CN111872475A - Cutting device for steel pipe - Google Patents
Cutting device for steel pipe Download PDFInfo
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- CN111872475A CN111872475A CN202010600913.2A CN202010600913A CN111872475A CN 111872475 A CN111872475 A CN 111872475A CN 202010600913 A CN202010600913 A CN 202010600913A CN 111872475 A CN111872475 A CN 111872475A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/12—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
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Abstract
本申请涉及切割设备的技术领域,尤其是涉及一种用于钢管的切割装置,其包括支架、若干切割机构、夹紧机构、下料机构;切割机构包括工作台、旋转切割组件和驱动组件;下料机构包括两组传送带;夹紧机构包括若干夹持组件和三组推动组件,夹持组件包括三块夹板。在钢管的切割过程中,两组推动组件推动边部的一块夹板和中间的夹板共同夹持于钢管,驱动组件将驱动旋转切割组件将钢管切割成若干段,随后上述两块夹板将带动钢管运动至传送带上进行下料;而新钢管将放置到中间的夹板和边部的另一块夹板之间进行夹持切割,之后上述两块夹板将带动钢管运动至另一组传送带上进行下料。本申请提高了钢管的加工效率。
The present application relates to the technical field of cutting equipment, in particular to a cutting device for steel pipes, which includes a bracket, a plurality of cutting mechanisms, a clamping mechanism, and a blanking mechanism; the cutting mechanism includes a worktable, a rotary cutting assembly, and a driving assembly; The feeding mechanism includes two sets of conveyor belts; the clamping mechanism includes several clamping assemblies and three groups of pushing assemblies, and the clamping assemblies include three clamping plates. During the cutting process of the steel pipe, the two sets of push assemblies push a splint on the side and the middle splint to clamp the steel pipe together. The drive assembly will drive the rotary cutting assembly to cut the steel pipe into several sections, and then the two splints will drive the steel pipe to move. The new steel pipe will be placed between the middle plywood and another plywood on the side for clamping and cutting, and then the two plywood will drive the steel pipe to move to another set of conveyor belts for unloading. The present application improves the processing efficiency of the steel pipe.
Description
技术领域technical field
本申请涉及切割设备的技术领域,尤其是涉及一种用于钢管的切割装置。The present application relates to the technical field of cutting equipment, and in particular, to a cutting device for steel pipes.
背景技术Background technique
钢管在使用之前通常需要使用圆锯机将其切割成指定的长度。Steel pipe usually needs to be cut to a specified length with a circular saw before it can be used.
目前的圆锯机包括工作台、切割组件和夹具,在切割过程中,夹具将夹紧于工作台上的钢管,切割组件将对被夹紧的钢管进行切割。The current circular saw includes a work table, a cutting assembly and a clamp. During the cutting process, the clamp will clamp the steel pipe on the work table, and the cutting assembly will cut the clamped steel pipe.
针对上述中的相关技术,发明人认为存在以下缺陷:对于一整根钢管,若要将其切割成若干段,则钢管需要经过多次切割与移动,效率低下,因此需要改进。In view of the above-mentioned related art, the inventor believes that there are the following defects: for a whole steel pipe, if it is to be cut into several sections, the steel pipe needs to be cut and moved many times, which is inefficient, and therefore needs to be improved.
发明内容SUMMARY OF THE INVENTION
为了提高钢管的加工效率,本申请提供一种用于钢管的切割装置。In order to improve the processing efficiency of steel pipes, the present application provides a cutting device for steel pipes.
