CN111729964A - Punching equipment for intelligent door and window production line and use method thereof - Google Patents
Punching equipment for intelligent door and window production line and use method thereof Download PDFInfo
- Publication number
- CN111729964A CN111729964A CN201910226948.1A CN201910226948A CN111729964A CN 111729964 A CN111729964 A CN 111729964A CN 201910226948 A CN201910226948 A CN 201910226948A CN 111729964 A CN111729964 A CN 111729964A
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- die
- production line
- die plate
- window production
- punching
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- 238000004080 punching Methods 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 206010022114 Injury Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
Abstract
The invention discloses punching equipment for an intelligent door and window production line and a using method thereof. According to the invention, the supporting devices arranged on the two sides and the working surface of the punching equipment are adjusted to be at the same height, so that the auxiliary supporting of the punched material is facilitated, the manual hand operation is reduced, the equipment operation for loading and unloading the material is reduced, the manual strength is reduced, and the working efficiency is improved; the infrared sensors on the two sides receive infrared rays, and when the infrared rays are obstructed, the hydraulic cylinder cannot be pressed down, so that the safety of equipment operation is improved, and the safety accidents are reduced.
Description
Technical Field
The invention relates to the field of door and window processing, in particular to punching equipment for an intelligent door and window production line and a using method thereof.
Background
With the development of economy in China, real estate industry is fiercely and well-behaved, and then the development of a plurality of related industries is driven, wherein the development of doors and windows enters the golden era, at present, the production materials of doors and windows mainly comprise aluminum alloy, steel and the like, punching operation needs to be carried out on the doors and windows in the machining process, hole positions and the like are conveniently reserved on the materials, at present, when the machined materials are punched, the larger materials need to be supported when being punched, and when the materials are used for loading and unloading equipment, the operation is difficult, the manual labor amount is large, and the punching efficiency is not high.
Disclosure of Invention
The supporting devices arranged on the two sides of the punching device are adjusted to be at the same height with the working surface of the punching device, so that the punching device is convenient to support punched materials in an auxiliary mode, manual hand operation is reduced, up-down device operation on the materials is reduced, manual strength is reduced, and working efficiency is improved.
The invention realizes the purpose through the following technical scheme:
the punching equipment for the intelligent door and window production line comprises a supporting device, a hydraulic cylinder, a punching plate and a fixed table, wherein the supporting device is provided with two parts, a box body is arranged between the supporting devices, the fixed table is arranged at the upper end of the box body, a bottom die is fixed on the fixed table, template guide posts are arranged on the periphery of the fixed table, the upper end of each template guide post is connected with a top plate, the hydraulic cylinder is fixed on the top plate, the lower end of the hydraulic cylinder is connected with the punching plate, a guide sleeve is arranged between the punching plate and the template guide posts, the lower end of the punching plate is connected with a punching die, an emergency stop button is arranged on the front side of the box body, starting buttons are arranged on two sides of the emergency stop button, an infrared inductor is arranged on the outer side of the template guide posts on the box body, the infrared inductor is QZ, the improved emergency stop device is characterized in that a controller is arranged in the control box, the controller is LF-100 in model, the supporting device comprises a support and a roller, the lower end of the support is connected with a screw, the lower end of the screw is connected with a supporting seat, the roller is arranged on the support, and the controller is connected with the infrared inductor, the hydraulic cylinder, the emergency stop button and the start button through electric connection.
Further setting: the support is connected with the box body through bolts, the rollers are connected with the support bearings, the number of the rollers is Q235, and the material of the rollers is Q235.
So set up, the bolt makes the support with the box is connected fixedly convenient, and the bearing is connected and is guaranteed the roller is in it is smooth and easy to rotate on the support, reduces and feeds material intensity.
Further setting: the guide sleeve is in interference connection with the die plate, and the guide sleeve is in sliding connection with the die plate guide post.
So set up, guarantee the die plate is in it is smooth and easy to reciprocate on the template guide pillar.
