CN110814746A - Full-automatic assembling equipment and process for single-phase power plug - Google Patents
Full-automatic assembling equipment and process for single-phase power plug Download PDFInfo
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- CN110814746A CN110814746A CN201911274168.0A CN201911274168A CN110814746A CN 110814746 A CN110814746 A CN 110814746A CN 201911274168 A CN201911274168 A CN 201911274168A CN 110814746 A CN110814746 A CN 110814746A
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- assembly
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- bottom shell
- correction
- nut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
Abstract
The invention relates to full-automatic assembly equipment and a process for a single-phase power plug, which comprises a workbench and a circulating conveying device positioned on the workbench, wherein a plurality of material loading seats are arranged on the circulating conveying device; a nut feeding mechanism, a bottom shell feeding mechanism, a thread fixing piece assembling mechanism, a screw hole dredging mechanism, a pin assembling mechanism, a position detection correcting mechanism, an upper cover feeding mechanism, an upper cover fastening mechanism, a finished product blanking mechanism and a product existence detecting mechanism are sequentially arranged on the workbench along the clockwise rotation direction of the circulating conveying device from left to right; the nut feeding mechanism and the product existence detection mechanism are arranged on the left side and the right side of the circulating conveying device; according to the invention, through the mutual matching operation of the circulating conveying device and the mechanisms positioned around the circulating conveying device, all accessories are assembled into the finished product power plug according to a certain process, the manual participation is reduced, the assembling quality and efficiency are improved, and the power plug has a good market application value.
Description
Technical Field
The invention relates to the technical field of hardware assembly, in particular to full-automatic assembly equipment and process for a single-phase power plug.
Background
The single-phase power supply plug mainly comprises two types, namely a single-phase two-pin plug and a single-phase three-pin plug, and mainly comprises a bottom shell, a fastening nut, a fastening bolt, a live wire pin, a zero wire pin, a ground wire pin, a wire fixing piece and upper cover parts, wherein the parts are assembled together into a finished product manually by combining a manual tool in the existing production workshop, however, the pin is also required to be provided with a tiny screw for wiring, and the screw falls off due to the fact that the screw is too small in the process of manually placing the screw in the screw hole of the pin, thereby causing the loss of spare parts and parts, manual assembly, and the problem that the pins cannot be properly placed in the bottom shell due to fatigue and shake caused by long-time manual work, thereby influencing the covering process of the upper cover, namely, the manual assembly speed is slow, the efficiency is low, and the great demand of the market cannot be met, so that the prior art has defects and needs to be improved.
Disclosure of Invention
The invention provides full-automatic assembling equipment for a single-phase power plug, which solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows:
the full-automatic assembling equipment for the single-phase power plug comprises a workbench and a circulating conveying device positioned on the workbench, wherein a plurality of material loading seats are arranged on the circulating conveying device; a nut feeding mechanism, a bottom shell feeding mechanism, a thread fixing piece assembling mechanism, a screw hole dredging mechanism for dredging a bolt mounting hole of an accessory bottom shell, a pin assembling mechanism, a position detection and correction mechanism, an upper cover feeding mechanism, an upper cover fastening mechanism, a finished product discharging mechanism and a product existence detecting mechanism are sequentially arranged on the workbench along the clockwise rotation direction of the circulating conveying device from left to right; the nut feeding mechanism and the product existence detection mechanism are arranged on the left side and the right side of the circulating conveying device; and a PLC control device is further installed on one side of the workbench, an operation panel is further installed on the upper portion of the workbench, and the control panel is electrically connected with the PLC control device through a signal control line.
Preferably, the circulating conveying device comprises a lower supporting plate, a waist-shaped frame and a chain, wherein the waist-shaped frame is arranged on the upper portion of the lower supporting plate and is surrounded by a front support, a rear support, a left rotary disc and a semicircular plate, the chain is horizontally wound on the periphery of the waist-shaped frame in a sliding mode, the chain is formed by mutually hinging a plurality of chain plates, two adjacent chain plates are hinged through a vertical rotating shaft, a carrier seat is fixedly arranged on the outer portion of each chain plate through a bolt, a plurality of arc-shaped openings are formed in the periphery of the left rotary disc at equal intervals, the distance between two adjacent arc-shaped openings is matched with the length of each chain plate, the vertical rotating shaft is matched with the arc-shaped openings, and an annular; the lower part of left turn table and the output shaft fixed connection of cam wheel splitter, cam wheel splitter's input shaft and servo motor's output fixed connection, cam wheel splitter and servo motor all fixed mounting are on the roof upper portion of workstation.
Preferably, the nut feeding mechanism comprises a nut feeding disc, a nut direct vibration assembly, a nut dislocation pushing assembly and a nut feeding manipulator, the input end of the nut direct vibration assembly is connected with the output end of the nut feeding disc, the working end of the nut dislocation pushing assembly is vertically contacted with the output end of the nut direct vibration assembly, and the nut feeding manipulator is installed on one side of the nut dislocation pushing assembly; the nut dislocation pushing assembly comprises a dislocation support I, a material distributing seat, a dislocation material distributing horizontal cylinder and a temporary placing table I, the material distributing seat is installed on the upper portion of the dislocation support I, the fixed end of the dislocation material distributing horizontal cylinder is installed on the upper portion of the dislocation support I and located on the front side of the material distributing seat, the temporary placing table I is installed on the upper portion of the dislocation support I and located on the rear side of the material distributing seat, a material channel I communicated with a nut direct vibration assembly is arranged on the left side of the material distributing seat, a material channel II vertically communicated with the material channel I is arranged in the middle of the material distributing seat, a material channel III communicated with the material channel II is arranged in the middle of the temporary placing table I, the working end of the dislocation material distributing horizontal cylinder is connected with one end of a material distributing plate, and the material distributing horizontal cylinder works to drive the material distributing plate to horizontally move the material distributing plate.
Preferably, the bottom shell feeding mechanism comprises a bottom shell vibration disc, a bottom shell direct vibration assembly, a bottom shell limiting assembly, a bottom shell inclined slide way, a temporary placing table II and a bottom shell feeding manipulator, wherein the input end of the bottom shell direct vibration assembly is connected with the output end of the bottom shell vibration disc, the output end of the bottom shell direct vibration assembly is perpendicular to the bottom shell limiting assembly, the upper end of the bottom shell inclined slide way is connected with the output end of the bottom shell direct vibration assembly, the feed inlet of the temporary placing table II is connected with the lower end of the bottom shell inclined slide way, and the bottom shell feeding manipulator is installed on one side of the temporary placing table II;
the upper cover feeding mechanism and the bottom shell feeding mechanism have the same structure.
