CN210731549U - A crimping equipment and production line - Google Patents
A crimping equipment and production line Download PDFInfo
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- CN210731549U CN210731549U CN201921467677.0U CN201921467677U CN210731549U CN 210731549 U CN210731549 U CN 210731549U CN 201921467677 U CN201921467677 U CN 201921467677U CN 210731549 U CN210731549 U CN 210731549U
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Abstract
本实用新型公开了一种压接设备,包括横向依次设置的供料机构、夹料机构、中继机构、压合机构;供料机构上设有备料工位,中继机构上设有存料工位;压合机构包括上模安装板、下模安装板,上模安装板和/或下模安装板可上下移动;夹料机构包括横向设置的行走导轨,行走导轨上设有夹持组件,夹持组件可在行走导轨上横向移动,夹持组件包括两个横向间隔设置的夹爪;其中一个夹爪可途径备料工位和存料工位,另外一个夹爪可途径下模安装板的上方和存料工位。两个夹爪的设置能大大提高工件的运输速度,避免现有技术中采用一个夹爪而需要将该夹爪需要转动180°的问题。
The utility model discloses a crimping device, which comprises a material feeding mechanism, a material clamping mechanism, a relay mechanism and a pressing mechanism arranged in sequence in the transverse direction; the feeding mechanism is provided with a material preparation station, and the relay mechanism is provided with a material storage mechanism Work station; the pressing mechanism includes an upper mold mounting plate and a lower mold mounting plate, and the upper mold mounting plate and/or the lower mold mounting plate can move up and down; the clamping mechanism includes a horizontally arranged walking guide rail, and a clamping component is arranged on the walking guide rail , The clamping assembly can move laterally on the walking guide rail, and the clamping assembly includes two laterally spaced clamping jaws; one of the clamping jaws can pass through the material preparation station and the material storage station, and the other clamping jaw can pass through the lower die mounting plate the top and the storage station. The arrangement of the two gripping jaws can greatly improve the transport speed of the workpiece, and avoid the problem that one gripping jaw needs to be rotated 180° in the prior art.
Description
技术领域technical field
本实用新型涉及加工设备领域,特别是一种压接设备、生产线。The utility model relates to the field of processing equipment, in particular to a crimping equipment and a production line.
背景技术Background technique
目前行业内分火器主体通过多人操作焊机及冲床铆接的方式生产,其工艺较复杂,设备投入较多,人力成本及设备成本高。At present, the main body of the firearm in the industry is produced by multiple people operating the welding machine and punching riveting. The process is more complicated, the equipment investment is large, and the labor cost and equipment cost are high.
现有的自动化设备中,往往采用夹爪来实现工件的抓取,但是现有的夹取方式不合理,夹爪需要旋转180°才能实现完成工件加工后的单方向输送。夹爪的旋转会导致上下空间或前后空间的占用,也存在安全隐患,而且旋转需要一定的时间,导致生产节拍的受限。In the existing automation equipment, the gripper is often used to grasp the workpiece, but the existing gripping method is unreasonable, and the gripper needs to be rotated 180° to realize the unidirectional conveying after the workpiece is processed. The rotation of the gripper will lead to the occupation of the upper and lower space or the front and rear space, and there is also a safety hazard, and the rotation takes a certain time, resulting in a limited production cycle.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提供一种夹爪无需旋转的压接设备。The technical problem to be solved by the utility model is to provide a crimping device without rotation of the clamping jaws.
