CN110842014A - Fresh corn stalk juicing-crushing-forming integrated device - Google Patents

Fresh corn stalk juicing-crushing-forming integrated device Download PDF

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Publication number
CN110842014A
CN110842014A CN201911289963.7A CN201911289963A CN110842014A CN 110842014 A CN110842014 A CN 110842014A CN 201911289963 A CN201911289963 A CN 201911289963A CN 110842014 A CN110842014 A CN 110842014A
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CN
China
Prior art keywords
plate
crushing
shaft
machine body
press roll
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Pending
Application number
CN201911289963.7A
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Chinese (zh)
Inventor
李大伟
王超凡
刘震
赵韬韬
李健豪
林浈元
陈宇
袁永恒
张强
于海业
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Jilin University
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Jilin University
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Publication date
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Priority to CN201911289963.7A priority Critical patent/CN110842014A/en
Publication of CN110842014A publication Critical patent/CN110842014A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/282—Shape or inner surface of mill-housings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/30—Driving mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/80—Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/14—Control arrangements for mechanically-driven presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00—Solid fuels
    • C10L5/40—Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
    • C—CHEMISTRY; METALLURGY
    • C13—SUGAR INDUSTRY
    • C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B10/00—Production of sugar juices
    • C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
    • C13B10/06—Sugar-cane crushers
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32—Molding or moulds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/10—Biofuels, e.g. bio-diesel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The invention discloses a fresh corn straw juicing-crushing-forming integrated device, which aims to solve the problems of single function, low integration level, high treatment cost, low production efficiency, low comprehensive utilization rate of resources and uneven product quality of the existing equipment and comprises a juicing system, a crushing and kneading system, a forming system and a machine body shell; the machine body shell is installed on a foundation, the juicing system is installed at the position of the left front of a machine body top plate (54) in the machine body shell and the middle position of the left side of a machine body bottom plate (51) in the machine body shell, the smashing and kneading system is installed at the position of the machine body top plate (54) at the rear of the juicing system, the forming system is installed on the machine body top plate (54) at the right side of the juicing system, the smashing and kneading system is connected with the forming system through a conveying pipe (20), and the juicing system and the smashing and kneading system are connected with a No. 2 small belt pulley (13) installed on a motor (1) in the smashing and kneading system through a motor (1) of the.

Description

Fresh corn stalk juicing-crushing-forming integrated device
Technical Field
The invention relates to a device in the field of novel agricultural machinery, in particular to a fresh corn straw juicing-crushing-forming integrated device.
Background
Under the background of global energy crisis, the reasonable development and utilization of crop straws as a main biomass energy source are becoming more and more important. 9 hundred million tons of straws are produced in China every year, which accounts for (20-30)% of the total world production, but the comprehensive utilization rate of the straws is less than 40%. Corn stalks are main crop stalks in China, and account for about (30-40)% of the total stalk yield. The corn straw is used as a green and renewable biomass resource, and the reasonable utilization of the corn straw becomes one of important ways for relieving resource shortage and environmental pollution in China. The fresh corn straws contain more than 60% of water and (12-15)% of sugar, syrup extracted by juicing can be used as raw materials for sugar production and bioethanol fermentation, and the straw blocks after juicing can be processed into biomass briquette fuel.
In recent years, our country has made great progress on the research of the device for squeezing, crushing and forming crop straws, but the current agricultural machinery applied to the treatment of crop straws has the following problems:
on one hand, the mechanical equipment has single function and low integration level, and can only complete one or two links of crushing, juicing and molding of the crop straws, so that the additional treatment cost of the crop straws is increased, and the resource conversion efficiency of the crop straws is greatly reduced;
on the other hand, the existing crop straw treatment equipment is not specially designed for the characteristics of the corn straws to collect the corn straw juice, crush and form the straw treatment equipment into a whole.
Therefore, the widely applied crop straw treatment equipment at present has the problems of unstable treatment efficiency, uneven quality of treated products and the like when treating different crop straws, and increases a lot of obstacles for the subsequent resource utilization of the corn straws. The common problems of the corn straw treatment equipment limit the subsequent high-valued comprehensive utilization of the corn straws to a certain extent.
Disclosure of Invention
The invention aims to solve the technical problems that the existing crop straw treatment equipment has single function and low integration level, cannot realize synchronous juicing, crushing and forming of crop straws, and the existing crop straw treatment equipment is not specially designed for the characteristics of corn straws, so that the treatment cost is high, the production efficiency is low, the comprehensive utilization rate of resources is low, and the quality of the product after the crop straw treatment is uneven, and provides a fresh corn straw juicing-crushing-forming integrated device.
In order to solve the technical problems, the invention is realized by adopting the following technical scheme: the fresh corn straw juicing-crushing-forming integrated device comprises a juicing system, a crushing and kneading system, a forming system and a machine body shell;
the machine body shell is a cuboid hollow shell piece and comprises a machine body left wall plate, a machine body right wall plate, a machine body bottom plate and a machine body top plate;
the machine body left wall plate and the machine body right wall plate are vertically placed on the machine body bottom plate, and the machine body top plate is placed at the top ends of the machine body left wall plate and the machine body right wall plate; the machine body left wall plate, the machine body right wall plate and the machine body top plate are integrally formed, and the machine body left wall plate, the machine body right wall plate and the machine body bottom plate are fixedly connected into a machine body shell by bolts;
organism housing install on the ground, the position department in organism roof left place ahead and the left intermediate position department of organism bottom plate are installed to the system of squeezing the juice, smash and rub the position department at the organism roof at system of squeezing the juice rear of the system installation, the shaping system is installed on the organism roof on system of squeezing the juice right side, smash and rub the system and be connected through the conveying pipeline with the shaping system, the system discharge gate of squeezing the juice is adjusted well with smashing and rubbing the system feed inlet, the system of squeezing the juice is connected with No. 2 belt pulleys through motor wherein with smashing and rubbing the system.
In the technical scheme, 3 small rectangular through holes matched with the outline sizes of a No. 1 large belt pulley, a No. 1 belt and a driving wheel of a continuously variable transmission are arranged on the left side of a top plate of a machine body, and 2 adjacent rectangular through holes are communicated to form a left rectangular through hole; 4 small rectangular through holes which are matched with the shape profiles of the feeding cone, the ring die, the linkage hollow shaft, the No. 2 large belt pulley and the No. 2 belt are arranged on the right side of the top plate of the machine body, and the adjacent 2 rectangular through holes are communicated to form a right rectangular through hole; 4 bolt through holes for fixing the bearing-shaft sleeve group No. 1 and the bearing-shaft sleeve group No. 2 are symmetrically arranged on the left side and the right side of the left rectangular through hole in the front part of the top plate of the machine body, and 2 bolt through holes for fixing the shaft supporting plate are arranged on the left side of the left rectangular through hole in the rear part of the top plate of the machine body; 4 bolt through holes for fixing the left squeezing roller supporting plate and the right squeezing roller supporting plate are formed in the front part of the top plate of the machine body and in the middle of the left rectangular through hole and the right rectangular through hole, and 8 bolt through holes for fixing the lower shell of the crushing roller are formed in the rear parts of the 4 bolt through holes; and 6 bolt through holes for fixing the shaft sleeve are formed in the front part of the top plate of the machine body and on the right side of the right rectangular through hole, and 2 bolt through holes for fixing the No. 5 bearing-shaft sleeve group are formed in the rear part of the 6 bolt through holes.
The juicing system in the technical scheme consists of a three-roller type double-stage juicing mechanism and a transmission mechanism; the three-roller two-stage juicing mechanism comprises a No. 1 squeezing roller, a No. 2 squeezing roller, a No. 3 squeezing roller, a juice collecting barrel, a left squeezing roller supporting plate, a right squeezing roller supporting plate, and a pair of bearings and squeezing roller cover plates with the same structure; the left press roll supporting plate and the right press roll supporting plate are rectangular plate structural members with the same structure, three pairs of bearing holes for mounting bearings are symmetrically arranged on the left press roll supporting plate and the right press roll supporting plate, namely 3 bearing holes in the left press roll supporting plate are aligned with 3 bearing holes in the right press roll supporting plate, and the central connecting lines of the 3 bearing holes in the left press roll supporting plate and the 3 bearing holes in the right press roll supporting plate are equal equilateral triangles; the bottom ends of the left press roll supporting plate and the right press roll supporting plate are fixedly arranged at the left front position of the top plate of the machine body along the longitudinal direction by bolts, and the press roll cover plate is arranged at the top ends of the left press roll supporting plate and the right press roll supporting plate by bolts; the left and right ends of the No. 1 press roll, the No. 2 press roll and the No. 3 press roll are respectively arranged in 3 bearing holes on the left press roll supporting plate and the right press roll supporting plate through bearings, and the left and right ends of the No. 1 press roll, the No. 2 press roll and the No. 3 press roll and the left press roll supporting plate and the right press roll supporting plate are in rotary connection; the juice collecting barrel is arranged on a machine body top plate below the three-roller type double-stage juicing mechanism, and the transmission mechanism is arranged at the left end and the right end of the three-roller type double-stage juicing mechanism.
