CN102513467B - Follow-up processing system for automatic production line - Google Patents
Follow-up processing system for automatic production line Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000009415 formwork Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 3
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 239000000463 material Substances 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 238000004080 punching Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
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Abstract
Description
技术领域 technical field
本发明涉及一种随动式加工系统,尤其是一种用于自动化生产线的随动式加工系统。The invention relates to a follow-up processing system, in particular to a follow-up processing system used in an automatic production line.
背景技术 Background technique
在自动化生产线中,常常需要对工件进行机械加工。冰箱用钢导轨是由钢带加工而成的。生产线中包括有放卷机构、进料导向系统、辊轧系统、校直系统和冲压加工系统。条形钢带由放卷机构展开,通过进料导向系统进入辊轧系统,辊轧后的钢带进入校直系统,校直后进入冲压加工系统。In the automatic production line, it is often necessary to machine the workpiece. Steel guide rails for refrigerators are processed from steel strips. The production line includes unwinding mechanism, feeding guide system, rolling system, straightening system and stamping processing system. The strip-shaped steel strip is unrolled by the unwinding mechanism, and enters the rolling system through the feeding guide system, and the rolled steel strip enters the straightening system, and then enters the stamping processing system after straightening.
在现有的冲压加工系统中,包括冲压机构和驱动机构,驱动机构用于带动钢带移动,冲压机构用于在钢带上冲孔并将冲孔后的钢带切断。首先由驱动机构带动钢带移动至加工位置,然后停机,再由冲压机构对钢带进行冲压加工和切断,冲压加工后再开机,再将下一段钢带移动至加工位置,进行下一段钢带的冲压加工和切断。传统的方法是在钢带前面加限位开关采集信号,或利用旋转编码器采集脉冲,通过电气控制设备控制钢带运行的启动和停止,每次切断需要先停机。在这种生产线中,需要停机后才能对钢带进行冲压加工,加工效率较低。The existing stamping processing system includes a stamping mechanism and a driving mechanism. The driving mechanism is used to drive the steel strip to move, and the stamping mechanism is used to punch holes on the steel strip and cut off the punched steel strip. First, the driving mechanism drives the steel strip to move to the processing position, then stops, and then the stamping mechanism stamps and cuts the steel strip, and then starts the machine after stamping, and then moves the next section of steel strip to the processing position for the next section of steel strip stamping and cutting. The traditional method is to add a limit switch in front of the steel strip to collect signals, or use a rotary encoder to collect pulses, and control the start and stop of the steel strip through electrical control equipment. Every time it is cut off, it needs to be stopped first. In such a production line, the steel strip cannot be stamped until the machine is shut down, and the processing efficiency is low.
发明内容 Contents of the invention
本发明是为避免上述已有技术中存在的不足之处,提供一种用于自动化生产线的随动式加工系统,以在工件移动的同时进行冲压切断加工,提高加工效率。The present invention aims to avoid the disadvantages of the above-mentioned prior art, and provides a follow-up processing system for an automatic production line to carry out stamping and cutting processing while the workpiece is moving, thereby improving processing efficiency.
本发明为解决技术问题采用以下技术方案。The present invention adopts the following technical solutions to solve the technical problems.
