CN205703223U - Auto pedal assembly line - Google Patents
Auto pedal assembly line Download PDFInfo
- Publication number
- CN205703223U CN205703223U CN201620616827.XU CN201620616827U CN205703223U CN 205703223 U CN205703223 U CN 205703223U CN 201620616827 U CN201620616827 U CN 201620616827U CN 205703223 U CN205703223 U CN 205703223U
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- frock
- cylinder
- axle
- photoelectric sensor
- pedal
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Abstract
The utility model discloses auto pedal assembly line, it mainly includes the housing unit assembling device set gradually, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection device, also include controller, described housing unit assembling device, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection device connect with controller respectively, each station of assembling motor vehicle pedal is connected into a production line by this utility model, and great majority operation is replaced manual operation by equipment, not only increase machining accuracy, also improve production efficiency simultaneously, decrease the labor intensity of workman.
Description
Technical field
This utility model relates to an auto parts machinery field, particularly to auto pedal assembly line.
Background technology
The accessory that during auto pedal, automotive interior is indispensable, when producing auto pedal, owing to structure is more, needs
Manually to carry out installation progressively, problem the most therewith is owing to for manually installed, auto pedal is installed insecure, precision
Low, and man-made assembly efficiency is low, defective products rate is high, has a strong impact on the productivity effect of company.
Utility model content
This utility model solves the technical problem that and is to provide a kind of automaticity that improves, and the automobile of quickening production efficiency is stepped on
Plate assembly line.
This utility model solves its technical problem the technical scheme is that auto pedal assembly line, including setting successively
The housing unit assembling device put, brake pedal riveting set, clutch pedal riveting set, brake pedal assembling components dress
Put, clutch pedal component assembling device, lock screw device and detection device, also include controller, described housing unit assembles dress
Put, brake pedal riveting set, clutch pedal riveting set, brake pedal component assembling device, clutch pedal assembling components
Device, lock screw device and detection device connect with controller respectively.
Further: described housing unit assembling device includes the first station and the second station, described first station bag
Including the first frock for placing housing, described first frock is put and is provided with multiple bolt pressure head, bolt pressure head is provided above
There are the first photoelectric sensor, described first photoelectric sensor and controller to connect, also include pressing under the bolt driving bolt to press down
Cylinder, also includes air cylinder under bearing and the bearing head being arranged under bearing on air cylinder, described second station include for
Placing the second frock of housing, described second frock side is provided with the first clamping cylinder, and the second frock is provided above nut
Lower air cylinder and install the nut pressure head below air cylinder under the nut, also includes transfer arm, described transfer arm is provided with spiral shell
Silk rifle.
Further: under described bolt, under air cylinder and nut, air cylinder is a times strength cylinder, also include and times strength
The air accumulator that cylinder connects, described air accumulator is provided with relief valve, also includes being arranged on air accumulator and increasing between strength cylinder again
Cylinder pressure, the input and output side of described pressurized cylinder is provided with pressure transducer, described pressure transducer and controller and connects.
Further: described brake pedal riveting set includes the 3rd frock for placing brake pedal assembly,
It is provided with the first left flange cylinder on the left of three frocks, on the right side of the 3rd frock, is provided with the first right flange cylinder, the 3rd frock back side
Flange cylinder after being provided with first, the 3rd frock is provided above the first upper overturning cylinder.
Further: described clutch pedal riveting set includes the 4th frock for placing clutch pedal assembly,
It is provided with, in 4th frock, the positioning needle that product is positioned, on the left of the 4th frock, is provided with the second left flange cylinder, the 4th
Be provided with the second right flange cylinder on the right side of frock, the 4th frock back side be provided with second after flange cylinder, set above the 4th frock
Being equipped with the second upper overturning cylinder, the 4th frock side is additionally provided with axle pressing mechanism, is additionally provided with and product front end is risen stop work
Extension cylinder, described 4th frock is additionally provided with the second photoelectric sensor, axle pressing mechanism is provided with the 3rd photoelectricity
Sensor, described second photoelectric sensor and the 3rd photoelectric sensor all connect with controller.