The transmission mechanism in the juice squeezing system in the technical scheme comprises a No. 1 small belt pulley, a belt, a No. 1 large belt pulley, a transmission shaft, a No. 1 transmission gear, a No. 2 transmission gear, a No. 1 squeezing roller transmission gear, a No. 2 squeezing roller transmission gear, a No. 3 squeezing roller transmission gear, a No. 1 bearing-shaft sleeve group and a No. 2 bearing-shaft sleeve group; the No. 1 small belt pulley is installed on the output end of the motor, the left end and the right end of the transmission shaft are fixed on a top plate of the machine body through a No. 1 bearing-shaft sleeve group and a No. 2 bearing-shaft sleeve group, the No. 1 large belt pulley and the No. 1 transmission gear are sequentially installed on the transmission shaft in a flat key connection mode from left to right, and the No. 1 small belt pulley and the No. 1 large belt pulley are sleeved with the belt; the No. 1 press roll transmission gear, the No. 2 press roll transmission gear and the No. 3 press roll transmission gear are respectively arranged at the right ends of the No. 1 press roll, the No. 2 press roll and the No. 3 press roll, the No. 1 press roll transmission gear is meshed with the No. 2 press roll transmission gear, and the No. 2 press roll transmission gear is meshed with the No. 3 press roll transmission gear; the No. 2 transmission gear is arranged at the left end of the No. 1 squeezing roller, and the No. 2 transmission gear is meshed with the No. 1 transmission gear.
The crushing and kneading system in the technical scheme consists of a crushing and kneading mechanism and a transmission mechanism; the crushing and kneading mechanism comprises 48 hammer blades, a lower crushing roller shell, 48 positioning sleeves, 4 rotors, a main shaft of the crushing mechanism, 4 pin shafts, a kneading plate, an upper crushing roller shell, a No. 3 bearing-shaft sleeve group, a No. 4 bearing-shaft sleeve group and a No. 5 bearing-shaft sleeve group; the crushing roller lower shell is installed on a top plate of the machine body through bolts, the kneading plates are arranged on the inner surface of the crushing roller lower shell, the No. 3 bearing-shaft sleeve group and the No. 4 bearing-shaft sleeve group are installed on 2 transmission shaft supporting tables with the same structure in the crushing roller lower shell, and the main shaft of the crushing mechanism is installed on the No. 3 bearing-shaft sleeve group and the No. 4 bearing-shaft sleeve group with the same structure through two ends of the main shaft; 4 rotors are uniformly sleeved on a main shaft of the crushing mechanism, 48 positioning sleeves are arranged in through holes on the 4 rotors through 4 pin shafts, and 48 hammer sheets are sleeved among the 48 positioning sleeves in a spiral arrangement mode; the kneading plate is arranged on the inner surface of the upper shell of the crushing roller, the upper shell of the crushing roller is buckled on the lower shell of the crushing roller, and the upper shell of the crushing roller and the lower shell of the crushing roller are fixedly connected into a crushing and kneading chamber by adopting bolts; the transmission mechanism in the crushing and kneading system is arranged on the left side of the crushing and kneading mechanism.
The transmission mechanism in the crushing and kneading system in the technical scheme comprises a continuously variable transmission driven wheel, a No. 2 small belt pulley, a No. 1 belt, a No. 3 small belt pulley, a shaft supporting plate, a transmission shaft, a continuously variable transmission driving wheel and a wide V belt; the shaft supporting plate is an L-shaped plate type structural member, an upper bearing through hole for mounting a main shaft of the crushing mechanism by using a bearing and a lower bearing through hole for mounting a transmission shaft are respectively arranged at the upper end and the lower end of the shaft supporting plate, and the shaft supporting plate is fixedly connected at the left end of a top plate of the machine body by using bolts; the left end of the main shaft of the crushing mechanism is arranged in an upper bearing through hole of the shaft supporting plate; the left end of the transmission shaft is arranged in a lower bearing through hole of the shaft supporting plate, the rightmost end of the transmission shaft is arranged on a No. 5 bearing-shaft sleeve group, and the No. 5 bearing-shaft sleeve group is arranged on the right side of the top plate of the machine body; the No. 3 small belt pulley, the stepless speed changer driving wheel and the No. 4 small belt pulley are sequentially arranged on the transmission shaft in a flat key connection mode from left to right; a continuously variable transmission driven wheel is arranged at the left end of a main shaft of the crushing mechanism by a flat key, the continuously variable transmission driven wheel is positioned right above a continuously variable transmission driving wheel, and a wide V-shaped belt is sleeved on the continuously variable transmission driving wheel and the continuously variable transmission driving wheel; no. 2 belt pulley suit is on the output of the motor in the system of squeezing the juice, and No. 1 belt suit is on No. 2 belt pulley and No. 3 belt pulley.
The crushing roller lower shell in the technical scheme is a semi-cylindrical hollow shell part, two ends of the crushing roller lower shell are sealed by adopting left and right side shell walls, a rectangular flange plate is horizontally arranged at the top end opening of the crushing roller lower shell towards the periphery, the center of the top ends of the left and right side shell walls and the top of the left lower side of the crushing roller lower shell are not provided with the flange plate, a lower bolt through hole is formed in the flange plate, a crushing chamber discharge opening is formed in the right bottom of the crushing roller lower shell, a crushing chamber feeding opening is formed in the left top, 2 supporting legs with the same structure are longitudinally and symmetrically arranged at the bottom of the crushing roller lower shell, the 2 supporting legs with the same structure are fixedly connected to a top plate of a machine body through bolts, and transmission shaft supporting tables with; the crushing roller upper shell is a semi-cylindrical hollow shell part, the two ends of the crushing roller upper shell are sealed by adopting left and right end shell walls, the inner radius, the wall thickness and the length of the crushing roller upper shell are equal to the length of the crushing roller lower shell, a rectangular flange plate is horizontally arranged at the bottom port of the crushing roller upper shell towards the periphery, an upper bolt through hole is formed in the rectangular flange plate, and the upper bolt through hole is aligned to the lower bolt through hole.
The molding system in the technical scheme consists of a molding mechanism and a transmission mechanism; the forming mechanism comprises a collecting barrel, a linkage hollow shaft, a material conveying pipe, a ring die, a forming mechanism main shaft, a No. 2 forming press roller, a front press roller press plate, a No. 1 forming press roller, a rear press roller press plate, a No. 2 eccentric shaft, a No. 1 bearing, a fixed shaft sleeve, a rotation stopping shaft sleeve, a feeding cone, a cutter and a No. 2 bearing; the right end of the main shaft of the forming mechanism is arranged in the fixed shaft sleeve and the rotation stopping shaft sleeve, the right end surface of the fixed shaft sleeve is in contact connection with the left end surface of the rotation stopping shaft sleeve, the No. 1 fastening hexagon nut is sleeved on the main shaft of the forming mechanism on the right side of the rotation stopping shaft sleeve, the left end surface of the No. 1 fastening hexagon nut is in contact connection with the right end surface of the rotation stopping shaft sleeve, and the right end of the main shaft of the forming mechanism is fixed on a top plate of a machine body through the; the left end of the main shaft of the forming mechanism is sequentially arranged in a ring die and a linkage hollow shaft from left to right, the linkage hollow shaft is sleeved on the main shaft of the forming mechanism through a No. 1 bearing and a No. 2 bearing, the ring die is connected with the linkage hollow shaft through a bolt, and the rotation axes of the main shaft of the forming mechanism, the ring die and the linkage hollow shaft are collinear; the front compression roller pressing plate and the rear compression roller pressing plate are strip-shaped plate-type structural members with the same shape, upper end through holes, central through holes and lower end through holes are respectively arranged at the upper ends, the centers and the lower end positions of the front compression roller pressing plate and the rear compression roller pressing plate, the No. 1 eccentric shaft, the left end of a main shaft of the forming mechanism and the No. 2 eccentric shaft are sequentially arranged in the upper end through holes, the central through holes and the lower end through holes, the No. 1 eccentric shaft and the No. 2 eccentric shaft are positioned between the front compression roller pressing plate and the rear compression roller pressing plate, the No. 1 forming compression roller, the No. 2 forming compression roller are sleeved on the No. 1 eccentric shaft and the No. 2 eccentric shaft, and; the left end of the main shaft of the forming mechanism adopts a No. 2 fastening hexagon nut to fix the front compression roller pressing plate, a No. 1 eccentric shaft sleeved with a No. 1 forming compression roller, a No. 2 eccentric shaft sleeved with a No. 2 forming compression roller and the rear compression roller pressing plate on the main shaft of the forming mechanism; the feeding cone is arranged on the left end face of the ring die and is fixed by bolts; the cutter is fixed on the bottom surface of the top plate of the machine body by bolts; the collecting barrel is arranged on a machine body top plate right below the forming mechanism.
The linkage hollow shaft is a circular ring-shaped structural member, a left circular ring-shaped flange plate and a right circular ring-shaped flange plate are respectively arranged at two ends of the linkage hollow shaft along the radial direction, the outer diameter of the left circular ring-shaped flange plate is larger than that of the right circular ring-shaped flange plate, a left bolt through hole and a right bolt through hole are uniformly arranged on the left circular ring-shaped flange plate and the right circular ring-shaped flange plate along the axial direction, the left circular ring-shaped flange plate and the right circular ring-shaped flange plate are connected into a whole with a circular ring cylinder body through a circular ring cone, a circular ring-shaped flange matched with a No. 2 large belt pulley is arranged at the center of the right circular ring-shaped flange plate rightwards, and the; the center of the linkage hollow shaft is provided with a 5-section stepped hole with collinear rotary center lines.
