CN202021385U - Pipe fitting clamping mechanism of full-automatic pipe cutting machine - Google Patents
Pipe fitting clamping mechanism of full-automatic pipe cutting machine Download PDFInfo
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- CN202021385U CN202021385U CN2011200961547U CN201120096154U CN202021385U CN 202021385 U CN202021385 U CN 202021385U CN 2011200961547 U CN2011200961547 U CN 2011200961547U CN 201120096154 U CN201120096154 U CN 201120096154U CN 202021385 U CN202021385 U CN 202021385U
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Abstract
Description
技术领域 technical field
本实用新型涉及管材切割设备,具体涉及一种全自动切管机的管件夹持机构。The utility model relates to pipe material cutting equipment, in particular to a pipe fitting clamping mechanism of a fully automatic pipe cutting machine.
背景技术 Background technique
目前,常规的切管机一般采用以下方式切管:At present, conventional pipe cutting machines generally use the following methods to cut pipes:
一、手工送料,采用平尺确定管件的切割长度。由于人工送料,操作者凭眼睛直观目测长度,由于观察的角度不同,所以确定长度的误差最少在±0.8mm左右,这样的误差不能满足生产高精度产品的要求。1. Manual feeding, using a ruler to determine the cutting length of the pipe fittings. Due to manual feeding, the operator visually inspects the length with his eyes. Due to the different viewing angles, the error of determining the length is at least ±0.8mm, which cannot meet the requirements of producing high-precision products.
二、将砂轮切割机组件固定不动,由操作者手推软管实现切断。操作者手推的平直度,直接影响切管的切口平直度,采用这种方式切管切口的平直度较低,不能满足高精度产品的要求。2. Fix the assembly of the grinding wheel cutting machine, and the operator pushes the hose by hand to cut it off. The straightness of the operator's hand push directly affects the straightness of the incision of the pipe cutting. The straightness of the pipe cutting in this way is relatively low, which cannot meet the requirements of high-precision products.
三、切断工作需要两个工人合作操作才能完成,效率低、速度慢、操作人员的劳动强度大。Three, the cutting work requires two workers to cooperate to complete the operation, which has low efficiency, slow speed, and high labor intensity for operators.
因此,有必要对现有切管机的结构进行改进。Therefore, it is necessary to improve the structure of the existing pipe cutting machine.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术中存在的缺陷,设计一种切管长度控制精确,切管自动化程度高的全自动切管机的管件夹持机构。The purpose of the utility model is to overcome the defects existing in the prior art, and to design a pipe fitting clamping mechanism of a fully automatic pipe cutting machine with precise pipe cutting length control and high degree of pipe cutting automation.
为实现上述目的,本实用新型的技术方案是提供了一种全自动切管机的管件夹持机构,所述切管机包括依次设置在工作台上的送料驱动部分、切割驱动部分、管件夹持部分、切割部分、卸料部分和切割测量部分;其特征在于,所述管件夹持部分包括管件夹具和管件夹具的驱动部件,所述管件夹具为两个半圆环形的夹紧件,所述夹紧件通过连杆与双向的驱动部件相连接。In order to achieve the above purpose, the technical solution of the utility model is to provide a pipe fitting clamping mechanism of a fully automatic pipe cutting machine. holding part, cutting part, unloading part and cutting and measuring part; it is characterized in that, the pipe fitting clamping part comprises a pipe fitting fixture and a driving part of the pipe fitting fixture, and the pipe fitting fixture is two semicircular clamping parts, the The clamping part is connected to the bidirectional drive part via a connecting rod.
为了实现对管件的自动夹持,同时为了简化夹持结构,优选的技术方案是,所述双向的驱动部件是液压或气动驱动装置,在所述液压或气动驱动装置的缸体内设有两个相反方向运行的活塞杆,所述缸体在两个活塞之间和两个活塞的两侧分别设有流体的进出口,所述进出口经管路与换向阀与液压或气压的动力源连接。In order to realize the automatic clamping of pipe fittings and simplify the clamping structure, the preferred technical solution is that the two-way driving component is a hydraulic or pneumatic driving device, and two cylinders are arranged in the cylinder of the hydraulic or pneumatic driving device. A piston rod running in the opposite direction, the cylinder body is provided with a fluid inlet and outlet between the two pistons and on both sides of the two pistons, and the inlet and outlet are connected to the hydraulic or pneumatic power source through the pipeline and the reversing valve. connect.
