CN110839937A - Secondary formula using method of scattered small-grade tobacco leaves - Google Patents
Secondary formula using method of scattered small-grade tobacco leaves Download PDFInfo
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- CN110839937A CN110839937A CN201911126744.7A CN201911126744A CN110839937A CN 110839937 A CN110839937 A CN 110839937A CN 201911126744 A CN201911126744 A CN 201911126744A CN 110839937 A CN110839937 A CN 110839937A
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- tobacco leaves
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 74
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 9
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 claims description 36
- 229960002715 nicotine Drugs 0.000 claims description 36
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 claims description 36
- 230000005484 gravity Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000000796 flavoring agent Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 230000010354 integration Effects 0.000 claims description 3
- AQCRXZYYMOXFAN-UHFFFAOYSA-N 2-(1-methyl-2-pyrrolidinyl)-pyridine Chemical compound CN1CCCC1C1=CC=CC=N1 AQCRXZYYMOXFAN-UHFFFAOYSA-N 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 238000004364 calculation method Methods 0.000 claims description 2
- 238000009472 formulation Methods 0.000 claims 9
- 239000000203 mixture Substances 0.000 claims 9
- 238000012545 processing Methods 0.000 abstract description 8
- 241000208134 Nicotiana rustica Species 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 230000000391 smoking effect Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 3
- 206010013911 Dysgeusia Diseases 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013441 quality evaluation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/16—Classifying or aligning leaves
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a secondary formula using method of scattered small-grade tobacco leaves, which comprises the following steps: s1: setting a use quality target of the tobacco type; s2: confirming the stock condition of scattered small-grade tobacco leaves; s3: the integral blending of scattered small-grade tobacco leaves of the same type; s4: calculating the quality parameters of the scattered formula; s5: judging the type grade of the scattered formula; s6: and (5) producing and using the judged scattered formula. The design method is simple, feasible, scientific and reasonable, does not need to evaluate the smoking grades of all tobacco leaves one by one, saves time and labor, and reduces the labor intensity of formulators; after the scattered small tobacco leaves are mixed and integrated, the quality is more uniform, and the quality stability of the cigarette formula is favorably improved; after scattered small tobacco leaves are subjected to secondary processing by mixing, the using direction of the formula is more definite, and the utilization efficiency and the use value of tobacco leaf resources are improved.
Description
Technical Field
The invention relates to the technical field of tobacco leaf formula processing, in particular to a secondary formula using method of scattered small-grade tobacco leaves.
Background
In the process of purchasing raw cigarettes by cigarette enterprises, due to the restriction that the quantity of industrial redrying processing enterprises is large and centralized processing is difficult, the grades of processed finished products are large, hundreds or hundreds of grades are provided every year, and the quantity of single grades is not large. In later-stage cigarette production and use, a few boxes or more than ten boxes of tobacco leaf tailings are always left in the tobacco leaf module, and the tobacco leaf module is generally called scattered small-grade tobacco leaves. At present, scattered small-grade tobacco leaves are generally degraded or used in parallel, and even more, are directly used as sheet raw materials. Therefore, the tobacco grade is degraded and used or is used as a slice raw material, so that the resource waste is caused, and the cigarette production cost is invisibly increased; and meanwhile, the quality of the cigarettes is easy to fluctuate due to the simultaneous degradation or parallel use.
Disclosure of Invention
The invention aims to provide a secondary formula using method of scattered small-grade tobacco leaves aiming at the defects of the prior art, and the method is simple, feasible, scientific and reasonable in design method, improves the utilization efficiency and use value of tobacco leaf resources and ensures the quality stability of cigarette products.
The invention provides a secondary formula using method of scattered small-grade tobacco leaves, which comprises the following steps:
s1: setting a use quality target of the tobacco leaf type: setting the use grades of different types of tobacco leaves according to the nicotine value and the grade proportion of the tobacco leaves;
s2: confirming the stock condition of scattered small-grade tobacco leaves: confirming module codes, nicotine values, surplus, types and grades of scattered small-grade tobacco leaves in stock;
s3: the integration and blending of scattered small-grade tobacco leaves of the same type: the scattered small-grade tobacco leaves with the same type and different module codes are subjected to integrated blending to obtain a scattered formula;
s4: calculating the quality parameters of the scattered formula: calculating the mixed nicotine value and grade specific gravity value of the scattered formula according to the nicotine value, the residual amount and the grade in the S2;
s5: judging the type grade of the scattered formula: judging the type and the grade of the scattered formula according to the tobacco type use quality target set in the S1;
s6: and (3) carrying out production and use on the judged scattered formula: and mixing the judged scattered formula with the tobacco leaf raw materials consistent with the judgment result for production and use.
Further, the tobacco types in the S1 include faint scent type, strong scent type and middle scent type, and each type is respectively provided with three grades of 1 type, 2 types and 3 types.
Further, the ratings in S1 are the ratings including better, medium and slightly worse.
Further, the class 1 grade gravities are preferably greater than 40%, moderately 20-30%, and slightly less than 10%, respectively; the class 2 specific gravity is preferably more than 20-30%, moderately 20-30% and slightly less than 30% respectively; the class 3 grades are preferably less than 10%, medium 20-30% and slightly more than 30%, respectively.