Further: described brake pedal component assembling device includes the 5th frock, the 5th frock side is provided with
Two clamping cylinders, are additionally provided with the first axle accommodating tool and snap ring accommodating tool, also include driving the first axle accommodating tool and card
The big cylinder that ring accommodating tool moves to the 5th frock, also include driving the upper transposition cylinder that seesaws of snap ring accommodating tool and
Drive the lower transposition cylinder that the first axle accommodating tool seesaws, also include that being arranged on the first lower-left above the 5th frock calms the anger
Cylinder, also includes the 4th photoelectric sensor being arranged in the 5th frock, is arranged on the 5th photoelectric transfer on the first axle accommodating tool
Sensor and the 6th photoelectric sensor being arranged on snap ring accommodating tool, described 4th photoelectric sensor, the 5th photoelectric sensor
Connect with controller respectively with the 6th photoelectric sensor.
Further: described clutch pedal component assembling device includes that the 6th frock, the 6th frock are provided above the right side
Lower air cylinder, is provided with detection cylinder below the 6th frock, described 6th frock is arranged above plastic hoop testing agency, the
Six frock sides are provided with the second axle accommodating tool placing axle, described second axle accommodating tool is put and is provided with the second lower-left pressure
Cylinder, also includes drive shaft proal axle drive mechanism.
Further: described lock screw device includes that the 7th frock, the 7th frock side are provided with product hold down gag,
Also include the screwdriver accommodating tool placing electric screw driver.
Further: described detection device includes checking frock, and described frock surrounding is provided with multiple CCD camera, also
It is provided with conductivity testing device, also includes being arranged on supporting cylinder and being arranged under the inspection man side of loading onto of the inspection man side of loading
Pressing plate, also includes that auto pedal ejects cylinder and stretches out cylinder, stretches out cylinder front end and be provided with tangent displacement sensor, described
Tangent displacement sensor and controller connect.
The invention also discloses auto pedal assemble method, including:
Housing unit assembles: housing, bearing and stud are respectively charged in the first frock, starting device, the first light
After electric transducer detects bolt, under bolt, air cylinder is pressed under driving bolt pressure head and is pressed in housing by stud, when double
After hook bolt is pressed onto position, under bearing, air cylinder motion, is pressed into bearing in housing, after completing, is taken from the first frock by housing
Going out and be installed in the second frock, and load onto hex nut, starting device in the relevant position of housing, clamping cylinder is by product clip
Tightly, under nut, air cylinder drives nut pressure head to be pressed in housing by nut, and under nut, air cylinder returns, then mobile
Arm, moves screw gun above nut successively, opens screw gun and carries out locking screw operation, after completing operation, is again started up
Equipment, clamping cylinder unclamps, and is manually taken out by product；
Brake pedal rivets: load in the 3rd frock by three the brake pedal assemblies needing to assemble, the most left flange gas
Cylinder stretches out, and right flange cylinder stretches out, and then presses under upper overturning cylinder, under the effect of three cylinders, by two of which assembly
Side bending riveting make a combination thereof together, then upper overturning cylinders retract, and then rear flange cylinder stretches out, by the group of afterbody
Part is assembled in the first two assembly, it is achieved the assembling to brake pedal rivets, after completing, and left flange cylinders retract, right flange gas
Cylinder is retracted, rear flange cylinders retract；
Clutch pedal rivets: three assemblies assembled will be needed to load in the 4th frocks, and with corresponding positioning needle pair
Should, it is achieved location, then pedal shaft is arranged on axle pressing mechanism, the most left flange cylinder stretches out, and right flange cylinder stretches out, and connects
And press under upper overturning cylinder, under the effect of three cylinders, make a combination thereof exist side bending the riveting of two of which assembly
Together, then upper overturning cylinders retract, then extend cylinder and stretch out, realize stopping to assembly, rear flange cylinder stretches out, by afterbody
Assembling components enter in the first two assembly, after having riveted, axle pressing mechanism stretches out, by pedal shaft press-in riveted after group
In part, after having crimped, each cylinder sets back；