The transmission mechanism in the molding system in the technical scheme comprises a No. 4 small belt pulley, a No. 2 large belt pulley and a No. 2 belt;
no. 4 little belt pulley install the right-hand member at the transmission shaft in smashing the system of kneading, No. 2 big belt pulley suit is at the right-hand member of the empty axle of linkage, adopts bolted connection between No. 2 big belt pulley and the empty axle of linkage, No. 2 belt suit is on No. 4 little belt pulley and No. 2 big belt pulley.
Compared with the prior art, the invention has the beneficial effects that:
1. the fresh corn straw juicing-crushing-forming integrated device integrates three functions of straw juicing, crushing and forming, realizes multiple purposes of one machine, greatly improves the resource utilization efficiency of corn straws, and reduces the extra cost caused by field turnover in the resource utilization process of agricultural wastes such as corn straws and the like;
2. the fresh corn straw juicing-crushing-forming integrated device is compact in layout and reasonable in design, the juicing device adopts a two-stage three-squeezing-roller structure, and the hammer sheets spirally arranged in the crusher press and crush the corn straws and play a role of a conveyor at the same time, so that the materials are thrown to the next processing mechanism;
3. the fresh corn straw juicing-crushing-molding integrated device provided by the invention designs the adjustable rotating speed of the squeezing roller and the rotating speed of the crusher aiming at the characteristics of corn straws, so that the applicability and the reliability of the straw juicing-crushing-molding integrated device are improved;
4. compared with the existing corn straw treatment machine, the fresh corn straw juicing-crushing-forming integrated device has higher integration level and more obtained products, greatly promotes and facilitates the subsequent development and utilization of the products, and further improves the utilization rate of the corn straw;
5. according to the fresh corn straw juicing-crushing-forming integrated device, the juicing system is arranged in the first process, the juicing rate of the corn straws is improved, the loss of fresh corn straw juice is reduced, the corn straws are damaged to a certain extent, the workload of the subsequent crushing and kneading process is reduced, the abrasion of the hammer sheet and the washboard is reduced, and the crushing efficiency of the corn straws is improved.
Drawings
The invention is further described with reference to the accompanying drawings in which:
FIG. 1 is a front view of the structure of an integrated device for juicing, crushing and molding fresh corn stalks according to the present invention;
FIG. 2 is a right side view of the structural assembly of the integrated apparatus for juicing, crushing and molding fresh corn stalks according to the present invention;
FIG. 3 is a top view of the structure of an integrated apparatus for juicing, pulverizing and molding fresh corn stalks according to the present invention;
FIG. 4 is a full sectional view of the front view of the structure of the forming mechanism used in the fresh corn stalk juicing-pulverizing-forming integrated device;
FIG. 5 is a left side view of the structural components of the forming mechanism used in the fresh corn stalk juicing-crushing-forming integrated device according to the present invention;
FIG. 6 is a right side view of the structure of the juicing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 7 is a front view of the structure of the lower housing of the crushing roller of the crushing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 8 is a right side view of the structure of the lower housing of the crushing roller of the crushing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 9 is a top view of the structure of the lower housing of the crushing roller of the crushing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 10 is a front view of the structural components of a crushing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 11 is a right side view of the structural components of the crushing mechanism used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 12 is a schematic view showing the distribution of the holes on the ring mold used in the integrated apparatus for juicing, pulverizing and molding fresh corn stalks according to the present invention;
FIG. 13 is a front view of the main shaft of the forming mechanism used in the fresh corn stalk juicing-crushing-forming integrated device of the present invention;
FIG. 14 is a left side view of the fixed shaft sleeve structure used in the fresh corn stalk juicing-pulverizing-molding integrated apparatus according to the present invention;
FIG. 15 is a left side view of the structure of the rotation stopping sleeve used in the integrated apparatus for juicing, pulverizing and molding fresh corn stalks according to the present invention;
FIG. 16 is a front view of the structure of a stop shaft sleeve used in the fresh corn stalk juicing-crushing-molding integrated device according to the present invention;
FIG. 17 is a top view of the top plate of the machine body used in the fresh corn stalk juicing-pulverizing-molding integrated apparatus according to the present invention;
in the figure: 1. a motor, 2, a collecting barrel, 3, a linkage hollow shaft, 4.1 number press rolls, 5, a juice collecting barrel, 6, a belt, 7.1 number large belt pulleys, 8.2 number press rolls, 9.1 number press roll transmission gears, 10, a press roll cover plate, 11, a continuously variable transmission driven wheel, 12.1 number small belt pulleys, 13.2 number small belt pulleys, 14.1 number belts, 15.2 number large belt pulleys, 16.3 number small belt pulleys, 17, a feeding port, 18.3 number press rolls, 19.2 number belts, 20, a conveying pipe, 21, a hammer sheet, 22, a crushing roller lower shell, 23.4 number small belt pulleys, 24, a shaft supporting plate, 25, a positioning sleeve, 26, a rotor, 27, a crushing mechanism main shaft, 28 pin shafts, 29.1 number transmission shafts, 30.1 number transmission gears, 31.2 number transmission shafts, 32, a continuously variable transmission, 33, a wide V belt, 34, bearings, 35, a die holes, 36, a ring die, 37, a forming main shaft and 38.2 number forming press rolls, 39. a front compression roller pressing plate, a No. 40.1 forming compression roller, a No. 41 rear compression roller pressing plate, a No. 42.2 transmission gear, a No. 43.1 bearing-shaft sleeve group, a No. 44 rubbing plate, a 45 crushing roller upper shell, a No. 46.2 press roller transmission gear, a 47 left press roller supporting plate, a 48 right press roller supporting plate, a 49 machine body left wall plate, a 50 machine body right wall plate, a 51 machine body bottom plate, a No. 52.2 eccentric shaft, a No. 53.1 eccentric shaft, a 54 machine body top plate, a No. 55.3 press roller transmission gear, a No. 56.2 bearing-shaft sleeve group, a No. 57.3 bearing-shaft sleeve group, a No. 58.4 bearing-shaft sleeve group, a No. 59.5 bearing-shaft sleeve group, a No. 60.1 bearing, a 61 crushing chamber feeding port, a 62 transmission shaft supporting table, a 63 crushing chamber discharging port, a 64 pin shaft hole, a 65 supporting leg, a 66 supporting leg, a fixed shaft sleeve, a 67 rotation stopping shaft sleeve, a No. 68, no. 71.2 fastening hexagon nuts and No. 72.2 bearings.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
referring to fig. 1 to 4, the fresh corn straw juicing-crushing-forming integrated device provided by the invention comprises a juicing system, a crushing and kneading system, a forming system and a machine body shell;
the machine body shell is positioned at the lowest part of each system; the juicing system and the crushing and kneading system are arranged on the top plate 54 of the machine body, the juicing system is arranged at the position in the left front of the top plate 54 of the machine body, the crushing and kneading system is arranged at the position of the top plate 54 of the machine body behind the juicing system, and the crushing and kneading system is higher than the juicing system; the forming system is arranged on the machine body top plate 54 at the right side of the juicing system, and the bottom end part of the forming system penetrates through the machine body top plate 54 and is sunk into the machine body shell.
Referring to fig. 1 to 4, the housing is a rectangular hollow housing member, and includes a left housing wall 49, a right housing wall 50, a bottom housing wall 51 and a top housing wall 54; the machine body left wall plate 49, the machine body right wall plate 50, the machine body bottom plate 51 and the machine body top plate 54 are all rectangular plate type structural members, wherein the height of the machine body left wall plate 49 and the height of the machine body right wall plate 50 are equal, and the width of the machine body left wall plate is equal to the width of the machine body top plate 54 and the width of the machine body bottom plate 51;
the machine body left wall plate 49 and the machine body right wall plate 50 are vertically placed on the machine body bottom plate 51, and the machine body top plate 54 is placed on the top ends of the machine body left wall plate 49 and the machine body right wall plate 50; the machine body left wall plate 49, the machine body right wall plate 50 and the machine body top plate 54 are integrally formed, and the machine body left wall plate 49, the machine body right wall plate 50 and the machine body bottom plate 51 are fixedly connected through bolts, so that a machine body shell is formed; the top end of the machine body shell is fixedly provided with a juicing system, a crushing and kneading system and a forming system in a bolt connection mode; all wallboards in the engine body shell are made of steel plates.