本实用新型解决其技术问题的解决方案是:The solution that the utility model solves its technical problem is:
一种压接设备,包括横向依次设置的供料机构、夹料机构、中继机构、压合机构;A crimping device, comprising a feeding mechanism, a clamping mechanism, a relay mechanism and a pressing mechanism arranged in sequence in the transverse direction;
供料机构上设有备料工位,中继机构上设有存料工位;There is a material preparation station on the feeding mechanism, and a material storage station on the relay mechanism;
压合机构包括上模安装板、下模安装板,上模安装板和/或下模安装板可上下移动;The pressing mechanism includes an upper mold mounting plate and a lower mold mounting plate, and the upper mold mounting plate and/or the lower mold mounting plate can move up and down;
夹料机构包括横向设置的行走导轨,行走导轨上设有夹持组件,夹持组件可在行走导轨上横向移动,夹持组件包括两个横向间隔设置的夹爪,两个所述夹爪的间距为A;The clamping mechanism includes a laterally arranged walking guide rail, and a clamping assembly is arranged on the walking guide rail. The clamping assembly can move laterally on the walking guide rail. The clamping assembly includes two laterally spaced clamping jaws. Spacing is A;
供料机构的备料工位和中继机构的备料工位之间的间距为A;The distance between the material preparation station of the feeding mechanism and the material preparation station of the relay mechanism is A;
下模安装板与中继机构的间距为A;The distance between the lower die mounting plate and the relay mechanism is A;
其中一个夹爪可途径备料工位和存料工位,另外一个夹爪可途径下模安装板的上方和存料工位。One of the gripper jaws can pass through the material preparation station and the material storage station, and the other gripper can pass through the upper part of the lower die mounting plate and the material storage station.
作为上述方案的进一步改进,供料机构包括供料转盘,供料转盘上设有若干个绕供料转盘的转轴环形布设的备料工位,至少有一个备料工位与存料工位的间距为A。As a further improvement of the above scheme, the feeding mechanism includes a feeding turntable, and the feeding turntable is provided with a plurality of material preparation stations arranged in a ring around the rotating shaft of the feeding turntable, and the distance between at least one material preparation station and the material storage station is A.
作为上述方案的进一步改进,夹持组件还包括滑板,滑板与行走导轨滑动连接,滑板上连接有升降机构,升降机构的升降端与两个所述夹爪固定连接。As a further improvement of the above solution, the clamping assembly further includes a sliding plate, which is slidably connected to the walking guide rail, a lifting mechanism is connected to the sliding plate, and the lifting end of the lifting mechanism is fixedly connected to the two clamping jaws.
作为上述方案的进一步改进,所述升降机构为第一伸缩器,第一伸缩器的本体与滑板连接,第一伸缩器的伸缩端与两个所述夹爪连接。As a further improvement of the above solution, the lifting mechanism is a first retractor, the body of the first retractor is connected to the slide plate, and the retractable end of the first retractor is connected to the two jaws.
作为上述方案的进一步改进,压合机构位于中继机构的左侧,夹持组件在行走导轨的行程大于2A,使得其中一个夹爪可移动至下模安装板的左侧。As a further improvement of the above solution, the pressing mechanism is located on the left side of the relay mechanism, and the stroke of the clamping assembly on the travel guide rail is greater than 2A, so that one of the clamping jaws can be moved to the left side of the lower die mounting plate.
作为上述方案的进一步改进,压合机构还包括卸料板,卸料板与下模安装板的左侧连接,其中一个夹爪可途径卸料板的上方。As a further improvement of the above solution, the pressing mechanism further includes a stripper plate, the stripper plate is connected to the left side of the lower die mounting plate, and one of the clamping jaws can pass above the stripper plate.
作为上述方案的进一步改进,夹料机构还包括与行走导轨平行设置的驱动螺杆,驱动螺杆与夹持组件螺纹连接。As a further improvement of the above solution, the clamping mechanism further includes a driving screw arranged in parallel with the traveling guide rail, and the driving screw is threadedly connected with the clamping component.
作为上述方案的进一步改进,夹料机构还包括旋转驱动器,驱动螺杆的一端与旋转驱动器的转轴连接。As a further improvement of the above solution, the clamping mechanism further includes a rotary driver, and one end of the driving screw is connected with the rotating shaft of the rotary driver.
