CN110856873A - Drilling equipment and automatic upper and lower plate drilling system - Google Patents

Drilling equipment and automatic upper and lower plate drilling system Download PDF

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Publication number
CN110856873A
CN110856873A CN201810970056.8A CN201810970056A CN110856873A CN 110856873 A CN110856873 A CN 110856873A CN 201810970056 A CN201810970056 A CN 201810970056A CN 110856873 A CN110856873 A CN 110856873A
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CN
China
Prior art keywords
drilling
station
operator
automatic
main shaft
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Pending
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CN201810970056.8A
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Chinese (zh)
Inventor
沈海涛
庞士君
常远
邱四军
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Vega CNC Technology Suzhou Co Ltd
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Vega CNC Technology Suzhou Co Ltd
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Priority to CN201810970056.8A priority Critical patent/CN110856873A/en
Publication of CN110856873A publication Critical patent/CN110856873A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B39/00General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16Drilling machines with a plurality of working-spindles; Drilling automatons
    • B23B39/161Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/015Frames, beds, pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/017Arrangements of ways

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention relates to the technical field of machining, in particular to drilling equipment and an automatic upper plate and lower plate drilling system, and aims to solve the technical problems of high potential safety hazard and low working efficiency caused by overlapping of an active area of an operator and an active area of the upper plate and lower plate equipment during maintenance of a spindle. The drilling equipment comprises a lathe bed, a cross beam, a workbench and a drilling mechanism; the beam is positioned at the upper part of the lathe bed and is provided with a channel with the lathe bed, a first station and a second station are formed on two sides of the beam, the first station is used for feeding, and the drilling mechanism is arranged on the second station; the table can pass from the first station through the channel into the second station or from the second station through the channel into the first station. When the main shaft of the drilling mechanism is maintained, an operator stands on the second station, the moving area of the operator does not overlap with the moving area of the automatic plate loading and unloading equipment, the automatic plate loading and unloading equipment does not need to avoid the operator, safety accidents are avoided, the operator can move freely, and the efficiency is improved.

Description

Drilling equipment and automatic upper and lower plate drilling system
Technical Field
The invention relates to the technical field of machining, in particular to drilling equipment and an automatic upper plate and lower plate drilling system.
Background
Along with the rising of manufacturing cost and the safety requirement in the production process, industrial robots with high work efficiency and labor saving are more and more favored by factory workers, and the application range of the industrial robots is gradually enlarged.
The use of industrial robots in drilling equipment has gradually replaced manual operations, and the prior art provides a drilling system, which is structured as shown in fig. 1, and which includes a bed 1 ', a beam 2', an automatic plate loading and unloading device 3 'and a drilling mechanism 4' in consideration of the cost and the space occupied by the factory. The beam 2 'is positioned at the upper part of the bed body 1', the drilling mechanism 4 'is arranged at one side of the beam 2', and the automatic plate loading and unloading equipment 3 'is arranged at the front part of the drilling mechanism 4'. The automatic plate loading and unloading device 3 ' and the drilling mechanism 4 ' can move along the length direction of the lathe bed 1 '. The front of the drilling mechanism 4 'forms an active area for the operator, who can perform maintenance on the drilling mechanism 4' in this area.
In the using process of the drilling machine, the main shaft of the drilling mechanism 4 'needs to be frequently maintained, and the like, in the maintenance or repairing process, the moving area of an operator can be overlapped with the moving area of the automatic plate loading and unloading equipment 3', the automatic plate loading and unloading equipment 3 'needs to frequently avoid the operator, and the working efficiency of the automatic plate loading and unloading equipment 3' is reduced; sometimes, the avoidance is not timely, and safety accidents can be caused; in addition, the rails 5 'laid for the movement of the automatic plate loading and unloading device 3' are also not conducive to the actions of the operator.
Therefore, the technical problems of large potential safety hazard and low working efficiency caused by the overlapping of the movable area of an operator and the movable areas of the upper plate device and the lower plate device during the maintenance of the main shaft exist in the prior art.