The bottom ends of the machine body left wall plate 49 and the machine body right wall plate 50 are outwards and uniformly horizontally provided with rectangular flange plates, and are respectively provided with 4 bolt through holes for connecting with bolts of a machine body bottom plate 51;
referring to fig. 17, the top plate 54 is welded to the left wall 49 and the right wall 50; 3 small rectangular through holes matched with the outline dimensions of the No. 1 large belt pulley 7, the No. 1 belt 14 and the continuously variable transmission driving wheel 32 are arranged on the left side of the machine body top plate 54, and two adjacent small rectangular through holes are communicated to form a left rectangular through hole; 5 small rectangular through holes matched with the shape profiles of the feeding cone 69, the ring die 36, the linkage hollow shaft 3, the No. 2 large belt pulley 15 and the No. 2 belt 19 are formed in the right side of the machine body top plate 54, and two adjacent small rectangular through holes are communicated to form a right rectangular through hole; 4 bolt through holes for fixing the bearing-shaft sleeve group No. 1 43 and the bearing-shaft sleeve group No. 2 56 are symmetrically arranged on the left side and the right side of the left rectangular through hole in the front part of the machine body top plate 54, and 2 bolt through holes for fixing the shaft support plate 24 are arranged on the left side of the left rectangular through hole in the rear part of the machine body top plate 54; 4 bolt through holes for fixing the left press roll support plate 47 and the right press roll support plate 48 are formed in the front part of the machine body top plate 54 and in the middle parts of the two rectangular through holes, and 8 bolt through holes for fixing the lower crushing roller shell 22 are formed in the rear parts of the 4 bolt through holes; at the front part of the top plate 54 of the machine body, 6 bolt through holes for fixing the shaft sleeve 66 are arranged at the right side of the right rectangular through hole, and 2 bolt through holes for fixing the No. 5 bearing-shaft sleeve group 59 are arranged at the rear part of the 6 bolt through holes.
Referring to fig. 1 to 4, the juicing system consists of a three-roller double-stage juicing mechanism and a transmission mechanism,
the three-roller double-stage juicing mechanism comprises a press roller group (No. 1 press roller 4, No. 2 press roller 8 and No. 3 press roller 18), a juice collecting barrel 5, a left press roller supporting plate 47, a right press roller supporting plate 48, a pair of bearings 34 with the same structure and a press roller cover plate 10;
the press roll group comprises a No. 1 press roll 4, a No. 2 press roll 8 and a No. 3 press roll 18, the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18 are integrally designed as roll shafts, the press rolls and a press roll supporting shaft are integrally designed, the rotation axes of the press rolls and the press roll supporting shaft are the same, the diameter of the press roll supporting shaft is smaller than that of the press rolls, the press rolls and the press roll supporting shaft can synchronously rotate, and the diameter of the press roll supporting shaft is matched with that of a bearing 34 arranged on a left press roll supporting plate 47 and a right press roll supporting plate 48;
the left press roll support plate 47 and the right press roll support plate 48 are rectangular plate structural members with the same structure, and three pairs of bearing holes for mounting the bearing 34 are symmetrically and fixedly arranged on the left press roll support plate 47 and the right press roll support plate 48; the left and right ends of the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18 are fixedly mounted on a left press roll support plate 47 and a right press roll support plate 48 through bearings 34 respectively, the left and right ends of the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18 and the left and right press roll support plates 47 and the right press roll support plate 48 are in rotary connection, and the bottom ends of the left press roll support plate 47 and the right press roll support plate 48 are mounted at the left front position of a machine body top plate 54 and are fixed through bolts;
the press roll cover plate 10 is a rectangular plate type structural member, and holes in bolted connection with the press roll cover plate are reserved at the edges of the left side and the right side of the press roll cover plate 10; the press roll cover plate 10 is arranged at the top ends of the left press roll support plate 47 and the right press roll support plate 48 and fixedly connected by bolts, and the press roll cover plate 10 plays a role in protecting the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18;
the three-roller two-stage juicing mechanism comprises two stages of squeezing mechanisms, namely a first stage squeezing mechanism and a second stage squeezing mechanism; the first-stage pressing mechanism consists of a pressing roll No. 1, a pressing roll No. 2 and a pressing roll No. 8, the second-stage pressing mechanism consists of a pressing roll No. 2, a pressing roll No. 3 and a pressing roll No. 8, wherein the clearance between the pressing roll No. 2 and the pressing roll No. 3 in the second-stage pressing mechanism is smaller than the clearance between the pressing roll No. 1, the pressing roll No. 4 and the pressing roll No. 2 in the first-stage pressing mechanism, so that a better continuous pressing effect is achieved; the revolution centers of the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18 are arranged in an equilateral triangle, and the purpose of increasing the press clearance of the first-stage press mechanism is achieved by reducing the diameter of the No. 1 press roll 4.
A juice collecting barrel 5 and a transmission mechanism are respectively arranged below the three-roller type double-stage juicing mechanism (namely above the top plate 54 of the machine body) and at the left end and the right end of the three-roller type double-stage juicing mechanism;
the transmission mechanism comprises a motor 1, a small belt pulley 12 No. 1, a belt 6, a large belt pulley 7 No. 1, a transmission shaft 29, a transmission gear 30 No. 1, a transmission gear 42 No. 2, a transmission gear 9 No. 1 of a press roll, a transmission gear 46 No. 2 of a press roll, a transmission gear 55 No. 3 of a press roll, a bearing-shaft sleeve group 43 No. 1 and a bearing-shaft sleeve group 56 No. 2;
the No. 1 press roll transmission gear 9, the No. 2 press roll transmission gear 46 and the No. 3 press roll transmission gear 55 for power transmission are respectively arranged at the right ends of the No. 1 press roll 4, the No. 2 press roll 8 and the No. 3 press roll 18, and the No. 1 press roll transmission gear 9, the No. 2 press roll transmission gear 46 and the No. 3 press roll transmission gear 55 are meshed with each other; a No. 2 transmission gear 42 is arranged at the left end of the No. 1 press roll 4, and the No. 2 transmission gear 42 is meshed with the No. 1 transmission gear 30 to provide power transmission.
The motor 1 is arranged in the machine body shell, below the juicing system and fixed on the machine body bottom plate 51; the motor 1 connects the No. 1 small belt pulley 12, the belt 6 and the No. 1 large belt pulley 7 in a belt transmission mode; the transmission shaft 29 is sequentially connected with a No. 1 large belt pulley 7 and a No. 1 transmission gear 30 from left to right in a flat key connection mode, the No. 1 bearing-shaft sleeve group 43 and the No. 2 bearing-shaft sleeve group 56 are respectively arranged on the left side and the right side of the transmission shaft 29, and the transmission shaft 29 is further fixed on a top plate 54 of the machine body; the No. 1 transmission gear 30 is meshed with the No. 2 transmission gear 42 at the left end of the No. 1 press roll 4; finally, the No. 1 press roll 4 achieves the purpose of power transmission of the motor 1 by the mutual meshing of the No. 1 press roll transmission gear 9 at the right end, the No. 2 press roll transmission gear 46 and the No. 3 press roll transmission gear 55.
Referring to fig. 1 to 4, the pulverizing and kneading system includes a pulverizing and kneading mechanism and a transmission mechanism;
the crushing and kneading mechanism comprises a hammer blade 21, a lower crushing roller shell 22, a positioning sleeve 25, a rotor 26, a main shaft 27 of the crushing mechanism, a pin shaft 28, a kneading plate 44, an upper crushing roller shell 45, a No. 3 bearing-shaft sleeve group 57, a No. 4 bearing-shaft sleeve group 58 and a No. 5 bearing-shaft sleeve group 59;
the main shaft 27 of the crushing mechanism is a straight rod type structural member, and is supported and fixed by a No. 3 bearing-shaft sleeve group 57 and a No. 4 bearing-shaft sleeve group 58 at the left end and the right end respectively;
the rotor 26 is a disc type structural member, 4 pin shaft holes 64 with the same structure and the diameter larger than that of the pin shaft 28 are uniformly arranged on the rotor 26 along the circumferential direction, and are assembled and fixed with the 4 pin shafts 28 with the same structure; a circular hole matched with the diameter of the main shaft 27 of the crushing mechanism is formed in the center of the disc of the rotor 26, so that the rotor 26 is conveniently fixed on the main shaft 27 of the crushing mechanism, and 4 rotors 26 are uniformly arranged on the main shaft 27 of the crushing mechanism;
the pin shaft 28 is a straight rod type structural part, the diameter of the pin shaft is matched with the inner diameter of the positioning sleeve 25, and the length of the pin shaft is smaller than that of the crushing chamber; the same pin shaft 28 is provided with 4 pins in parallel, and the pins are fixed on 4 rotors which are fixed on a main shaft 27 of the crushing mechanism after penetrating with the hammer sheet sleeve 25 and the hammer sheet 21;
the hammer sheet 21 is a rectangular steel sheet, and round holes matched with the diameter of the pin shaft 28 are respectively formed in the upper part and the lower part of the hammer sheet 21 and used for assembling the hammer sheet 21 on the pin shaft;
the positioning sleeves 25 are standard parts with the inner diameters matched with the pin shafts 28, and the hammer sheets 21 on the 4 pin shafts 28 are arranged in a spiral line manner in the transverse space of the crushing chamber by adjusting the number of the positioning sleeves 25; the arrangement form of the hammer pieces 21 on the pin shaft 28 in a spiral line type can push the fresh corn straws to reach a discharge port 63 of the crushing chamber while crushing the fresh corn straws;
the kneading plate 44 is a cylindrical hollow shell member with barbs and bulges arranged on the inner wall of the crushing roller and is used for kneading and crushing the fresh corn straws;
referring to fig. 7 to 9, the lower shell 22 of the milling drum is a semi-cylindrical hollow shell, two ends of the shell are closed by left and right side shells, a rectangular flange is horizontally arranged at the top end of the lower shell 22 of the milling drum, no flange is arranged at the center of the top end of the left and right side shells at two ends and the top of the left lower side of the lower shell 22 of the milling drum, a lower bolt through hole is arranged on the flange, a discharge port 63 of the milling chamber is arranged at the bottom of the right side, a feeding port 61 of the milling chamber is arranged at the top of the left side, a kneading plate 44 is arranged on the inner surface of the lower shell 22 of the milling drum, 2 supporting legs 65 with the same structure are symmetrically arranged at the bottom along the longitudinal direction, 2 supporting legs 65 with the same structure are fixedly connected with a top plate 54 of the machine body by bolts, and transmission shaft, the No. 3 bearing-shaft sleeve group 57 and the No. 4 bearing-shaft sleeve group 58 are arranged on 2 transmission shaft supporting tables 62 with the same structure, and the main shaft 27 of the crushing mechanism is arranged on the 2 No. 3 bearing-shaft sleeve groups 57 and the No. 4 bearing-shaft sleeve groups 58 with the same structure through two ends of the main shaft;
the crushing roller upper shell 45 is a semi-cylindrical hollow shell part, two ends of the crushing roller upper shell are sealed by adopting left and right end shell walls, the inner radius, the wall thickness and the length of the crushing roller upper shell 45 are equal to the length of the crushing roller lower shell 22, a rectangular flange is horizontally arranged at the bottom end opening of the crushing roller upper shell 45 towards the periphery, an upper bolt through hole is arranged on the rectangular flange, the upper bolt through hole is aligned with a lower bolt through hole, a kneading plate 44 is arranged on the inner surface of the crushing roller upper shell 45, and the crushing roller upper shell 45 and the crushing roller lower shell 22 are fixedly connected by adopting bolts through the upper bolt through hole and the lower bolt through hole to form a crushing and kneading chamber;
the transmission mechanism in the crushing and kneading system comprises a continuously variable transmission driven wheel 11, a No. 2 small belt wheel 13, a No. 1 belt 14, a No. 3 small belt wheel 16, a transmission shaft 31, a continuously variable transmission driving wheel 32, a wide V belt 33 and a shaft support plate 24; the transmission mechanism is arranged on the left side of the crushing and kneading mechanism.
