quickly increased, the normal operation of internal electronic components, equipment and the like is influenced, and even fatal damage is generated to the equipment.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a special box body with high-efficiency fireproof, heat-insulation and heat-preservation sealing functions, wherein the external anti-burning coating is very thin and only a few millimeters in thickness under the conventional state, and when the external anti-burning coating is burnt by flame, a heat-insulation layer with a compact structure can be quickly generated to realize fireproof and heat transfer blocking; the thickness of the internal heat insulation coating is small, the weight is low, and the heat insulation effect is good; meanwhile, the structure of the invention has good sealing performance, can effectively avoid the formation of a gas passage, can also effectively isolate the mounting stud from directly transferring heat to the internal environment, and improves the overall thermal protection performance in the cabin.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a special box with high-efficient fire prevention heat-insulating heat preservation sealing function which characterized in that: the door and window sealing structure consists of a coating structure, an interior trim mounting and fastening structure and a door and window sealing structure;
the coating structure comprises a fireproof heat-insulating layer, a shelter body steel plate and a heat-insulating layer from the outside to the inside of the shelter in sequence; the fireproof heat-insulating layer is composed of a four-layer structure, a protective finish paint layer, a burning-resistant functional layer, a heat-insulating functional layer and an antirust base layer are sequentially arranged from the outside of the shelter to the surface of the outer wall of the shelter body steel plate, the heat-insulating functional layer is composed of a film-forming substance a, a low-thermal-conductivity-coefficient filler and a functional auxiliary agent, and the burning-resistant functional layer is composed of a film-forming substance b, a dehydrating agent, a carbon-forming agent and a foaming agent; the heat insulation layer is of a two-layer structure, and a high-temperature-resistant heat insulation layer and a low-heat-conduction heat insulation layer are sequentially arranged from the inner wall surface of the steel plate of the shelter body to the interior of the shelter; the high-temperature-resistant heat insulation layer is of a multilayer structure, and a high-reflection layer a and a high-heat-resistance layer a are alternately laminated from the inner wall surface of the steel plate of the shelter body to the inside in sequence; the low heat conduction insulating layer is of a multilayer structure, and a high reflection layer b and a high heat resistance layer b are alternately laminated from the high temperature resistant heat insulating layer to the inside of the shelter; the periphery of the multilayer structure consisting of the high-temperature-resistant heat-insulating layer and the low-heat-conduction heat-insulating layer is uniformly coated by fiber cloth;
the interior trim mounting and fastening structure sequentially comprises a shelter body steel plate, a heat insulation layer, an interior trim mounting substrate and an interior trim plate from bottom to top (namely from the outside of the shelter to the inside of the shelter); the upper surface of the steel plate of the shelter body is provided with a screw, a through mounting hole is formed in the heat insulation layer, and the screw is connected with a sinking nut in the mounting hole; the interior mounting substrate is made of a metal plate, a counter bore is formed in the interior mounting substrate, the central axis of the counter bore is collinear with the central axis of the mounting hole, the sinking nut is arranged in the counter bore and matched with a gasket to fixedly mount the interior mounting substrate on the steel plate of the shelter body, the lower surface of the gasket is in contact with the upper surface of the interior mounting substrate, the upper surface of the gasket is in contact with the lower surface of a nut of the sinking nut, the upper surface of the sinking nut is not in contact with the interior plate, and the diameter of the sinking nut is smaller than the diameter of the gasket; the upper surface of the interior trim plate is fixedly installed through screws, and the screws sequentially penetrate through the through positioning holes of the interior trim plate and the interior trim installation substrate; the central axis of the screw is collinear with the central axes of the two adjacent screw rods;
the cabin door and window sealing structure consists of a square cabin frame, a square cabin tail column, a square cabin tail door, a first sealing structure, a second sealing structure, a third sealing structure and a heat insulation layer; the combined structure of the first sealing structure, the second sealing structure and the third sealing structure is in a step shape, the first sealing structure is close to the shelter tail door, and the third sealing structure is close to the shelter tail column; the first sealing structure is a plane sealing structure and adopts a fireproof expansion adhesive tape, the second sealing structure is a three-surface sealing structure, the three-surface sealing structure is a structure that the middle of the sealing adhesive tape close to one side of the shelter tail column is a convex plane and the two sides of the sealing adhesive tape are inclined planes, the third sealing structure is a point contact type sealing structure, the surface of the sealing adhesive tape close to one side of the shelter tail column is unevenly distributed with a plurality of small bosses, and the second sealing structure and the third sealing structure both adopt high-temperature resistant adhesive tapes; the heat insulation layer is filled between the sealing rubber strips of the second sealing structure and the third sealing structure, which are close to the shelter tail door, and the shelter tail door, the heat insulation layer is filled between the sealing rubber strips of the second sealing structure and the third sealing structure, which are close to the shelter tail column, and the shelter frame, and the heat insulation layer is filled in the shelter tail column.