Disclosure of Invention
The invention aims to provide drilling equipment to solve the technical problems of high potential safety hazard and low working efficiency caused by the overlapping of the movable area of an operator and the movable areas of upper and lower plate equipment when a main shaft is maintained.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a drilling apparatus comprising: the drilling machine comprises a machine body, a cross beam, a workbench and a drilling mechanism;
the beam is positioned at the upper part of the lathe bed and is provided with a channel with the lathe bed, a first station and a second station are formed on two sides of the beam, the first station is used for feeding materials, and the drilling mechanism is installed on the second station; the table is capable of passing through the channel from the first station into the second station or from the second station into the first station.
Further, in the present invention,
the drilling equipment further comprises an electric control cabinet, and the electric control cabinet is arranged on the upper side of the cross beam.
Further, in the present invention,
the drilling equipment further comprises a bed guide rail, the extending direction of the bed guide rail is the same as the moving direction of the workbench, and the workbench is connected to the bed guide rail in a sliding mode.
Further, in the present invention,
the drilling mechanism comprises a vertically arranged main shaft, a guide rail and a main shaft moving part which is in sliding fit with the guide rail and is used for driving the main shaft to move along the vertical direction.
Further, in the present invention,
the drilling device further comprises a transverse movement mechanism, wherein the drilling mechanism is mounted on the transverse movement mechanism;
the transverse movement mechanism extends along the horizontal direction and can drive the drilling mechanism to move transversely.
Further, in the present invention,
the transverse movement mechanism comprises a beam movement part and a beam guide rail;
the beam guide rail is arranged on one side of the beam close to the second station;
the beam moving part is slidably mounted on the beam guide rail and can slide along the beam guide rail;
the drilling mechanism is mounted to the beam moving portion.
Further, in the present invention,
a plurality of drilling mechanisms are arranged along the length direction of the beam moving part at intervals.
An automatic upper and lower plate drilling system comprises the drilling equipment.
Further, in the present invention,
the automatic plate loading and unloading device is characterized by further comprising an automatic plate loading and unloading device, wherein the automatic plate loading and unloading device is located on the outer side of the first station of the drilling device.
Further, in the present invention,
the automatic plate loading and unloading device further comprises a track, wherein the track is arranged on the ground along the length direction of the drilling device, and the automatic plate loading and unloading device can move along the track.
By combining the technical scheme, the invention has the beneficial effects that:
the drilling equipment comprises a lathe bed, a cross beam, a workbench and a drilling mechanism; the beam is positioned at the upper part of the lathe bed and is provided with a channel with the lathe bed, a first station and a second station are formed on two sides of the beam, the first station is used for feeding, and the drilling mechanism is arranged on the second station; the table can pass from the first station through the channel into the second station or from the second station through the channel into the first station.
The crossbeam divides the lathe bed into two working spaces of first station and second station, and first station is used for the material loading (by automatic upper and lower board equipment material loading), and the second station is used for drilling operation. When the main shaft needs to be maintained, the activity area of an operator is located at the second station, the activity area of the operator is independent of the activity areas of the automatic plate loading and unloading equipment, the activity areas are not overlapped, the automatic plate loading and unloading equipment does not need to avoid the operator, safety accidents are avoided, the working efficiency can be greatly improved, and in addition, the automatic maintenance of the main shaft is facilitated for the operator to move freely.
Therefore, the invention realizes the effect that the activity area of the operator and the activity area of the automatic plate loading and unloading equipment do not influence each other, and improves the operation safety of the operator and the working efficiency of the automatic plate loading and unloading equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic diagram of a prior art automatic plate loading and unloading drilling system;
FIG. 2 is a right side view of an automated plate loading and unloading drilling system provided by an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a first station in an automatic upper and lower plate drilling system according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a second station in the automatic upper and lower plate drilling system according to an embodiment of the present invention.
Icon: 1' -a lathe bed; 2' -a cross-beam; 3' -automatic plate loading and unloading equipment; 4' -a drilling mechanism; a 5' -orbital; 100-drilling equipment; 200-automatic plate loading and unloading equipment; 300-track; 110-a lathe bed; 120-a cross beam; 121-channel; 122-a first station; 123-a second station; 130-a workbench; 140-a drilling mechanism; 141-a main shaft; 142-a guide rail; 143-a spindle motion part; 150-an electric control cabinet; 160-a bed rail; 170-lateral movement mechanism; 171-beam moving part; 172-beam guide.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Embodiments 1 to 2 are described in detail below with reference to the drawings.