Brake pedal assembling components: axle and snap ring are placed individually into corresponding position, puts into the 5th frock by housing, and
Brake pedal is assembled in housing, starting device, the 4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor
Detecting whether each part is in place respectively, if being in place, the second clamping cylinder is by clamping product, and big cylinder stretches out card
Ring loads in housing, big cylinders retract, and upper transposition cylinder stretches out, lower transposition cylinders retract, and big cylinder stretches out, people manual the most countershaft enter
Row oil injection operation, after completing, continues starting device, and big cylinders retract, lower transposition cylinder stretches out so that axle accommodating tool moves to
Specifying position, push down product under the first lower-left air cylinder, big cylinder stretches out and enters in housing by axial compression so that brake pedal and shell
Body is firmly combined with；
Clutch pedal assembling components: first axle is installed into the second axle accommodating tool, put after clutch pedal and housing are assembled
Entering the 6th frock, under the second lower-left air cylinder, general who has surrendered's axle clamp is lived, and axle drive mechanism drive shaft travels forward, and the most countershaft notes
Oil operation, after oiling completes, axle drive mechanism retreats, and the second lower-left air cylinder shrinks, and presses under the air cylinder of bottom right, and detection cylinder is received
Contracting so that the 6th frock entire lowering, after the 6th frock moves into place, axle drive mechanism is advanced, and axial compression is entered in housing so that
Clutch pedal and housing being fitted together by axle, after being completed, plastic hoop testing agency declines, and whether detection axle both sides
It is mounted with plastic hoop；
Lock screw: will put into the 7th frock, starting device after assembling product, product is fixed by product hold down gag, takes
Go out the corresponding electric screw driver of round end hexagon socket head cap screw, lock round end hexagon socket head cap screw, take out the electronic spiral shell that outer-hexagonal screw is corresponding
Silk cutter, locks outer-hexagonal screw, and then product hold down gag unclamps and taken out by product；
Detection: the product assembled is placed on inspection man and loads onto, conductivity testing device is connected on product, CCD camera
Carrying out detecting whether screw rod is installed, whether bearing is installed, and whether housing exists, and opens conductivity testing device and carries out conductivity detection,
Then lower platen declines, and supports and pushes away on cylinder, is fixed product, and pedal ejects to push away on cylinder and ejected by pedal, stretches out gas
Push away on cylinder and carry out pedal position degree detection so that tangent displacement sensor moves forward, each reset after having detected.
The beneficial effects of the utility model are: each station of assembling motor vehicle pedal is connected into a life by this utility model
Produce line, and great majority operation replaced manual operation by equipment, not only increases machining accuracy, also improves production efficiency simultaneously,
Decrease the labor intensity of workman.
Accompanying drawing explanation
Fig. 1 is housing unit assembling device schematic diagram.
Fig. 2 is brake pedal riveting set schematic diagram.
Fig. 3 is clutch pedal riveting set schematic diagram.
Fig. 4 is brake pedal component assembling device schematic diagram.
Fig. 5 is brake pedal assembling components side view.
Fig. 6 is clutch pedal component assembling device schematic diagram.
Fig. 7 is lock screw device schematic diagram.
Fig. 8 is detection device schematic diagram.
Fig. 9 is brake pedal component diagram.
Figure is labeled as: air cylinder 14, transfer arm under air cylinder the 12, second frock 13, nut under the first frock 11, bolt
15, flange cylinder 24 after screw gun 16, the 3rd frock 21, first left flange cylinder the 22, first right flange cylinder 23, first,
Flange cylinder the 34, second upper overturning after one upper overturning cylinder 25, second left flange cylinder the 32, second right flange cylinder 33, second
Cylinder 35, axle pressing mechanism the 36, the 5th frock the 41, first axle accommodating tool 42, snap ring accommodating tool 43, big cylinder 44, on change
Position cylinder 45, lower transposition cylinder 46, detection cylinder 51, plastic hoop testing agency the 52, second axle accommodating tool 53, axle drive mechanism
54, the second lower-left air cylinder the 55, the 7th frock 61, product hold down gag 62, support cylinder 71, lower platen 72, inspection frock 73.
Detailed description of the invention
With detailed description of the invention, this utility model is further illustrated below in conjunction with the accompanying drawings.
