CN110814425A

CN110814425A - Shell batching and blanking device for manufacturing air condition compressor

Info

Publication number: CN110814425A
Application number: CN201911160555.1A
Authority: CN
Inventors: 徐尼云
Original assignee: Lixin County Fengyasong Electromechanical Technology Co Ltd
Current assignee: JIUJIANG YANGTAI METAL PRODUCT Co.,Ltd.
Priority date: 2019-11-23
Filing date: 2019-11-23
Publication date: 2020-02-21
Anticipated expiration: 2039-11-23
Also published as: CN110814425B

Abstract

The invention relates to the field of air-conditioning compressors, in particular to a shell material mixing and blanking device for manufacturing an air-conditioning compressor, which comprises a support, a feeding component, a cutting component and a blanking component, wherein the feeding component is arranged at one end of the support, the blanking component is arranged at the other end of the support, the cutting component is arranged between the feeding component and the blanking component, the feeding component, the cutting component and the blanking component are respectively and sequentially arranged along the length direction of the support, the feeding component comprises a fixed clamp and a first movable clamp, the fixed clamp is arranged at one end of the support, and the first movable clamp is arranged between the fixed clamp and the cutting component.

Description

Shell batching and blanking device for manufacturing air condition compressor

Technical Field

The invention relates to the field of air condition compressors, in particular to a shell material distribution and blanking device for manufacturing an air condition compressor.

Background

The compressor is a driven fluid machine for lifting low-pressure gas into high-pressure gas, and is a heart of a refrigeration system, and the compressor sucks low-temperature low-pressure refrigerant gas from an air suction pipe, drives a piston to compress the refrigerant gas through the operation of a motor, and discharges the high-temperature high-pressure refrigerant gas to an exhaust pipe to provide power for a refrigeration cycle, so that the refrigeration cycle of compression → condensation → expansion → evaporation is realized.

The compressor shell is an important component of the compressor, the compressor shell often causes serious consequences due to errors in machining when in use, at present, the air conditioner compressor shell often needs to be positioned and manually blanked when machining is carried out, manpower is increased, the production efficiency of the shell is reduced, and therefore equipment capable of firmly positioning the shell to prevent errors and automatically blanking is required to be designed.

Disclosure of Invention

The technical problem to be solved by the invention is to provide a shell material distribution and blanking device for manufacturing an air conditioner compressor, and the technical scheme solves the problems that effective fixing and automatic blanking cannot be carried out when a shell of the air conditioner compressor is processed.

In order to solve the technical problems, the invention provides the following technical scheme:

the utility model provides a casing batching unloader is used in air condition compressor manufacturing, which comprises a bracket, still include the pay-off subassembly, cutting element and unloading subassembly, the pay-off subassembly sets up in the one end of support, the unloading subassembly sets up in the other end of support, cutting element sets up between pay-off subassembly and unloading subassembly, and the pay-off subassembly, arrange in proper order along the length direction of support respectively between cutting element and the unloading subassembly, the pay-off subassembly includes a mounting fixture and a first removal anchor clamps, mounting fixture sets up in the one end of support, first removal anchor clamps set up between mounting fixture and cutting element.

As an air condition compressor makes with casing batching unloader's an optimal scheme, the pay-off subassembly still includes first electronic lead screw slip table and first slider, first electronic lead screw slip table is the horizontality along the length direction of support and sets up between cutting assembly and mounting fixture, first slider is that the horizontality can gliding setting up on first electronic lead screw slip table, and still be equipped with a support bracket that is used for placing the casing between first electronic lead screw slip table and the mounting fixture, the one end that the support bracket kept away from first electronic lead screw slip table is equipped with a fixing base, first removal anchor clamps are all the same with mounting fixture's structure, and first removal anchor clamps set up in the top of first slider, mounting fixture sets up in the top of fixing base.