用于自动化生产线的随动式加工系统,其结构特点是,包括底座和模架,所述底座之上设有直线导轨;所述模架的底部固定设置有与所述直线导轨相配合且可沿着直线导轨滑动的滑块,带动所述模架在所述直线导轨上滑动;所述模架包括多根导柱,所述多根导柱围成的空间内设有模具;所述模具包括上模具和下模具,所述下模具上设有立柱,所述立柱上套设于复位弹簧;模架的顶端设有用于驱动所述上模具在竖直方向上做上下运动的油缸;在模架的左侧设有固定于所述模架上的定长导轨,所述定长导轨上安装有挡板;所述挡板通过锁紧块固定于所述定长导轨上;所述模架上还设有限位开关;所述上模具上设置有感应块;在所述底座一侧上设有用于拉动所述模架在直线导轨上滑动的复位气缸;所述上模具固定设置在所述油缸的活塞上,所述上模具上还设置有用于切断工件的刀具。The follow-up processing system for automatic production lines is characterized in that it includes a base and a mold base, and a linear guide rail is arranged on the base; the bottom of the mold base is fixedly arranged to match the linear guide rail and can The slider sliding along the linear guide rail drives the mold frame to slide on the linear guide rail; the mold frame includes a plurality of guide pillars, and a mold is arranged in the space surrounded by the plurality of guide pillars; the mold It includes an upper mold and a lower mold, the lower mold is provided with a column, and the column is sleeved on a return spring; the top of the mold base is provided with an oil cylinder for driving the upper mold to move up and down in the vertical direction; The left side of the formwork is provided with a fixed-length guide rail fixed on the formwork, and a baffle is installed on the fixed-length guide rail; the baffle is fixed on the fixed-length guide rail through a locking block; the mold There is also a limit switch on the frame; an induction block is arranged on the upper mold; a reset cylinder for pulling the mold frame to slide on the linear guide rail is arranged on one side of the base; the upper mold is fixedly arranged on the On the piston of the oil cylinder, the upper mold is also provided with a cutter for cutting the workpiece.
本发明的用于自动化生产线的随动式加工系统的结构特点也在于:The structural features of the follow-up processing system for automated production lines of the present invention also lie in:
所述模架包括有四根导柱,所述四根导柱至上而下依次固定设有第一矩形框架、第二矩形框架和第三矩形框架;所述油缸固定于所述第一矩形框架的顶部,所述限位开关固定设于所述第一矩形框架的一侧;所述感应块设于所述上模具的一侧,且所述限位开关和所述感应块位于所述模架的同一侧。The formwork includes four guide pillars, and the four guide pillars are sequentially fixed with a first rectangular frame, a second rectangular frame and a third rectangular frame from top to bottom; the oil cylinder is fixed on the first rectangular frame The top of the top, the limit switch is fixed on one side of the first rectangular frame; the induction block is located on one side of the upper mold, and the limit switch and the induction block are located on the mold same side of the shelf.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
本发明的随动式加工系统,由运动的板料推动加工系统,在板料运动的同时进行冲压和切断处理,且冲压和切断后在复位气缸的作用下自动复位,解决了现有技术中需要先停机再冲压的问题,提高了加工效率。其中定长导轨和挡板的作用是调整产品尺寸。当生产不同长度的板料时,松开锁紧块,调整挡板在定长导轨上面的位置,再把锁紧块锁紧,就可以生产长度尺寸不同的产品,使得本系统具有良好的通用性。本发明的系统结构紧凑,占用空间较小。本发明的随动式加工系统,具有可在板料运动的过程中进行冲切操作、提高了加工系统的工作效率、具有良好的通用性且系统结构紧凑等优点。In the follow-up processing system of the present invention, the processing system is pushed by the moving sheet metal, and stamping and cutting are performed while the sheet material is moving, and after stamping and cutting, it is automatically reset under the action of the reset cylinder, which solves the problem in the prior art. The problem of needing to stop before stamping improves the processing efficiency. Among them, the function of the fixed-length guide rail and the baffle is to adjust the size of the product. When producing sheets of different lengths, loosen the locking block, adjust the position of the baffle on the fixed-length guide rail, and then lock the locking block, so that products with different lengths and sizes can be produced, which makes the system have good versatility. sex. The system of the invention has a compact structure and occupies less space. The follow-up processing system of the present invention has the advantages of being able to perform punching operations during sheet material movement, improving the working efficiency of the processing system, having good versatility, and having a compact system structure.
附图说明 Description of drawings
图1为本发明的随动式加工系统的主视图。Fig. 1 is the front view of the follow-up processing system of the present invention.