作为上述方案的进一步改进,压合机构还包括第二伸缩器,两个上下间隔设置的固定板,两个所述固定板相互固定连接,上模安装板和下模安装板均设在两个所述固定板之间,第二伸缩器的本体与其中一个固定板连接,第二伸缩器的伸缩端与上模安装板或下模安装板连接。As a further improvement of the above solution, the pressing mechanism further includes a second retractor, two fixed plates arranged at an upper and lower interval, and the two fixed plates are fixedly connected to each other, and the upper mold mounting plate and the lower mold mounting plate are both arranged in two Between the fixing plates, the body of the second retractor is connected to one of the fixing plates, and the telescopic end of the second retractor is connected to the upper die mounting plate or the lower die mounting plate.
一种生产线,包括上述的一种压接设备。A production line includes the above-mentioned crimping equipment.
本实用新型的有益效果是:两个夹爪的设置能大大提高工件的运输速度,避免现有技术中采用一个夹爪而需要将该夹爪需要转动180°的问题。The beneficial effect of the utility model is that the arrangement of the two clamping jaws can greatly improve the transport speed of the workpiece, and avoid the problem that one clamping jaw needs to be rotated 180° in the prior art.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本实用新型的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly describes the accompanying drawings that are used in the description of the embodiments. Obviously, the described drawings are only a part of the embodiments of the present invention, but not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings according to these drawings without creative work.
图1是本实用新型压接设备实施例的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the embodiment of the crimping equipment of the present invention;
图2是本实用新型压接设备实施例的左视结构示意图。FIG. 2 is a left side structural schematic diagram of an embodiment of the crimping equipment of the present invention.
具体实施方式Detailed ways
以下将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本实用新型的目的、特征和效果。显然,所描述的实施例只是本实用新型的一部分实施例,而不是全部实施例,基于本实用新型的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本实用新型保护的范围。另外,文中所提到的所有联接/连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本实用新型中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The concept, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, those skilled in the art can obtain other embodiments without creative work, All belong to the scope of protection of the present invention. In addition, all the coupling/connection relationships mentioned in the text do not mean that the components are directly connected, but refer to a better coupling structure by adding or reducing coupling accessories according to specific implementation conditions. Various technical features in the present invention can be combined interactively under the premise of not contradicting each other.
参照图1和图2所示的一种压接设备,的实施例,其包括横向从右到左依次设置的供料机构、夹料机构、中继机构、压合机构;Referring to an embodiment of a crimping device shown in FIGS. 1 and 2 , it includes a feeding mechanism, a clamping mechanism, a relay mechanism, and a pressing mechanism that are arranged in sequence from right to left in the transverse direction;
供料机构上设有备料工位211,中继机构上设有存料工位241;The feeding mechanism is provided with a
压合机构包括上模安装板221、下模安装板222,上模安装板221和/或下模安装板222可上下移动;The pressing mechanism includes an upper
夹料机构包括横向设置的行走导轨231,行走导轨231上设有夹持组件,夹持组件可在行走导轨231上横向移动,夹持组件包括两个横向间隔设置的夹爪232,两个所述夹爪232的间距为A;The clamping mechanism includes a laterally arranged