本申请提供的一种用于钢管的切割装置,采用如下的技术方案:一种用于钢管的切割装置,包括支架、若干沿钢管轴向依次设置的切割机构、用于夹紧钢管的夹紧机构、用于输送切割后钢管的下料机构;切割机构包括工作台、旋转切割组件和驱动组件,驱动组件驱动旋转切割组件切割钢管;下料机构包括两组沿钢管轴向延伸的传送带,两组传送带分设于工作台的两侧;夹紧机构包括若干夹持组件和三组推动组件,其中两组夹持组件设于位于边部的其中一个工作台上,且上述两组夹持组件分设于该工作台上的旋转切割组件相对的两侧,其余夹持组件分设于对应的工作台上,夹持组件包括三块依次排布的夹板,三块夹板的排布方向与钢管的轴向相垂直,推动组件推动所有夹持组件中位于同一竖直面上的夹板朝三块夹板排布方向运动至传送带上方。A cutting device for a steel pipe provided by the present application adopts the following technical scheme: a cutting device for a steel pipe, comprising a bracket, a plurality of cutting mechanisms arranged in sequence along the axial direction of the steel pipe, and a clamping device for clamping the steel pipe. Mechanism, a feeding mechanism for conveying the steel pipe after cutting; the cutting mechanism includes a worktable, a rotary cutting assembly and a driving assembly, and the driving assembly drives the rotating cutting assembly to cut the steel pipe; the feeding mechanism includes two sets of conveyor belts extending along the axis of the steel pipe, two The two sets of conveyor belts are arranged on both sides of the workbench; the clamping mechanism includes several clamping assemblies and three sets of pushing assemblies, wherein two sets of clamping assemblies are arranged on one of the workbenches located on the side, and the above-mentioned two sets of clamping assemblies are arranged separately. On the opposite sides of the rotary cutting assembly on the worktable, the other clamping assemblies are respectively arranged on the corresponding worktables. The clamping assembly includes three clamping plates arranged in sequence, and the arrangement direction of the three clamping plates is the same as the axial direction of the steel pipe. Perpendicular to each other, the push component pushes the clamping plates on the same vertical plane in all clamping components to move to the top of the conveyor belt in the direction of the arrangement of the three clamping plates.
通过采用上述技术方案,在钢管的切割过程中,先将钢管放入到边部的一块夹板和中间的夹板之间并搁置到工作台上,再通过两组推动组件推动上述两块夹板共同夹持于钢管,然后驱动组件将驱动旋转切割组件对钢管切割,使得钢管被切割成若干段。By adopting the above technical solution, during the cutting process of the steel pipe, the steel pipe is first placed between a plywood at the side and the middle plywood and placed on the workbench, and then the two plywoods are pushed together by two sets of pushing components to clamp together. Hold the steel pipe, and then the driving component will drive the rotating cutting component to cut the steel pipe, so that the steel pipe is cut into several sections.
因位于边部的其中一个工作台上设有两组夹持组件,故夹持组件的数量与切割后的钢管数量相同,故每根被切割后的钢管均能够被夹持;随后上述两组推动组件将带动夹持于钢管的两块夹板运动,使得切割完成的钢管运动至一组传送带的上方;之后位于边部的夹板将运动脱离于钢管,钢管将掉落至传送带上进行下料;同时,将新钢管放置到中间的夹板和边部的另一块夹板之间,再通过两组推动组件推动上述两块夹板共同夹持于新钢管,此时即可进行新钢管的切割。Because there are two sets of clamping components on one of the worktables located on the side, the number of clamping components is the same as the number of steel pipes after cutting, so each steel pipe after cutting can be clamped; then the above two groups The push assembly will drive the two splints clamped to the steel pipe to move, so that the cut steel pipe will move to the top of a set of conveyor belts; then the splint at the edge will move away from the steel pipe, and the steel pipe will fall onto the conveyor belt for unloading; At the same time, place the new steel pipe between the middle splint and the other splint at the side, and then push the two splints to hold the new steel pipe together through two sets of push components, and then the new steel pipe can be cut.
当新钢管切割完成后,两组推动组件将推动夹持于钢管的两块夹板向另一传送带运动,使得切割完成的钢管掉落至另一组传送带上进行下料。综上所述,本申请能够对钢管同时进行多处切割,且实现了钢管的自动下料,从而提高了钢管的加工效率。When the new steel pipe is cut, the two sets of push components will push the two splints clamped to the steel pipe to move to the other conveyor belt, so that the cut steel pipe falls onto the other group of conveyor belts for unloading. To sum up, the present application can cut the steel pipe in multiple places at the same time, and realize the automatic cutting of the steel pipe, thereby improving the processing efficiency of the steel pipe.
优选的,所述推动组件包括连接杆和两个第一气缸,连接杆连接于所有夹持组件中位于同一竖直面上的夹板,第一气缸固定在支架上,第一气缸活塞杆的延伸方向垂直于钢管的轴向,且第一气缸的活塞杆固定连接于连接杆。Preferably, the push assembly includes a connecting rod and two first cylinders, the connecting rods are connected to the clamping plates located on the same vertical plane in all the clamping assemblies, the first cylinder is fixed on the bracket, and the extension of the piston rod of the first cylinder The direction is perpendicular to the axial direction of the steel pipe, and the piston rod of the first cylinder is fixedly connected to the connecting rod.