The shaft support plate 24 is an L-shaped plate structure, an upper bearing through hole for mounting the main shaft 27 of the crushing mechanism by using a bearing and a lower bearing through hole for mounting the transmission shaft 31 by using a bearing are respectively arranged at the upper end and the lower end of the shaft support plate 24, and the shaft support plate 24 is fixedly connected to the left side of the top plate 54 of the machine body by using bolts;
the transmission shaft 31 is a straight rod type structural part; the transmission shaft 31 is sequentially connected with a No. 3 small belt pulley 16, a continuously variable transmission driving wheel 32 and a No. 4 small belt pulley 23 from left to right in a flat key connection mode, the rightmost end of the transmission shaft 31 is arranged on a No. 5 bearing-shaft sleeve group 59 serving as the right support of the transmission shaft 31, and the No. 5 bearing-shaft sleeve group 59 is arranged on the right side of the machine body top plate 54;
the continuously variable transmission driven wheel 11 is arranged at the left end of the main shaft 27 of the crushing mechanism by a flat key, and the continuously variable transmission driven wheel 11 is positioned right above the continuously variable transmission driving wheel 32;
the transmission mechanism of the crushing and kneading system comprises a No. 2 small belt pulley 13 and a No. 3 small belt pulley 16 which are arranged on an output shaft of a motor 1 and connected through a No. 1 belt 14, so that power output by the motor 1 is transmitted to a transmission shaft 31, the transmission shaft 31 transmits the power to a continuously variable transmission driving wheel 32 and a No. 4 small belt pulley 23, the continuously variable transmission driving wheel 32 is connected with a continuously variable transmission driven wheel 11 through a wide V belt 33 to transmit the power, and finally, a crushing mechanism main shaft 27 drives the crushing and kneading mechanism to work.
Referring to fig. 1 to 4, the molding system is composed of a molding mechanism and a transmission mechanism;
the forming mechanism comprises a linkage hollow shaft 3, a material conveying pipe 20, a ring die 36, a forming mechanism main shaft 37, a No. 2 forming press roller 38, a front press roller press plate 39, a rear press roller press plate 41, a fixed shaft sleeve 66, a rotation stopping shaft sleeve 67, a feeding cone 69, a No. 1 forming press roller 40, a particle collecting barrel 2, a cutter 70, a No. 2 bearing 72, a No. 1 bearing 60, a No. 2 eccentric shaft 52 and a No. 1 eccentric shaft 53;
the collecting barrel 2 is arranged right below the forming mechanism and used for collecting the formed particles.
The feed delivery pipe 20 is a cuboid pipeline structural member, the upper end of the feed delivery pipe is butted with a discharge port 63 of the crushing chamber, and the lower end of the feed delivery pipe is communicated with a feed cone 69;
the feeding cone 69 is a cone frustum-shaped shell part, one side with a small caliber is used for receiving molding materials from the conveying pipe 20, a flange plate is arranged at one end with a large caliber along the radial direction, bolt through holes are uniformly formed in the flange plate, and the bolt through holes in the flange plate of the feeding cone 69 are aligned with the threaded bolt holes in one end of the ring die 36; bolts are used to connect feed cone 69 to ring die 36;
the ring die 36 is a hollow cylindrical part, a central through hole is formed in the center of the ring die, flanges are arranged at the orifices at two ends of the ring die 36 along the radial direction, threaded holes are uniformly formed in the flanges at the orifices at two ends along the axial direction, the threaded holes in the flanges of the ring die 36 are aligned with the bolt through holes in the flange of the feeding cone 69, and a die hole 35 for material-free molding is formed in the side wall of the ring die 36 along the radial direction;
referring to fig. 12, the die hole 35 is a cylindrical through hole, and the inner wall of the ring die 36 is arranged in a transverse parallel regular triangle manner;
the linkage hollow shaft 3 is a circular ring-shaped structural member, a left circular ring-shaped flange plate and a right circular ring-shaped flange plate are respectively arranged at two ends of the linkage hollow shaft along the radial direction, the outer diameter of the left circular ring-shaped flange plate is larger than that of the right circular ring-shaped flange plate, a left bolt through hole and a right bolt through hole are axially arranged on the left circular ring-shaped flange plate and the right circular ring-shaped flange plate, the left circular ring-shaped flange plate and the right circular ring-shaped flange plate are connected with the circular ring cylinder body into a whole through a circular ring cone, a circular ring-shaped flange used for being matched with a No. 2 large belt pulley 15 is rightwards arranged at the center of the right circular ring-shaped flange; the center of the linkage hollow shaft 3 is provided with a 5-section stepped hole with collinear rotation center lines.
The No. 1 bearing 60 and the No. 2 bearing 72 are fixedly arranged on the main shaft 37 of the forming mechanism, have the same diameter as the 3 rd section and the 5 th section of the linkage hollow shaft 3, and are used for supporting the rotation of the linkage hollow shaft 3;
the ring die 36, the linkage hollow shaft 3 and the No. 2 large belt pulley 15 which are sequentially arranged from left to right are assembled and connected in a bolt connection mode, and a pair of bearings with the same diameter, namely a No. 1 bearing 60 and a No. 2 bearing 72, are arranged between the linkage hollow shaft 3 and the forming mechanism main shaft 37; the rotation axes of the No. 1 bearing 60, the No. 2 bearing 72, the ring die 36, the linkage hollow shaft 3 and the No. 2 large belt pulley 15 are collinear;
referring to fig. 14, the fixing shaft sleeve 66 is a component formed by combining a hollow cylindrical pipe fitting and a rectangular plate, the side wall of the hollow cylindrical pipe fitting and the rectangular plate are integrated into a whole, the diameter of the hollow cylindrical pipe fitting is matched with the main shaft 37 of the forming mechanism, the length of the hollow cylindrical pipe fitting is the same as that of the rectangular plate, the width of the hollow cylindrical pipe fitting is smaller than that of the rectangular plate, and the rectangular plates on the two sides of the hollow cylindrical pipe fitting are provided with through holes for being in bolted connection and fixed with the top plate 54 of the machine;
referring to fig. 15 and 16, the rotation stopping sleeve 67 is a component formed by combining a circular ring and a rectangular block with a through hole in the center, wherein the diameter of the circular ring is matched with that of the main shaft 37 of the forming mechanism, and the through hole formed in the rectangular block is used for fixing the component on the right wall plate 50 of the machine body by a bolt;
referring to fig. 13, the main shaft 37 of the forming mechanism is a straight rod-like member with a circular cross section, and holes matched with the diameters of the No. 2 fastening hexagon nut 71 and the No. 1 fastening hexagon nut 68 are respectively formed in the cross sections of the left end and the right end; the main shaft 37 of the forming mechanism is provided with 4 sections of shafts with different diameters and collinear rotation contours from left to right, wherein the diameter of the shaft of 1 section is matched with the diameter of a central through hole of the front press roll pressing plate 39, the length is equal to the width of the ring die 36, the diameter of the shaft of 2 sections is matched with the diameter of a central through hole of the rear press roll pressing plate 41, the length is equal to the thickness of the rear press roll pressing plate 41, the diameter of the shaft of 3 sections is larger than the diameter of the shaft of 2 sections to play a role of fixing the rear press roll pressing plate 41, the length is equal to the thickness of the rear press roll pressing plate 41, the diameter of the shaft of 4 sections is equal to the diameters of the inner rings of the bearing 60 No.;
the No. 1 eccentric shaft 53 and the No. 2 eccentric shaft 52 are 2 same straight-bar 3-section stepped eccentric shafts, wherein the No. 1 section and the No. 3 section have the same diameter, are matched with the diameters of through holes formed in the upper ends and the lower ends of the front pressing roll pressing plate 39 and the rear pressing roll pressing plate 41, and have the same length as the thicknesses of the front pressing roll pressing plate 39 and the rear pressing roll pressing plate 41; the 2 nd section diameter of the No. 1 eccentric shaft 53 and the No. 2 eccentric shaft 52 is larger than the 1 st section diameter and the 2 nd section diameter, and is matched with the inner diameter of the No. 1 forming press roll 40 and the No. 2 forming press roll 38; the length of the forming rolls 40 and 38 is less than the distance between the front and rear press rolls 39 and 41 after assembly.