为了便于夹持定位和自动对准夹持中心,优选的技术方案还包括,所述缸体通过支架固定在所述工作台上,所述两个半圆环形的夹紧件通过连杆与所述活塞杆连接。In order to facilitate clamping positioning and automatic alignment of the clamping center, the preferred technical solution also includes that the cylinder body is fixed on the workbench through a bracket, and the two semicircular clamping parts are connected to the clamping part through a connecting rod. Piston rod connection.
本实用新型的优点和有益效果在于:该自动切管机采用了上述夹持送料结构、自动切割结构、自动夹紧结构、自动卸料结构和自动切割管长的测量及控制机构。使得该切管机具有切管的自动化程度高,切割效率高,切割长度尺寸精确。管件夹持牢固,可自动定位,自动对准管件的中心。该全自动切管机还具有结构简单,易于操作,1人可同时操作10台同样的切管机,而且该切管机使用寿命长,使用成本低。The advantages and beneficial effects of the utility model are: the automatic pipe cutting machine adopts the above-mentioned clamping and feeding structure, automatic cutting structure, automatic clamping structure, automatic unloading structure and automatic cutting pipe length measurement and control mechanism. The pipe cutting machine has a high degree of automation of pipe cutting, high cutting efficiency, and accurate cutting length and size. The pipe fittings are firmly clamped and can be automatically positioned and aligned to the center of the pipe fittings. The automatic pipe cutting machine also has the advantages of simple structure and easy operation, and one person can operate 10 identical pipe cutting machines at the same time, and the pipe cutting machine has a long service life and low use cost.
附图说明 Description of drawings
图1本实用新型全自动切管机管件夹持机构的结构示意图;Fig. 1 is a structural schematic diagram of the pipe fitting clamping mechanism of the utility model automatic pipe cutting machine;
图2本实用新型全自动切管机管件夹持机构中夹持部分的结构示意图。Fig. 2 is a structural schematic diagram of the clamping part of the clamping mechanism of the automatic pipe cutting machine of the utility model.
图中:1、工作台;2、送料驱动部分;3、切割驱动部分;4、管件夹持部分;5、切割部分;6、卸料部分;7、切割测量部分;8、管件;27、驱动装置;41、管件夹具;42、夹紧件;43、连杆;44、缸体;45、活塞杆;46、流体的进出口。In the figure: 1. Workbench; 2. Feeding driving part; 3. Cutting driving part; 4. Pipe clamping part; 5. Cutting part; 6. Unloading part; 7. Cutting and measuring part; 8. Pipe fittings; 27. Driving device; 41. Pipe fixture; 42. Clamping piece; 43. Connecting rod; 44. Cylinder body; 45. Piston rod; 46. Fluid inlet and outlet.