通过采用上述技术方案,当第一气缸带动连接杆运动时,位于同一竖直面上的所有夹板将同步运动,以便夹板对钢管进行夹紧或将钢管带动至传送带上。By adopting the above technical solution, when the first cylinder drives the connecting rod to move, all the clamping plates on the same vertical plane will move synchronously, so that the clamping plates can clamp the steel pipe or drive the steel pipe to the conveyor belt.
优选的,所述夹板沿第一气缸活塞杆的伸缩方向滑移连接于工作台。Preferably, the clamping plate is slidably connected to the workbench along the telescopic direction of the piston rod of the first cylinder.
通过采用上述技术方案,使得夹板在夹紧于钢管和带动钢管运动至传送带上时不易晃动。By adopting the above technical solution, the splint is not easily shaken when it is clamped to the steel pipe and drives the steel pipe to move to the conveyor belt.
优选的,还包括若干对应于切割机构的移动机构,移动机构包括移动台和带动组件,移动台通过连接架固定连接于工作台,带动组件带动移动台沿钢管轴向滑动;夹板滑动套设在连接杆上。Preferably, it also includes a number of moving mechanisms corresponding to the cutting mechanism. The moving mechanism includes a moving table and a driving assembly. The moving table is fixedly connected to the worktable through a connecting frame, and the driving assembly drives the moving table to slide in the axial direction of the steel pipe; on the connecting rod.
通过采用上述技术方案,当带动组件带动移动台移动时,相邻两组切割机构之间的间距将发生改变,使得切割机构能够将钢管切割成不同的长度;因夹板滑移连接于工作台,故夹板将随工作台同步运动,故无需工人再对夹板的位置进行调节;因夹板滑动套设在连接杆上。故连接杆仍能带动位于同一竖直面上的所有夹板同步运动。By adopting the above technical solution, when the driving component drives the moving table to move, the distance between the adjacent two groups of cutting mechanisms will change, so that the cutting mechanism can cut the steel pipe into different lengths; Therefore, the splint will move synchronously with the worktable, so there is no need for workers to adjust the position of the splint; the splint is slidably sleeved on the connecting rod. Therefore, the connecting rod can still drive all the splints on the same vertical plane to move synchronously.
优选的,所述支架上固定有沿钢管轴向延伸的两根限位杆和齿条,限位杆穿设于所有移动台;带动组件包括第一电机和齿轮,第一电机固定在移动台上,齿轮固定套设在第一电机的输出轴外并啮合于齿条。Preferably, two limit rods and racks extending in the axial direction of the steel pipe are fixed on the support, and the limit rods pass through all the mobile platforms; the driving component includes a first motor and a gear, and the first motor is fixed on the mobile platform The gear is fixedly sleeved outside the output shaft of the first motor and meshed with the rack.
通过采用上述技术方案,当第一电机带动齿轮在齿条上旋转时,移动台将沿齿条的延伸方向运动,从而调节了相邻两组切割机构之间的间距。By adopting the above technical solution, when the first motor drives the gear to rotate on the rack, the moving table will move along the extending direction of the rack, thereby adjusting the distance between the adjacent two groups of cutting mechanisms.
优选的,还包括限位机构,限位机构包括两组分设于边部移动台上的抵紧组件,抵紧组件包括第二气缸和抵紧板,第二气缸固定在移动台上,第二气缸的活塞杆沿钢管轴向延伸,抵紧板固定在第二气缸的活塞杆上,第二气缸带动抵紧板抵紧于钢管端部。Preferably, it also includes a limit mechanism, the limit mechanism includes two sets of abutting assemblies arranged on the side moving platform, the abutting assemblies include a second air cylinder and an abutting plate, the second air cylinder is fixed on the moving platform, and the second air cylinder is fixed on the moving platform. The piston rod of the cylinder extends axially along the steel pipe, the abutting plate is fixed on the piston rod of the second cylinder, and the second cylinder drives the abutting plate to press against the end of the steel pipe.