The No. 1 forming press roller 40 and the No. 2 forming press roller 38 are two identical hollow cylindrical components, the inner diameters of the hollow cylindrical components are matched with the diameters of the No. 1 eccentric shaft 53 and the No. 2 eccentric shaft 52 at the 2 nd section, and the hollow cylindrical components are fixedly connected with the eccentric shaft in a flat key mode.
The main shaft 37 of the forming mechanism is a straight-bar 4-section stepped shaft, the diameter of the shaft from 1 section to 3 sections from left to right is increased, the diameter of the shaft from 4 sections is reduced, the diameter of the shaft from 4 sections is smaller than that of the shaft from 3 sections and larger than that of the shaft from 1 section to 2 sections, the shaft from 1 section to 4 sections are sequentially connected into a whole, and the rotation axes of the shaft from 1 section to 4 sections are collinear; the left end of the forming mechanism main shaft 37 is sequentially arranged in the ring die 36, the linkage hollow shaft 3, the No. 1 bearing 60, the No. 2 bearing 72 and the No. 2 large belt pulley 15 from left to right, and the rotation axes of the forming mechanism main shaft 37, the ring die 36, the linkage hollow shaft 3, the No. 1 bearing 60, the No. 2 bearing 72 and the No. 2 large belt pulley 15 are collinear; the right end of the forming mechanism main shaft 37 is sequentially arranged in the fixed shaft sleeve 66 and the rotation stopping shaft sleeve 67, the right end face of the fixed shaft sleeve 66 is in contact connection with the left end face of the rotation stopping shaft sleeve 67, the No. 1 fastening hexagon nut 68 is sleeved on the forming mechanism main shaft 37 on the right side of the rotation stopping shaft sleeve 67, the left end face of the No. 1 fastening hexagon nut 68 is in contact connection with the right end face of the rotation stopping shaft sleeve 67, the right end of the forming mechanism main shaft 37 is fixed on the machine body top plate 54 through the fixed shaft sleeve 66 by adopting a bolt, and the No. 1 fastening hexagon nut 68 is used for locking the.
The front compression roller pressing plate 39 and the rear compression roller pressing plate 41 are strip-shaped structural members with the same shape, through holes with the diameters matched with the diameters of the No. 1 supporting shaft 53 sleeved with the No. 1 forming compression roller 40, the No. 2 supporting shaft 52 sleeved with the No. 2 forming compression roller 38, the forming mechanism main shaft 37 and the forming mechanism main shaft 52 are respectively arranged at the upper end, the center and the lower end of the front compression roller pressing plate 39 and the rear compression roller pressing plate 41 and are used for supporting the No. 1 forming compression roller 40, the forming mechanism main shaft 37 and the No. 2 forming compression roller 38, and the No. 1 forming compression roller 40 and the No. 2 forming;
the cutting knife 70 is made of carbon steel and is used for cutting off the molded particles extruded from the die hole 35 and exceeding a certain length, the width of the molded particles is equal to that of the ring die 36, and the cutting knife 70 is fixed on the bottom surface of the top plate 54 of the machine body by using bolts;
the connection relationship of each part of the forming mechanism is as follows: firstly, aligning the central through hole of the rear pressure roller pressing plate 41 with the left end of the forming mechanism main shaft 37 and sleeving the central through hole on the 2-section shaft of the forming mechanism main shaft 37, and contacting the central through hole with the end surface of the 3-section shaft of the forming mechanism main shaft 37, namely a shaft shoulder formed by the diameter difference of the 2-section shaft and the 3-section shaft; then, inserting the right ends of the No. 1 supporting shaft 53 sleeved with the No. 1 forming press roller 40 and the No. 2 supporting shaft 52 sleeved with the No. 2 forming press roller 38 into through holes formed in the upper end and the lower end of the rear press roller pressing plate 41 respectively; the front compression roller pressing plate 39 is sleeved at the left ends of the No. 1 supporting shaft, the forming mechanism main shaft 37 and the No. 2 supporting shaft through upper, middle and lower through holes on the front compression roller pressing plate 39, and the No. 1 forming compression roller 40, the No. 1 supporting shaft, the No. 2 forming compression roller 38, the No. 2 supporting shaft and the rear compression roller pressing plate 41 are locked at the left end of the forming mechanism main shaft 37 by adopting a No. 2 fastening hexagon nut 71;
the transmission mechanism of the molding system comprises a No. 2 large belt pulley 15, a No. 2 belt 19 and a No. 4 small belt pulley 23;
the No. 4 small belt pulley 23 transmits the received power to the No. 2 large belt pulley 15 through the No. 2 belt 19, and the No. 2 large belt pulley 15 transmits the power to the linkage hollow shaft 3 connected with the No. 2 small belt pulley to further drive the ring die 36 connected with the No. 2 small belt pulley to work, so that the power transmission of the forming system is completed.
The working principle of the fresh corn straw juicing-crushing-forming integrated device is as follows:
the fresh corn straw juicing-crushing-forming integrated device provided by the invention realizes the work and operation of the whole device by means of mechanical energy provided by the motor 1. Firstly, the motor 1 converts input electric energy into mechanical energy for output, the rotating speed of the motor 1 is reduced through the combination of the small belt pulley 1 12, the belt 6 and the large belt pulley 17, the mechanical energy is transmitted to the transmission shaft 1 29, the power of the target rotating speed is transmitted to the squeezing roller shaft 14 through the transmission gear 1 30 and the transmission gear 2 42, and the squeezing roller shaft 1 is driven to rotate; after the power from the motor 1 is transmitted to the No. 1 press roll 4 through two-stage speed reduction, the power is transmitted to the No. 2 press roll 8 and the No. 3 press roll 18 in sequence through the No. 1 press roll transmission gear 9, the No. 2 press roll transmission gear 46 and the No. 3 press roll transmission gear 55; the squeezed fresh corn straws are sent to the next-stage crushing and kneading mechanism by utilizing the friction force generated by the reverse rotation between the squeezing rollers, and meanwhile, the squeezed corn straws are squeezed to squeeze juice which falls into the juice collecting barrel 5.
The operation of the crushing and kneading mechanism needs higher rotating speed, so that speed reduction treatment is not needed, and the fresh corn straws extruded by external force enter the crushing and kneading mechanism from the feeding port 61 of the crushing chamber through the transmission of the squeezing roller. The No. 3 small belt pulley 16 is directly driven by the No. 2 small belt pulley 13 through the No. 1 belt 14, the No. 3 small belt pulley 16 transmits power to the driving wheel 32 of the continuously variable transmission through the No. 2 transmission shaft 31, and then the wide V belt 33 transmits the power to the driven wheel 11 of the continuously variable transmission; the driven wheel 11 of the continuously variable transmission which obtains power drives the main shaft 27 of the crushing mechanism to rotate and start working; under the impact of the hammer blade 21 rotating at a high speed, the fresh corn straws are repeatedly thrown to the kneading plate 44 for high-efficiency crushing, continuously impact between the hammer blade 21 and the kneading plate 44, and finally are kneaded into filaments; when the hammer 21 arranged in a spiral line rotates, the fresh corn stalks are pushed by the hammer 21 to move to the discharge port 63 of the crushing chamber and enter the forming mechanism through the conveying pipe 20 due to the gravity of the fresh corn stalks and the friction force generated between the fresh corn stalks and the kneading plate 44.
The fresh corn stalks after being pressed, crushed and kneaded enter the forming mechanism through the conveying pipe 20 under the action of the pushing of the hammer pieces 21 arranged in a spiral line and the gravity of the stalks. The power output by the motor 1 is transmitted to the No. 2 transmission shaft 31 through the belt pulley to drive the No. 4 small belt pulley 23 to rotate, then the power is transmitted to the No. 2 large belt pulley 15 through the No. 2 belt 19 to drive the linkage hollow shaft 3 to rotate, and finally the ring die 36 is driven to rotate to start working; the crushed and kneaded corn straws enter a forming chamber rotating at a high speed, are formed under the extrusion of a ring die 36, a No. 1 forming press roll 40 and a No. 2 forming press roll 38 and are pushed out from a die hole 35; finally, the shaped pellets are cut off by a cutter 70 and fall into the harvesting tank 2. The fresh corn straw juicing-crushing-forming integrated device finishes the juicing, crushing and forming work of the fresh corn straw.