具体实施方式 Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
实施例1Example 1
如图1、图2所示,本实用新型是一种全自动切管机,该切管机包括依次设置在工作台1上的送料驱动部分2、切割驱动部分3、管件夹持部分4、切割部分5、卸料部分6和切割测量部分7;所述管件夹持部分4包括管件夹具41和管件夹具的驱动部件;所述管件夹具为两个半圆环形的夹紧件42,所述夹紧件42通过连杆43与双向的驱动部件相连接。As shown in Figure 1 and Figure 2, the utility model is a fully automatic pipe cutting machine, which includes a
实施例2Example 2
如图2所示,在实施例1的基础上,为了实现对管件的自动夹持,同时为了简化夹持结构,所述双向的驱动部件是液压或气动驱动装置27,在所述液压或气动驱动装置27的缸体44内设有两个相反方向运行的活塞杆45,所述缸体在两个活塞之间和两个活塞的两侧分别设有流体的进出口46,所述进出口经管路与换向阀与液压或气压的动力源连接。As shown in Figure 2, on the basis of Embodiment 1, in order to realize the automatic clamping of pipe fittings and simplify the clamping structure, the two-way driving component is a hydraulic or
实施例3Example 3
如图2所示,在实施例2的基础上,为了便于夹持定位和自动对准夹持中心,所述缸体44通过支架固定在所述工作台1上,所述两个半圆环形的夹紧件42通过连杆43与所述活塞杆45连接。As shown in Figure 2, on the basis of
上述全自动切管机的工作原理是:首先,将被切割的管材送入到两个成一字排列的驱动支架内,在切管机未启动的状态下,在驱动支架内的驱动轮与碾压轮之间有着较大的送料间隙。当管料被送入到预定的位置后即可启动切管机,当然也可以预先启动切管机。切管机被启动后,首先碾压轮在驱动支架上端气缸的驱动下,沿着驱动支架内的滑轨向下将管材夹持在驱动轮与碾压轮之间。其中,驱动轮和碾压轮分别安装在驱动轴和碾压轴上,在驱动轴和碾压轴两端装有轴承和轴承支架驱动轴的轴承支架固定安装在驱动支架上,在碾压轴轴承支架的两侧装有滑块,该滑块与设置在驱动支架内的滑轨配合,碾压轴轴承支架的上端与驱动气缸上的活塞杆连接,由该活塞杆驱动碾压轮上下滑动。当碾压轮将管材夹持在驱动轮与碾压轮之间后,驱动轮在步进电机的驱动下转动,同时通过带轮带动辅助驱动轮一起同步转动。而被顶压在管材上的一对碾压轮也被动地转动,管材在驱动轮与碾压轮的挤压下依靠摩擦力驱动管材向前送料。由于步进电机转动的角度或圈数的电信号可被传感器采集,控制电路可根据其采集的电信号,以及输入或存储在控制电路内的驱动轮半径的数据,在控制电路内可精确地计算出管材被送进的长度数据,同时在切割机的另一端还安装了红外测距传感器。控制电路可依据上述两个传感器采集的电信号经内部处理后,与存储或输入到控制电路内设定的切割长度数据进行比较,当设定长度值与传感器测定长度相同时,控制电路发出控制指令。首先,安装在驱动支架一侧的夹紧气缸驱动夹具将管材夹住,同时步进电机停止转动。然后由设置在驱动支架与夹紧气缸之间的切割驱动气缸启动,其中切割驱动气缸被固定在工作台上,气缸中的活塞与滑台的下端连接,驱动滑台沿着垂直于管材送料方向的滑轨前进,此时安装在滑台上的切割驱动电机也被启动,切割驱动电机通过带轮与皮带驱动切割传动轴转动,在切割传动轴另一端的端部装有切割刀具,切割刀具在滑台的带动下可将管材切断。然后夹紧气缸复位,夹具松开被夹紧的管材,被切断后的管材由安装在工作台一侧的,且位于工作台之上的侧支架上的卸料驱动气缸驱动一块挡料板,该挡料板可将切断后的管材送入到设置在工作台上的出料槽内。与此同时切割驱动气缸复位,滑台带动切割刀具退回到初始状态,然后步进电机再次启动进入下一送料切割循环程序。The working principle of the above-mentioned automatic pipe cutting machine is: firstly, the pipe to be cut is sent into two driving brackets arranged in a line, and when the pipe cutting machine is not started, the driving wheel and roller in the driving bracket There is a large feeding gap between the pressure rollers. The pipe cutting machine can be started after the pipe material is sent to the predetermined position, and of course the pipe cutting machine can also be started in advance. After the pipe cutting machine is started, firstly, the rolling wheel is driven by the cylinder at the upper end of the driving bracket, and the pipe is clamped between the driving wheel and the rolling wheel along the slide rail in the driving bracket. Among them, the driving wheel and the rolling wheel are installed on the driving shaft and the rolling shaft respectively, and bearings and bearing brackets are installed at both ends of the driving shaft and the rolling shaft. The bearing bracket of the driving shaft is fixedly installed on the driving bracket. The two sides of the bearing bracket are equipped with sliders, which cooperate with the slide rails set in the driving bracket. The upper end of the bearing bracket of the rolling shaft is connected with the piston rod on the driving cylinder, and the piston rod drives the rolling wheel to slide up and down. . After the rolling wheel clamps the pipe between the driving wheel and the rolling wheel, the driving wheel rotates under the drive of the stepping motor, and at the same time drives the auxiliary driving wheel to rotate synchronously through the belt wheel. The pair of rolling wheels pressed against the pipe also rotate passively, and the pipe is driven forward by friction under the extrusion of the driving wheel and the rolling wheel. Since the electric signal of the angle or the number of turns of the stepper motor can be collected by the sensor, the control circuit can accurately control the electric signal in the control circuit