In the coating structure, the thickness of the anti-burning functional layer is thin under the conventional working condition, and the dehydrating agent, the carbon forming agent and the foaming agent in the anti-burning functional layer rapidly act under the firing of external flame to realize high-temperature expansion and carbonization to form a loose and porous foam carbonized heat insulation layer, so that the heat transfer is blocked, the purposes of fire prevention and high temperature prevention are realized, and the foaming multiplying power is 40-50 times; because the fireproof heat-insulating coating is instantly foamed, atomic groups and molecular groups in the components are mutually extruded in a short time, so that the porosity is high, and the fireproof and heat-insulating effects are good. After the anti-burning functional layer is burnt by flame to expand and carbonize, the coating can be locally peeled off and stripped due to the violent impact of flame airflow, and meanwhile, the anti-burning functional layer can also generate defects such as cracks and the like in the expansion process; these locations can become points of weakness in the insulation, affecting the overall insulation of the shelter. The structure of the invention is used for heat insulation of weak points of heat insulation through the combination of the heat insulation functional layer and the burning-resistant functional layer and the matching relationship of the film object a and the film object b, and simultaneously prevents the phenomenon that the burning-resistant functional layer is locally dropped because the bonding strength of the burning-resistant functional layer is reduced due to the increase of the thickness of the burning-resistant functional layer during high-temperature carbonization. Simultaneously, thermal-insulated functional layer also provides thermal-insulated function under the conventional environment for the shelter, prevents because of under the circumstances such as the direct solar radiation, heat transfer to the shelter body, promotes the whole thermal protection performance of shelter. Through the structural combination of the high-reflection layer and the thermal resistance layer, namely the alternate superposition of the reflection screen and the heat insulation material, the reflection layer has a high reflection effect on heat radiation rays, and heat is isolated by reflecting the transmitted heat radiation; the thermal resistance layer has a low thermal conductivity coefficient, which can suppress the transmitted thermal radiation; through the lamination and compounding, the convection heat transfer is reduced, and the heat insulation are realized. Meanwhile, the structure combination of the high-temperature-resistant heat-insulating layer and the low-heat-conduction heat-insulating layer is adopted, so that the density of the inner-wall heat-insulating layer is kept at a proper value, the thickness of the heat-insulating layer is effectively reduced, and the overall low weight of the heat-insulating layer is ensured. The multi-layer structure consisting of the high-temperature-resistant heat-insulating layer and the low-heat-conduction heat-insulating layer is solidified by coating the fiber cloth, so that the distribution uniformity of the multi-layer structure is ensured, and the heat-insulating uniformity of the multi-layer structure is further ensured; the temperature collected in the high heat insulation layer and the high reflection layer and other layers is conducted and dissipated, so that a temperature collection point is prevented from being formed between the high heat insulation layer and the high reflection layer, and the total temperature in the shelter is prevented from being influenced; meanwhile, the connection strength between the whole multilayer structure and the base steel plate is ensured by coating the fiber cloth, and the phenomena of falling and flanging caused by insufficient bonding strength of a certain layer of the multilayer structure are avoided, so that the whole heat insulation effect and efficiency are influenced.
Among the above-mentioned interior trim installation fastening structure, keep apart interior plaque and screw rod, prevent that the heat direct transfer of screw rod gathering under the extreme condition from leading to interior plaque's heat rising, influence the inside holistic heat protection of shelter. The setting of the interior trim mounting substrate absorbs most of heat gathered by the screw, uniform dispersion and diffusion are carried out by utilizing a long path and a large range, and meanwhile, the contact isolation of the gasket and the heat insulation of the space of the counter bore are matched to prevent the sinking nut from becoming a local high-temperature point, so that the uniform distribution, transmission and dissipation of heat in the interior trim mounting substrate are facilitated, the local convergence and high temperature are prevented, and the melting failure of interior trim materials is avoided; because the length and the width of the interior trim installation substrate disperse most of heat, the screw cannot form a point with local higher temperature, the heat transfer to the internal environment is reduced, and the overall thermal protection level is enhanced.