Preferably, the thread fixing piece assembling mechanism comprises a thread fixing piece vibration disc, a thread fixing piece direct vibration assembly, a thread fixing piece material blocking assembly, a temporary placing table III, a thread fixing piece material moving device and a thread fixing piece screwing device, wherein the input end of the thread fixing piece direct vibration assembly is connected with the output end of the thread fixing piece vibration disc, the fixed end of the thread fixing piece material blocking assembly is installed on the lower portion of the output end of the thread fixing piece direct vibration assembly, the working end of the thread fixing piece material blocking assembly faces upwards to block horizontal movement of an accessory thread fixing piece, the input end of the temporary placing table III is connected with the output end of the thread fixing piece direct vibration assembly, the thread fixing piece material moving device is installed on the upper portion of the circulating conveying device and located on one side of the temporary placing table III, and the thread fixing piece screwing device is installed on the other side of the temporary placing table III.
Preferably, screw mediation mechanism is including dredging support, mediation lift power assembly, mediation crane, mediation spindle motor, mediation drill bit, impurity splashproof subassembly and pressure stub bar, the upper portion at the mediation support is installed to the stiff end of mediation lift power assembly, the work end of mediation lift power assembly down with the upper end fixed connection of mediation crane, the mediation crane passes through vertical slide and the vertical slide rail sliding connection of mediation support, the surface at the mediation crane is installed to the stiff end of mediation spindle motor, the work end of mediation spindle motor and the upper end fixed connection of mediation drill bit, impurity splashproof unit mount is just located the mediation drill bit at the lower extreme of mediation crane, the product that one side lower part at the mediation crane is used for pushing down on the carrier seat is installed to the pressure stub bar.
Preferably, the pin assembling mechanism comprises a pin-vibrating disk, a pin-vibrating assembly I, a dislocation anti-tilting assembly, a pin-beating screw device, a pin-vibrating assembly II, a temporary placing platform IV, a correcting assembly and a pin-feeding manipulator, wherein the input end of the pin-vibrating assembly I is connected with the output end of the pin-vibrating disk, the dislocation anti-tilting assembly is arranged at the upper part of the workbench through a vertical support I and is vertical to the output end of the pin-vibrating assembly I, the input end of the pin-vibrating assembly II is connected with the middle part of the movable end of the dislocation anti-tilting assembly II, a material pushing assembly is further arranged on one side of the pin-vibrating assembly I so as to horizontally push the accessory plug-in piece I in the middle part of the movable end of the dislocation anti-tilting assembly into the input end of the pin-vibrating assembly II, the pin-vibrating assembly I and the pin-vibrating assembly II are arranged in a staggered manner, the pin-, screwing the pin I positioned in the middle of the movable end of the dislocation anti-tilting assembly; a temporary placing table IV arranged on the vertical support II is connected with the output end of a pin direct vibration assembly II, the fixed end of a correction assembly is arranged on one side of the upper part of the vertical support II, the working end of the correction assembly is perpendicular to the temporary placing table IV so as to correct and straighten the pin I of the accessory in the carrying table IV, and a pin I feeding manipulator is arranged on one side of the vertical support II, which is far away from the correction assembly, so as to clamp and move the corrected pin I of the accessory into a carrier seat;
the pin assembling mechanism and the pin assembling mechanism are in a bilateral symmetry structure.
Preferably, the position detection and correction mechanism comprises a detection support, a correction horizontal cylinder, a correction lifting cylinder, a correction buffer assembly, a correction buffer plate, a first photoelectric sensor and a correction material-shifting needle group, wherein the fixed end of the correction horizontal cylinder is arranged at the upper part of the inspection support, the working end of the correction horizontal cylinder is connected with the fixed end of the correction lifting cylinder, the working end of the correction lifting cylinder is fixedly connected with the upper end of the correction buffer assembly, the lower end of the correction buffer assembly is fixedly connected with the upper part of the correction buffer plate, the lower part of the correction buffer plate is provided with the first photoelectric sensors, the correction material-shifting needle group is arranged at the lower part of the correction buffer plate, and the arrangement mode of the correction material-shifting needle group corresponds to the positions of the first pins and the second pins in the bottom shell.
Preferably, the product has or not detection mechanism and includes that the product detects riser, altitude controller, sensor mounting panel and a plurality of photoelectric sensor two, the stiff end of altitude controller is installed on the upper portion that the product detected the riser, and the expansion end of altitude controller is down with the upper portion fixed connection of sensor mounting panel, and the lower part at the sensor mounting panel is installed to a plurality of photoelectric sensor two.
Compared with the prior art, the invention has the beneficial effects that by adopting the scheme, the circulating conveying device and the mechanisms positioned around the circulating conveying device are matched with each other to assemble all the accessories into the finished product power plug according to a certain process, so that the manual participation is reduced, and the assembling quality and efficiency are improved; the circular conveying device is a waist-shaped circular conveying device, so that the accessories are intermittently conveyed at equal intervals, the assembly thread is shortened, the time is saved, and the circular conveying device has good market application value.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the circulating conveyor of the present invention;
FIG. 3 is a schematic structural view of a nut feeding mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a bottom case feeding mechanism according to the present invention;
FIG. 5 is a schematic structural view of a wire fixing sheet assembling mechanism according to the present invention;
FIG. 6 is a schematic structural view of a thread fixing piece transferring device according to the present invention;
FIG. 7 is a schematic structural view of a wire fixing sheet screwing device according to the present invention;
FIG. 8 is a schematic structural view of a screw hole dredging mechanism of the present invention;
FIG. 9 is a schematic view of the pin assembly mechanism of the present invention;
FIG. 10 is a schematic view of the dislocation anti-roll assembly of the present invention;
FIG. 11 is a schematic view of a calibration assembly according to the present invention;
FIG. 12 is a schematic structural diagram of a position detecting and correcting mechanism according to the present invention;
FIG. 13 is an exploded view of the single-phase power plug of the present invention;
