CN110802397B - Efficient and rapid assembling equipment - Google Patents
Efficient and rapid assembling equipment Download PDFInfo
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- CN110802397B CN110802397B CN201911040555.8A CN201911040555A CN110802397B CN 110802397 B CN110802397 B CN 110802397B CN 201911040555 A CN201911040555 A CN 201911040555A CN 110802397 B CN110802397 B CN 110802397B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention provides a high-efficiency and rapid assembly device, which comprises: the automatic feeding mechanism comprises a hopper, a vibrator and a controller; the equipment frame comprises an NG box, a product carrier and an electromagnetic valve; the equipment main body comprises a primary product moving platform, a secondary product moving platform, a primary pressing cylinder, a secondary pressing cylinder, a vacuum toggle adsorption device, a toggle support table, a toggle propelling cylinder, a knock pin propelling cylinder, an oiling device, an oiling pipe, a first support plate, a knock pin propelling device and a bottom plate; the invention integrates the assembly process of the automobile central shaft into one device, reduces the device cost and the occupied area, effectively solves the problems of multi-loading, neglected loading, wrong loading and the like in the assembly process by utilizing the type identification of the cavity and the process control, improves the production efficiency, reduces the manual capital investment and avoids the occurrence of accidents.
Description
Technical Field
The invention relates to the technical field of assembling equipment, in particular to novel efficient and rapid assembling equipment.
Background
The assembly process is a basic production process widely applied to various industries at present, and for the assembly of parts with complex procedures, the assembly process still mainly depends on manual work, so that the problems of multiple assembly, neglected assembly, wrong assembly and the like are inevitable; and the manual assembly cost is high, the labor intensity is high, and certain potential safety hazards can exist for operators.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides high-efficiency and quick assembling equipment.
In order to achieve the purpose, the invention provides the following technical scheme:
an efficient quick assembly apparatus comprising: the automatic feeding mechanism comprises a hopper, a vibrator and a controller, wherein the vibrator is arranged below the hopper, and the controller is arranged below the vibrator; the device frame comprises an NG box, a product carrier and an electromagnetic valve, the NG box is mounted on the device frame through a sliding rail, the product carrier is located below the NG box and fixed with the device frame through an aluminum profile, and the electromagnetic valve is fastened on the device frame through screws; the equipment main body comprises a primary product moving platform, a secondary product moving platform, a primary pressing cylinder, a secondary pressing cylinder, a vacuum toggle adsorption device, a toggle support platform, a toggle propulsion cylinder, a knock pin propulsion cylinder, an oiling device, an oiling pipe, a first support plate, a knock pin propulsion device and a bottom plate, wherein the primary product moving platform is connected on the bottom plate in a sliding manner, the secondary product moving platform is connected on the primary product moving platform in a sliding manner, the toggle support platform is arranged on the primary product moving platform, the vacuum toggle adsorption device is connected on the toggle support platform in a sliding manner, a first vertical plate and a second vertical plate are arranged on two sides of the bottom plate, the first vertical plate and the second vertical plate jointly support a top plate, the primary pressing cylinder and the secondary pressing cylinder are arranged on the top plate, and the toggle propulsion cylinder and the knock pin propulsion cylinder are arranged on the second vertical plate, the oiling device is arranged on the top plate, the oiling pipe is arranged on the oiling device, the first supporting plate is connected to the bottom plate in a sliding mode, and the ejector pin propelling device is connected to the first supporting plate in a sliding mode.
Further, automatic feeding mechanism is built by the aluminium alloy and is formed, and hopper and vibrator outside are equipped with the safety cover.
Further, the equipment frame is built by the aluminium alloy and is formed, and solenoid valve one side is equipped with the touch-sensitive screen, and the touch-sensitive screen passes through the aluminium alloy to be fixed mutually with the equipment frame, and product carrier opposite side is equipped with the switch board, installs on the equipment frame through the screw.
Furthermore, the equipment main body is directly fixed on the table top of the equipment frame through screws.
Furthermore, the product carrier is fastened on the second-level product moving platform through screws, and an automobile central shaft is arranged above the product carrier.
Further, a first air cylinder is arranged below the first supporting plate and drives the first supporting plate to move on the bottom plate; a second cylinder is arranged above the first supporting plate and drives the ejector pin propelling device to move on the first supporting plate.
Furthermore, the ejector pin pushing cylinder is connected with an ejector pin rod, and the other side of the ejector pin rod is connected in the ejector pin pipe, so that the ejector pin in the ejector pin pipe can be conveniently pushed out.