Example 1
Fig. 1 is a schematic structural view illustrating an automatic plate loading and unloading drilling system in the prior art; FIG. 2 is a right side view of an automated plate loading and unloading drilling system provided by an embodiment of the present invention; FIG. 3 is a schematic structural diagram of a first station in an automatic upper and lower plate drilling system according to an embodiment of the present invention; fig. 4 is a schematic structural diagram of a second station in the automatic upper and lower plate drilling system according to an embodiment of the present invention.
The method comprises the following steps: a bed 110, a beam 120, a table 130, and a drilling mechanism 140; the beam 120 is positioned at the upper part of the bed 110 and has a channel 121 with the bed 110, a first station 122 and a second station 123 are formed at two sides of the beam 120, the first station 122 is used for feeding materials, and the drilling mechanism 140 is arranged at the second station 123; the table 130 can pass from the first station 122 through the channel 121 into the second station 123, or alternatively, from the second station 123 through the channel 121 into the first station 122.
The cross beam 120 divides the bed 110 into two working spaces, namely a first working space 122 and a second working space 123, and the working spaces of the automatic plate loading and unloading device 200 and the drilling working space are respectively arranged at different working positions, the first working space 122 is used for loading and unloading plates, the second working space 123 is used for drilling holes, and in addition, an operator also stands on the second working space 123 when maintaining and repairing the drilling device 100.
When the drilling mechanism 140 is maintained or repaired, an operator stands on the second station 123 of the bed body 110 to operate, the active area of the operator is independent of the active area of the automatic plate loading and unloading device 200, the active areas are not overlapped, the automatic plate loading and unloading device 200 does not need to avoid the operator, safety accidents are avoided, and the working efficiency is greatly improved. In addition, the operator stands on the other side of the automatic upper and lower plate apparatus 200 to perform the operation, which facilitates the operator to freely move. Therefore, the drilling apparatus 100 according to the present embodiment avoids the problem that the active area of the operator and the active area of the automatic plate loading and unloading apparatus 200 are affected by each other, and improves the safety of the operator and the working efficiency of the automatic plate loading and unloading apparatus 200.
In an alternative to this embodiment, it is preferable that,
the drilling apparatus 100 further comprises an electric control cabinet 150, the electric control cabinet 150 being provided at an upper side of the cross beam 120.
The control device of the drilling equipment 100 is arranged in the electric control cabinet 150 and is used for controlling the action of each moving part, so that the drilling operation of the machined part is realized. Meanwhile, the electric control cabinet 150 is mounted on the upper part of the beam 120, so that the horizontal space occupied by the electric control cabinet 150 can be reduced, and a sufficient space is provided for the arrangement of the drilling mechanism 140 and the formation of the first station.
In an alternative to this embodiment, it is preferable that,
drilling apparatus 100 further includes a bed rail 160, the bed rail 160 extending in the same direction as the movement of table 130, and table 130 slidably coupled to bed rail 160.
The bed rail 160 extends through the passage 121 to communicate the first station 122, the passage 121, and the second station 123. The bottom of the worktable 130 is provided with a worktable slide block used in cooperation with the bed rail 160. The table 130 is slidable along the bed rail 160 from the first station 122 through the channel 121 and into the second station 123, and is also slidable from the second station 123 through the channel 121 and into the first station 122. After the workpiece is transported to the workbench 130 of the first station 122 by the automatic plate loading and unloading device 200, the lathe bed guide 160 and the workbench 130 are used together to automatically transport the workpiece and the workbench 130 to the second station 123 for drilling. After the machining is finished, the workbench 130 is moved from the second station 123 to the first station 122, and the drilling of a plurality of machined parts can be completed through the circular motion, so that the automatic feeding and discharging are realized. The drilling equipment 100 provided by the embodiment reduces the workload of operators and improves the automation degree and the working efficiency.
In an alternative to this embodiment, it is preferable that,
the drilling mechanism 140 includes a vertically arranged main shaft 141, a guide rail 142, and a main shaft moving part 143 slidably engaged with the guide rail 142 and driving the main shaft 141 to move in a vertical direction.