as shown in the above legend: 1. the device comprises a workbench 2, a circulating conveying device 21, a front support 22, a rear support 23, a left rotary disc 24, a semicircular plate 25, a chain 26, a cam divider 27, a carrier seat 3, a nut feeding mechanism 31, a nut feeding disc 32, a nut straight vibration assembly 33, a nut dislocation pushing assembly 34, a nut feeding manipulator 4, a bottom case feeding mechanism 41, a bottom case vibration disc 42, a bottom case straight vibration assembly 43, a bottom case inclined slideway 44, a temporary placing table II 45, a bottom case feeding manipulator 5, a thread fixing piece assembling mechanism 51, a thread fixing piece vibration disc 52, a thread fixing piece straight vibration assembly 53, a temporary placing table III 54, a thread fixing piece moving device 541, a moving support 542, a moving horizontal cylinder 543, a horizontal moving plate 544, a moving lifting cylinder 545, a moving lifting plate 546, a moving finger cylinder 55, a thread fixing piece screwing device 551, a thread fixing piece screwing device, A screwing bracket 552, a screwing lifting component 553, a screwing lifting plate 554, an electric screwdriver main body 555, an electric screwdriver head 6, a screw hole dredging mechanism 61, a dredging bracket 62, a dredging lifting power component 63, a dredging lifting frame 64, a dredging spindle motor 65, a dredging drill bit 66, an impurity splash-proof component 67, a material pressing head 7, a pin assembling mechanism 71, a pin-vibration disc 72, a pin-vibration component I73, a dislocation anti-inclination component 731, a dislocation support frame 732, a pushing horizontal cylinder 733, a dislocation reinforcing material seat 734, a pushing horizontal cylinder 74, a pin-screwing device 75, a pin-vibration component II 76, a temporary placing table IV 77, a correcting component 771, a correcting bracket 772, a correcting horizontal cylinder 773, a correcting push rod 78, a material pushing component 8, a pin assembling mechanism 9, a position detecting and correcting mechanism 91, a pin-vibration component II, a temporary placing table IV, a correcting, The device comprises a detection support 92, a correction horizontal cylinder 93, a correction lifting cylinder 94, a correction buffer assembly 95, a correction buffer plate 96, a correction shifting needle group 10, an upper cover feeding mechanism 11, an upper cover fastening mechanism 12, a finished product discharging mechanism 13, a finished product power plug 131, an accessory nut 132, an accessory bottom shell 133, an accessory wire fixing sheet 134, an accessory pin I135, an accessory pin II 136 and an accessory upper cover.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 13, the overall structure of the present invention is:
the full-automatic assembling equipment for the single-phase power plug comprises a workbench 1 and a circulating conveying device 2 positioned on the workbench 1, wherein a plurality of material loading seats are arranged on the circulating conveying device 2; a nut feeding mechanism 3, a bottom shell feeding mechanism 4, a thread fixing piece assembling mechanism 5, a screw hole dredging mechanism 6 for dredging a bolt mounting hole of an accessory bottom shell, a pin assembling mechanism 7, a pin assembling mechanism 8, a position detection and correction mechanism 9, an upper cover feeding mechanism 10, an upper cover fastening mechanism 11, a finished product blanking mechanism 12 and a product existence detection mechanism are sequentially arranged on the workbench 1 along the clockwise rotation direction of the circulating conveying device 2 from left to right; the nut feeding mechanism 3 and the product existence detection mechanism are arranged on the left side and the right side of the circulating conveying device 2; PLC control equipment is still installed to one side of workstation 1, and operating panel is still installed on the upper portion of workstation 1, and control panel is connected through signal control line electricity with PLC control equipment.
Further, the circular conveying device 2, the nut feeding mechanism 3, the bottom shell feeding mechanism 4, the thread fixing piece assembling mechanism 5, the screw hole dredging mechanism 6, the pin assembling mechanism 7, the pin assembling mechanism 8, the position detection and correction mechanism 9, the upper cover feeding mechanism 10, the upper cover fastening mechanism 11, the finished product blanking mechanism 12 and the product existence detection mechanism are electrically connected with the PLC control equipment so as to realize automatic operation according to a control program set in the PLC control equipment; the PLC control device controls the corresponding production line to automatically operate according to a set program, and other detailed descriptions are omitted for the prior art in the field.
Preferably, the circulating conveying device 2 comprises a lower supporting plate, a waist-shaped frame and a chain 25, wherein the waist-shaped frame is arranged on the upper portion of the lower supporting plate and is surrounded by a front support 21, a rear support 22, a left rotating disc 23 and a semicircular plate 24, the chain 25 horizontally slides and winds the periphery of the waist-shaped frame, the chain 25 is formed by mutually hinging a plurality of chain plates, two adjacent chain plates are hinged through a vertical rotating shaft, a carrier seat 27 is fixedly arranged outside each chain plate through a bolt, a plurality of arc-shaped openings are arranged at equal intervals on the periphery of the left rotating disc 23, the distance between every two adjacent arc-shaped openings is matched with the length of each chain plate, the vertical rotating shaft is matched with the arc-shaped openings, and an annular sinking groove for facilitating winding of the chain 25 is; the lower part of the left rotary disc 23 is fixedly connected with an output shaft of the cam divider 26, an input shaft of the cam divider 26 is fixedly connected with an output end of the servo motor, and the cam divider 26 and the servo motor are both fixedly installed on the upper part of a top plate of the workbench 1.
Further, when the product needs to be conveyed intermittently, the servo motor works to drive the cam divider 26 to work to drive the left rotary disc 23 to rotate intermittently at equal intervals, at this time, the characteristic that the vertical rotating shaft of the chain 25 is clamped into the arc-shaped opening of the left rotary disc 23 is utilized, the left rotary disc 23 drives the chain 25 to rotate intermittently, and then the carrier seat 27 installed on the chain plate in the chain 25 is enabled to rotate intermittently, so that the intermittent circular rotation conveying operation of the product is realized.
Preferably, the nut feeding mechanism 3 includes a nut feeding tray 31, a nut direct vibration assembly 32, a nut dislocation pushing assembly 33 and a nut feeding manipulator 34, an input end of the nut direct vibration assembly 32 is connected to an output end of the nut feeding tray 31, a working end of the nut dislocation pushing assembly 33 is vertically contacted with an output end of the nut direct vibration assembly 32, and the nut feeding manipulator 34 is installed on one side of the nut dislocation pushing assembly 33; the nut dislocation pushing assembly 33 comprises a dislocation support I, a material distributing seat, a dislocation material distributing horizontal cylinder and a temporary placing table I, the material distributing seat is installed on the upper portion of the dislocation support I, the fixed end of the dislocation material distributing horizontal cylinder is installed on the upper portion of the dislocation support I and located on the front side of the material distributing seat, the temporary placing table I is installed on the upper portion of the dislocation support I and located on the rear side of the material distributing seat, a material channel I communicated with the nut direct vibration assembly 32 is arranged on the left side of the material distributing seat, a material channel II vertically communicated with the material channel I is arranged in the middle of the material distributing seat, a material channel III communicated with the material channel II is arranged in the middle of the temporary placing table I, the working end of the dislocation material distributing horizontal cylinder is connected with one end of a material distributing plate, and the dislocation material distributing horizontal cylinder drives the material distributing plate to move horizontally to push an accessory nut.