通过采用上述技术方案,在钢管被切割之前,两个第二气缸均将带动抵紧板运动,两块抵紧板将分别抵紧于钢管的两端,故提高了钢管在切割时的稳定性,且抵紧板将对钢管的位置进行调整,从而提高了钢管的切割精度。By adopting the above technical solution, before the steel pipe is cut, the two second cylinders will drive the abutting plates to move, and the two abutting plates will be pressed against the two ends of the steel pipe respectively, so the stability of the steel pipe during cutting is improved. , and the abutting plate will adjust the position of the steel pipe, thereby improving the cutting accuracy of the steel pipe.
优选的,还包括上料机构,上料机构包括倾斜滑道和第一阻挡组件,钢管依次放置在倾斜滑道上,倾斜滑道的低端位于夹板的上方;第一阻挡组件包括第三气缸和隔板,第三气缸通过固定架固定在倾斜滑道上,第三气缸的活塞杆沿竖直方向延伸并固定连接于隔板。Preferably, it also includes a feeding mechanism, the feeding mechanism includes an inclined slideway and a first blocking component, the steel pipes are placed on the inclined slideway in sequence, and the lower end of the inclined slideway is located above the splint; the first blocking component includes a third cylinder and The partition plate, the third cylinder is fixed on the inclined slideway through the fixing frame, and the piston rod of the third cylinder extends along the vertical direction and is fixedly connected to the partition plate.
通过采用上述技术方案,隔板将依次放置的钢管阻挡在倾斜滑道上,当第三气缸带动隔板运动脱离于钢管后,所有钢管将同步向下滚动,最下方的钢管将脱离于倾斜滑道并做抛物线运动,而其余钢管将被复位的隔板所阻挡,使得每次仅有一根钢管上料至相邻两组夹板之间。By adopting the above technical solution, the partition plate blocks the steel pipes placed in sequence on the inclined slideway. When the third cylinder drives the partition plate to move away from the steel tube, all the steel tubes will roll down synchronously, and the bottom steel tube will be separated from the inclined slideway. And do a parabolic motion, and the rest of the steel pipes will be blocked by the reset partition, so that only one steel pipe is fed to the adjacent two sets of splints at a time.
优选的,所述上料机构还包括第二阻挡组件,第二阻挡组件的结构与第一阻挡组件的结构相同,且第二阻挡组件中的隔板和第一阻挡组件中的隔板之间放置有一根钢管。Preferably, the feeding mechanism further includes a second blocking component, the structure of the second blocking component is the same as that of the first blocking component, and the partition in the second blocking component and the partition in the first blocking component are located between A steel pipe is placed.
通过采用上述技术方案,第一阻挡组件中的隔板将对倾斜滑道上最下方的钢管进行阻挡,第二阻挡组件中的隔板将对倾斜滑道上的其余钢管进行阻挡,故当第一阻挡组件中的隔板脱离于钢管后,倾斜滑道上最下方的钢管将运动至相邻两块夹板之间;当第一阻挡组件中的隔板复位后,第二阻挡组件中的隔板将脱离于钢管,倾斜滑道上的所有钢管均将下滑并被第一阻挡组件中的隔板所阻挡;然后第二阻挡组件中的隔板将复位,使得第二阻挡组件中的隔板和第一阻挡组件中的隔板之间始终留有一根钢管,保证了每次仅有一根钢管能够运动至相邻两块夹板之间。By adopting the above technical solution, the partition plate in the first blocking component will block the lowermost steel pipe on the inclined slideway, and the partition plate in the second blocking component will block the remaining steel tubes on the inclined slideway, so when the first blocking After the separator in the assembly is detached from the steel pipe, the lowermost steel tube on the inclined slideway will move between two adjacent splints; when the separator in the first blocking assembly is reset, the separator in the second blocking assembly will be detached For steel pipes, all steel pipes on the inclined slideway will slide down and be blocked by the baffles in the first blocking assembly; then the baffles in the second blocking assembly will reset, so that the baffles in the second blocking assembly and the first blocking assembly There is always a steel pipe between the partition plates in the assembly, which ensures that only one steel pipe can move between two adjacent plywood plates at a time.