Auto pedal assembly line as depicted, including the housing unit assembling device set gradually, brake pedal riveting
Device, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device
With detection device, also including controller, described housing unit assembling device, brake pedal riveting set, clutch pedal rivet
Device, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection device respectively and control
Device connects；
Wherein, described housing unit assembling device includes that the first station and the second station, described first station include first
Frock 11, puts above described first frock 11 and is provided with multiple bolt pressure head, bolt pressure head is provided with the first photoelectric sensor,
Described photoelectric sensor and controller connect, and also include air cylinder 12 under the bolt driving bolt to press down, also include pressing under bearing
Cylinder and the bearing head being arranged under bearing on air cylinder, described second station includes the second frock 13, described second frock
13 sides are provided with the first clamping cylinder, and the second frock 13 is provided above air cylinder 14 and installation under nut and calms the anger under the nut
Nut pressure head below cylinder 14, also includes transfer arm 15, described transfer arm 15 is provided with screw gun 16, during assembling, by housing,
Bearing and stud are respectively charged in the first frock 11, and starting device, after the first photoelectric sensor detects bolt, under bolt
Air cylinder 12 drives to press under bolt pressure head and is pressed in housing by stud, after stud is pressed onto position, calms the anger under bearing
Cylinder moves, and is pressed in housing by bearing, after completing, is taken out from the first frock 11 by housing and be installed to the second frock 13, and
Load onto hex nut, starting device in the relevant position of housing, clamping cylinder is by clamping product, and under nut, air cylinder 14 drives spiral shell
Nut is pressed in housing by female pressure head, and under nut, air cylinder 14 returns, and then moves transfer arm 15, is moved by screw gun 16 successively
Move above nut, open screw gun 16 and carry out locking screw operation, after completing operation, be again started up equipment, clamping cylinder pine
Open, manually product is taken out.
Wherein, under described bolt, under air cylinder and nut, air cylinder is a times strength cylinder, also includes being connected with a times strength cylinder
Air accumulator, described air accumulator is provided with relief valve, also includes being arranged on air accumulator and pressurized cylinder between strength cylinder, institute again
The input and output side stating pressurized cylinder is provided with pressure transducer, described pressure transducer and controller connection, and this structure can
Increase under bolt the pressure of air cylinder under air cylinder and nut so that screw bolt and nut press-in is more firm, and pressure transducer
Arranging and make the control to pressurized cylinder more accurate, when gas storage pressure inside the tank is excessive, relief valve can automatically open up, and releases part gas
Body, prevents air accumulator internal gas pressure excessive and causes blast.
Wherein, described brake pedal riveting set includes the 3rd frock 21, is provided with first left side and turns on the left of the 3rd frock 21
Limit cylinder 22, is provided with the first right flange cylinder 23 on the right side of the 3rd frock 21, the 3rd frock 21 back side be provided with first after flange
Cylinder 24, the 3rd frock 21 is provided above the first upper overturning cylinder 25, during assembling, it would be desirable to three brake pedal groups of assembling
Part loads in the 3rd frock 21, and described assembly is as it is shown in figure 9, the most left flange cylinder stretches out, and right flange cylinder stretches out, and then goes up
Press under flange cylinder, under the effect of three cylinders, side bending the riveting of two of which assembly made a combination thereof together,
Then upper overturning cylinders retract, then rear flange cylinder stretches out, and is entered by the assembling components of afterbody in the first two assembly, it is achieved to stopping
The assembling riveting of car pedal, after completing, left flange cylinders retract, right flange cylinders retract, rear flange cylinders retract.
Wherein, described clutch pedal riveting set includes the 4th frock, the 4th frock is provided with and carries out product determining
The positioning needle of position, is provided with the second left flange cylinder 32, is provided with the second right flange gas on the right side of the 4th frock on the left of the 4th frock
Cylinder 33, the 4th frock back side be provided with second after flange cylinder 34, the 4th frock is provided above the second upper overturning cylinder 35,
Four frock sides are additionally provided with axle pressing mechanism 36, are additionally provided with the extension cylinder that product front end is risen barrier effect, and described
It is additionally provided with the second photoelectric sensor in four frocks, axle pressing mechanism 36 is provided with the 3rd photoelectric sensor, described second light
Electric transducer and the 3rd photoelectric sensor all connect with controller, during assembling, it would be desirable to three assemblies of assembling load the 4th work
In dress and corresponding with corresponding positioning needle, it is achieved location, then pedal shaft is arranged on axle pressing mechanism, the most left flange gas
Cylinder stretches out, and right flange cylinder stretches out, then press under upper overturning cylinder, under the effect of three cylinders, by two of which assembly
Side bending riveting make a combination thereof together, then upper overturning cylinders retract, then extend cylinder and stretch out, assembly is realized resistance
Gear, rear flange cylinder stretches out, and is entered by the assembling components of afterbody in the first two assembly, and after having riveted, axle pressing mechanism stretches out, will
Pedal shaft is pressed in the assembly after having riveted, and after having crimped, each cylinder sets back.