Further, the nut feeding process: the nut feeding disc 31 conveys the accessory nuts in a vibrating mode to the operation end point of the nut dislocation pushing assembly 33 through the nut direct vibrating assembly 32, and the accessory nuts are picked up by the nut feeding manipulator 34 and placed in the carrier seat 27; wherein, the nut direct vibration component 32 comprises a nut direct vibration track and a direct vibration device arranged at the lower part of the nut direct vibration track; nut dislocation lapse subassembly 33 includes nut and passes the support, nut lapse horizontal cylinder and nut lapse seat, the stiff end that nut passed horizontal cylinder is installed on nut lapse support upper portion, the working end that nut passed horizontal cylinder and the front end fixed connection of nut lapse seat, nut lapse seat is inside to be seted up and to have the silo, when nut lapse seat is in the initial position, nut lapse seat carries the silo to accept in nut direct vibration subassembly 32's output, after carrying the silo to receive the accessory nut, nut lapse horizontal cylinder work drive nut lapse seat and lapse after setting for the stroke, make nut lapse seat be in nut material loading manipulator 34's working end initial end below, so that pick up the operation.
Preferably, the bottom case feeding mechanism 4 includes a bottom case vibration tray 41, a bottom case direct vibration assembly 42, a bottom case limiting assembly, a bottom case inclined slideway 43, a temporary placing platform two 44 and a bottom case feeding manipulator 45, an input end of the bottom case direct vibration assembly 42 is connected to an output end of the bottom case vibration tray 41, an output end of the bottom case direct vibration assembly 42 is perpendicular to the bottom case limiting assembly, an upper end of the bottom case inclined slideway 43 is connected to an output end of the bottom case direct vibration assembly 42, a feeding port of the temporary placing platform two 44 is connected to a lower end of the bottom case inclined slideway 43, and the bottom case feeding manipulator 45 is installed on one side of the temporary placing platform two 44; the upper cover feeding mechanism 10 has the same structure as the bottom shell feeding mechanism 4.
Further, a bottom shell feeding mechanism 4 is used for providing the accessory bottom shell and picking and transplanting the accessory bottom shell on the carrier seat; wherein, drain pan material loading process: the bottom shell vibration plate 41 vibrates to provide a fitting bottom shell, the fitting bottom shell is conveyed to the upper end of a bottom shell inclined slide rail 43 through a bottom shell straight vibration assembly 42, then the fitting bottom shell automatically slides into the carrying and placing table II along the bottom shell inclined slide rail 43 under the action of gravity, and the fitting bottom shell is picked up by a bottom shell feeding mechanical arm 45 and moved to be placed on the upper portion of a fitting nut in the carrier seat 27, namely the fitting nut is positioned in a lower groove of the fitting bottom shell; the bottom shell limiting component is arranged on the upper part of the output end of the bottom shell direct vibration component 42, wherein the bottom shell limiting component comprises a bottom shell limiting bracket, a limiting electromagnet and a limiting baffle, the fixed end of the limiting electromagnet is arranged on the upper part of the bottom shell limiting bracket, the working end of the limiting electromagnet faces downwards and is fixedly connected with the upper end of the limiting baffle, the limiting baffle is positioned above the output end of the bottom shell direct vibration component 42, in order to ensure that only one product is divided at a time and prevent excessive bottom shells of accessories from being retained on the temporary placing platform II 44, when the bottom shell straight vibration component 42 vibrates for feeding, the limit electromagnet is in a power-off state, the limit baffle plate descends to the output end of the bottom shell direct vibration assembly 42 to prevent the accessory bottom shell from being conveyed backwards, after the accessory bottom case on the temporary placing table II 44 is moved away by the bottom case feeding manipulator 45, the limiting electromagnet is electrified to drive the limiting baffle to rise so that the accessory bottom case can be conveyed to the bottom case inclined slide way 43 continuously.
Preferably, the thread fixing piece assembling mechanism 5 comprises a thread fixing piece vibration disc 51, a thread fixing piece direct vibration assembly 52, a thread fixing piece material blocking assembly, a temporary placing table III 53, a thread fixing piece material moving device 54 and a thread fixing piece screwing device 55, wherein the input end of the thread fixing piece direct vibration assembly 52 is connected to the output end of the thread fixing piece vibration disc 51, the fixed end of the thread fixing piece material blocking assembly is installed at the lower part of the output end of the thread fixing piece direct vibration assembly 52, the working end of the thread fixing piece material blocking assembly faces upwards to block horizontal movement of an accessory thread fixing piece, the input end of the temporary placing table III 53 is connected to the output end of the thread fixing piece direct vibration assembly 52, the thread fixing piece material moving device 54 is installed at the upper part of the circulating conveying device 2 and located on one side of the temporary placing table III 53, and the thread fixing piece screwing device 55 is installed on the other side of the temporary placing table III 53.
Further, the thread fixing sheet body assembling process: the wire fixing piece vibration disc 51 vibrates to provide a part wire fixing piece, the part wire fixing piece is conveyed into the third temporary placing table 53 through the wire fixing piece straight vibration assembly 52, the wire fixing piece moving device 54 picks up the part wire fixing piece from the placing table and moves the part wire fixing piece to be placed at the corresponding position of the bottom shell of the carrier seat 27, and the wire fixing piece screwing device 55 works to install and fix the part wire fixing piece on the bottom shell through screwing, so that the assembling process of the wire fixing piece is completed; the thread fixing sheet material stopping assembly has the same structure as the bottom shell limiting assembly, the thread fixing sheet material moving device 54 comprises a material moving bracket 541, a material moving horizontal cylinder 542 and a horizontal moving plate 543, the material moving device comprises a material moving lifting cylinder 544, a material moving lifting plate 545 and a material moving finger cylinder 546, wherein the fixed end of the material moving horizontal cylinder 542 is mounted at the upper part of a material moving bracket 541, the working end of the material moving horizontal cylinder 542 is fixedly connected with one end of a horizontal moving plate 543, one side of the horizontal moving plate 543 is slidably connected with a horizontal sliding rail mounted at the upper part of the material moving bracket 541 through a horizontal sliding seat, the fixed end of the material moving lifting cylinder 544 is mounted on the surface of the horizontal moving plate 543, the working end of the material moving lifting cylinder 544 is fixedly connected towards the upper end of the material moving lifting plate 545, the fixed end of the material moving finger cylinder 546 is horizontally mounted at the lower part of the material moving lifting plate 545, and the working end of the material moving finger cylinder 546 clamps.