As an optimal scheme of the shell batching and blanking device for manufacturing the air conditioner compressor, each of the first movable clamp and the fixed clamp comprises a platform, a placing table and two clamping cylinders, the platform of the first movable clamp and the platform of the fixed clamp are respectively and correspondingly fixed at the tops of the first sliding block and the fixed seat in a horizontal state, each placing table is respectively and horizontally fixed at the top of the corresponding platform, the two clamping cylinders are respectively and symmetrically arranged at two sides of the placing table in a horizontal state, each clamping cylinder is fixed through a supporting seat, a clamping ring for clamping the shell is further arranged on an output shaft of each clamping cylinder, and an opening for clamping the shell by the clamping ring is formed in the middle of each placing table.

As an optimal scheme of a shell material distribution and blanking device for manufacturing an air conditioner compressor, a cutting assembly comprises a lifting mechanism and a driving mechanism, the lifting mechanism is arranged between a first electric screw rod sliding table and a blanking assembly, the driving mechanism is arranged at the top of a support, the lifting mechanism comprises a movable plate and two screw rods, the two screw rods are symmetrically arranged at two ends of the inner side of the support in a vertical state, the bottoms of the two screw rods can be respectively arranged on a base in a rotating mode, and the movable plate is sleeved on the two screw rods in a horizontal state.

As an optimal scheme of the shell material mixing and blanking device for manufacturing the air conditioner compressor, a rotating motor is arranged at the bottom of a movable plate in a horizontal state, the rotating motor is fixed at the bottom of the movable plate through a motor box, a saw knife for cutting the shell is further arranged on an output shaft of the rotating motor, a protective cover is arranged outside the saw knife, a driving mechanism is composed of a belt and a driving motor, two belt wheels matched with the belt are sleeved on two screw rods, and the driving motor drives one screw rod.

As an air condition compressor makes with casing batching unloader's an optimal scheme, the unloading subassembly includes that a second removes anchor clamps and one snatchs the mechanism, the one end that first electronic lead screw slip table was kept away from to the cutting subassembly is equipped with an electronic lead screw slip table of second, electronic lead screw slip table of second is the horizontality setting along the length direction of support, the free end of electronic lead screw slip table of second is equipped with a blanking groove, and the top of electronic lead screw slip table of second still slides and is equipped with a second slider, the second removes anchor clamps and sets up on the second slider, the second removes the structure homogeneous phase of anchor clamps and first removal anchor clamps, and the second removes the anchor clamps and also the same mounting means of first removal anchor clamps.

As an air condition compressor makes with casing batching unloader's an optimal selection scheme, snatch the mechanism and constitute by a movable block and two shifting chutes, two shifting chutes all are the horizontality symmetry along the length direction of support and set up in support top one side, what the movable block can remove sets up on two shifting chutes, the one end of movable block carries out the push-and-pull through a major axis cylinder, and the top of movable block is vertical state and still is equipped with a telescopic cylinder, telescopic cylinder's output shaft passes and is equipped with a push pedal on the output that the support stretches out downwards, it is equipped with a finger cylinder to be vertical state on the push pedal, and still be equipped with two clamp fingers that are used for picking up the casing on finger cylinder's the.

Compared with the prior art, the invention has the beneficial effects that:

when an operator processes the shell of the air-conditioning compressor, firstly, the operator places the shell of the air-conditioning compressor on a supporting bracket, then a fixed clamp clamps the shell, when the shell needs to move, the fixed clamp is released, a first movable clamp drives the shell to convey to a cutting assembly, when the first movable clamp drives the shell to move, two clamping cylinders firstly clamp the shell through two clamping rings, then a first sliding block drives the shell to move to the cutting assembly through a first electric screw rod sliding table, then a driving mechanism drives a lifting mechanism to operate, then a movable plate moves towards the shell direction on two screws, when a driving motor drives two belt wheels through a belt to rotate the two screws, the movable plate drives a saw knife to move towards the shell, the saw knife cuts the shell through a rotating motor, when the shell is cut, the second movable clamp moves to the cutting assembly on the second electric screw rod sliding table through the second sliding block, the second movable clamp and the first movable clamp are identical in structure, the second movable clamp clamps the end of the shell, then the saw cutter cuts the shell, after the shell is cut, the second movable clamp drives the cut shell to move to the blanking groove, then the telescopic cylinder pushes the moving block to move to the position right above the second movable clamp on the two moving grooves through the long-axis cylinder, the telescopic cylinder drives the finger cylinder to extend towards the shell along with the moving block, the second movable clamp is released, the finger cylinder drives the two clamping fingers to pick up the shell, and finally the finger cylinder sends the shell to the blanking groove to be sent out, so that the problems that the shell of the air conditioner compressor cannot be fixed during machining and automatic blanking cannot be carried out after the shell is machined are solved, the manpower is saved, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is an exploded perspective view of the present invention;