优选的,所述旋转切割组件包括壳体、第二电机和刀盘,壳体被驱动组件驱动运动,第二电机固定在壳体上,第二电机的输出轴固定连接于刀盘,刀盘的上部位于壳体内。Preferably, the rotary cutting assembly includes a casing, a second motor and a cutter head, the casing is driven to move by the drive assembly, the second motor is fixed on the casing, the output shaft of the second motor is fixedly connected to the cutter head, and the cutter head The upper part is located in the housing.
通过采用上述技术方案,第二电机将带动刀盘旋转切割钢管,而切割过程中飞溅的废屑将被壳体所阻挡。By adopting the above technical solution, the second motor will drive the cutter head to rotate and cut the steel pipe, and the scraps splashed during the cutting process will be blocked by the casing.
优选的,所述驱动组件包括转动架和第四气缸,壳体固定在转动架上,转动架和第四气缸均转动连接于移动台,第四气缸的活塞杆转动连接于转动架,第四气缸活塞杆的轴线位于竖直面上。Preferably, the drive assembly includes a turret and a fourth cylinder, the housing is fixed on the turret, the turret and the fourth cylinder are both rotatably connected to the moving table, the piston rod of the fourth cylinder is rotatably connected to the turret, and the fourth cylinder is rotatably connected to the turret. The axis of the cylinder piston rod lies on the vertical plane.
通过采用上述技术方案,当第四气缸的活塞杆伸出时,第四气缸和转动架均将发生旋转,转动架将带动壳体运动使得刀盘旋转切割工作台上的钢管。By adopting the above technical solution, when the piston rod of the fourth cylinder extends, both the fourth cylinder and the turret will rotate, and the turret will drive the casing to move so that the cutter head rotates to cut the steel pipe on the worktable.
综上所述,本申请包括以下有益技术效果:To sum up, the present application includes the following beneficial technical effects:
1.切割机构、夹紧机构和下料机构的设置,能够对钢管同时进行多处切割,且实现了钢管的自动下料,从而提高了钢管的加工效率;1. The setting of the cutting mechanism, the clamping mechanism and the blanking mechanism can cut the steel pipe in multiple places at the same time, and realize the automatic blanking of the steel pipe, thereby improving the processing efficiency of the steel pipe;
2.移动机构的设置,使得相邻两组切割机构之间的间距发生改变,故切割机构能够将钢管切割成不同的长度;2. The setting of the moving mechanism makes the distance between the adjacent two groups of cutting mechanisms change, so the cutting mechanism can cut the steel pipe into different lengths;
3.限位机构的设置,使得两块抵紧板分别抵紧于钢管的两端,故提高了钢管在切割时的稳定性,且抵紧板将对钢管的位置进行调整,从而提高了钢管的切割精度;3. The setting of the limit mechanism makes the two abutting plates press against the two ends of the steel pipe respectively, so the stability of the steel pipe during cutting is improved, and the abutting plate will adjust the position of the steel pipe, thereby improving the steel pipe. cutting accuracy;
4.上料机构的设置,实现了钢管的自动上料,进一步提高了钢管的加工效率。4. The setting of the feeding mechanism realizes the automatic feeding of the steel pipe and further improves the processing efficiency of the steel pipe.
附图说明Description of drawings
图1是本申请实施例中整体结构示意图;Fig. 1 is the overall structure schematic diagram in the embodiment of the present application;
图2是本申请实施例中表示切割机构、夹紧机构、限位机构、移动机构和下料机构的结构示意图;2 is a schematic structural diagram showing a cutting mechanism, a clamping mechanism, a limiting mechanism, a moving mechanism and a blanking mechanism in an embodiment of the present application;
图3是本申请实施例中表示夹持机构和下料机构的结构示意图;3 is a schematic structural diagram showing a clamping mechanism and a blanking mechanism in an embodiment of the present application;
图4是本申请实施例中表示下料机构的结构示意图;Fig. 4 is the structural schematic diagram showing the blanking mechanism in the embodiment of the present application;
图5是本申请实施例中表示上料机构、夹持机构和下料机构的结构示意图;5 is a schematic structural diagram showing a feeding mechanism, a clamping mechanism and a feeding mechanism in an embodiment of the present application;
图6是本申请实施例中表示上料机构的结构示意图。FIG. 6 is a schematic structural diagram showing a feeding mechanism in an embodiment of the present application.