图2为本发明的随动式加工系统的俯视图。Fig. 2 is a top view of the follow-up processing system of the present invention.
图3为本发明的随动式加工系统的右视图。Fig. 3 is a right side view of the follow-up processing system of the present invention.
附图1~附图3中标号:1底座,2模架,21导柱,22第一矩形框架,23第二矩形框架,24第三矩形框架,3直线导轨,4滑块,5上模具,6下模具,7立柱,8复位弹簧,9油缸,10定长导轨,11挡板,12锁紧块,13限位开关,14感应块,15复位气缸,16板料。Labels in attached drawings 1 to 3: 1 base, 2 formwork, 21 guide column, 22 first rectangular frame, 23 second rectangular frame, 24 third rectangular frame, 3 linear guide rail, 4 slider, 5 upper mold , 6 lower molds, 7 columns, 8 return springs, 9 oil cylinders, 10 fixed-length guide rails, 11 baffles, 12 locking blocks, 13 limit switches, 14 induction blocks, 15 reset cylinders, and 16 sheets.
以下通过具体实施方式,并结合附图对本发明作进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.
具体实施方式 Detailed ways
参见图1~图3,用于自动化生产线的随动式加工系统,包括底座1和模架2,所述底座1之上设有直线导轨3;所述模架2的底部固定设置有与所述直线导轨3相配合且可沿着直线导轨3滑动的滑块4,带动所述模架2在所述直线导轨3上滑动;所述模架2包括多根导柱21,所述多根导柱21围成的空间内设有模具;所述模具包括上模具5和下模具6,所述下模具6上设有立柱7,所述立柱7上套设于复位弹簧8;模架2的顶端设有用于驱动所述上模具5在竖直方向上做上下运动的油缸9;在模架2的左侧设有固定于所述模架2上的定长导轨10,所述定长导轨10上安装有挡板11;所述挡板11通过锁紧块12固定于所述定长导轨10上;所述模架2上还设有限位开关13;所述上模具5上设置有感应块14;在所述底座1一侧上设有用于拉动所述模架2在直线导轨3上滑动的复位气缸15;所述上模具5固定设置在所述油缸9的活塞上,所述上模具5上还设置有用于切断工件的刀具。所述立柱穿过上下模具,且复位弹簧设置于上下模具之间。当板料16在轧辊成型以后,进入本发明的随动式加工系统,板料16穿过上下模具之间的空间后,向右继续移动抵接在挡板上,而挡板是固定在定长导轨上的,定长导轨固定在所述模架上,因而在板料16的推动下,模架沿着直线导轨从右向左滑动;在模架的移动过程中,油缸驱动上模具向下移动,复位弹簧被压缩,对夹在上下模具之间的板料进行冲孔加工,并且在冲孔动作完成时切断被冲孔的一段板料,被切入的板料掉落进入料盒。此时,上模具之上的感应块触动限位开关,停止向油缸供油,上模具在复位弹簧的作用下复位,将上模具推回到原位,准备下一次冲切。同时,复位气缸启动,拉动模架沿直线导轨从右向左移动,回复到原位置。然后由下一段板料抵接挡板,进行下一段板料的冲孔和切断处理。本发明的随动式加工系统,由运动的板料推动加工系统,在板料运动的同时进行冲压和切断处理,且冲压和切断后在复位气缸的作用下自动复位,解决了现有技术中需要先停机再冲压的问题,提高了加工效率。其中定长导轨和挡板的作用是调整产品尺寸。当生产不同长度的板料时,松开锁紧块,调整挡板在定长导轨上面的位置,再把锁紧块锁紧,就可以生产长度尺寸不同的产品,使得本系统具有良好的通用性。Referring to Figures 1 to 3, the follow-up processing system used in an automated production line includes a base 1 and a
所述模架包括有四根导柱21,所述四根导柱21至上而下依次固定设有第一矩形框架22、第二矩形框架23和第三矩形框架24;所述油缸9固定于所述第一矩形框架22的顶部,所述限位开关13固定设于所述第一矩形框架22的一侧;所述感应块14设于所述上模具5的一侧,且所述限位开关13和所述感应块14位于所述模架2的同一侧。四根导柱围成的空间内设置模具,在矩形框架上设置油缸等部件,使得本发明的系统结构紧凑,占用空间较小。Described formwork includes four
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此领域技术的人士能够了解本发明内容并加以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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| CN102836927A (en) * | 2012-08-31 | 2012-12-26 | 张家港市隆旌汽车零部件有限公司 | Punching feed device for frame girder |
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| CN105033087A (en) * | 2015-09-17 | 2015-11-11 | 成都爆米花信息技术有限公司 | Automatic steel belt feeding device |