供料机构的备料工位211和中继机构的备料工位211之间的间距为A;The distance between the
下模安装板222与中继机构的间距为A;The distance between the lower
其中一个夹爪232可途径备料工位211和存料工位241,另外一个夹爪232可途径下模安装板222的上方和存料工位241,两个夹爪232能分别同时夹住备料工位211和存料工位241上的工件,然后夹持组件沿行走导轨231移动,其中一个夹爪232会移动至下模安装板222的上方,接着两个夹爪232松开,从而让上述两个工件分别落在下模安装板222的外设的模具、存料工位241上,然后让上模安装板221和下模安装板222相互靠近,从而完成压接的工序,两个夹爪232的设置能大大提高工件的运输速度,避免现有技术中采用一个夹爪232而需要将该夹爪232需要转动180°的问题。One of the
两个夹爪232的设置,对于夹爪232旋转不等于180°的技术方案来说,能减少前后方向上的占用空间,而相对于夹爪232旋转等于180°的技术方案来说,能让压接设备从结构上线性化,便于应用于线性生产的流水线,也避免了因旋转而带来的安全隐患。The arrangement of the two
在一些实施例中,备料工位211上的工件需要人工放置的,但是人工放置的频率往往是不固定的,为了留有住够的余裕度,供料机构包括供料转盘210,供料转盘210上设有若干个绕供料转盘210的转轴环形布设的备料工位211,至少有一个备料工位211与存料工位241的间距为A,多个备料工位211的设置,只要人工放置的平均时间、最长放料时间与供料转盘210的时间相匹配即可,大大降低了人们的注意力集中程度,从而减轻操作人员的精神负担。In some embodiments, the workpieces on the
如图1所示的夹爪232开口是前后方向设置的一些实施例中,夹爪232的左右移动会触碰到工件,为了避免此情况夹持组件还包括滑板233,滑板233与行走导轨231滑动连接,滑板233上连接有升降机构,升降机构的升降端与两个所述夹爪232固定连接,当然若夹爪232开口是左右方向设置的话,可无需升降机构。As shown in FIG. 1 , the opening of the
在一些实施例中,所述升降机构为第一伸缩器236,第一伸缩器236的本体与滑板233连接,第一伸缩器236的伸缩端与两个所述夹爪232连接,这样的结构简单,而第一伸缩器236可为气缸或液压缸或电动推杆。In some embodiments, the lifting mechanism is a
在一些实施例中,需要实现自动下料的功能,故压合机构位于中继机构的左侧,夹持组件在行走导轨231的行程大于2A,使得其中一个夹爪232可移动至下模安装板222的左侧。In some embodiments, the function of automatic feeding needs to be realized, so the pressing mechanism is located on the left side of the relay mechanism, and the stroke of the clamping assembly on the
在一些实施例中,为了给下料提供缓冲,压合机构还包括卸料板223,卸料板223与下模安装板222的左侧连接,其中一个夹爪232可途径卸料板223的上方。In some embodiments, in order to provide buffering for blanking, the pressing mechanism further includes a
在一些实施例中,夹料机构还包括与行走导轨231平行设置的驱动螺杆234,驱动螺杆234与夹持组件螺纹连接,通过旋转驱动螺杆234即可让夹持组件整体移动,当然也具有其他的驱动方式,而这样的驱动方式位置控制较为容易,另外也便于将外设的与驱动螺杆234连接的旋转驱动器235进行减速。In some embodiments, the clamping mechanism further includes a driving
在一些实施例中,为了省却用户外设电机的麻烦夹料机构还包括旋转驱动器235,驱动螺杆234的一端与旋转驱动器235的转轴连接,旋转驱动器235可为电机。In some embodiments, in order to save the user's troublesome external motor, the clamping mechanism further includes a
在一些实施例中,压合机构还包括第二伸缩器225,两个上下间隔设置的固定板224,两个所述固定板224相互固定连接,上模安装板221和下模安装板222均设在两个所述固定板224之间,第二伸缩器225的本体与其中一个固定板224连接,第二伸缩器225的伸缩端与上模安装板221或下模安装板222连接,这样可由第二伸缩器225提供压合的力量。In some embodiments, the pressing mechanism further includes a
一种生产线,包括上述的一种压接设备,上述的压接设备其无需转动180°,大大地降低了前后空间的占用。A production line includes the above-mentioned crimping equipment. The above-mentioned crimping equipment does not need to be rotated by 180°, which greatly reduces the occupation of front and rear space.
以上对本实用新型的较佳实施方式进行了具体说明,但本实用新型并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。The preferred embodiments of the present utility model have been specifically described above, but the present utility model is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or variations without departing from the spirit of the present utility model. Alternatives, these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
Claims (10)
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| CN201921467677.0U CN210731549U (en) | 2019-09-03 | 2019-09-03 | A crimping equipment and production line |
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| CN110587254A (en) * | 2019-09-03 | 2019-12-20 | 广东万家乐燃气具有限公司 | Crimping equipment and production line |
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