附图标记:1、支架;11、限位杆;12、齿条;2、上料机构;21、倾斜滑道;22、调节组件;221、限位板;222、丝杆;223、穿设杆;224、转盘;23、第一阻挡组件;231、第三气缸;232、隔板;233、固定架;24、第二阻挡组件;3、切割机构;31、工作台;311、刀槽;312、燕尾块;313、燕尾槽;32、旋转切割组件;321、壳体;322、第二电机;323、刀盘;33、驱动组件;331、转动架;332、第四气缸;4、夹紧机构;41、夹持组件;411、夹板;42、推动组件;421、连接杆;422、第一气缸;5、限位机构;51、抵紧组件;511、第二气缸;512、抵紧板;6、移动机构;61、移动台;62、带动组件;621、第一电机;622、齿轮;63、连接架;7、下料机构;71、传送带;711、挡板;72、第一下料板;73、第二下料板。Reference numerals: 1, bracket; 11, limit rod; 12, rack; 2, feeding mechanism; 21, inclined slideway; 22, adjustment assembly; 221, limit plate; 222, screw rod; 223,
具体实施方式Detailed ways
以下结合附图1-6对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-6.
本申请实施例公开一种用于钢管的切割装置。如图1所示,一种用于钢管的切割装置,包括支架1、用于钢管自动上料的上料机构2、若干沿钢管轴向依次设置的切割机构3、用于夹紧钢管的夹紧机构4、用于抵紧钢管两端的限位机构5、若干用于调整对应切割机构3位置的移动机构6和用于输送切割后钢管的下料机构7。The embodiment of the present application discloses a cutting device for a steel pipe. As shown in Figure 1, a cutting device for steel pipes includes a bracket 1, a
如图2所示,切割机构3包括工作台31、旋转切割组件32和驱动组件33,旋转切割组件32包括壳体321、第二电机322和刀盘323,第二电机322固定在壳体321上,第二电机322的输出轴固定连接于刀盘323,刀盘323的上部位于壳体321内;工作台31的上表面开设有供刀盘323沉入的刀槽311;驱动组件33包括转动架331和第四气缸332,壳体321固定在转动架331上,转动架331和第四气缸332均转动连接于移动机构6,第四气缸332的活塞杆转动连接于转动架331,第四气缸332活塞杆的轴线位于竖直面上。As shown in FIG. 2 , the
当钢管被夹紧机构4夹紧在工作台31上后,第四气缸332的活塞杆将伸出,第四气缸332和转动架331均将发生旋转,转动架331将带动壳体321向钢管运动,第二电机322将带动刀盘323旋转切割钢管,刀盘323将沉入到刀槽311内,从而将钢管完全切割,而切割过程中飞溅的废屑将被壳体321所阻挡。多组切割机构3能够同时进行工作,故实现了对钢管的多处切割,提高了钢管的加工效率。When the steel pipe is clamped on the table 31 by the
如图2所示,夹紧机构4包括若干夹持组件41和三组推动组件42,其中两组夹持组件41设于位于边部的其中一个工作台31上,且上述两组夹持组件41分设于该工作台31上的旋转切割组件32相对的两侧,其余夹持组件41分设于对应的工作台31上;夹持组件41包括三块依次排布的夹板411,三块夹板411的排布方向与钢管的轴向相垂直;推动组件42包括连接杆421和两个第一气缸422,连接杆421连接于所有夹持组件41中位于同一竖直面上的夹板411,第一气缸422固定在支架1上,第一气缸422活塞杆的延伸方向垂直于钢管的轴向,且第一气缸422的活塞杆固定连接于连接杆421。As shown in FIG. 2 , the
在钢管的切割过程中,先将钢管放入到边部的一块夹板411和中间的夹板411之间并搁置到工作台31上,再通过第一气缸422带动连接杆421运动,使得上述两块夹板411共同夹持于钢管,从而保证了钢管被切割时的稳定性。因位于边部的其中一个工作台31上设有两组夹持组件41,故夹持组件41的数量与切割后的钢管数量相同,故每根被切割后的钢管均能够被夹持。During the cutting process of the steel pipe, the steel pipe is first placed between a
如图2和图3所示,下料机构7包括两组沿钢管轴向延伸的传送带71,两组传送带71分设于工作台31的两侧。当钢管切割完成后,两组推动组件42将带动夹持于钢管的两块夹板411运动,使得切割完成的钢管运动至一组传送带71的上方,传送带71位于连接杆421的下方,故其不易与连接杆421发生位置干涉;之后位于边部的夹板411将运动脱离于钢管,钢管将掉落至传送带71上进行下料,传送带71上固定有两块挡板711,使得钢管不易从传送带71边部掉落;同时,将新钢管放置到中间的夹板411和边部的另一块夹板411之间,再通过两组推动组件42推动上述两块夹板411共同夹持于新钢管,此时即可进行新钢管的切割。As shown in FIG. 2 and FIG. 3 , the