Furthermore, a handle is arranged on one side of the bottom plate, manual pushing is facilitated, and protective covers are arranged outside the ejector pin pushing cylinder and the oil injection device.
Furthermore, a drag chain is arranged on one side of the primary product moving platform.
The beneficial effects brought by the invention are as follows:
the invention integrates the assembly process of the automobile central shaft into one device, reduces the device cost and the occupied area, and effectively solves the problems of multi-loading, neglected loading, wrong loading and the like in the assembly process by utilizing the type identification of the cavity and the process control; the reworking rate is reduced, the production efficiency and the product quality are improved, the capital investment of operators is reduced, and accidents are avoided.
Drawings
FIG. 1 is an overview of the present invention;
FIG. 2 is an isometric view of a portion of the automatic feed mechanism of the present invention;
FIG. 3 is an isometric view of a frame portion of the apparatus of the present invention;
FIG. 4 is an isometric view of the main body portion of the apparatus of the present invention;
FIG. 5 is an internal view of the automatic feed mechanism portion of the present invention;
FIG. 6 is a rear isometric view of a frame portion of the apparatus of the present invention;
FIG. 7 is a product carrier diagram of the apparatus frame portion of the present invention;
FIG. 8 is an isometric view of the control portion of the apparatus frame of the present invention;
FIG. 9 illustrates a first operation of the secondary product moving platform of the present invention;
FIG. 10 illustrates a second operation of the secondary product moving platform of the present invention;
FIG. 11 is a diagram of the relationship between the secondary product moving platform and the primary product moving platform of the present invention;
FIG. 12 is a diagram showing the relationship between the vacuum button-pulling adsorption device and the first-stage product moving platform according to the present invention;
FIG. 13 is a diagram showing the relationship between the vacuum knob adsorbing device and the knob propulsion cylinder when the knob is mounted on the center shaft of the automobile according to the present invention;
FIG. 14 is an isometric view of a knock pin advancing device of the present invention;
FIG. 15 is a rear isometric view of the ejector pin pusher of the present invention;
FIG. 16 is a view showing the relationship between the ejector pin propulsion cylinder and the first support plate of the present invention;
FIG. 17 is a diagram of the relationship between the knock pin lever and the knock pin of the present invention;
FIG. 18 is an elevational view of the ejector pin rod in relation to the ejector pin of the present invention;
FIG. 19 is a diagram of the relationship between the oil injection assembly of the present invention and the top plate;
FIG. 20 is an enlarged view of the oil injection apparatus of the present invention;
FIG. 21 is a schematic diagram of the one stage hold down cylinder hold down of the present invention;
FIG. 22 is an enlarged partial view of the primary hold down cylinder of the present invention after hold down;
figure 23 is a schematic diagram of the release of the one stage hold down cylinder of the present invention.
Reference numbers in the figures:
1. a hopper; 2. a vibrator; 3. a controller; 4. an electromagnetic valve; 5. a touch screen; 6. an NG box; 7. a power distribution cabinet; 8. a product carrier; 9. a base plate; 10. a first vertical plate; 11. a second vertical plate; 12. a top plate; 13. a first-level product moving platform; 14. a secondary product moving platform; 15. a primary pressing cylinder; 16. a secondary compaction cylinder; 17. a drag chain; 18. a handle; 19. the toggle button pushes the cylinder; 20. a vacuum toggle adsorption device; 21. a toggle button is pushed; 22. a slide rail; 23. a vehicle center shaft; 24. the ejector pin propels the cylinder; 25. a toggle support table; 26. a knock pin; 27. a knock pin rod; 28. a knock pin tube; 29. an oil filling pipe; 30. a protective cover; 31. an aluminum profile; 32. an oiling device; 33. a first cylinder; 34. a second cylinder; 35. a first support plate; 36. a knock pin pushing device.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