In the cabin door and window sealing structure, through the combination of three seals and the design of a step shape, the direct convection of air is prevented, and the direct heat exchange between external hot air and internal air is prevented, so that the thermal isolation is realized, and the sealing property in the square cabin is ensured; first joint strip is because of outside flame firing or high temperature rapid expansion, fills because of the heat radiation leads to the space that probably appears between the adhesive tape, simultaneously through the trilateral structure of second joint strip and the point contact formula seal structure cooperation of third joint strip, effective separation gas flow, avoid forming gas exchange's route, prevent that hot-air from getting into inside the shelter.
Further, the thickness of the antirust matrix layer is 60-80 μm; the thickness of the heat insulation functional layer is 1-1.3 mm; the thickness of the anti-burning functional layer is 0.7-1.6 mm; the thickness of the protective finish paint layer is 60-80 mu m; the thickness of the high-temperature-resistant heat-insulating layer is 40-55 mm; the thickness of the low heat conduction insulating layer is 20-35 mm; the thickness of the fiber cloth is 0.5-1 mm.
Further, in order to ensure that the fireproof heat-insulating layer does not have bubbles and rust under a humid condition, the protective finish paint layer is made of TB04-95 single-component special finish paint; in order to ensure the bonding adhesive force between the fireproof heat-insulating layer and the steel plate and play a good basic protection function on a substrate, the antirust substrate layer is single-component epoxy iron oxide red antirust primer.
Further, in order to ensure good fireproof effect and high fireproof efficiency, the film forming material b is phenolic aldehyde modified epoxy resin, the dehydrating agent is ammonium polyphosphate, the carbon forming agent is pentaerythritol, and the foaming agent is melamine; the mass ratio of the film forming material b to the dehydrating agent to the carbon forming agent to the foaming agent is 2-3: 5-7: 2.5-3.5: 1-3; the film forming material a is organic silicon modified epoxy resin; the low-thermal-conductivity-coefficient filler is a mixture of silica aerogel, hexa-whisker potassium titanate and ceramic hollow microspheres, and the mass ratio of the low-thermal-conductivity-coefficient filler to the hexa-whisker potassium titanate to the ceramic hollow microspheres is 5-7: 3-5: 4-6; the functional auxiliary agent is a mixture of sepiolite fibers and glass fibers, and the mass ratio of the sepiolite fibers to the glass fibers is 1-2: 3-4; the mass ratio of the film forming material a to the low-thermal-conductivity-coefficient filler to the functional additive is 18-22: 29-31: 1.
Further, in order to ensure the heat insulation effect and efficiency, the thickness ratio of the high reflection layer a to the high heat resistance layer a of the two adjacent layers and the thickness ratio of the high reflection layer b to the high heat resistance layer b of the two adjacent layers are both 0.01: 0.1-3.
Further, the material of the high reflection layer a is any one of molybdenum foil, nickel foil and stainless steel foil; the material of the high thermal resistance layer a is any one of aluminum silicate fiber and magnesium silicate fiber; the material of the high-reflection layer b is any one of an aluminum foil and a double-sided aluminum plated polyimide film; the material of the high heat resistance layer b is any one of aerogel felt and ceramic fiber felt; the fiber cloth is made of high-temperature-resistant high-strength fiber cloth materials.
Further, the gasket is made of any one of mica, polytetrafluoroethylene and bakelite; the interior mounting substrate is made of any one of steel and aluminum alloy.
Further, the diameter of the counter bore is larger than that of the gasket; the depth of the counter bore is greater than 1/2 of the interior mounting substrate thickness and less than 3/4 of the interior mounting substrate thickness; the thickness of the interior trim mounting substrate is 3-5 mm; the distance between the center lines of the adjacent screws is not less than 15 times of the thickness of the interior mounting substrate.
Further, the diameter of the through positioning hole is equal to that of the nut of the screw.
Further, in order to ensure the installation reliability of the screws, the lower part of the length of each screw is embedded into the heat insulation layer at a distance of 5-10 mm.
Further, the fireproof expansion rubber strip is made of rubber, and the main filler is any one of asbestos and graphite; the high-temperature-resistant rubber strip is made of silicon rubber.
Furthermore, in order to prevent direct convection of gas and ensure the sealing property of the second sealing structure, the angle between the convex plane of the three-surface sealing structure and the inclined plane is 15-20 degrees; the protruding height of the small boss is 0.5 mm-1 mm.