Further, the wire fixing sheet screwing device 55 comprises a screwing bracket 551, a screwing lifting assembly 552, a screwing lifting plate 553, a screwdriver main body 554 and a screwdriver head 555, wherein the fixed end of the screwing lifting assembly 552 is installed at the upper part of the screwing bracket 551, the working end of the screwing lifting assembly 552 is downwards fixedly connected with the upper end of the screwing lifting plate 553, the fixed end of the screwdriver main body 554 is installed at the lower part of the screwing lifting plate 553, and the working end of the screwdriver main body 554 is downwards fixedly connected with the screwdriver head 555; the screwing lifting assembly 552 drives the screwing lifting plate 553 to drive the screwdriver main body 554 to move downwards, the screwdriver head 555 is driven to rotate through the operation of the screwdriver main body 554 so as to fix the wire fixing sheet and the screw to the corresponding position on the bottom shell, the screwing lifting assembly 552 comprises a screwing servo motor and a ball screw rod element, the fixed end of the screwing servo motor is arranged at the upper part of a screwing bracket 551, the working end of the screwing servo motor faces downwards and is fixedly connected with the upper end of the screw rod of the ball screw rod element, the lower end of the screw rod of the ball screw rod element is arranged on the surface of the screwing bracket 551 through a bearing seat, a nut seat is sleeved at the middle part of the screw rod of the ball screw rod element and is fixedly connected with the front surface of the screwing lifting plate 553, the rear surface of the screwing lifting plate 553 is connected with the front surface of the screwing bracket 551 in a sliding mode, and the screwing servo motor drives the, thereby moving the nut holder and the screwing elevating plate 553 up and down.
Preferably, the screw hole dredging mechanism 6 comprises a dredging bracket 61, a dredging lifting power assembly 62, a dredging lifting frame 63, a dredging main shaft motor 64, a dredging drill bit 65, a impurity splash-proof assembly 66 and a material pressing head 67, the fixed end of the dredging lifting power assembly 62 is arranged at the upper part of the dredging bracket 61, the working end of the dredging lifting power assembly 62 is downwards fixedly connected with the upper end of the dredging lifting frame 63, the dredging lifting frame 63 is slidably connected with a vertical sliding rail of the dredging bracket 61 through a vertical sliding seat, the fixed end of a dredging spindle motor 64 is arranged on the surface of the dredging lifting frame 63, the working end of the dredging spindle motor 64 is fixedly connected with the upper end of a dredging drill bit 65, an impurity splash-proof assembly 66 is arranged at the lower end of the dredging lifting frame 63 and is positioned under the dredging drill bit 65, and a material pressing head 67 is arranged at the lower part of one side of the dredging lifting frame 63 and is used; the dredging lifting power assembly 62 and the screwing lifting assembly 552 have the same structure so as to drive the dredging lifting frame 63 to move up and down.
Further, the concrete dredging process of the bolt mounting hole of the fitting bottom shell is as follows: the dredging and lifting power assembly 62 works to drive the dredging lifting frame 63 to drive the dredging spindle motor 64 to move up and down, and the dredging spindle motor 64 works to drive the dredging drill bit 65 to rotate at a high speed to dredge the bolt mounting hole in the fitting bottom shell so as to ensure that the screw mounting hole in the fitting bottom shell is smooth; the material pressing head 67 is used for pressing the accessory bottom shell, prevents that the product from rocking when dredging the bottom shell, and impurity splash-proof assembly 66 is the protection casing, and bolt fixed mounting is passed through in the stiff end lower part of mediation spindle motor 64 in the upper end of protection casing, and the upper end lower extreme of protection casing extends to mediation drill bit 65 to shelter from mediation drill bit 65, prevent that waste material impurity cost from splashing when carrying out high-speed rotatory mediation to the mounting hole of bottom shell.
Preferably, the pin assembling mechanism 7 comprises a pin-vibrating disk 71, a pin-vibrating component one 72, a dislocation anti-tilting component 73, a pin-screwing device 74, a pin-vibrating component two 75, a temporary placing platform four 76, a correcting component 77 and a pin-feeding manipulator, wherein the input end of the pin-vibrating component one 72 is connected with the output end of the pin-vibrating disk 71, the dislocation anti-tilting component 73 is arranged at the upper part of the workbench 1 through a vertical bracket one and is vertical to the output end of the pin-vibrating component one 72, the input end of the pin-vibrating component two 75 is connected with the middle part of the movable end of the dislocation anti-tilting component 73, a material pushing component 78 is further arranged at one side of the pin-vibrating component one 72 so as to horizontally push a plug-in component in the middle part of the movable end of the dislocation anti-tilting component 73 into the input end of the pin-vibrating component two 75, and the pin-vibrating component one 72 and the pin-vibrating component two 75 are, the pin screwing device 74 is arranged at one side of the dislocation anti-tilting assembly 73 to screw the pin I positioned in the middle of the movable end of the dislocation anti-tilting assembly 73; a temporary placing table IV 76 arranged on the vertical support II is connected with the output end of a pin direct vibration assembly II 75, the fixed end of a correcting assembly 77 is arranged on one side of the upper part of the vertical support II, the working end of the correcting assembly 77 is perpendicular to the temporary placing table IV 76 so as to correct and straighten the accessory pin I in the placing table IV, and a pin I feeding manipulator is arranged on one side of the vertical support II, which is far away from the correcting assembly 77, so as to clamp and move the corrected accessory pin I into the carrier seat 27; the pin assembling mechanism 8 and the pin assembling mechanism 7 are in a bilateral symmetry structure.
Further, the specific assembly process of the first pin is as follows: the pin-vibrating disk 71 vibrates to provide accessory pins and horizontally conveys the pin-vibrating assembly I72, the dislocation anti-tilting assembly 73 horizontally pushes the accessory pin I at the output end of the pin-vibrating assembly I72 to the rear side of the input end of the pin-vibrating assembly II 75, the pin-screwing device 74 performs screwing operation on the accessory pin I, a fixed line screw is reserved at the upper part of the accessory pin I, then the pushing assembly 78 works to push the accessory pin I on the dislocation anti-tilting assembly 73 forwards into the input end of the pin-vibrating assembly II 75, then the pin-vibrating assembly II 75 vibrates to convey the accessory pin I forwards into the temporary placing table IV 76, the correcting assembly 77 presses the accessory pin I to be flat, and the pin-feeding manipulator picks up the accessory pin I from the temporary placing table IV 76 and moves the accessory pin I to be placed at the corresponding mounting position of the bottom shell in the carrier seat 27, so that the assembly process of the accessory I is completed, the process of the first part pin is consistent with that of the second part pin.