As shown in fig. 1-23, an efficient and quick assembly apparatus comprising: the automatic feeding mechanism comprises a hopper 1, a vibrator 2 and a controller 3, wherein the vibrator 2 is arranged below the hopper 1, and the controller 3 is arranged below the vibrator 2; the equipment frame comprises an NG box 6, a product carrier 8 and an electromagnetic valve 4, wherein the NG box 6 is mounted on the equipment frame through a slide rail 22, the product carrier 8 is positioned below the NG box 6 and fixed with the equipment frame through an aluminum profile 31, and the electromagnetic valve 4 is fastened on the equipment frame through screws; the equipment main body comprises a primary product moving platform 13, a secondary product moving platform 14, a primary pressing cylinder 15, a secondary pressing cylinder 16, a vacuum toggle adsorption device 20, a toggle support platform 25, a toggle pushing cylinder 19, a knock pin pushing cylinder 24, an oil injection device 32, an oil injection pipe 29, a first support plate 35, a knock pin pushing device 36 and a bottom plate 9, wherein the primary product moving platform 13 is connected on the bottom plate 9 in a sliding manner, the secondary product moving platform 14 is connected on the primary product moving platform 13 in a sliding manner, the toggle support platform 25 is arranged on the primary product moving platform 13, the vacuum toggle adsorption device 20 is connected on the toggle support platform 25 in a sliding manner, a first vertical plate 10 and a second vertical plate 11 are arranged on two sides of the bottom plate 9, the first vertical plate 10 and the second vertical plate 11 support a top plate 12 together, the primary pressing cylinder 15 and the secondary pressing cylinder 16 are arranged on the top plate 12, the toggle push cylinder 19 and the ejector pin push cylinder 24 are mounted on the second vertical plate 11, the oil injection device 32 is mounted on the top plate 12, the oil injection pipe 29 is mounted on the oil injection device 32, the first support plate 35 is slidably connected to the bottom plate 9, and the ejector pin push device 36 is slidably connected to the first support plate 35.
The automatic feeding mechanism is built by aluminium alloy 31 and forms, and hopper 1 and 2 outsides of vibrator are equipped with safety cover 30.
The equipment frame is built by aluminium alloy 31 and forms, and 4 one sides of solenoid valve are equipped with touch-sensitive screen 5, and touch-sensitive screen 5 is fixed mutually with the equipment frame through aluminium alloy 31, and 8 opposite sides of product carrier are equipped with switch board 7, install on the equipment frame through the screw.
The equipment main body is directly fixed on the table top of the equipment frame through screws.
The product carrier 8 is fastened on the secondary product moving platform 14 through screws, and an automobile central shaft 23 is arranged above the product carrier 8.
A first air cylinder 33 is arranged below the first supporting plate 35, and the first air cylinder 33 drives the first supporting plate 35 to move on the bottom plate 9; a second air cylinder 34 is arranged above the first supporting plate 35, and the second air cylinder 34 drives the ejector pin pushing device 36 to move on the first supporting plate 35.
The ejector pin pushing cylinder 24 is connected with an ejector pin rod 27, and the other side of the ejector pin rod 27 is connected in an ejector pin pipe 28, so that the ejector pin 26 in the ejector pin pipe 28 can be conveniently pushed out.
And a handle 18 is arranged on one side of the bottom plate 9, so that manual pushing is facilitated, and protective covers 30 are arranged outside the ejector pin pushing cylinder 24 and the oil injection device 32.
One side of the first-level product moving platform 13 is provided with a drag chain 17.
The invention will be further explained with reference to the drawings and the working principle.
When the mechanism is operated, the automatic feeding mechanism works firstly, the vibrator 2 below the hopper 1 can make the hopper 1 vibrate in the vertical direction, the inclined spring piece drives the hopper 1 to do torsional vibration around the vertical shaft of the hopper, parts in the hopper 1 rise along the spiral track due to the vibration, and in the rising process, the parts can automatically enter an assembling or processing position in a uniform state according to the assembling or processing requirements, so that the automatic feeding can be realized for the production of the equipment main body; then, placing the product carrier 8 with the automobile central shaft 23 into the secondary product moving platform 14, placing the toggle button 21 into the top end of the vacuum toggle button adsorption device 20, and automatically opening the adsorption toggle button 21 by the vacuum toggle button adsorption device 20; manually pushing the first-level product moving platform 13 into the equipment, after the first-level product moving platform is pushed in place, moving the second-level product moving platform 14 to the position below the second-level pressing cylinder 16 of the equipment, descending the second-level pressing cylinder 16 to press the product carrier 8, injecting oil into the automobile central shaft 23 by the oil injection device 32, and pushing the ejector pin 26 into the automobile central shaft 23 by the ejector pin pushing cylinder 24; after the ejector pin 26 is installed, the second-stage pressing cylinder 16 is released, the second-stage product moving platform 14 moves to the position below the first-stage pressing cylinder 15, the first-stage pressing cylinder 15 descends to fix the product carrier 8, the toggle button pushes the cylinder 19 to extend out, the vacuum toggle button adsorption device 20 is driven to advance, and the toggle button 21 is installed at the top end of the automobile central shaft 23; and releasing the primary pressing cylinder 15, pulling out the primary product moving platform 13, and taking out the automobile central shaft 23.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be made by those skilled in the art without inventive work within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (9)