Further, the scale weights of the fen, Luzhou and middle notes also include additional scales.
Further, the additional grade in the faint and strong notes is an intermediate note; the additional grade in the middle note is a faint or strong note.
Further, the proportion of 1 type of additional grade of the faint scent type and the strong scent type is less than 30%, the proportion of 2 type of additional grade is less than 30%, and the proportion of 3 type of additional grade is less than 40%; the proportion of 1 type additional medium grade of the middle odor type is less than 20%, the proportion of 2 type additional medium grade is less than 10%, and the proportion of 3 type additional slightly poor grade is less than 20%.
Further, the tobacco type usage quality target is that the nicotine value of the fen-flavor type 1 grade is 2.2-2.8%, the nicotine value of the type 2 grade is 2.5-3.1%, and the nicotine value of the type 3 grade is 2.7-3.3%; the strong aromatic type 1 grade nicotine value is 2.4-3.0%, 2 grade nicotine value is 2.7-3.3%, and 3 grade nicotine value is 3.0-3.6%; the middle scent type 1 grade nicotine value is 2.3-2.9%, 2 grade 2 nicotine value is 2.5-3.1%, and 3 grade nicotine value is 2.7-3.3%.
Further, the method for calculating the mixed nicotine value (Y) in S4 is:
wherein A is the nicotine value of the tobacco leaves with the scattered small grade corresponding to the module codes in the scattered formula, and B is the residual quantity of the tobacco leaves with the scattered small grade corresponding to the module codes in the scattered formula.
Further, the calculation method of the specific gravity value (D) in S4 is as follows:
wherein C is the residual amount of the tobacco leaves with the scattered small grade corresponding to the module codes under one type in the scattered formula, and B is the residual amount of the tobacco leaves with the scattered small grade corresponding to the module codes in the scattered formula.
The invention has the following excellent effects:
(1) the design method is simple, feasible, scientific and reasonable, does not need to evaluate the smoking grades of all tobacco leaves one by one, saves time and labor, and reduces the labor intensity of formulators;
(2) after the scattered small tobacco leaves are mixed and integrated, the quality is more uniform, and the quality stability of the cigarette formula is favorably improved;
(3) after scattered small tobacco leaves are subjected to secondary processing of blending, the using direction of the formula is more definite, and the utilization efficiency and the use value of tobacco leaf resources are improved;
(4) when a single type formula is integrated and mixed, other types of scattered small-grade tobacco leaves can be effectively utilized as additional grades to be added and utilized, scattered excess materials are utilized, and the mixed scattered formula is further enriched and perfected;
(5) the tobacco production can be better guided and perfected by setting the use quality target of the tobacco type, and the quality of finished products is further ensured.
Detailed Description
The invention will be further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, various changes or modifications of the present invention may be made by those skilled in the art, and equivalents may fall within the scope of the claims of the present application. The proportions in the examples of the invention are by weight.
Examples
A secondary processing formula using method of scattered small-grade tobacco leaves comprises the following steps:
(1) setting a use quality target of the tobacco leaf type: setting the use grades of different types of tobacco leaves according to the nicotine value and the grade proportion of the tobacco leaves; see table 1 below for details.
(2) Confirming the stock condition of scattered small-grade tobacco leaves: confirming module codes, nicotine values, surplus, types and grades of scattered small-grade tobacco leaves in stock; the stock of 21 scattered small-grade tobacco flakes was confirmed, and the confirmation is detailed in table 2 below.
(3) The integration and blending of scattered small-grade tobacco leaves of the same type: the scattered small-grade tobacco leaves with the same type and different module codes are subjected to integrated blending to obtain a scattered formula; according to the specific embodiment of the invention, two types of scattered formulas are obtained according to actual conditions, wherein one type is strong-flavor type, the other type is faint-flavor type, and the integrated blending condition is shown in the following table 3.
(4) Calculating the quality parameters of the scattered formula: calculating the mixed nicotine value and grade specific gravity value of the scattered formula according to the nicotine value, the residual amount and the grade in the S2; the calculated values are shown in Table 4 below.
(5) Judging the type grade of the scattered formula: judging the type and the grade of the scattered formula according to the tobacco type use quality target set in the S1; the match results are determined as shown in Table 5 below.
(6) And (3) carrying out production and use on the judged scattered formula: the determined scattered formula and the tobacco leaf raw materials consistent with the determination result are mixed for production and use, and the quality of the finished product is evaluated after the processing and production, and the result is shown in the following table 6.
The quality evaluation contents after the blending processing are as follows:
scattered small-grade fen-flavor type 2, the theoretical value of the nicotine content is higher than the target value, but the actual detection value is lower than the target value, but the actual detection value fluctuates within a reasonable range, and the CV value of nicotine is 3.46 percent and is far less than 5 percent; the sensory quality is better than the expected quality, and the sensory quality is characterized by obvious faint scent characteristic, sufficient fragrance amount, smooth smoke, comfortable aftertaste and light miscellaneous gas.