Wherein, described brake pedal component assembling device includes that the 5th frock 41, the 5th frock 41 side are provided with second
Clamping cylinder, is additionally provided with the first axle accommodating tool 42 and snap ring accommodating tool 43, also includes driving the first axle accommodating tool 42
The big cylinder 44 moved to the 5th frock 41 with snap ring accommodating tool 43, also includes driving snap ring accommodating tool 43 to seesaw
The lower transposition cylinder 46 that upper transposition cylinder 45 and driving the first axle accommodating tool 42 seesaw, also includes being arranged on the 5th frock
The first lower-left air cylinder above in the of 41, also includes the 4th photoelectric sensor being arranged in the 5th frock 41, is arranged on the first axle
The 5th photoelectric sensor on accommodating tool 42 and the 6th photoelectric sensor being arranged on snap ring accommodating tool 43, the described 4th
Photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor connect with controller respectively, during assembling, axle and snap ring are divided
It is not placed into corresponding position, housing is put into the 5th frock 41, and brake pedal is assembled in housing, starting device, the
Four photoelectric sensors, the 5th photoelectric sensor and the 6th photoelectric sensor detect whether each part is in place respectively, if putting
Putting and put in place, the second clamping cylinder is by clamping product, and big cylinder 44 stretches out and loads in housing by snap ring, and big cylinder 44 is retracted, and above changes
Position cylinder 45 stretches out, and lower transposition cylinder 46 is retracted, and big cylinder 44 stretches out, and people is the most countershaft carries out oil injection operation, after completing, continues
Starting device, big cylinder 44 retracts, and lower transposition cylinder 46 stretches out so that axle accommodating tool moves to specify position, the first lower-left pressure
Pushing down product under cylinder, big cylinder 44 stretches out and enters in housing by axial compression so that brake pedal and housing are firmly combined with.
Wherein, described clutch pedal component assembling device includes that the 6th frock, the 6th frock are provided above bottom right and calm the anger
Cylinder, is provided with detection cylinder 51 below the 6th frock, described 6th frock is arranged above plastic hoop testing agency 52, described
Plastic hoop testing agency 52 pressing plate and the pressure transducer being arranged under pressing plate, described pressure transducer and controller connect, the
Six frock sides are provided with the second axle accommodating tool 53 placing axle, described second axle accommodating tool 53 is put and is provided with lower-left pressure
Cylinder 55, also includes drive shaft proal axle drive mechanism 54, is first installed by axle into the second axle accommodating tool 53, by clutch
Pedal and housing put into the 6th frock after assembling, and air cylinder 55 times general who has surrendered's axle clamps in lower-left are lived, before axle drive mechanism 54 driving axial
Motion, the most countershaft carries out oil injection operation, and after oiling completes, axle drive mechanism 54 retreats, and the second lower-left air cylinder 55 shrinks, right
Pressing under lower air cylinder, detection cylinder is pressed for 51 times so that the 6th frock entire lowering, and after the 6th frock moves into place, axle drives machine
Structure 54 advances, and axial compression is entered in housing so that clutch pedal and housing are fitted together by axle, after being completed, and plastics
Ring testing agency 52 declines, and whether is mounted with plastic hoop according to pressure size detection axle both sides.