FIG. 3 is an exploded perspective view of the feed assembly;

FIG. 4 is an exploded perspective view of the cutting assembly;

FIG. 5 is a schematic view of a partial perspective structure of the blanking assembly;

the reference numbers in the figures are: the automatic feeding device comprises a support 1, a feeding assembly 2, a cutting assembly 3, a blanking assembly 4, a fixing clamp 5, a first movable clamp 6, a first electric screw rod sliding table 7, a first sliding block 8, a support bracket 9, a fixing seat 10, a platform 11, a placing table 12, a clamping cylinder 13, a support seat 14, a clamping ring 15, an opening 16, a movable plate 17, a screw rod 18, a base 19, a rotating motor 20, a motor box 21, a saw blade 22, a protective cover 23, a belt 24, a driving motor 25, a belt wheel 26, a second movable clamp 27, a second electric screw rod sliding table 28, a blanking groove 29, a second sliding block 30, a movable block 31, a movable groove 32, a long shaft cylinder 33, a telescopic cylinder 34, a push plate 35, a finger cylinder 36 and a clamping finger 37.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Referring to fig. 1 to 5, the shell material preparing and blanking device for manufacturing the air conditioner compressor comprises a support 1, and further comprises a feeding component 2, a cutting component 3 and a blanking component 4, wherein the feeding component 2 is arranged at one end of the support 1, the blanking component 4 is arranged at the other end of the support 1, the cutting component 3 is arranged between the feeding component 2 and the blanking component 4, the feeding component 2, the cutting component 3 and the blanking component 4 are sequentially arranged along the length direction of the support 1, the feeding component 2 comprises a fixing clamp 5 and a first moving clamp 6, the fixing clamp 5 is arranged at one end of the support 1, and the first moving clamp 6 is arranged between the fixing clamp 5 and the cutting component 3. When an operator adds the air conditioner compressor shell, the operator firstly puts the air conditioner compressor shell on the fixing clamp 5, then the first movable clamp 6 clamps the shell and sends the shell to the cutting assembly 3, the cutting assembly 3 cuts the shell, and after the shell is cut, the blanking assembly 4 finally sends out the processed shell.

The feeding assembly 2 further comprises a first electric screw rod sliding table 7 and a first sliding block 8, the first electric screw rod sliding table 7 is arranged between the cutting assembly 3 and the fixing clamp 5 in a horizontal state along the length direction of the support 1, the first sliding block 8 is arranged on the first electric screw rod sliding table 7 in a horizontal state in a sliding mode, a bearing bracket 9 used for placing a shell is further arranged between the first electric screw rod sliding table 7 and the fixing clamp 5, one end, far away from the first electric screw rod sliding table 7, of the bearing bracket 9 is provided with a fixing seat 10, the first moving clamp 6 is identical to the fixing clamp 5 in structure, the first moving clamp 6 is arranged at the top of the first sliding block 8, and the fixing clamp 5 is arranged at the top of the fixing seat 10. When an operator processes the air conditioner compressor shell, firstly, the operator places the air conditioner compressor shell on the supporting bracket 9, then the fixed clamp 5 clamps the shell, when the shell needs to be moved, the fixed clamp 5 is loosened, and the first movable clamp 6 takes the shell to convey the shell to the cutting assembly 3.