according to the electric signal collected and the data of the radius of the driving wheel input or stored in the control circuit. The length data of the pipe being fed is calculated, and an infrared distance sensor is installed at the other end of the cutting machine. The control circuit can compare the electrical signals collected by the above two sensors with the cutting length data stored or input into the control circuit after internal processing. When the set length value is the same as the measured length of the sensor, the control circuit sends out a control instruction. First, the clamping cylinder installed on one side of the drive bracket drives the clamp to clamp the pipe, and at the same time the stepping motor stops rotating. Then it is activated by the cutting drive cylinder arranged between the drive bracket and the clamping cylinder, wherein the cutting drive cylinder is fixed on the worktable, the piston in the cylinder is connected with the lower end of the slide table, and the slide table is driven along the direction perpendicular to the pipe feeding direction. At this time, the cutting drive motor installed on the slide table is also started. The cutting drive motor drives the cutting drive shaft to rotate through the pulley and the belt. A cutting tool is installed at the other end of the cutting drive shaft. The pipe can be cut off under the drive of the sliding table. Then the clamping cylinder resets, the clamp releases the clamped pipe, and the cut pipe is installed on one side of the workbench and on the side bracket above the workbench. The baffle plate can send the cut pipe into the discharge chute arranged on the workbench. At the same time, the cutting drive cylinder resets, the sliding table drives the cutting tool back to the initial state, and then the stepping motor starts again to enter the next feeding and cutting cycle program.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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| CN115156958A (en) * | 2022-07-12 | 2022-10-11 | 魏海龙 | Clamping device for machining large-size locomotive wheel shaft |
-
2011
- 2011-04-06 CN CN2011200961547U patent/CN202021385U/en not_active Expired - Fee Related
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| CN109719504A (en) * | 2019-01-29 | 2019-05-07 | 佛山职业技术学院 | A kind of automated exchanged cutter mechanism |
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| CN111451405A (en) * | 2020-05-14 | 2020-07-28 | 张家港市越泰精密机械有限公司 | A high-efficiency discharge conveying back-push device for pipe cutting machine |
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| CN112551116A (en) * | 2020-11-19 | 2021-03-26 | 宁波普瑞机械科技有限公司 | Intelligent full-automatic blanking equipment and method for motor shaft blank |
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| CN113664900A (en) * | 2021-06-28 | 2021-11-19 | 浙江工业大学之江学院 | Pipe cutting machine |
| CN113858311A (en) * | 2021-09-01 | 2021-12-31 | 长春弼吉尔汽车零部件有限公司 | Automatic pipe cutting machine |
| CN115156958A (en) * | 2022-07-12 | 2022-10-11 | 魏海龙 | Clamping device for machining large-size locomotive wheel shaft |
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Assignee: Jiangyin New Century Auto Electric Parts Co., Ltd. Assignor: Jiangyin Suolide Numerical Control Technology Co., Ltd. Contract record no.: 2012320010155 Denomination of utility model: Pipe fitting clamping mechanism of full-automatic pipe cutting machine Granted publication date: 20111102 License type: Exclusive License Record date: 20120627 |
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Owner name: ZHONGZHEN INDUSTRY CO., LTD. Free format text: FORMER OWNER: JIANGYIN SUOLIDE NUMERICAL CONTROL TECHNOLOGY CO., LTD. Effective date: 20130819 |
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