The main shaft moving part 143 can slide up and down on the guide rail 142 and simultaneously drive the main shaft 141 to move up and down, thereby realizing drilling. The main shaft moving part 143 may be a pressing block, the top of the main shaft 141 is connected to the bottom of the pressing block, the top of the pressing block is connected to the driving part of the drilling mechanism 140, and when the driving part controls the pressing block to move downward, the main shaft 141 moves downward along with the pressing block, and the bottom of the main shaft 141 drills a workpiece. Further, a drill bit may be disposed at the bottom of the main shaft 141, and the drill bit can move up and down along with the main shaft 141. The main shaft 141 can rotate around its axis and drive the drill bit to rotate, so as to realize drilling.
In an alternative to this embodiment, it is preferable that,
the drilling apparatus 100 further includes a lateral movement mechanism 170, the drilling mechanism 140 being mounted to the lateral movement mechanism 170; the lateral movement mechanism 170 extends in a horizontal direction and is capable of moving the drilling mechanism 140 laterally.
The transverse movement mechanism 170 can move transversely and drive the drilling mechanism 140 to move transversely, so that the drilling machine can be suitable for drilling different workpieces and different machining positions, and the application range of the equipment is widened. Meanwhile, after the machining position is changed, an operator only needs to adjust the drilling mechanism 140 along the transverse movement mechanism 170, and does not need to disassemble and assemble the drilling equipment 140 again, so that the working efficiency is improved, and the workload of the operator is reduced.
In an alternative to this embodiment, it is preferable that,
the lateral movement mechanism 170 includes a beam movement portion 171 and a beam guide 172; a beam guide 172 is mounted on the side of the beam 120 adjacent to the second station 123; the beam moving part 171 is slidably attached to the beam rail 172 and is slidable along the beam rail 172; the drilling mechanism 140 is mounted to the beam moving portion 171.
The beam moving portion 171 may be a flat plate, the guide rail 142 of the drilling mechanism 140 is mounted on the beam moving portion 171, and the drilling mechanism 140 can move along with the beam moving portion 171 to drill holes on workpieces at different positions of the worktable 130. Meanwhile, the connection mode of the beam moving part 171 and the beam guide rail 172 is simple, and the required driving force is small.
Further, a plurality of drilling mechanisms 140 are provided, and the plurality of drilling mechanisms 140 are provided at intervals along the length direction of the beam moving part 171.
The plurality of drilling mechanisms 140 can drill a plurality of workpieces at the same time, respectively. The function that can also be realized is that each drilling mechanism 140 is set up in the assigned position, drills to different processing positions, has improved work efficiency. Further, each drilling mechanism 140 is individually controlled by the electric control cabinet 150, and when an operator maintains and overhauls the main shaft 141 of one drilling mechanism 140, other drilling mechanisms 140 can normally work, thereby further improving the working efficiency of the drilling equipment 100 provided by the embodiment.
Example 2
This embodiment is another preferred embodiment in parallel with embodiment 1, the technical solution disclosed in embodiment 1 except for the distinguishing technical features belongs to the scope disclosed in this embodiment, and the technical solution disclosed in embodiment 1 except for the distinguishing technical features is not described repeatedly.
Fig. 1 to 4 are also referred to, and fig. 1 is a schematic structural diagram of an automatic upper and lower plate drilling system in the prior art; FIG. 2 is a right side view of an automated plate loading and unloading drilling system provided by an embodiment of the present invention; FIG. 3 is a schematic structural diagram of a first station in an automatic upper and lower plate drilling system according to an embodiment of the present invention; fig. 4 is a schematic structural diagram of a second station in the automatic upper and lower plate drilling system according to an embodiment of the present invention.
Including a drilling apparatus 100.
The cross beam 120 divides the bed 110 into two working spaces, namely a first working space 122 and a second working space 123, and the working spaces of the automatic plate loading and unloading device 200 and the drilling working space are respectively arranged at the two working spaces, the first working space 122 is used for loading and unloading plates, the second working space 123 is used for drilling holes, and an operator also stands at the second working space 123 when maintaining and repairing the drilling device 100.