当新钢管切割完成后,两组推动组件42将推动夹持于钢管的两块夹板411向另一传送带71运动,使得切割完成的钢管掉落至另一组传送带71上进行下料。两组传送带71相互配合,交替工作,实现了钢管的自动下料,从而提高了钢管的加工效率。When the new steel pipe is cut, the two sets of pushing
如图4所示,下料机构7还包括设于传送带71输出端处的第一下料板72和第二下料板73,第一下料板72与第二下料板73一体成型,且第一下料板72和第二下料板73均呈倾斜设置。从传送带71上的掉落的钢管将从第一下料板72滚动至第二下料板73上,再从第二下料板73滚动至收集处。As shown in FIG. 4 , the
如图2和图3所示,移动机构6包括移动台61和带动组件62,转动架331和第四气缸332均转动连接于移动台61,移动台61通过连接架63固定连接于工作台31,支架1上固定有沿钢管轴向延伸的两根限位杆11和齿条12,限位杆11穿设于所有移动台61;带动组件62包括第一电机621和齿轮622,第一电机621固定在移动台61上,齿轮622固定套设在第一电机621的输出轴外并啮合于齿条12。夹板411滑动套设在连接杆421上,且夹板411上固定有燕尾块312;工作台31上开设有沿夹板411排布方向延伸的燕尾槽313,燕尾块312滑动嵌设在燕尾槽313内。As shown in FIGS. 2 and 3 , the moving
当第一电机621带动齿轮622在齿条12上旋转时,移动台61将沿齿条12的延伸方向运动,调节了相邻两组切割机构3之间的间距,使得切割机构3能够将钢管切割成不同的长度;因燕尾块312滑动嵌设在燕尾槽313内,故夹板411将随工作台31同步运动,故无需工人再对夹板411的位置进行调节;因夹板411滑动套设在连接杆421上,故连接杆421仍能带动位于同一竖直面上的所有夹板411同步运动。When the
如图2所示,限位机构5包括两组分设于边部移动台61上的抵紧组件51,抵紧组件51包括第二气缸511和抵紧板512,第二气缸511固定在移动台61上,第二气缸511的活塞杆沿钢管轴向延伸,抵紧板512固定在第二气缸511的活塞杆上。在钢管被切割之前,两个第二气缸511均将带动抵紧板512运动,两块抵紧板512将分别抵紧于钢管的两端,故提高了钢管在切割时的稳定性,且抵紧板512将对钢管的位置进行调整,从而提高了钢管的切割精度。As shown in FIG. 2 , the limiting
如图5和图6所示,上料机构2包括倾斜滑道21、两组调节组件22、第一阻挡组件23和第二阻挡组件24,倾斜滑道21呈“U”形设置,钢管依次放置在倾斜滑道21上,且倾斜滑道21的低端位于夹板411的上方;第一阻挡组件23包括第三气缸231和隔板232,第三气缸231通过固定架233固定在倾斜滑道21上,第三气缸231的活塞杆沿竖直方向延伸并固定连接于隔板232;第二阻挡组件24的结构与第一阻挡组件23的结构相同。As shown in Figures 5 and 6, the
第一阻挡组件23中的隔板232将对倾斜滑道21上最下方的钢管进行阻挡,第二阻挡组件24中的隔板232将对倾斜滑道21上的其余钢管进行阻挡,故当第一阻挡组件23中的隔板232脱离于钢管后,倾斜滑道21上最下方的钢管将脱离于倾斜滑道21,并做抛物线运动至相邻两块夹板411之间,实现了钢管的自动上料。The
当第一阻挡组件23中的隔板232复位后,第二阻挡组件24中的隔板232将运动脱离于钢管,倾斜滑道21上的所有钢管均将下滑并被第一阻挡组件23中的隔板232所阻挡;然后第二阻挡组件24中的隔板232将复位,使得第二阻挡组件24中的隔板232和第一阻挡组件23中的隔板232之间始终留有一根钢管,保证了每次仅有一根钢管能够运动至相邻两块夹板411之间。When the
如图6所示,两组调节组件22分设于钢管的两端处,调节组件22包括限位板221、丝杆222、穿设杆223和转盘224,丝杆222和穿设杆223沿钢管的长度方向延伸,丝杆222转动连接于限位板221并螺纹配合于倾斜滑道21,穿设杆223固定在限位板221上并穿设于倾斜滑道21,转盘224固定在丝杆222上。当通过转盘224旋转丝杆222时,限位板221将在穿设杆223上滑动,两组限位板221之间的间距将发生改变,实现了对不同长度钢管的夹持,并使得不同长度的钢管均能够准确滑入到两块抵紧板512之间。As shown in FIG. 6 , two sets of adjustment components 22 are located at both ends of the steel pipe. The adjustment components 22 include a