| CN105151873A (en) * | 2015-09-17 | 2015-12-16 | 成都爆米花信息技术有限公司 | High-efficiency steel strip feeding structure |
| CN105129463A (en) * | 2015-09-17 | 2015-12-09 | 成都爆米花信息技术有限公司 | Mechanism for feeding materials to steel belt cutter |
| CN105415903A (en) * | 2015-12-21 | 2016-03-23 | 天津信诺金智科技有限公司 | Device for punching traceability steel seal mark |
| CN105563217B (en) * | 2016-02-23 | 2017-08-25 | 中山德润自动化设备设计有限公司 | Rotating disc type production device |
| CN108746338A (en) * | 2018-06-04 | 2018-11-06 | 惠州市诚业家具有限公司 | A kind of mobile blanking units of laminate end cut-out flanging |
| WO2020042041A1 (en) * | 2018-08-29 | 2020-03-05 | 杨忠芳 | Online continuous follow-up punching device |
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| CN109433918B (en) * | 2018-12-21 | 2023-06-02 | 江苏扬力数控机床有限公司 | Production line for preliminary processing of strip-shaped plate materials |
| CN109732133B (en) * | 2018-12-28 | 2020-08-11 | 凌云工业股份有限公司汽车零部件研发分公司 | Follow-up cutting device for fixed-section product piece |
| CN110899488A (en) * | 2019-12-27 | 2020-03-24 | 重庆美心·麦森门业有限公司 | Intelligent door plate processing production line |
| CN112959690A (en) * | 2021-03-06 | 2021-06-15 | 正碳科技(上海)有限公司 | Follow-up mould pressing device for carbon fiber cloth |
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| DE102009007151B4 (en) * | 2008-02-01 | 2013-08-01 | Ksm Castings Group Gmbh | Deburring press with a device for removing a deburred workpiece, removal device for this trimming press and method for removing a deburred workpiece from this trimming press |
| CN201728307U (en) * | 2010-07-16 | 2011-02-02 | 陈石云 | Device for fast discharging plate material work piece for fittings of punching electric machine |
| CN201900669U (en) * | 2010-10-21 | 2011-07-20 | 北京瀛洲润樟科技发展有限公司 | Servo follow-up punching device |
| CN201940498U (en) * | 2010-12-09 | 2011-08-24 | 江苏金方圆数控机床有限公司 | Drive-feeding machine with double motors and double lead-screws |
| CN202411272U (en) * | 2012-01-04 | 2012-09-05 | 安徽省爱力特家电成套装备有限公司 | Following processing system for automatic production line |
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Effective date of registration: 20221114 Address after: 239000 No. 857, Shanghai South Road, Chengdong Industrial Park, Chuzhou City, Anhui Province Patentee after: Puwanini Intelligent Equipment Co.,Ltd. Address before: No. 857, Shanghai South Road, Chengdong Industrial Park, Chuzhou, Anhui Province, 239000 Patentee before: ANHUI PROVINCE ELITE HOUSEHOLD APPLIANCES MANUFACTURING EQUIPMENT Co.,Ltd. |
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