When the drilling mechanism 140 is maintained or repaired, an operator stands on the second station 123 of the bed body 110 to operate, the active area of the operator is independent from the first station 122, the active area is not overlapped with the first station 122, the equipment of the first station 122 does not need to avoid the operator, safety accidents are avoided, and the working efficiency is greatly improved. In addition, the operator stands on the other side of the first station 122 to perform the operation, which is beneficial for the operator to act. Therefore, the automatic upper and lower plate drilling system provided by the embodiment realizes the effect that the activity area of the operator and the activity area of other equipment are not affected, and improves the safety and the working efficiency of the operator entering the operation station.
In an alternative to this embodiment, it is preferable that,
the automatic plate-up and down drilling system further includes an automatic plate-up and down device 200, and the automatic plate-up and down device 200 is located outside the first station 122 of the drilling device 100.
When the drilling mechanism 140 is maintained or repaired, an operator stands on the second station 123 of the bed body 110 to operate, the active area of the operator is independent of the active area of the automatic plate loading and unloading device 200, the active areas are not overlapped, the automatic plate loading and unloading device 200 does not need to avoid the operator, safety accidents are avoided, and the working efficiency is greatly improved. In addition, the operator stands on the other side of the automatic upper and lower plate apparatus 200 to perform an operation, which is advantageous for the operator to act. Therefore, the automatic plate loading and unloading drilling system provided by the embodiment realizes the effect that the activity area of the operator and the activity area of the automatic plate loading and unloading device 200 are not affected, and improves the safety of the operator entering the operation station and the working efficiency of the automatic plate loading and unloading device 200.
In an alternative to this embodiment, it is preferable that,
the automatic plate loading and unloading drilling system further includes a rail 300, the rail 300 is disposed on the ground along the length direction of the drilling apparatus 100, and the automatic plate loading and unloading apparatus 200 can move along the rail 300.
The automatic plate loading and unloading device 200 can move back and forth along the rail 300, and can distribute materials at any position of the workbench 130, thereby improving the working efficiency of the automatic plate loading and unloading device 200.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A drilling apparatus, comprising: the drilling machine comprises a machine body, a cross beam, a workbench and a drilling mechanism;
the beam is positioned at the upper part of the lathe bed and is provided with a channel with the lathe bed, a first station and a second station are formed on two sides of the beam, the first station is used for feeding materials, and the drilling mechanism is installed on the second station; the table is capable of passing through the channel from the first station into the second station or from the second station into the first station.
2. The drilling apparatus according to claim 1, further comprising an electronic control cabinet provided on an upper side of the cross beam.
3. The drilling apparatus of claim 2, further comprising a bed rail extending in the same direction as the direction of movement of the table, the table being slidably connected to the bed rail.
4. The drilling apparatus according to claim 1, wherein the drilling mechanism comprises a vertically arranged main shaft, a guide rail, and a main shaft moving part slidably engaged with the guide rail and for driving the main shaft to move in a vertical direction.
5. The drilling apparatus according to claim 3, further comprising a lateral movement mechanism, the drilling mechanism being mounted to the lateral movement mechanism;
the transverse movement mechanism extends along the horizontal direction and can drive the drilling mechanism to move transversely.
6. The drilling apparatus according to claim 5, wherein the lateral movement mechanism includes a beam moving portion and a beam guide;
the beam guide rail is arranged on one side of the beam close to the second station;
the beam moving part is slidably mounted on the beam guide rail and can slide along the beam guide rail;
the drilling mechanism is mounted to the beam moving portion.
7. The drilling apparatus according to claim 6, wherein a plurality of drilling mechanisms are provided, the plurality of drilling mechanisms being provided at intervals along a length direction of the beam moving portion.
8. An automatic upper and lower plate drilling system comprising a drilling apparatus according to any one of claims 1 to 7.
9. The automated plate up and down drilling system of claim 8, further comprising an automated plate up and down device located outside of the first station of the drilling device.
10. The automated plate feeding and discharging drilling system according to claim 8, further comprising a rail disposed on the ground along a length direction of the drilling apparatus, and the automated plate feeding and discharging apparatus is movable along the rail.
CN201810970056.8A 2018-08-23 2018-08-23 Drilling equipment and automatic upper and lower plate drilling system Pending CN110856873A (en)

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