The first movable clamp 6 and the fixed clamp 5 respectively comprise a platform 11, a placing table 12 and two clamping cylinders 13, the platform 11 of the first movable clamp 6 and the platform 11 of the fixed clamp 5 are respectively and correspondingly fixed on the top of the first sliding block 8 and the top of the fixed seat 10 in a horizontal state, each placing table 12 is respectively and horizontally fixed on the top of the corresponding platform 11, the two clamping cylinders 13 are respectively and horizontally symmetrically arranged on two sides of the placing table 12, each clamping cylinder 13 is fixed through a supporting seat 14, a clamping ring 15 for clamping a shell is further arranged on an output shaft of each clamping cylinder 13, and an opening 16 for clamping the shell by the clamping ring 15 is arranged in the middle of each placing table 12. When the first movable clamp 6 drives the shell to move, the two clamping cylinders 13 firstly clamp the shell through the two clamping rings 15, and then the first sliding block 8 drives the shell to move to the cutting assembly 3 through the first electric screw rod sliding table 7.

The cutting assembly 3 comprises a lifting mechanism and a driving mechanism, the lifting mechanism is arranged between the first electric screw rod sliding table 7 and the blanking assembly 4, the driving mechanism is arranged at the top of the support 1, the lifting mechanism is composed of a movable plate 17 and two screw rods 18, the two screw rods 18 are symmetrically arranged at two ends of the inner side of the support 1 in a vertical state, the bottoms of the two screw rods 18 can be respectively arranged on a base 19 in a rotating mode, and the movable plate 17 is sleeved on the two screw rods 18 in a horizontal state. When the housing comes to the cutting assembly 3, the driving mechanism drives the lifting mechanism to operate, and then the moving plate 17 moves on the two screws 18 toward the housing.

The bottom of the moving plate 17 is provided with a rotating motor 20 in a horizontal state, the rotating motor 20 is fixed at the bottom of the moving plate 17 through a motor box 21, an output shaft of the rotating motor 20 is further provided with a saw blade 22 for cutting the shell, a protective cover 23 is arranged outside the saw blade 22, the driving mechanism consists of a belt 24 and a driving motor 25, two belt wheels 26 matched with the belt 24 are sleeved on the two screw rods 18, and the driving motor 25 drives one screw rod 18. When the driving motor 25 drives the two belt wheels 26 through the belt 24 to rotate the two screw rods 18, the moving plate 17 drives the saw blade 22 to move towards the casing, and the saw blade 22 performs cutting processing on the casing through the rotating motor 20.

Unloading subassembly 4 includes that a second removes anchor clamps 27 and one snatchs the mechanism, the one end that first electronic lead screw slip table 7 was kept away from to cutting assembly 3 is equipped with an electronic lead screw slip table 28 of second, electronic lead screw slip table 28 of second is the horizontality setting along the length direction of support 1, the free end of electronic lead screw slip table 28 of second is equipped with a silo 29 that falls, and the top of electronic lead screw slip table 28 of second still slides and is equipped with a second slider 30, second removes anchor clamps 27 and sets up on second slider 30, second removes anchor clamps 27 and first structure homogeneous phase the same that removes anchor clamps 6, and the second removes anchor clamps 27 and the mounting means of first removal anchor clamps 6 also the same. When the shell is cut, the second movable clamp 27 is moved to the cutting assembly 3 on the second electric screw rod sliding table 28 through the second slide block 30, and since the second movable clamp 27 has the same structure as the first movable clamp 6, the second movable clamp 27 clamps the end of the shell, and then the saw blade 22 cuts the shell.