The invention has the following technical effects:
(1) the coating structure combines the fireproof heat-insulating coating and the heat-insulating layer, has high fireproof efficiency, good effect, thin thickness, light weight and good overall adhesion, can not easily fall off, turn over and the like, can effectively prevent flame burning and thermal shock outside the shelter, and protects equipment inside the shelter from complete functionality.
(2) The internal decoration mounting and fastening structure can effectively reduce the heat transferred from the steel plate of the shelter body to the screw rod and the nut, and avoid the surfaces of the screw rod and the nut from forming a heat collection point, thereby avoiding the heat released from the surfaces of the screw rod and the nut to the interior of the shelter, effectively improving the integral thermal protection of the shelter and improving the reliability of the internal decoration of the shelter.
(3) According to the cabin door and window sealing structure, through the first sealing structure, under the conditions of flame burning and high temperature, the generated gap can be quickly sealed and filled, and meanwhile, the second sealing structure and the third sealing structure are matched, so that the overall sealing is realized, a gas passage and a cold and hot air exchange loop are prevented, and the external hot air is effectively isolated from entering the cabin; through the filling of thermal-insulated heat preservation, avoid the second seal structure and the third seal structure adhesive tape receive the outside heat influence the condition that expend with heat and contract with cold appears, avoid the second seal structure and the third seal structure space appear and form gaseous return circuit to avoid the decline of whole leakproofness.
(4) Through the combination of the fireproof heat-insulation coating structure, the interior decoration installation fastening structure and the cabin door and window sealing structure, the fireproof performance is good, the heat insulation effect is obvious, and the functions of the facility equipment in the cabin are perfect and cannot be influenced by high-temperature heat under special conditions such as flame burning and high-temperature covering, so that the safety in the cabin is ensured. Meanwhile, the invention has stable and reliable structure and wide application range.
Drawings
Fig. 1 is a schematic structural view of a coating structure of a shelter in an embodiment of the present invention.
Fig. 2 is a schematic structural view of a shelter interior trim mounting and fastening structure in an embodiment of the invention.
FIG. 3 is a partial top view of the interior trim mounting fixture of the shelter of an embodiment of the present invention within the counter bore.
Fig. 4 is a schematic structural view of a shelter hatch and window sealing structure in an embodiment of the present invention.
Fig. 5 is a partially enlarged schematic view of a second sealing structure of the shelter hatch and window sealing structure in the embodiment of the invention.
Fig. 6 is a partially enlarged schematic view of a third sealing structure of the shelter hatch and window sealing structure in the embodiment of the invention.
FIG. 7 is a diagram illustrating the effect of the flame burning test performed on the shelter according to the embodiment of the present invention.
Wherein, 1, the fireproof heat insulation layer; 11. a protective topcoat layer; 12. a burn-resistant functional layer; 13. a heat insulating functional layer; 14. an anti-rust base layer; 2. a steel plate of the shelter body; 21. a screw; 3. a heat insulation layer; 31. a high temperature resistant heat insulation layer; 311. a highly reflective layer a; 312. a high thermal resistance layer a; 32. a low thermal conductivity insulation layer; 321. a highly reflective layer b; 322. a high thermal resistance layer b; 33. fiber cloth; 34. mounting holes; 4. an interior mounting substrate; 41. sinking the nut; 42. a gasket; 43. a counter bore; 5. an interior trim panel; 51. a screw; 52. penetrating through the positioning hole; 6. a shelter border; 7. a shelter tail post; 8. a shelter tailgate; 91. a first sealing structure; 92. a second sealing structure; 921. a three-side sealing structure; 93. a third sealing structure; 931. a point contact type sealing structure; 932. a small boss.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments, but not all embodiments, of the present invention.