Further, dislocation anti-tilt assembly 73 includes dislocation support frame 731, dislocation roof, propelling movement horizontal cylinder 732, dislocation reinforcement seat 733 and push-and-pull horizontal cylinder 734, the dislocation roof is installed on the upper portion of dislocation support frame 731, the stiff end of propelling movement horizontal cylinder 732 and push-and-pull horizontal cylinder 734 corresponds respectively and installs the left and right sides at the dislocation roof, the work end of propelling movement horizontal cylinder 732 and the left end fixed connection of dislocation reinforcement seat 733, the work end of push-and-pull horizontal cylinder 734 and the right part fixed connection of anti-tilt baffle, the left part of anti-tilt baffle and the right end fixed connection of dislocation reinforcement seat 733, the middle part of dislocation reinforcement seat 733 is equipped with the horizontal material way of accepting to participate in participating in that one 72 output end fittings of subassembly that shakes always, the process of preventing skewing: the first pin direct-vibrating component 72 outputs the first accessory pin to a horizontal material channel of the dislocation reinforcing material seat 733, the pushing horizontal cylinder 732 works to drive the dislocation reinforcing material seat 733 to move rightwards, the dislocation reinforcing material seat 733 is pushed rightwards to the rear side of the input end of the second pin direct-vibrating component 75, and the pushing component 78 pushes the first pin in the dislocation reinforcing material seat 733 into the second pin direct-vibrating component 75; the pushing assembly 78 comprises a pushing support frame, a pushing horizontal cylinder and a pushing rod, wherein the fixed end of the pushing horizontal cylinder is mounted on the upper portion of the pushing support frame, the working end of the pushing horizontal cylinder is fixedly connected with one end of the pushing rod, and the pushing horizontal cylinder drives the pushing rod to move to push the first accessory pin in the staggered reinforced material seat 733 to the input end of the second pin direct-vibration assembly 75.
The correcting component 77 comprises a correcting bracket 771, a correcting horizontal cylinder 772 and a correcting push rod 773, the correcting bracket 771 is installed on the right side of the upper portion of the vertical bracket II, the fixed end of the correcting horizontal cylinder 772 is installed on the upper portion of the correcting bracket 771, the working end of the correcting horizontal cylinder 772 is fixedly connected with one end of the correcting push rod 773, when the first accessory pin enters the temporary placing table IV 76, the correcting horizontal cylinder 772 works to drive the correcting push rod 773 to move leftwards, and the first accessory pin in the temporary placing table IV 76 is jacked and straightened by the correcting push rod 773.
Preferably, the position detection and correction mechanism 9 includes a detection support 91, a correction horizontal cylinder 92, a correction lifting cylinder 93, a correction buffer assembly 94, a correction buffer plate 95, a first photoelectric sensor and a correction setting needle group 96, a fixed end of the correction horizontal cylinder 92 is installed on the upper portion of the inspection support, a working end of the correction horizontal cylinder 92 is connected with the fixed end of the correction lifting cylinder 93, the working end of the correction lifting cylinder 93 is fixedly connected with the upper end of the correction buffer assembly 94, the lower end of the correction buffer assembly 94 is fixedly connected with the upper portion of the correction buffer plate 95, the lower portion of the correction buffer plate 95 is provided with the first photoelectric sensors, the correction setting needle group 96 is installed on the lower portion of the correction buffer plate 95, and the arrangement mode of the correction setting needle group 96 corresponds to the positions of the first pins and the second pins in the bottom shell; the correction setting needle group 96 includes a plurality of setting needle bars arranged in parallel.
Further, the position detection and correction process: when the carrier seat 27 is transferred to the position detection and correction mechanism 9, the correction horizontal cylinder 92 and the correction lifting cylinder 93 work cooperatively to move the correction buffer plate 95 to the position corresponding to the carrier seat 27, after the photoelectric sensor detects the position state of the first pin and the second pin in the carrier seat 27, the first pin and the second pin are judged not to be at the set position, the correction material shifting needle group 96 is inserted into the position corresponding to the first pin and the second pin, the correction horizontal cylinder 92 works to drive the correction material shifting needle group 96 to move horizontally to shift the first pin and the second pin to the proper position of the bottom shell, and therefore the position detection and correction steps of the first pin and the second pin are completed.
Further, the upper cover fastening mechanism 11 includes an upper cover feeding support and a fastening screwing device, the fastening screwing device is installed on the upper portion of the upper cover feeding support to fixedly install the upper cover on the bottom case through bolts, and the fastening screwing device has the same structure as the thread fixing sheet screwing device 55.
Further, the finished product blanking mechanism 12 includes a blanking manipulator and a blanking conveyor belt, the blanking conveyor belt is installed below the blanking manipulator, and the blanking manipulator clamps and moves the finished product power plug 13 in the carrier seat 27 to be placed on the blanking conveyor belt.
Preferably, the product has or not detection mechanism and includes that the product detects riser, altitude controller, sensor mounting panel and a plurality of photoelectric sensor two, the stiff end of altitude controller is installed on the upper portion that the product detected the riser, and the expansion end of altitude controller is down with the upper portion fixed connection of sensor mounting panel, and the lower part at the sensor mounting panel is installed to a plurality of photoelectric sensor two.
Further, the height adjuster is used for adjusting the position of the sensor mounting plate, and the second photoelectric sensor is used for detecting whether the finished product power plug 13 in the carrier seat 27 is successfully picked up.
Further, the finished power plug 13 includes a fitting nut 131, a fitting bottom case 132, a fitting wire fixing sheet 133, a fitting pin one 134, a fitting pin two 135, and a fitting upper cover 136.
Assembling a finished product power plug:
a. the circulating conveying device drives the carrier seat to circularly convey the products to each structural operation position;
b. the nut feeding mechanism movably places the accessory nut into the carrier seat;
c. the bottom shell feeding mechanism movably places the bottom shell of the accessory on the nut of the carrier seat;
b. the wire fixing piece assembling mechanism movably places the accessory wire fixing piece on a bottom shell of the carrier seat and fixes the accessory wire fixing piece through a screw;
c. dredging the bolt mounting hole of the bottom shell in the carrier seat;
d. the screw hole dredging mechanism conducts dredging operation on a bottom shell bolt mounting hole of the carrier seat;
e. the pin assembling mechanism is used for screwing a wire fixing screw on the first fitting pin, jacking the first fitting pin to enable the first fitting pin to be straight and straight, and moving the first fitting pin to be placed on a corresponding mounting position of a bottom shell of the carrier seat;
f. the pin two-assembly mechanism is used for screwing a wire fixing screw on the pin two of the accessory, jacking the pin two to enable the pin two to be straight and straight, and moving and placing the pin two to a corresponding mounting position of a bottom shell of the carrier seat;
g. the position detection and correction mechanism detects the positions of a first pin and a second pin which are installed in a bottom shell in the carrier seat and shifts the first pin and the second pin to proper positions;
h. the upper cover feeding mechanism movably places the upper cover of the accessory on the upper part of the bottom shell in the carrier seat;
i. the upper cover fastening mechanism fastens and fixes the upper cover on the upper part of the bottom shell through a fastening bolt to form a power plug;
j. the finished product blanking mechanism clamps and moves the finished product power plug to transfer to a subsequent station;
k. the product existence detection mechanism detects whether the product on the carrier seat is moved away;
therefore, the finished product power plug is assembled by the accessory nut, the bottom shell, the wire fixing sheet, the pin I, the pin II and the upper cover according to a set process.