1. An efficient and quick assembly apparatus, comprising: the automatic feeding mechanism comprises a hopper (1), a vibrator (2) and a controller (3), wherein the vibrator (2) is arranged below the hopper (1), and the controller (3) is arranged below the vibrator (2); the equipment frame comprises an NG box (6), a product carrier (8) and an electromagnetic valve (4), wherein the NG box (6) is installed on the equipment frame through a sliding rail (22), the product carrier (8) is located below the NG box (6) and fixed with the equipment frame through an aluminum profile (31), and the electromagnetic valve (4) is fastened on the equipment frame through screws; the equipment main body comprises a primary product moving platform (13), a secondary product moving platform (14), a primary pressing cylinder (15), a secondary pressing cylinder (16), a vacuum toggle adsorption device (20), a toggle support platform (25), a toggle pushing cylinder (19), a knock pushing cylinder (24), an oiling device (32), an oiling pipe (29), a first support plate (35), a knock pushing device (36) and a bottom plate (9), wherein the primary product moving platform (13) is connected on the bottom plate (9) in a sliding manner, the secondary product moving platform (14) is connected on the primary product moving platform (13) in a sliding manner, the toggle support platform (25) is installed on the primary product moving platform (13), the vacuum toggle adsorption device (20) is connected on the toggle support platform (25) in a sliding manner, a first vertical plate (10) and a second vertical plate (11) are arranged on two sides of the bottom plate (9), the first vertical plate (10) and the second vertical plate (11) jointly support a top plate (12), a first-stage pressing cylinder (15) and a second-stage pressing cylinder (16) are installed on the top plate (12), a toggle push cylinder (19) and an ejector pin push cylinder (24) are installed on the second vertical plate (11), an oil injection device (32) is installed on the top plate (12), an oil injection pipe (29) is installed on the oil injection device (32), a first supporting plate (35) is connected to a bottom plate (9) in a sliding mode, and an ejector pin push device (36) is connected to the first supporting plate (35) in a sliding mode.
2. An efficient and rapid assembly device according to claim 1, characterized in that the automatic feeding mechanism is built up of aluminum profiles (31), and the hopper (1) and the vibrator (2) are externally provided with a protective cover (30).
3. The efficient and rapid assembly equipment according to claim 1, wherein the equipment frame is constructed by aluminum profiles (31), a touch screen (5) is arranged on one side of the electromagnetic valve (4), the touch screen (5) is fixed with the equipment frame through the aluminum profiles (31), and a power distribution cabinet (7) is arranged on the other side of the product carrier (8) and is installed on the equipment frame through screws.
4. An efficient and rapid assembling device according to claim 1, wherein said device body is directly fixed on the device frame table by screws.
5. The efficient rapid assembly apparatus according to claim 1, wherein the product carrier (8) is fastened on the secondary product moving platform (14) by screws, and the central shaft (23) of the vehicle is installed above the product carrier (8).
6. The efficient and rapid assembly equipment according to claim 1, characterized in that a first air cylinder (33) is arranged below the first supporting plate (35), and the first air cylinder (33) drives the first supporting plate (35) to move on the bottom plate (9); a second air cylinder (34) is arranged above the first supporting plate (35), and the second air cylinder (34) drives the ejector pin pushing device (36) to move on the first supporting plate (35).
7. The efficient and rapid assembly equipment according to claim 1, wherein the ejector pin pushing cylinder (24) is connected with an ejector pin rod (27) at one side, and the ejector pin rod (27) is connected with the ejector pin pipe (28) at the other side to facilitate the ejection of the ejector pin (26) in the ejector pin pipe (28).
8. The efficient and rapid assembly equipment according to claim 1, characterized in that a handle (18) is arranged on one side of the bottom plate (9) for facilitating manual pushing, and a protective cover (30) is arranged outside the ejector pin pushing cylinder (24) and the oil injection device (32).