Wherein, described lock screw device includes that the 7th frock 61, the 7th frock 61 side are provided with product hold down gag 62,
Also include the screwdriver accommodating tool placing electric screw driver, the 7th frock 61, starting device, product will be put into after assembling product
Product is fixed by hold down gag 62, takes out the corresponding electric screw driver of round end hexagon socket head cap screw, locks round end hexagon socket head cap screw, takes
The electric screw driver that out hex(agonal)screw is corresponding, locks outer-hexagonal screw, and then product hold down gag 62 unclamps and taken out by product.
Wherein, described detection device includes checking frock 73, and described frock surrounding is provided with multiple CCD camera, also sets up
There is conductivity testing device, also include being arranged on supporting cylinder 71 and being arranged on above inspection frock 73 below inspection frock 73
Lower platen 72, also includes that auto pedal ejects cylinder and stretches out cylinder, stretches out cylinder front end and be provided with tangent displacement sensor,
Described tangent displacement sensor and controller connect, and are placed on by the product assembled in inspection frock 73, are filled by conductive test
Putting and be connected on product, CCD camera carries out detecting whether screw rod is installed, and whether bearing is installed, and whether housing exists, and opens conduction
Test device carries out conductivity detection, and then lower platen 72 declines, and supports and pushes away on cylinder, is fixed product, and pedal ejects gas
Push away on cylinder and pedal ejected, stretch out to push away on cylinder and carry out pedal position degree detection so that tangent displacement sensor moves forward,
Each reset after having detected.
The invention also discloses auto pedal assemble method, including:
Housing unit assembles: housing, bearing and stud are respectively charged in the first frock, starting device, the first light
After electric transducer detects bolt, under bolt, air cylinder is pressed under driving bolt pressure head and is pressed in housing by stud, when double
After hook bolt is pressed onto position, under bearing, air cylinder motion, is pressed into bearing in housing, after completing, is taken from the first frock by housing
Going out and be installed in the second frock, and load onto hex nut, starting device in the relevant position of housing, clamping cylinder is by product clip
Tightly, under nut, air cylinder drives nut pressure head to be pressed in housing by nut, and under nut, air cylinder returns, then mobile
Arm, moves screw gun above nut successively, opens screw gun and carries out locking screw operation, after completing operation, is again started up
Equipment, clamping cylinder unclamps, and is manually taken out by product；
Brake pedal rivets: load in the 3rd frock by three the brake pedal assemblies needing to assemble, the most left flange gas
Cylinder stretches out, and right flange cylinder stretches out, and then presses under upper overturning cylinder, under the effect of three cylinders, by two of which assembly
Side bending riveting make a combination thereof together, then upper overturning cylinders retract, and then rear flange cylinder stretches out, by the group of afterbody
Part is assembled in the first two assembly, it is achieved the assembling to brake pedal rivets, after completing, and left flange cylinders retract, right flange gas
Cylinder is retracted, rear flange cylinders retract；
Clutch pedal rivets: three assemblies assembled will be needed to load in the 4th frocks, and with corresponding positioning needle pair
Should, it is achieved location, then pedal shaft is arranged on axle pressing mechanism, the most left flange cylinder stretches out, and right flange cylinder stretches out, and connects
And press under upper overturning cylinder, under the effect of three cylinders, make a combination thereof exist side bending the riveting of two of which assembly
Together, then upper overturning cylinders retract, then extend cylinder and stretch out, realize stopping to assembly, rear flange cylinder stretches out, by afterbody
Assembling components enter in the first two assembly, after having riveted, axle pressing mechanism stretches out, by pedal shaft press-in riveted after group
In part, after having crimped, each cylinder sets back；
Brake pedal assembling components: axle and snap ring are placed individually into corresponding position, puts into the 5th frock by housing, and
Brake pedal is assembled in housing, starting device, the 4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor
Detecting whether each part is in place respectively, if being in place, the second clamping cylinder is by clamping product, and big cylinder stretches out card
Ring loads in housing, big cylinders retract, and upper transposition cylinder stretches out, lower transposition cylinders retract, and big cylinder stretches out, people manual the most countershaft enter
Row oil injection operation, after completing, continues starting device, and big cylinders retract, lower transposition cylinder stretches out so that axle accommodating tool moves to