Example 1:
as shown in figures 1-6, a special box with high-efficiency fireproof, heat-insulation, heat-preservation and sealing functions is characterized in that: the door and window sealing structure consists of a coating structure, an interior trim mounting and fastening structure and a door and window sealing structure;
the coating structure comprises a fireproof heat-insulating layer 1, a shelter body steel plate 2 and a heat-insulating layer 3 from the outside to the inside of the shelter in sequence; the fireproof heat-insulating layer 1 is composed of a four-layer structure, a protective finish paint layer 11 is sequentially arranged from the outside of the shelter to the surface of the outer wall of the shelter body steel plate 2, the thickness of the protective finish paint layer is 60-80 microns, the optimal thickness of the protective finish paint layer is 70 microns, and the protective finish paint layer 11 is TB04-95 single-component special finish paint; the thickness of the anti-burning functional layer 12 is 0.7-1.6 mm, and preferably 1.2 mm; the heat insulation functional layer 13 is 1-1.3 mm in thickness, preferably 1.15 mm; the thickness of the antirust matrix layer 14 is 60-80 μm, preferably 70 μm, and the antirust matrix layer 14 is a single-component epoxy iron oxide red antirust primer. The heat insulation functional layer 13 consists of a film forming material a, a low-thermal conductivity coefficient filler and a functional auxiliary agent, wherein the film forming material a is organic silicon modified epoxy resin; the low-thermal-conductivity-coefficient filler is a mixture of silica aerogel, hexa-whisker potassium titanate and ceramic hollow microspheres, and the mass ratio of the low-thermal-conductivity-coefficient filler to the hexa-whisker potassium titanate to the ceramic hollow microspheres is 5-7: 3-5: 4-6, preferably 6:4: 5; the functional auxiliary agent is a mixture of sepiolite fibers and glass fibers, and the mass ratio of the sepiolite fibers to the glass fibers is 1-2: 3-4, preferably 1.5: 3.5; the mass ratio of the film-forming material a to the low-thermal-conductivity-coefficient filler to the functional additive is 18-22: 29-31: 1, and preferably 20:30: 1. The anti-burning functional layer 12 consists of a film forming material b, a dehydrating agent, a carbon forming agent and a foaming agent, wherein the film forming material b is phenolic aldehyde modified epoxy resin, the dehydrating agent is ammonium polyphosphate, the carbon forming agent is pentaerythritol, and the foaming agent is melamine; the mass ratio of the film forming material b to the dehydrating agent to the carbon forming agent to the foaming agent is 2-3: 5-7: 2.5-3.5: 1-3, and preferably 2.5:6:3: 2.
The heat insulation layer 3 is of a two-layer structure, and a high-temperature-resistant heat insulation layer 31 and a low-heat-conduction heat insulation layer 32 are sequentially arranged from the inner wall surface of the steel plate 2 of the shelter body to the interior of the shelter; the high-temperature-resistant heat insulation layer 31 is of a multilayer structure, the thickness of the high-temperature-resistant heat insulation layer is 40-55 mm, preferably 47mm, the high-reflection layer a 311 and the high-heat-resistance layer a 312 are alternately laminated in sequence from the inner wall surface of the steel plate 2 of the shelter body to the low-heat-conduction heat insulation layer 32 (the figure is clear due to the requirement of ensuring the figure, only two layers are laminated in the figure, actually, multiple layers are laminated), and the thickness ratio of the adjacent two layers of the high-reflection layer a 311 to the high-heat-resistance layer a 312 is 0.01:0.1-3 (for example, the thickness of the high-reflection layer a 311 is 0.02mm, and the thickness of the adjacent high-heat-resistance layer a 312 is 0.2-6 mm); the material of the high-reflection layer a 311 is any one of molybdenum foil, nickel foil and stainless steel foil, preferably stainless steel foil; the material of the high thermal resistance layer a 312 is any one of aluminum silicate fiber and magnesium silicate fiber, and aluminum silicate fiber is preferable. The low-heat-conduction heat-insulation layer 32 is of a multilayer structure, the thickness of the low-heat-conduction heat-insulation layer is 20-35 mm, preferably 28mm, the high-heat-conduction heat-insulation layer b 321 and the high-heat-resistance layer b 322 are alternately laminated from the high-temperature-resistant heat-insulation layer 31 to the inside of the shelter (as the figure needs to be clear, only two layers are laminated in the figure, actually, multiple layers are laminated), and the thickness ratio of the adjacent two layers of the high-heat-resistance layer b 321 to the high-heat-resistance layer b 322 is 0.01:0.1-3 (for example, the thickness of the high-heat-resistance layer b 321 is 0.02mm, and the thickness of the adjacent high-heat-resistance layer b 322 is 0.2-6 mm); the material of the high-reflection layer b 321 is any one of an aluminum foil and a double-sided aluminum-plated polyimide film, preferably an aluminum foil; the material of the high thermal resistance layer b 322 is any one of aerogel felt and ceramic fiber felt, and ceramic fiber felt is preferred. The periphery of the multilayer structure consisting of the high-temperature-resistant heat-insulating layer 31 and the low-heat-conduction heat-insulating layer 32 is uniformly coated with fiber cloth 33, and the thickness of the fiber cloth 33 is 0.5-1 mm, preferably 0.7 mm; the fiber cloth is made of high-temperature-resistant high-strength fiber cloth materials, such as carbon fiber cloth.