The grabbing mechanism is composed of a moving block 31 and two moving grooves 32, the two moving grooves 32 are symmetrically arranged on one side of the top of the support 1 in a horizontal state along the length direction of the support 1, the moving block 31 can be arranged on the two moving grooves 32 in a moving mode, one end of the moving block 31 is pushed and pulled through a long-axis cylinder 33, the top of the moving block 31 is also provided with a telescopic cylinder 34 in a vertical state, an output shaft of the telescopic cylinder 34 penetrates through an output end of the support 1 extending downwards to be provided with a push plate 35, the push plate 35 is provided with a finger cylinder 36 in a vertical state, and the output shaft of the finger cylinder 36 is further provided with two clamping fingers 37 used for picking up the shell. After the shell is cut, the second movable clamp 27 drives the cut shell to move to the blanking groove 29, then the telescopic cylinder 34 pushes the moving block 31 to move to the position right above the second movable clamp 27 on the two moving grooves 32 through the long shaft cylinder 33, the telescopic cylinder 34 drives the finger cylinder 36 to extend towards the shell, the second movable clamp 27 is loosened, the finger cylinder 36 drives the two clamping fingers 37 to pick up the shell, and finally the finger cylinder 36 sends the shell to the blanking groove 29 to be sent out.

The working principle of the invention is as follows: when an operator processes the air conditioner compressor shell, firstly, the operator places the air conditioner compressor shell on a supporting bracket 9, then a fixed clamp 5 clamps the shell, when the shell needs to move, the fixed clamp 5 is released, a first movable clamp 6 drives the shell to convey to a cutting assembly 3, when the first movable clamp 6 drives the shell to move, two clamping cylinders 13 firstly clamp the shell through two clamping rings 15, then a first sliding block 8 drives the shell to move to the cutting assembly 3 through a first electric screw rod sliding table 7, then a driving mechanism drives a lifting mechanism to operate, then a moving plate 17 moves towards the shell direction on two screw rods 18, when a driving motor 25 drives two belt wheels 26 through a belt 24 to enable the two screw rods 18 to rotate, the moving plate 17 drives a saw blade 22 to move towards the shell, the saw blade 22 cuts the shell through a rotating motor 20, when the shell is cut, the second movable clamp 27 moves to the cutting assembly 3 on the second electric screw rod sliding table 28 through the second sliding block 30, because the second movable clamp 27 and the first movable clamp 6 are identical in structure, the second movable clamp 27 clamps the end of the shell, then the saw blade 22 cuts the shell, after the shell is cut, the second movable clamp 27 drives the cut shell to move to the blanking groove 29, then the telescopic cylinder 34 pushes the moving block 31 to move over the two moving grooves 32 through the long-axis cylinder 33, the telescopic cylinder 34 drives the finger cylinder 36 to extend towards the shell, the second movable clamp 27 is released, the finger cylinder 36 drives the two clamping fingers 37 to pick up the shell, and finally the finger cylinder 36 sends the shell to the blanking groove 29 to be sent out.

Claims

1. A shell material-distributing and blanking device for manufacturing an air conditioner compressor is characterized by comprising a bracket (1), it is characterized by also comprising a feeding component (2), a cutting component (3) and a blanking component (4), wherein the feeding component (2) is arranged at one end of the bracket (1), the blanking component (4) is arranged at the other end of the bracket (1), the cutting component (3) is arranged between the feeding component (2) and the blanking component (4), and the feeding assembly (2), the cutting assembly (3) and the blanking assembly (4) are sequentially arranged along the length direction of the support (1), the feeding assembly (2) comprises a fixed clamp (5) and a first movable clamp (6), the fixed clamp (5) is arranged at one end of the support (1), and the first movable clamp (6) is arranged between the fixed clamp (5) and the cutting assembly (3).

2. The shell batching and blanking device for manufacturing the air condition compressor as claimed in claim 1, wherein the feeding assembly (2) further comprises a first electric screw rod sliding table (7) and a first sliding block (8), the first electric screw rod sliding table (7) is arranged between the cutting assembly (3) and the fixed clamp (5) in a horizontal state along the length direction of the support (1), the first sliding block (8) is arranged on the first electric screw rod sliding table (7) in a horizontal state in a sliding manner, a support bracket (9) for placing the shell is further arranged between the first electric screw rod sliding table (7) and the fixed clamp (5), a fixed seat (10) is arranged at one end of the support bracket (9) far away from the first electric screw rod sliding table (7), the first movable clamp (6) and the fixed clamp (5) have the same structure, and the first movable clamp (6) is arranged at the top of the first sliding block (8), the fixing clamp (5) is arranged at the top of the fixing seat (10).