Compared with the prior art, the invention has the beneficial effects that by adopting the scheme, the circulating conveying device and the mechanisms positioned around the circulating conveying device are matched with each other to assemble all the accessories into the finished product power plug according to a certain process, so that the manual participation is reduced, and the assembling quality and efficiency are improved; the circular conveying device is a waist-shaped circular conveying device, so that the accessories are intermittently conveyed at equal intervals, the assembly thread is shortened, the time is saved, and the circular conveying device has good market application value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The full-automatic assembling equipment for the single-phase power plug comprises a workbench and is characterized by further comprising a circulating conveying device positioned on the workbench, wherein a plurality of material loading seats are arranged on the circulating conveying device; a nut feeding mechanism, a bottom shell feeding mechanism, a thread fixing piece assembling mechanism, a screw hole dredging mechanism for dredging a bolt mounting hole of an accessory bottom shell, a pin assembling mechanism, a position detection and correction mechanism, an upper cover feeding mechanism, an upper cover fastening mechanism, a finished product discharging mechanism and a product existence detecting mechanism are sequentially arranged on the workbench along the clockwise rotation direction of the circulating conveying device from left to right; the nut feeding mechanism and the product existence detection mechanism are arranged on the left side and the right side of the circulating conveying device; and a PLC control device is further installed on one side of the workbench, an operation panel is further installed on the upper portion of the workbench, and the control panel is electrically connected with the PLC control device through a signal control line.
2. The full-automatic assembling equipment for the single-phase power plug of claim 1, wherein the circulating conveyor comprises a lower support plate, a waist-shaped frame and a chain, the waist-shaped frame is installed on the upper portion of the lower support plate and is surrounded by a front support, a rear support, a left rotating disc and a semicircular plate, the chain is installed on the upper portion of the lower support plate, the chain is horizontally and slidably wound on the periphery of the waist-shaped frame, the chain is formed by hinging a plurality of chain plates, two adjacent chain plates are hinged through a vertical rotating shaft, a carrier seat is fixedly installed on the outer portion of each chain plate through a bolt, a plurality of arc-shaped openings are formed in the periphery of the left rotating disc at equal intervals, the distance between two adjacent arc-shaped openings is matched with the length of each chain plate, the vertical rotating shaft is matched; the lower part of left turn table and the output shaft fixed connection of cam wheel splitter, cam wheel splitter's input shaft and servo motor's output fixed connection, cam wheel splitter and servo motor all fixed mounting are on the roof upper portion of workstation.
3. The full-automatic assembling device for the single-phase power plug of claim 1, wherein the nut feeding mechanism comprises a nut feeding tray, a nut direct vibration assembly, a nut dislocation pushing assembly and a nut feeding manipulator, wherein an input end of the nut direct vibration assembly is connected to an output end of the nut feeding tray, a working end of the nut dislocation pushing assembly is vertically contacted with an output end of the nut direct vibration assembly, and the nut feeding manipulator is installed on one side of the nut dislocation pushing assembly; the nut dislocation pushing assembly comprises a dislocation support I, a material distributing seat, a dislocation material distributing horizontal cylinder and a temporary placing table I, the material distributing seat is installed on the upper portion of the dislocation support I, the fixed end of the dislocation material distributing horizontal cylinder is installed on the upper portion of the dislocation support I and located on the front side of the material distributing seat, the temporary placing table I is installed on the upper portion of the dislocation support I and located on the rear side of the material distributing seat, a material channel I communicated with a nut direct vibration assembly is arranged on the left side of the material distributing seat, a material channel II vertically communicated with the material channel I is arranged in the middle of the material distributing seat, a material channel III communicated with the material channel II is arranged in the middle of the temporary placing table I, the working end of the dislocation material distributing horizontal cylinder is connected with one end of a material distributing plate, and the material distributing horizontal cylinder works to drive the material distributing plate to horizontally move the material distributing plate.
4. The full-automatic assembling device for the single-phase power plug according to claim 1, wherein the bottom shell feeding mechanism comprises a bottom shell vibration disk, a bottom shell direct vibration assembly, a bottom shell limiting assembly, a bottom shell inclined slide way, a temporary placing platform II and a bottom shell feeding manipulator, wherein an input end of the bottom shell direct vibration assembly is connected with an output end of the bottom shell vibration disk, an output end of the bottom shell direct vibration assembly is perpendicular to the bottom shell limiting assembly, an upper end of the bottom shell inclined slide way is connected with an output end of the bottom shell direct vibration assembly, a feeding hole of the temporary placing platform II is connected with a lower end of the bottom shell inclined slide way, and the bottom shell feeding manipulator is installed on one side of the temporary placing platform II;
the upper cover feeding mechanism and the bottom shell feeding mechanism have the same structure.
5. The full-automatic assembling device for the single-phase power plug of claim 1, wherein the wire fixing piece assembling mechanism comprises a wire fixing piece vibration disc, a wire fixing piece direct vibration assembly, a wire fixing piece material blocking assembly, a temporary placing table III, a wire fixing piece material moving device and a wire fixing piece screw beating device, the input end of the wire fixing piece direct vibration assembly is connected to the output end of the wire fixing piece vibration disc, the fixed end of the wire fixing piece material blocking assembly is installed on the lower portion of the output end of the wire fixing piece direct vibration assembly, the working end of the wire fixing piece material blocking assembly faces upwards to block horizontal movement of an accessory wire fixing piece, the input end of the temporary placing table III is connected to the output end of the wire fixing piece direct vibration assembly, the wire fixing piece material moving device is installed on the upper portion of the circulating conveying device and located on one side of the temporary placing table III, and the wire fixing piece screw beating device is installed on the other side of the temporary placing table III.
6. The fully automatic assembling device for single-phase power plug of claim 1, the screw hole dredging mechanism comprises a dredging bracket, a dredging lifting power assembly, a dredging lifting frame, a dredging main shaft motor, a dredging drill bit, an impurity splash-proof assembly and a material pressing head, the utility model discloses a mediation lift power assembly, including mediation lift power assembly, mediation lift power assembly's stiff end, the work end of mediation lift power assembly down with the upper end fixed connection of mediation crane, the mediation crane passes through vertical slide and the vertical slide rail sliding connection of mediation support, the surface at the mediation crane is installed to the stiff end of mediation spindle motor, the work end of mediation spindle motor and the upper end fixed connection of mediation drill bit, impurity splashproof unit mount is under the lower extreme of mediation crane and is located the mediation drill bit, press the stub to install the product that is used for pushing down on the carrier seat in one side lower part of mediation crane.