本申请实施例一种用于钢管的切割装置的实施原理为:在钢管的加工过程中,第一阻挡组件23中的第三气缸231将带动隔板232脱离于钢管,倾斜滑道21上最下方的钢管将脱离于倾斜滑道21,并做抛物线运动至相邻两块夹板411之间,实现了钢管的自动上料。The implementation principle of a cutting device for a steel pipe according to an embodiment of the present application is as follows: during the processing of the steel pipe, the
然后第一气缸422带动连接杆421运动,使得上述两块夹板411共同夹持于钢管,两个第二气缸511均将带动抵紧板512运动,两块抵紧板512将分别抵紧于钢管的两端,保证了钢管的稳定性;随后第四气缸332的活塞杆将伸出,第四气缸332和转动架331均将发生旋转,转动架331将带动壳体321向钢管运动,第二电机322将带动刀盘323旋转切割钢管,刀盘323将沉入到刀槽311内,从而将钢管完全切割。因多组切割机构3同时工作,故钢管将被切割成若干段。Then the
随后上述两组推动组件42将带动夹持于钢管的两块夹板411运动,使得切割完成的钢管运动至一组传送带71的上方;之后位于边部的夹板411将运动脱离于钢管,钢管将掉落至传送带71上进行下料;同时,将新钢管放置到中间的夹板411和边部的另一块夹板411之间,再通过两组推动组件42推动上述两块夹板411共同夹持于新钢管,此时即可进行新钢管的切割。Subsequently, the two sets of
当新钢管切割完成后,两组推动组件42将推动夹持于钢管的两块夹板411向另一传送带71运动,使得切割完成的钢管掉落至另一组传送带71上进行下料。两组传送带71相互配合,交替工作,实现了钢管的自动下料。When the new steel pipe is cut, the two sets of pushing
综上所述,本申请实现了钢管的自动上料、自动夹持、自动切割和自动下料,从而提高了钢管的加工效率。To sum up, the present application realizes the automatic feeding, automatic clamping, automatic cutting and automatic unloading of the steel pipe, thereby improving the processing efficiency of the steel pipe.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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| CN116422965A (en) * | 2023-06-15 | 2023-07-14 | 沧州天马机械股份有限公司 | Automatic steel pipe cutting equipment |
| CN116422965B (en) * | 2023-06-15 | 2023-09-29 | 沧州天马机械股份有限公司 | Automatic steel pipe cutting equipment |
| CN117774043A (en) * | 2024-02-19 | 2024-03-29 | 杭州光华橡塑有限公司 | A plastic pipe cutting and stacking machine |
| CN119387708A (en) * | 2024-12-13 | 2025-02-07 | 江苏威创能源设备有限公司 | A cutting device for pressure vessel production |
| CN119387708B (en) * | 2024-12-13 | 2025-07-29 | 王海平 | Cutting equipment is used in pressure vessel production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111872475B (en) | 2022-12-13 |
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Denomination of invention: A cutting device for steel pipes Granted publication date: 20221213 Pledgee: China Postal Savings Bank Co.,Ltd. Hangzhou Xiaoshan District Branch Pledgor: Hangzhou Xingnuo Auto Parts Co.,Ltd. Registration number: Y2026980004723 |
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