Specifying position, push down product under the first lower-left air cylinder, big cylinder stretches out and enters in housing by axial compression so that brake pedal and shell
Body is firmly combined with；
Clutch pedal assembling components: first axle is installed into the second axle accommodating tool, put after clutch pedal and housing are assembled
Entering the 6th frock, under the air cylinder of lower-left, general who has surrendered's axle clamp is lived, and axle drive mechanism drive shaft travels forward, and the most countershaft carries out oiling behaviour
Making, after oiling completes, axle drive mechanism retreats, and the second lower-left air cylinder shrinks, and presses under the air cylinder of bottom right, and detection cylinder shrinks,
Making the 6th frock entire lowering, after the 6th frock moves into place, axle drive mechanism is advanced, and axial compression is entered in housing so that logical
Crossing axle clutch pedal and housing to be fitted together, after being completed, plastic hoop testing agency declines, and whether detection axle both sides pacify
Fill plastic hoop；
Lock screw: will put into the 7th frock, starting device after assembling product, product is fixed by product hold down gag, takes
Go out the corresponding electric screw driver of round end hexagon socket head cap screw, lock round end hexagon socket head cap screw, take out the electronic spiral shell that outer-hexagonal screw is corresponding
Silk cutter, locks outer-hexagonal screw, and then product hold down gag unclamps and taken out by product；
Detection: the product assembled is placed on inspection man and loads onto, conductivity testing device is connected on product, CCD camera
Carrying out detecting whether screw rod is installed, whether bearing is installed, and whether housing exists, and opens conductivity testing device and carries out conductivity detection,
Then lower platen declines, and supports and pushes away on cylinder, is fixed product, and pedal ejects to push away on cylinder and ejected by pedal, stretches out gas
Push away on cylinder and carry out pedal position degree detection so that tangent displacement sensor moves forward, each reset after having detected.
Particular embodiments described above, has carried out entering one to the purpose of this utility model, technical scheme and beneficial effect
Step describes in detail, be it should be understood that and the foregoing is only specific embodiment of the utility model, is not limited to this
Utility model, all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. done, all should wrap
Within being contained in protection domain of the present utility model.
Claims (9)
1. auto pedal assembly line, it is characterised in that: include housing unit assembling device, the brake pedal riveting dress set gradually
Put, clutch pedal riveting set, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and
Detection device, also includes controller, described housing unit assembling device, brake pedal riveting set, clutch pedal riveting dress
Put, brake pedal component assembling device, clutch pedal component assembling device, lock screw device and detection device respectively and controller
Connect.
2. auto pedal assembly line as claimed in claim 1, it is characterised in that: described housing unit assembling device includes first
Station and the second station, described first station includes the first frock (11) for placing housing, on described first frock (11)
Side is provided with multiple bolt pressure head, and bolt pressure head is provided with the first photoelectric sensor, described first photoelectric sensor and control
Device connects, and also includes driving air cylinder (12) under the bolt pressed down of bolt, also includes under bearing air cylinder and is arranged under bearing
Bearing head on air cylinder, described second station includes the second frock (13) for placing housing, described second frock
(13) side is provided with the first clamping cylinder, and the second frock (13) is provided above air cylinder under nut (14) and is arranged on nut
The nut pressure head of lower air cylinder (14) lower section, also includes transfer arm (15), described transfer arm (15) is provided with screw gun (16).
3. auto pedal assembly line as claimed in claim 2, it is characterised in that: calm the anger under air cylinder and nut under described bolt
Cylinder is a times strength cylinder, also includes and times air accumulator that strength cylinder is connected, described air accumulator is provided with relief valve, also includes setting
Putting at air accumulator and pressurized cylinder between strength cylinder again, the input and output side of described pressurized cylinder is provided with pressure transducer,
Described pressure transducer and controller connect.
4. auto pedal assembly line as claimed in claim 1, it is characterised in that: described brake pedal riveting set include for
Placing the 3rd frock (21) of brake pedal assembly, the 3rd frock (21) left side is provided with the first left flange cylinder (22), and the 3rd
Frock (21) right side be provided with the first right flange cylinder (23), the 3rd frock (21) back side be provided with first after flange cylinder
(24), the 3rd frock (21) is provided above the first upper overturning cylinder (25).