Claims (10)

1. The fresh corn straw juicing-crushing-forming integrated device is characterized by comprising a juicing system, a crushing and kneading system, a forming system and a machine body shell;
the machine body shell is a cuboid hollow shell piece and comprises a machine body left wall plate (49), a machine body right wall plate (50), a machine body bottom plate (51) and a machine body top plate (54);
the machine body left wall plate (49) and the machine body right wall plate (50) are vertically placed on the machine body bottom plate (51), and the machine body top plate (54) is placed on the top ends of the machine body left wall plate (49) and the machine body right wall plate (50); the machine body left wall plate (49), the machine body right wall plate (50) and the machine body top plate (54) are integrally formed, and the machine body left wall plate (49), the machine body right wall plate (50) and the machine body bottom plate (51) are fixedly connected into a machine body shell by bolts;
organism shell install on the ground, the position department of juice extraction system installation in organism roof (54) left place ahead and organism bottom plate (51) left intermediate position department, smash the position department of rubbing system installation in organism roof (54) at juice extraction system rear, forming system installs on organism roof (54) on juice extraction system right side, smash and rub the system and be connected through conveying pipeline (20) with forming system, the system discharge gate of squeezing juice is adjusted well with smashing and rub the system feed inlet, the system of squeezing juice is connected with number 2 belt pulley (13) through motor (1) wherein with smashing and rubbing the system.
2. The fresh corn straw juicing-crushing-molding integrated device as claimed in claim 1, wherein 3 small rectangular through holes matched with the outline dimensions of a No. 1 large belt pulley (7), a No. 1 belt (14) and a continuously variable transmission driving wheel (32) are arranged on the left side of the machine body top plate (54), and 2 adjacent rectangular through holes are communicated to form a left rectangular through hole; 4 small rectangular through holes which are matched with the outline of the feeding cone (69), the ring die (36), the linkage hollow shaft (3), the No. 2 large belt pulley (15) and the No. 2 belt (19) are arranged on the right side of the machine body top plate (54), and 2 adjacent rectangular through holes are communicated to form a right rectangular through hole; 4 bolt through holes for fixing a No. 1 bearing-shaft sleeve group (43) and a No. 2 bearing-shaft sleeve group (56) are symmetrically arranged on the left side and the right side of a left rectangular through hole in the front part of the machine body top plate (54), and 2 bolt through holes for fixing the shaft support plate (24) are arranged on the left side of the left rectangular through hole in the rear part of the machine body top plate (54); 4 bolt through holes for fixing the left press roll supporting plate (47) and the right press roll supporting plate (48) are formed in the middle of the left and right rectangular through holes in the front part of the machine body top plate (54), and 8 bolt through holes for fixing the lower shell (22) of the crushing roller are formed in the rear parts of the 4 bolt through holes; in the front of a machine body top plate (54), 6 bolt through holes for fixing a shaft sleeve (66) are formed in the right side of a right rectangular through hole, and 2 bolt through holes for fixing a No. 5 bearing-shaft sleeve group (59) are formed in the rear of the 6 bolt through holes.
3. The integrated fresh corn stalk juicing, crushing and molding device as claimed in claim 1, wherein the juicing system consists of a three-roller double-stage juicing mechanism and a transmission mechanism;
the three-roller two-stage juicing mechanism comprises a No. 1 squeezing roller (4), a No. 2 squeezing roller (8), a No. 3 squeezing roller (18), a juice collecting barrel (5), a left squeezing roller supporting plate (47), a right squeezing roller supporting plate (48), a pair of bearings (34) with the same structure and a squeezing roller cover plate (10);
the left press roll supporting plate (47) and the right press roll supporting plate (48) are rectangular plate structural members with the same structure, three pairs of bearing holes for mounting the bearing (34) are symmetrically arranged on the left press roll supporting plate (47) and the right press roll supporting plate (48), namely 3 bearing holes in the left press roll supporting plate (47) are aligned with 3 bearing holes in the right press roll supporting plate (48), and the central connecting lines of the 3 bearing holes in the left press roll supporting plate (47) and the 3 bearing holes in the right press roll supporting plate (48) are equal equilateral triangles; the bottom ends of the left press roll supporting plate (47) and the right press roll supporting plate (48) are fixedly arranged at the left front position of the top plate (54) of the machine body along the longitudinal direction by adopting bolts, and the press roll cover plate (10) is arranged at the top ends of the left press roll supporting plate (47) and the right press roll supporting plate (48) by adopting bolts; the left and right ends of the No. 1 press roll (4), the No. 2 press roll (8) and the No. 3 press roll (18) are respectively installed in 3 bearing holes on the left press roll supporting plate (47) and the right press roll supporting plate (48) through bearings (34), and the left and right ends of the No. 1 press roll (4), the No. 2 press roll (8) and the No. 3 press roll (18) are rotatably connected with the left press roll supporting plate (47) and the right press roll supporting plate (48); the juice collecting barrel (5) is arranged on a machine body top plate (54) below the three-roller type double-stage juicing mechanism, and the transmission mechanisms are arranged at the left end and the right end of the three-roller type double-stage juicing mechanism.
4. The integrated device for juicing, crushing and forming fresh corn stalks as claimed in claim 3, wherein the transmission mechanism in the juicing system comprises a small belt pulley (12) No. 1, a belt (6), a large belt pulley (7) No. 1, a transmission shaft (29), a transmission gear (30) No. 1, a transmission gear (42) No. 2, a transmission gear (9) No. 1, a transmission gear (46) No. 2 of a squeezing roller, a transmission gear (55) No. 3 of a squeezing roller, a bearing-shaft sleeve group (43) No. 1 and a bearing-shaft sleeve group (56) No. 2;
the No. 1 small belt pulley (12) is installed at the output end of the motor (1), the left end and the right end of the transmission shaft (29) are fixed on a machine body top plate (54) through a No. 1 bearing-shaft sleeve group (43) and a No. 2 bearing-shaft sleeve group (56), the No. 1 large belt pulley (7) and the No. 1 transmission gear (30) are sequentially installed on the transmission shaft (29) in a flat key connection mode from left to right, and the belt (6) is sleeved on the No. 1 small belt pulley (12) and the No. 1 large belt pulley (7);
the No. 1 press roll transmission gear (9), the No. 2 press roll transmission gear (46) and the No. 3 press roll transmission gear (55) are respectively arranged at the right ends of the No. 1 press roll (4), the No. 2 press roll (8) and the No. 3 press roll (18), the No. 1 press roll transmission gear (9) is meshed with the No. 2 press roll transmission gear (46), and the No. 2 press roll transmission gear (46) is meshed with the No. 3 press roll transmission gear (55); the No. 2 transmission gear (42) is arranged at the left end of the No. 1 press roll (4), and the No. 2 transmission gear (42) is meshed with the No. 1 transmission gear (30).
5. The integrated fresh corn stalk juicing-crushing-molding device as claimed in claim 1, wherein the crushing and kneading system comprises a crushing and kneading mechanism and a transmission mechanism;
the crushing and kneading mechanism comprises 48 hammer blades (21), a lower crushing roller shell (22), 48 positioning sleeves (25), 4 rotors (26), a main shaft (27) of the crushing mechanism, 4 pin shafts (28), a kneading plate (44), an upper crushing roller shell (45), a No. 3 bearing-shaft sleeve group (57), a No. 4 bearing-shaft sleeve group (58) and a No. 5 bearing-shaft sleeve group (59);
the crushing roller lower shell (22) is installed on a top plate (54) of the machine body through bolts, the kneading plate (44) is arranged on the inner surface of the crushing roller lower shell (45), the No. 3 bearing-shaft sleeve group (57) and the No. 4 bearing-shaft sleeve group (58) are installed on 2 transmission shaft supporting tables (62) with the same structure in the crushing roller lower shell (22), and the main shaft (27) of the crushing mechanism is installed on the No. 3 bearing-shaft sleeve group (57) and the No. 4 bearing-shaft sleeve group (58) with the same structure through two ends of the main shaft; 4 rotors (26) are uniformly sleeved on a main shaft (27) of the crushing mechanism, 48 positioning sleeves (25) are arranged in through holes on the 4 rotors (26) through 4 pin shafts (28), and 48 hammer sheets (21) are sleeved among the 48 positioning sleeves (25) in a spiral arrangement mode; the kneading plate (44) is arranged on the inner surface of the upper shell (45) of the crushing roller, the upper shell (45) of the crushing roller is buckled on the lower shell (22) of the crushing roller, and the upper shell (45) of the crushing roller and the lower shell (22) of the crushing roller are fixedly connected into a crushing and kneading chamber by adopting bolts; the transmission mechanism in the crushing and kneading system is arranged on the left side of the crushing and kneading mechanism.