The interior trim mounting and fastening structure sequentially comprises a shelter body steel plate 2, a heat insulation layer 3, an interior trim mounting substrate 4 and an interior trim plate 5 from bottom to top (namely from the outside of the shelter to the inside of the shelter); the upper surface of the steel plate 2 of the shelter body is provided with a screw 21, a through mounting hole 34 is formed in the heat insulation layer 3, and the screw 21 is connected with a sinking nut 41 in the mounting hole 34; the interior mounting substrate 4 is made of a metal plate, the metal material of the interior mounting substrate is any one of steel and aluminum alloy, a counter bore 43 is formed in the interior mounting substrate, the central axis of the counter bore 43 is collinear with the central axis of the mounting hole 34, the sinking nut 41 is arranged in the counter bore 43 and is matched with a gasket 42 to fixedly mount the interior mounting substrate 4 on the shelter body steel plate 2, the lower surface of the gasket 42 is in contact with the upper surface of the interior mounting substrate 4, the upper surface of the gasket 42 is in contact with the lower surface of a nut of the sinking nut 41, and the gasket 42 is made of any one of mica, polytetrafluoroethylene and bakelite, preferably mica; the upper surface of the sinking nut 41 is not contacted with the interior trim panel 5 and the diameter of the sinking nut 41 is smaller than that of the gasket 42. The upper surface of the interior board 5 is fixedly installed through a screw 51, the screw 51 sequentially penetrates through a through positioning hole 52 of the interior board 5 and the interior installation substrate 4, the diameter of the through positioning hole 52 is equal to that of the screw 51, and the central axis of the screw 51 is on the same straight line with that of the through positioning hole 52; the distance for embedding the lower part of the length of the screw 51 into the heat insulation layer 3 is 5-10 mm, and preferably 7.5 mm; the central axis of the screw 51 is collinear with the central axes of two adjacent screw rods 21. The nut of the screw 51 and the interior panel 5 are fixed by filling with a filler such as a spring washer having a diameter larger than that of the nut of the screw 51.
In order to ensure the heat insulation and dissipation effects and prevent a large amount of heat collecting points, the diameter of the counter bore 33 is larger than that of the gasket 32; the depth of the counter bore 33 is D, the thickness of the interior mounting substrate 3 is H, the thickness of the interior plate 4 is S, and the distance between the central lines of two adjacent screws (21) is L; thenPreference is given toPreferably, L ═ 20H. The thickness of the interior trim mounting substrate is 3-5 mm, preferably 4 mm.
The cabin door and window sealing structure consists of a shelter frame 6, a shelter tail column 7, a shelter tail door 8, a first sealing structure 91, a second sealing structure 92, a third sealing structure 93 and a heat insulation layer 3; the combined structure of the first sealing structure 91, the second sealing structure 92 and the third sealing structure 93 is in a step shape, and the first sealing structure 91 is close to the shelter tail door 8 and the third sealing structure 93 is close to the shelter tail column 7; first seal structure 91 is plane seal structure, adopts fire prevention expansion adhesive tape, and the material of fire prevention expansion adhesive tape is the rubber material, and main packing is any one of asbestos, graphite, preferred graphite, second way seal structure 92 is trilateral seal structure 921, trilateral seal structure 921 is for being close to be convex plane, both sides are the structure on inclined plane in the middle of the joint strip of shelter tail post 7 one side, third way seal structure 93 is point contact formula seal structure 931, point contact formula seal structure 931 is for being close to a plurality of little bosss 932 of the inhomogeneous distribution in joint strip surface of shelter tail post 7 one side, second way seal structure 92, third way seal structure 93 all adopt high temperature resistant adhesive tape, and the material of high temperature resistant adhesive tape is silicon rubber, preferred fluorine silicon rubber. The heat insulation layer 3 is filled between the sealing rubber strips of the second sealing structure 92 and the third sealing structure 93 close to the shelter tail door 8 and the shelter tail door 8, the heat insulation layer 3 is filled between the sealing rubber strips of the second sealing structure 92 and the third sealing structure 93 close to the shelter tail column 7 and the shelter frame 6, and the heat insulation layer 3 is filled in the shelter tail column 7. In order to prevent direct convection of gas and guarantee the sealing performance of the second sealing structure, the angle between the convex plane of the three-surface sealing 921 and the inclined plane is 15-20 degrees, preferably 17.5 degrees; the protruding height of the small boss 932 is 0.5mm to 1mm, preferably 0.75 mm. The manufactured shelter with the external dimension of 5300mm multiplied by 2500mm multiplied by 2400mm is made of the materials and the structures of all layers according to the above, the sealing grade of the shelter reaches 2 grades, the shelter is completely surrounded and combusted by external diesel oil for 30min (shown in figure 7), the highest flame temperature in the test process exceeds 1200 ℃, and the highest internal temperature of the shelter in the process from the test beginning to the cooling completion is (60 +/-2) ° C; in the test process and after the test is finished, the internal facilities and equipment can be normally used.