5. auto pedal assembly line as claimed in claim 1, it is characterised in that: described clutch pedal riveting set includes using
In the 4th frock of placement clutch pedal assembly, the 4th frock is provided with the positioning needle positioning product, the 4th frock
Left side is provided with the second left flange cylinder (32), is provided with the second right flange cylinder (33), the 4th frock back of the body on the right side of the 4th frock
Face be provided with second after flange cylinder (34), the 4th frock is provided above the second upper overturning cylinder (35), the 4th frock side
It is additionally provided with axle pressing mechanism (36), is additionally provided with the extension cylinder that product front end is risen barrier effect, in described 4th frock
It is additionally provided with the second photoelectric sensor, axle pressing mechanism (36) is provided with the 3rd photoelectric sensor, described second photoelectric sensing
Device and the 3rd photoelectric sensor all connect with controller.
6. auto pedal assembly line as claimed in claim 1, it is characterised in that: described brake pedal component assembling device includes
For placing the 5th frock (41) of housing, the 5th frock (41) side is provided with the second clamping cylinder, is additionally provided with the first axle
Accommodating tool (42) and snap ring accommodating tool (43), also include driving the first axle accommodating tool (42) and snap ring accommodating tool (43)
The big cylinder (44) moved to the 5th frock (41), also includes the upper transposition cylinder driving snap ring accommodating tool (43) to seesaw
(45) and drive the lower transposition cylinder (46) that seesaws of the first axle accommodating tool (42), also include being arranged on the 5th frock (41)
First lower-left air cylinder of top, also includes the 4th photoelectric sensor being arranged in the 5th frock (41), is arranged on the first axle
The 5th photoelectric sensor on accommodating tool (42) and the 6th photoelectric sensor being arranged on snap ring accommodating tool (43), described
4th photoelectric sensor, the 5th photoelectric sensor and the 6th photoelectric sensor connect with controller respectively.
7. auto pedal assembly line as claimed in claim 1, it is characterised in that: described clutch pedal component assembling device includes
6th frock of clutch pedal and housing for placing assembling, the 6th frock is provided above bottom right air cylinder, the 6th frock
Lower section is provided with detection cylinder (51), and described 6th frock is arranged above plastic hoop testing agency (52), the 6th frock one
Side is provided with the second axle accommodating tool (53) placing axle, described second axle accommodating tool (53) is put and is provided with the second lower-left pressure
Cylinder (55), also includes drive shaft proal axle drive mechanism (54).
8. auto pedal assembly line as claimed in claim 1, it is characterised in that: described lock screw device includes the 7th frock
(61), the 7th frock (61) side is provided with product hold down gag (62), also includes that the screwdriver placing electric screw driver is placed
Frock.
9. auto pedal assembly line as claimed in claim 1, it is characterised in that: described detection device includes checking frock
(73), described frock surrounding is provided with multiple CCD camera, is additionally provided with conductivity testing device, also includes being arranged on inspection frock
(73) the support cylinder (71) of lower section and be arranged on the lower platen (72) above inspection frock (73), also includes that auto pedal ejects
Cylinder and stretch out cylinder, stretches out cylinder front end and is provided with tangent displacement sensor, described tangent displacement sensor and control
Device connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620616827.XU CN205703223U (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620616827.XU CN205703223U (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205703223U true CN205703223U (en) | 2016-11-23 |
Family
ID=57315430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620616827.XU Expired - Fee Related CN205703223U (en) | 2016-06-21 | 2016-06-21 | Auto pedal assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205703223U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904212A (en) * | 2016-06-21 | 2016-08-31 | 苏州科技学院 | Automobile pedal assembly line and method |
| CN110802397B (en) * | 2019-10-29 | 2021-07-13 | 江苏科伯瑞工业技术有限公司 | Efficient and rapid assembling equipment |
-
2016
- 2016-06-21 CN CN201620616827.XU patent/CN205703223U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904212A (en) * | 2016-06-21 | 2016-08-31 | 苏州科技学院 | Automobile pedal assembly line and method |
| CN110802397B (en) * | 2019-10-29 | 2021-07-13 | 江苏科伯瑞工业技术有限公司 | Efficient and rapid assembling equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161123 Termination date: 20190621 |