7. The fully automatic assembling apparatus for single-phase power plugs according to claim 1, wherein the pin assembling mechanism comprises a pin-vibrating plate, a pin-vibrating assembly I, a dislocation anti-tilting assembly, a pin-screwing device, a pin-vibrating assembly II, a temporary placing platform IV, a correcting assembly and a pin-feeding manipulator, wherein an input end of the pin-vibrating assembly I is connected to an output end of the pin-vibrating plate, the dislocation anti-tilting assembly is mounted on the upper portion of the working platform through a vertical bracket I and is perpendicular to an output end of the pin-vibrating assembly I, an input end of the pin-vibrating assembly II is connected to a middle portion of a movable end of the dislocation anti-tilting assembly II, a pushing assembly is further mounted on one side of the pin-vibrating assembly I to horizontally push an accessory plug-in the middle portion of the movable end of the dislocation anti-tilting assembly into an input end of the pin-vibrating assembly II, and the pin-vibrating assembly I and the pin-vibrating assembly II are arranged in, the pin screwing device is arranged on one side of the dislocation anti-tilting assembly so as to screw the pin I positioned in the middle of the movable end of the dislocation anti-tilting assembly; a temporary placing table IV arranged on the vertical support II is connected with the output end of a pin direct vibration assembly II, the fixed end of a correction assembly is arranged on one side of the upper part of the vertical support II, the working end of the correction assembly is perpendicular to the temporary placing table IV so as to correct and straighten the pin I of the accessory in the carrying table IV, and a pin I feeding manipulator is arranged on one side of the vertical support II, which is far away from the correction assembly, so as to clamp and move the corrected pin I of the accessory into a carrier seat;
the pin assembling mechanism and the pin assembling mechanism are in a bilateral symmetry structure.
8. The fully automatic assembling equipment for the single-phase power plug of claim 1, wherein the position detection and correction mechanism comprises a detection bracket, a correction horizontal cylinder, a correction lifting cylinder, a correction buffer assembly, a correction buffer plate, a first photoelectric sensor and a correction material-shifting needle set, wherein a fixed end of the correction horizontal cylinder is installed at the upper part of the detection bracket, a working end of the correction horizontal cylinder is connected with the fixed end of the correction lifting cylinder, the working end of the correction lifting cylinder is fixedly connected with an upper end of the correction buffer assembly, a lower end of the correction buffer assembly is fixedly connected with an upper part of the correction buffer plate, the first photoelectric sensors are installed at the lower part of the correction buffer plate, the correction material-shifting needle set is installed at the lower part of the correction buffer plate, and the arrangement mode of the correction material-shifting needle set corresponds to the first pins and the two-position pins in the bottom shell.
9. The full-automatic assembling equipment for the single-phase power plug of claim 1, wherein the product existence detection mechanism comprises a product detection vertical plate, a height adjuster, a sensor mounting plate and a plurality of second photoelectric sensors, a fixed end of the height adjuster is installed on the upper portion of the product detection vertical plate, a movable end of the height adjuster faces downwards and is fixedly connected with the upper portion of the sensor mounting plate, and the plurality of second photoelectric sensors are installed on the lower portion of the sensor mounting plate.
10. The assembly process of the fully automatic assembly equipment of the single-phase power plug of any one of claims 1 to 9, which comprises the following steps: the method is characterized by comprising the following steps: the circulating conveying device drives the carrier seat to circularly convey the products to each structural operation position;
the nut feeding mechanism movably places the accessory nut into the carrier seat;
the bottom shell feeding mechanism movably places the bottom shell of the accessory on the nut of the carrier seat;
b. the wire fixing piece assembling mechanism movably places the accessory wire fixing piece on a bottom shell of the carrier seat and fixes the accessory wire fixing piece through a screw;
c. dredging the bolt mounting hole of the bottom shell in the carrier seat;
d. the screw hole dredging mechanism conducts dredging operation on a bottom shell bolt mounting hole of the carrier seat;
e. the pin assembling mechanism is used for screwing a wire fixing screw on the first fitting pin, jacking the first fitting pin to enable the first fitting pin to be straight and straight, and moving the first fitting pin to be placed on a corresponding mounting position of a bottom shell of the carrier seat;
f. the pin two-assembly mechanism is used for screwing a wire fixing screw on the pin two of the accessory, jacking the pin two to enable the pin two to be straight and straight, and moving and placing the pin two to a corresponding mounting position of a bottom shell of the carrier seat;
g. the position detection and correction mechanism detects the positions of a first pin and a second pin which are installed in a bottom shell in the carrier seat and shifts the first pin and the second pin to proper positions;
h. the upper cover feeding mechanism movably places the upper cover of the accessory on the upper part of the bottom shell in the carrier seat;
i. the upper cover fastening mechanism fastens and fixes the upper cover on the upper part of the bottom shell through a fastening bolt to form a power plug;
j. the finished product blanking mechanism clamps and moves the finished product power plug to transfer to a subsequent station;
k. the product existence detection mechanism detects whether the product on the carrier seat is moved away.
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| CN201911274168.0A CN110814746B (en) | 2019-12-12 | 2019-12-12 | Full-automatic assembling equipment and process for single-phase power plug |
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| CN201911274168.0A CN110814746B (en) | 2019-12-12 | 2019-12-12 | Full-automatic assembling equipment and process for single-phase power plug |
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| CN110814746B CN110814746B (en) | 2020-12-04 |
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| CN114865424A (en) * | 2022-04-15 | 2022-08-05 | 杭州富阳伟立自动化科技有限公司 | Automatic socket switch assembly production line and assembly method thereof |
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| CN107877168A (en) * | 2017-12-28 | 2018-04-06 | 厦门锐大自动化设备有限公司 | A kind of liquid pump automatic assembly line |
| CN108723765A (en) * | 2018-04-20 | 2018-11-02 | 卢冠昌 | A kind of plug automatically assembles all-in-one machine |
| CN108772699A (en) * | 2018-08-14 | 2018-11-09 | 福建瑞德成自动化科技有限公司 | A kind of mixed valve core automatic assembly line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113510476A (en) * | 2021-06-24 | 2021-10-19 | 乐磁电子有限公司 | AC socket assembly device |
| CN113909916A (en) * | 2021-11-08 | 2022-01-11 | 乐清市毛氏气动科技有限公司 | Intelligent processing production line and intelligent processing method |
| CN114393401A (en) * | 2022-02-25 | 2022-04-26 | 许昌学院 | Intelligent medical system electronic equipment manufacturing device |
| CN114865424A (en) * | 2022-04-15 | 2022-08-05 | 杭州富阳伟立自动化科技有限公司 | Automatic socket switch assembly production line and assembly method thereof |
| CN114865424B (en) * | 2022-04-15 | 2024-03-08 | 杭州富阳伟立自动化科技有限公司 | Automatic socket switch assembly production line and assembly method thereof |
| CN115026571A (en) * | 2022-06-24 | 2022-09-09 | 广西电力线路器材厂有限责任公司 | Stud automatic assembly equipment |
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| CN110814746B (en) | 2020-12-04 |
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