Claims (8)
1. The utility model provides a special box with high-efficient fire prevention heat-insulating heat preservation sealing function which characterized in that: the door and window sealing structure consists of a coating structure, an interior trim mounting and fastening structure and a door and window sealing structure;
the coating structure comprises a fireproof heat-insulating layer (1), a shelter body steel plate (2) and a heat-insulating layer (3) from the outside to the inside of the shelter in sequence; the fireproof heat-insulating layer (1) is composed of a four-layer structure, a protective finish paint layer (11), a burning-resistant functional layer (12), a heat-insulating functional layer (13) and an antirust base layer (14) are sequentially arranged from the outside of the shelter to the surface of the outer wall of a shelter body steel plate (2), the heat-insulating functional layer (13) is composed of a film-forming substance a, a low-heat-conductivity-coefficient filler and a functional auxiliary agent, and the burning-resistant functional layer (12) is composed of a film-forming substance b, a dehydrating agent, a carbon forming agent and a foaming agent; the heat insulation layer (3) is of a two-layer structure, and a high-temperature-resistant heat insulation layer (31) and a low-heat-conduction heat insulation layer (32) are sequentially arranged from the inner wall surface of the steel plate (2) of the shelter body to the interior of the shelter; the high-temperature-resistant heat insulation layer (31) is of a multilayer structure, and a high-reflection layer a (311) and a high-heat-resistance layer a (312) are alternately laminated inwards from the inner wall surface of the shelter body steel plate (2) in sequence; the low heat conduction insulating layer (32) is of a multilayer structure, and a high reflection layer b (321) and a high heat resistance layer b (322) are alternately laminated from the high temperature resistant heat insulating layer (31) to the inside of the shelter; the periphery of the multilayer structure consisting of the high-temperature resistant heat-insulating layer (31) and the low-heat-conduction heat-insulating layer (32) is uniformly coated by fiber cloth (33);
the interior trim mounting and fastening structure sequentially comprises a shelter body steel plate (2), a heat insulation layer (3), an interior trim mounting substrate (4) and an interior trim plate (5) from bottom to top; the square cabin body is characterized in that a screw rod (21) is mounted on the upper surface of the steel plate (2) of the square cabin body, a through mounting hole (34) is formed in the heat insulation layer (3), and the screw rod (21) is connected with a sinking nut (41) in the mounting hole (34); the interior trim mounting substrate (4) is made of a metal plate, a counter bore (43) is formed in the interior trim mounting substrate, the central axis of the counter bore (43) is collinear with the central axis of the mounting hole (34), the sinking nut (41) is arranged in the counter bore (43) and matched with a gasket (42) to fixedly mount the interior trim mounting substrate (4) on the steel plate (2) of the shelter body, the lower surface of the gasket (42) is in contact with the upper surface of the interior trim mounting substrate (4), the upper surface of the gasket (42) is in contact with the lower surface of a nut of the sinking nut (41), the upper surface of the sinking nut (41) is not in contact with the interior trim plate (5), and the diameter of the sinking nut (41) is smaller than that of the gasket (42); the upper surface of the interior trim panel (5) is fixedly installed through a screw (51), and the screw (51) sequentially penetrates through a through positioning hole (52) of the interior trim panel (5) and the interior trim installation substrate (4); the central axis of the screw (51) is collinear with the central axes of the two adjacent screw rods (21);
the cabin door and window sealing structure consists of a square cabin frame (6), a square cabin tail column (7), a square cabin tail door (8), a first sealing structure (91), a second sealing structure (92), a third sealing structure (93) and a heat insulation layer (3); the combined structure of the first sealing structure (91), the second sealing structure (92) and the third sealing structure (93) is in a step shape, and the first sealing structure (91) is close to the shelter tail door (8) and the third sealing structure (93) is close to the shelter tail column (7); the first sealing structure (91) is a plane sealing structure and adopts a fireproof expansion rubber strip, the second sealing structure (92) is a three-surface sealing structure (921), the three-surface sealing structure (921) is a structure that the middle of the sealing rubber strip close to one side of the shelter tail column (7) is a convex plane, and the two sides of the sealing rubber strip are inclined planes, the third sealing structure (93) is a point contact type sealing structure (931), the point contact type sealing structure (931) is a plurality of small bosses (932) which are unevenly distributed on the surface of the sealing rubber strip close to one side of the shelter tail column (7), and the second sealing structure (92) and the third sealing structure (93) both adopt high-temperature resistant rubber strips; the heat insulation layer (3) is filled between the sealing rubber strip close to the shelter tail door (8) and the shelter tail door (8) of the second sealing structure (92) and the third sealing structure (93), the heat insulation layer (3) is filled between the sealing rubber strip close to the shelter tail column (7) and the shelter frame (6) of the second sealing structure (92) and the third sealing structure (93), and the heat insulation layer (3) is filled in the shelter tail column (7).
2. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 1, is characterized in that: the thickness of the antirust matrix layer (14) is 60-80 μm; the thickness of the heat insulation functional layer (13) is 1-1.3 mm; the thickness of the anti-burning functional layer (12) is 0.7-1.6 mm; the thickness of the protective finish paint layer (11) is 60-80 mu m; the thickness of the high-temperature-resistant heat-insulating layer (31) is 40-55 mm; the thickness of the low heat conduction insulating layer (32) is 20-35 mm; the thickness of the fiber cloth (33) is 0.5-1 mm.
3. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 2, is characterized in that: the material of the high-reflection layer a (311) is any one of molybdenum foil, nickel foil and stainless steel foil; the material of the high-heat-resistance layer a (312) is any one of aluminum silicate fiber and magnesium silicate fiber; the material of the high-reflection layer b (321) is any one of an aluminum foil and a double-sided aluminum-plated polyimide film; the material of the high-heat-resistance layer b (322) is any one of aerogel felt and ceramic fiber felt; the fiber cloth (33) is made of high-temperature-resistant high-strength fiber cloth materials.
4. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 3, is characterized in that: the gasket (42) is made of any one of mica, polytetrafluoroethylene and bakelite; the interior mounting substrate (4) is made of any one of steel and aluminum alloy.
5. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 4, is characterized in that: the diameter of the counter bore (43) is larger than that of the gasket (42); the depth of the counter bore (43) is greater than 1/2 of the thickness of the interior mounting substrate (4) and less than 3/4 of the thickness of the interior mounting substrate (4); the thickness of the interior mounting substrate (4) is 3-5 mm; the distance between the adjacent screw rods (21) is not less than 15 times of the thickness of the interior trim installation base plate (4).
6. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 5, is characterized in that: the distance of the lower part of the length of the screw (51) embedded into the heat insulation layer (3) is 5-10 mm.
7. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 6, is characterized in that: the fireproof expansion rubber strip is made of rubber, and the main filler is any one of asbestos and graphite; the high-temperature-resistant rubber strip is made of silicon rubber.
8. The special box body with the functions of high-efficiency fire prevention, heat insulation, heat preservation and sealing as claimed in claim 7, is characterized in that: the angle between the convex plane of the three-surface sealing structure (921) and the inclined plane is 15-20 degrees; the protruding height of the small boss (932) is 0.5 mm-1 mm.
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CN113847481A (en) * | 2021-12-01 | 2021-12-28 | 中国飞机强度研究所 | Valve type ventilation device for aircraft test |
CN114750841A (en) * | 2022-04-02 | 2022-07-15 | 承德建龙特殊钢有限公司 | High-temperature-resistant assembly of platform lorry carriage and application thereof |
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CN207260917U (en) * | 2017-10-18 | 2018-04-20 | 毕永 | It is a kind of to meet fire integrity and the aluminium alloy fire resistant doorsets of thermal insulation |
CN108674334A (en) * | 2018-05-16 | 2018-10-19 | 湖北三江航天万峰科技发展有限公司 | A kind of interior structure and its laying method of large complicated nacelle |
CN110001160A (en) * | 2019-04-02 | 2019-07-12 | 中国兵器工业第五九研究所 | A kind of multi-layered composite heat-insulating component resistant to high temperature and preparation method thereof |
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