9. An efficient and rapid assembly device according to claim 1, characterized in that a drag chain (17) is arranged on one side of the primary product moving platform (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911040555.8A CN110802397B (en) | 2019-10-29 | 2019-10-29 | Efficient and rapid assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911040555.8A CN110802397B (en) | 2019-10-29 | 2019-10-29 | Efficient and rapid assembling equipment |
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| Publication Number | Publication Date |
|---|---|
| CN110802397A CN110802397A (en) | 2020-02-18 |
| CN110802397B true CN110802397B (en) | 2021-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911040555.8A Active CN110802397B (en) | 2019-10-29 | 2019-10-29 | Efficient and rapid assembling equipment |
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| JPS61121839A (en) * | 1984-11-15 | 1986-06-09 | Matsushita Electric Ind Co Ltd | Pin injection device |
| CN203831031U (en) * | 2014-04-10 | 2014-09-17 | 沈阳市英瑞机械有限公司 | Automatic installing tool for slider spring of automobile glass lifter |
| CN104526306A (en) * | 2015-01-11 | 2015-04-22 | 双威大昌锻造(安徽)有限公司 | Automatic detecting and assembling machine of caterpillar track joint shaft sleeve and shaft and operation method thereof |
| CN105458671A (en) * | 2015-12-31 | 2016-04-06 | 苏州通锦精密工业有限公司 | Steering pump body belt wheel assembling equipment |
| CN205309710U (en) * | 2015-12-09 | 2016-06-15 | 盛裕科技(苏州)有限公司 | A high -efficient last item equipment for sunroof support component assembly machine |
| KR20160082315A (en) * | 2014-12-31 | 2016-07-08 | 주식회사 아성프라텍 | Assembly devices of the car trunk injection molding |
| CN205703223U (en) * | 2016-06-21 | 2016-11-23 | 苏州科技学院 | Auto pedal assembly line |
| CN205798911U (en) * | 2016-06-01 | 2016-12-14 | 海瑞恩自动化科技（昆山）有限公司 | A kind of automobile door handle kludge |
| CN206854977U (en) * | 2017-06-20 | 2018-01-09 | 乐清市三江自动化设备有限公司 | A kind of contact apparatus fixed contact automatic assembling apparatus |
| CN207127503U (en) * | 2017-09-04 | 2018-03-23 | 中国科学院沈阳自动化研究所 | A kind of automotive gear shifter core bar erecting device |
| CN207616054U (en) * | 2017-12-07 | 2018-07-17 | 上海光拓自动化设备有限公司 | Automotive gear shifter torsional spring automatic assembly equipment |
| KR101930677B1 (en) * | 2018-08-01 | 2018-12-18 | 이종일 | Shelf assembly device of stocker for cassette storage |
| CN109969497A (en) * | 2019-04-18 | 2019-07-05 | 深圳市创思泰科技有限公司 | Blood sugar test paper cuts packaging production system automatically |
| CN110116430A (en) * | 2019-04-18 | 2019-08-13 | 深圳市创思泰科技有限公司 | A kind of grading mechanism |
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2019
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| JPS61121839A (en) * | 1984-11-15 | 1986-06-09 | Matsushita Electric Ind Co Ltd | Pin injection device |
| CN203831031U (en) * | 2014-04-10 | 2014-09-17 | 沈阳市英瑞机械有限公司 | Automatic installing tool for slider spring of automobile glass lifter |
| KR20160082315A (en) * | 2014-12-31 | 2016-07-08 | 주식회사 아성프라텍 | Assembly devices of the car trunk injection molding |
| CN104526306A (en) * | 2015-01-11 | 2015-04-22 | 双威大昌锻造(安徽)有限公司 | Automatic detecting and assembling machine of caterpillar track joint shaft sleeve and shaft and operation method thereof |
| CN205309710U (en) * | 2015-12-09 | 2016-06-15 | 盛裕科技(苏州)有限公司 | A high -efficient last item equipment for sunroof support component assembly machine |
| CN105458671A (en) * | 2015-12-31 | 2016-04-06 | 苏州通锦精密工业有限公司 | Steering pump body belt wheel assembling equipment |
| CN205798911U (en) * | 2016-06-01 | 2016-12-14 | 海瑞恩自动化科技（昆山）有限公司 | A kind of automobile door handle kludge |
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| CN206854977U (en) * | 2017-06-20 | 2018-01-09 | 乐清市三江自动化设备有限公司 | A kind of contact apparatus fixed contact automatic assembling apparatus |
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| CN207616054U (en) * | 2017-12-07 | 2018-07-17 | 上海光拓自动化设备有限公司 | Automotive gear shifter torsional spring automatic assembly equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110802397A (en) | 2020-02-18 |
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