3. The shell batching and blanking device for manufacturing the air conditioner compressor is characterized in that the first movable clamp (6) and the fixed clamp (5) respectively comprise a platform (11), a placing platform (12) and two clamping cylinders (13), the platform (11) of the first movable clamp (6) and the platform (11) of the fixed clamp (5) are respectively fixed on the top of the first sliding block (8) and the top of the fixed seat (10) in a horizontal state, each placing platform (12) is respectively fixed on the top of the corresponding platform (11) in a horizontal state, the two clamping cylinders (13) are respectively and symmetrically arranged on two sides of the placing platform (12) in a horizontal state, each clamping cylinder (13) is fixed through a supporting seat (14), and a clamping ring (15) for clamping the shell is respectively arranged on an output shaft of each clamping cylinder (13), and the middle part of each placing platform (12) is provided with an opening (16) for clamping the shell by a clamping ring (15).

4. The shell material mixing and blanking device for manufacturing the air condition compressor as claimed in claim 3, wherein the cutting assembly (3) comprises a lifting mechanism and a driving mechanism, the lifting mechanism is arranged between the first electric screw rod sliding table (7) and the blanking assembly (4), the driving mechanism is arranged at the top of the bracket (1), the lifting mechanism is composed of a moving plate (17) and two screws (18), the two screws (18) are symmetrically arranged at two ends of the inner side of the bracket (1) in a vertical state, the bottoms of the two screws (18) are respectively rotatably arranged on a base (19), and the moving plate (17) is horizontally sleeved on the two screws (18).

5. The shell material-mixing and blanking device for manufacturing the air-conditioning compressor is characterized in that a rotating motor (20) is arranged at the bottom of a moving plate (17) in a horizontal state, the rotating motor (20) is fixed at the bottom of the moving plate (17) through a motor box (21), a saw blade (22) for cutting the shell is further arranged on an output shaft of the rotating motor (20), a protective cover (23) is arranged outside the saw blade (22), a driving mechanism consists of a belt (24) and a driving motor (25), two belt wheels (26) matched with the belt (24) are sleeved on two screw rods (18), and the driving motor (25) drives one screw rod (18).

6. A shell material blanking device for manufacturing an air condition compressor as claimed in claim 5, it is characterized in that the blanking assembly (4) comprises a second movable clamp (27) and a grabbing mechanism, one end of the cutting assembly (3) far away from the first electric screw rod sliding table (7) is provided with a second electric screw rod sliding table (28), the second electric screw rod sliding table (28) is arranged in a horizontal state along the length direction of the bracket (1), the free end of the second electric screw rod sliding table (28) is provided with a blanking groove (29), a second sliding block (30) is arranged at the top of the second electric screw rod sliding table (28) in a sliding manner, a second movable clamp (27) is arranged on the second sliding block (30), the structures of the second movable clamp (27) and the first movable clamp (6) are the same, the second movable jig (27) is attached to the first movable jig (6) in the same manner.

7. A shell material blanking device for manufacturing an air condition compressor as claimed in claim 6, it is characterized in that the grabbing mechanism consists of a moving block (31) and two moving grooves (32), the two moving grooves (32) are symmetrically arranged on one side of the top of the bracket (1) in a horizontal state along the length direction of the bracket (1), the moving block (31) can be movably arranged on the two moving grooves (32), one end of the moving block (31) is pushed and pulled through a long-axis cylinder (33), and the top of the moving block (31) is provided with a telescopic cylinder (34) in a vertical state, the output end of the output shaft of the telescopic cylinder (34) which penetrates through the bracket (1) and extends downwards is provided with a push plate (35), the push plate (35) is provided with a finger cylinder (36) in a vertical state, and two clamping fingers (37) for picking up the shell are arranged on the output shaft of the finger cylinder (36).