Scattered and small-grade strong-flavor type 1, the theoretical value and the actual detection value of the nicotine content are both higher than the target value, the actual detection value fluctuates within a reasonable range, and the CV value of the nicotine is 4.02 percent and is less than 5 percent; the sensory quality conformity reaches 95 percent, which is shown in that the aroma characteristic is obvious, the aroma quantity is sufficient, the smoke is soft and conglobation, the aftertaste is more comfortable, the miscellaneous gas is lighter, and the taste is moderate.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A secondary formula using method of scattered small-grade tobacco leaves is characterized by comprising the following steps: the method comprises the following steps:
s1: setting a use quality target of the tobacco leaf type: setting the use grades of different types of tobacco leaves according to the nicotine value and the grade proportion of the tobacco leaves;
s2: confirming the stock condition of scattered small-grade tobacco leaves: confirming module codes, nicotine values, surplus, types and grades of scattered small-grade tobacco leaves in stock;
s3: the integration and blending of scattered small-grade tobacco leaves of the same type: the scattered small-grade tobacco leaves with the same type and different module codes are subjected to integrated blending to obtain a scattered formula;
s4: calculating the quality parameters of the scattered formula: calculating the mixed nicotine value and grade specific gravity value of the scattered formula according to the nicotine value, the residual amount and the grade in the S2;
s5: judging the type grade of the scattered formula: judging the type and the grade of the scattered formula according to the tobacco type use quality target set in the S1;
s6: and (3) carrying out production and use on the judged scattered formula: and mixing the judged scattered formula with the tobacco leaf raw materials consistent with the judgment result for production and use.
2. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 1, wherein: the tobacco types in the S1 comprise faint scent type, strong scent type and middle scent type, and each type is respectively provided with three grades of 1 type, 2 types and 3 types.
3. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 2, wherein: the ratings in S1 were the panel ratings, including better, medium, and slightly worse.
4. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 3, wherein: the class 1 grade gravities are preferably greater than 40%, medium 20-30%, and slightly less than 10%, respectively; the class 2 specific gravity is preferably more than 20-30%, moderately 20-30% and slightly less than 30% respectively; the class 3 grades are preferably less than 10%, medium 20-30% and slightly more than 30%, respectively.
5. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 4, wherein: the grade specific gravity of the faint scent type, the strong scent type and the middle scent type also comprises additional grades.
6. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 5, wherein: the additional grade in the faint scent type and the strong scent type is a middle scent type; the additional grade in the middle note is a faint or strong note.
7. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 6, wherein: the proportion of 1 type of additional grade of the faint scent type and the strong scent type is less than 30 percent, the proportion of 2 type of additional grade is less than 30 percent, and the proportion of 3 type of additional grade is less than 40 percent; the proportion of 1 type additional medium grade of the middle odor type is less than 20%, the proportion of 2 type additional medium grade is less than 10%, and the proportion of 3 type additional slightly poor grade is less than 20%.
8. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 2, wherein: the nicotine value of the fen-flavor type 1 grade is 2.2-2.8%, the nicotine value of the type 2 grade is 2.5-3.1%, and the nicotine value of the type 3 grade is 2.7-3.3%; the strong aromatic type 1 grade nicotine value is 2.4-3.0%, 2 grade nicotine value is 2.7-3.3%, and 3 grade nicotine value is 3.0-3.6%; the middle scent type 1 grade nicotine value is 2.3-2.9%, 2 grade 2 nicotine value is 2.5-3.1%, and 3 grade nicotine value is 2.7-3.3%.
9. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 1, wherein: the method for calculating the mixed nicotine value (Y) in S4 is as follows:
wherein A is the small-grade cigarette with scattered corresponding module codes in the scattered formulaThe nicotine value of the tobacco leaves, B is the residual quantity of the tobacco leaves with scattered small grade corresponding to the module codes in the scattered formula.
10. The method of using a secondary formulation of loose small-grade tobacco leaves according to claim 1, wherein: the calculation method of the grade specific gravity value (D) in the S4 comprises the following steps:
wherein C is the residual amount of the tobacco leaves with the scattered small grade corresponding to the module codes under one type in the scattered formula, and B is the residual amount of the tobacco leaves with the scattered small grade corresponding to the module codes in the scattered formula.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911126744.7A CN110839937B (en) | 2019-11-18 | 2019-11-18 | Secondary formula using method of scattered small-grade tobacco leaves |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112716023A (en) * | 2020-12-11 | 2021-04-30 | 红塔烟草(集团)有限责任公司 | Method for homogenizing formula feeding of threshing and redrying elevated warehouse |
| CN113180271A (en) * | 2021-04-30 | 2021-07-30 | 河南中烟工业有限责任公司 | Secondary blending method for tobacco raw materials |
| CN113412956A (en) * | 2021-07-22 | 2021-09-21 | 江苏中烟工业有限责任公司 | Zero-material smoke mixing method |
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| CN113412956B (en) * | 2021-07-22 | 2022-09-23 | 江苏中烟工业有限责任公司 | Zero-material smoke mixing method |
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