6. The integrated juicing-crushing-molding device for fresh corn stalks as claimed in claim 5, wherein the transmission mechanism in the crushing and kneading system comprises a continuously variable transmission driven wheel (11), a No. 2 small belt wheel (13), a No. 1 belt (14), a No. 3 small belt wheel (16), a shaft support plate (24), a transmission shaft (31), a continuously variable transmission driving wheel (32) and a wide V belt (33);
the crushing mechanism is characterized in that the shaft support plate (24) is an L-shaped plate type structural member, an upper bearing through hole for mounting a main shaft (27) of the crushing mechanism by using a bearing and a lower bearing through hole for mounting a transmission shaft (31) are respectively formed in the upper end and the lower end of the shaft support plate (24), and the shaft support plate (24) is fixedly connected to the left end of a top plate (54) of the machine body by using a bolt;
the left end of the main shaft (27) of the crushing mechanism is arranged in an upper bearing through hole of the shaft support plate (24); the left end of the transmission shaft (31) is arranged in a lower bearing through hole of the shaft supporting plate (24), the rightmost end of the transmission shaft (31) is arranged on a No. 5 bearing-shaft sleeve group (59), and the No. 5 bearing-shaft sleeve group (59) is arranged on the right side of the top plate (54) of the machine body; the No. 3 small belt pulley (16), the stepless speed changer driving wheel (32) and the No. 4 small belt pulley (23) are sequentially arranged on the transmission shaft (31) from left to right in a flat key connection mode; a continuously variable transmission driven wheel (11) is arranged at the left end of a main shaft (27) of the crushing mechanism by a flat key, the continuously variable transmission driven wheel (11) is positioned right above a continuously variable transmission driving wheel (32), and a wide V-shaped belt (33) is sleeved on the continuously variable transmission driving wheel (32) and the continuously variable transmission driving wheel (32); no. 2 belt pulley (13) is sleeved on the output end of a motor (1) in the juicing system, and No. 1 belt (14) is sleeved on the No. 2 belt pulley (13) and the No. 3 belt pulley (16).
7. The integrated juicing-crushing-molding device for fresh corn stalks as claimed in claim 5, wherein the lower crushing roller shell (22) is a semi-cylindrical hollow shell, the two ends of the lower crushing roller shell are closed by left and right side shell walls, a rectangular flange is horizontally arranged at the top end opening of the lower crushing roller shell (22) towards the periphery, no flange is arranged at the center of the top ends of the left and right side shell walls and the top of the left lower side of the lower crushing roller shell (22), a lower bolt through hole is arranged on the flange, a crushing chamber discharge hole (63) is arranged at the bottom of the right side of the lower crushing roller shell (22), a crushing chamber feeding hole (61) is arranged at the top of the left side, 2 supporting legs (65) with the same structure are symmetrically arranged at the bottom of the lower crushing roller shell (22) along the longitudinal direction, and the 2 supporting legs (65) with the same structure are fixedly, the outer sides of the top centers of the left side shell wall and the right side shell wall of the lower shell (22) of the crushing roller are provided with transmission shaft supporting platforms (62) with the same structure;
the crushing roller upper shell (45) is a semi-cylindrical hollow shell part, the two ends of the crushing roller upper shell are sealed by adopting left and right end shell walls, the inner radius, the wall thickness and the length of the crushing roller upper shell (45) are equal to the length of the crushing roller lower shell (22), a rectangular flange plate is horizontally arranged at the bottom end opening of the crushing roller upper shell (45) towards the periphery, an upper bolt through hole is arranged on the rectangular flange plate, and the upper bolt through hole is aligned with the lower bolt through hole.
8. The integrated fresh corn stalk juicing-crushing-molding device as claimed in claim 1, wherein the molding system comprises a molding mechanism and a transmission mechanism;
the forming mechanism comprises a collecting barrel (2), a linkage hollow shaft (3), a conveying pipe (20), a ring die (36), a forming mechanism main shaft (37), a No. 2 forming press roller (38), a front press roller pressing plate (39), a No. 1 forming press roller (40), a rear press roller pressing plate (41), a No. 2 eccentric shaft (52), a No. 1 eccentric shaft (53), a No. 1 bearing (60), a fixed shaft sleeve (66), a rotation stopping shaft sleeve (67), a feeding cone (69), a cutter (70) and a No. 2 bearing (72);
the right end of the main shaft (37) of the forming mechanism is arranged in a fixed shaft sleeve (66) and a rotation stopping shaft sleeve (67), the right end face of the fixed shaft sleeve (66) is in contact connection with the left end face of the rotation stopping shaft sleeve (67), a No. 1 fastening hexagon nut (68) is sleeved on the main shaft (37) of the forming mechanism on the right side of the rotation stopping shaft sleeve (67), the left end face of the No. 1 fastening hexagon nut (68) is in contact connection with the right end face of the rotation stopping shaft sleeve (67), and the right end of the main shaft (37) of the forming mechanism is fixed on a top plate (54) of a machine body through the fixed shaft sleeve (66;
the left end of the forming mechanism main shaft (37) is sequentially arranged in a ring die (36) and a linkage hollow shaft (3) from left to right, the linkage hollow shaft (3) is sleeved on the forming mechanism main shaft (37) through a No. 1 bearing (60) and a No. 2 bearing (72), the ring die (36) is connected with the linkage hollow shaft (3) through bolts, and the forming mechanism main shaft (37), the ring die (36) and the rotation axis of the linkage hollow shaft (3) are collinear;
the front press roll pressing plate (39) and the rear press roll pressing plate (41) are strip-shaped plate-type structural members with the same shape, the upper end, the center and the lower end of the front compression roller pressing plate (39) and the rear compression roller pressing plate (41) are respectively provided with an upper end through hole, a center through hole and a lower end through hole, a No. 1 eccentric shaft (53), the left end of a main shaft (37) of the forming mechanism and a No. 2 eccentric shaft (52) are sequentially arranged in the upper end through hole, the center through hole and the lower end through hole, the No. 1 eccentric shaft (53) and the No. 2 eccentric shaft (52) are positioned between the front compression roller pressing plate (39) and the rear compression roller pressing plate (41), the No. 1 forming compression roller (40) and the No. 2 forming compression roller (38) are sleeved on the No. 1 eccentric shaft (53) and the No. 2 eccentric shaft (52), and the No. 1 forming compression roller (40) is rotationally connected with the No. 1 eccentric shaft (53) and the No. 2 forming compression roller (38) is rotationally connected with the No. 2 eccentric shaft (52);
the left end of the forming mechanism main shaft (37) adopts a No. 2 fastening hexagon nut (72) to fix the front compression roller pressing plate (39), the No. 1 eccentric shaft (53) sleeved with the No. 1 forming compression roller (40), the No. 2 eccentric shaft (52) sleeved with the No. 2 forming compression roller (38) and the rear compression roller pressing plate (41) on the forming mechanism main shaft (37);
the feeding cone (69) is arranged on the left end face of the ring die (36) and is fixed by bolts;
the cutter (71) is fixed on the bottom surface of the top plate (54) of the machine body by bolts;
the collecting barrel (2) is arranged on a machine body top plate (54) right below the forming mechanism.
9. The integrated fresh corn stalk juicing-crushing-molding device as claimed in claim 8, the linkage hollow shaft (3) is a circular ring-shaped structural member, a left circular ring-shaped flange plate and a right circular ring-shaped flange plate are respectively arranged at two ends of the linkage hollow shaft along the radial direction, the outer diameter of the left circular ring-shaped flange plate is larger than that of the right circular ring-shaped flange plate, a left bolt through hole and a right bolt through hole are uniformly arranged on the left circular ring-shaped flange plate and the right circular ring-shaped flange plate along the axial direction, the left circular ring-shaped flange plate and the right circular ring-shaped flange plate are connected with a circular ring cylinder body into a whole through a circular ring cone, a circular ring-shaped flange matched with a No. 2 large belt pulley (15) is arranged at the center of the right circular ring-shaped flange plate rightwards, and the rotary; the center of the linkage hollow shaft (3) is provided with a 5-section stepped hole with collinear rotary center lines.
10. The integrated fresh corn stalk juicing-crushing-molding device as claimed in claim 8, wherein the transmission mechanism in the molding system comprises a small belt pulley No. 4 (23), a large belt pulley No. 2 (15) and a belt No. 2 (19);
no. 4 belt pulley (23) install the right-hand member at transmission shaft (31) in smashing the system of kneading, No. 2 big belt pulley (15) suit is at the right-hand member of linkage idle axle (3), adopt bolted connection between No. 2 big belt pulley (15) and the linkage idle axle (3), No. 2 belt (19) suit is on No. 4 belt pulley (23) and No. 2 big belt pulley (15).
CN201911289963.7A 2019-12-16 2019-12-16 Fresh corn stalk juicing-crushing-forming integrated device Pending CN110842014A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911289963.7A CN110842014A (en) 2019-12-16 2019-12-16 Fresh corn stalk juicing-crushing-forming integrated device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911289963.7A CN110842014A (en) 2019-12-16 2019-12-16 Fresh corn stalk juicing-crushing-forming integrated device

Publications (1)

Publication Number Publication Date
CN110842014A true CN110842014A (en) 2020-02-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911289963.7A Pending CN110842014A (en) 2019-12-16 2019-12-16 Fresh corn stalk juicing-crushing-forming integrated device

Country Status (1)

Country Link
CN (1) CN110842014A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112898055A (en) * 2020-12-29 2021-06-04 路毅 Particle crushing device for residual leaf and dry branch and organic fertilizer manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112898055A (en) * 2020-12-29 2021-06-04 路毅 Particle crushing device for residual leaf and dry branch and organic fertilizer manufacturing method

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