Further setting: the top plate is in threaded connection with the template guide post and is fixed through nuts arranged up and down.
So set up, be convenient for adjust the roof is in the position on the template guide pillar, convenient fixed.
Further setting: the hydraulic cylinder is connected with the top plate through bolts and is connected with the die plate through bolts.
With the arrangement, the hydraulic cylinder is fixedly mounted on the top plate through the bolts, and the die plate is fixed on the hydraulic cylinder.
Further setting: the die plate and the fixed table are both provided with two T-shaped grooves.
By the arrangement, the die and the bottom die are convenient to fixedly mount.
Further setting: the infrared inductor is connected with the box body through bolts and symmetrically arranged.
So set up, play the guard action to operating the workman, work as when infrared inductor can not receive the data of opposite side, the pneumatic cylinder can't push down the action, prevents that the maloperation from causing the injury.
The invention also provides a use method of the punching equipment for the intelligent door and window production line, which is applied to the punching equipment for the intelligent door and window production line, and the specific use method is as follows:
a. selecting the stamping die to be fixed below the stamping plate and the bottom die to be fixed above the fixed table according to production needs, adjusting the supporting devices on two sides to be horizontal to the bottom die by rotating the screw rod, and connecting the supporting devices with the box body through bolts;
b. connecting a commercial power and a hydraulic system with equipment, placing production materials on the roller on one side, pushing the materials to enter the upper part of the bottom die to be fixed, pressing the starting button with two hands simultaneously, starting the hydraulic cylinder to move downwards, driving the die plate to move under the guidance of the die plate guide post, and pushing the die to press the bottom die to die cut the materials;
c. after punching, the hydraulic cylinder is retracted to drive the punching template to move upwards, then the punched material is pushed to the roller on the other side to complete one punching action, and then the material is pushed to continue to be punched next time.
Compared with the prior art, the invention has the following beneficial effects:
1. the supporting devices arranged on the two sides and the working surface of the punching equipment are adjusted to be at the same height, so that the punching material is conveniently supported in an auxiliary manner, manual hand operation is reduced, the operation of loading and unloading the material on the equipment is reduced, the manual strength is reduced, and the working efficiency is improved;
2. the infrared sensors on the two sides receive infrared rays, and when the infrared rays are obstructed, the hydraulic cylinder cannot be pressed down, so that the safety of equipment operation is improved, and the safety accidents are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is an isometric view of a blanking apparatus for a smart door and window production line according to the present invention;
FIG. 2 is a schematic front view of the punching device for the smart door/window production line according to the present invention;
FIG. 3 is a schematic top view of the punching apparatus for a smart door/window production line according to the present invention;
FIG. 4 is a schematic diagram of a right-side view structure of the punching device for the smart door and window production line according to the present invention;
FIG. 5 is a schematic structural diagram of a supporting device of the punching equipment for the smart door and window production line according to the present invention;
fig. 6 is a block diagram of a circuit structure of the punching device for the smart door/window production line according to the present invention.
The reference numerals are explained below:
1. a box body; 2. a support device; 3. an infrared sensor; 4. a template guide post; 5. a top plate; 6. a hydraulic cylinder; 7. punching a template; 8. a guide sleeve; 9. bottom die; 10. a fixed table; 11. an emergency stop button; 12. a start button; 13. punching a die; 14. a control box; 15. a support; 16. a supporting seat; 17. a screw; 18. a roller; 19. and a controller.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1-6, the punching device for the intelligent door and window production line comprises a supporting device 2, a hydraulic cylinder 6, a punching plate 7 and a fixed table 10, wherein the supporting device 2 is provided with two parts, a box body 1 is arranged between the supporting devices 2, the supporting device 2 is convenient for placing punched materials, the upper end of the box body 1 is provided with the fixed table 10, the fixed bottom mold 9 is fixed on the fixed table 10, a bottom mold 9 is fixed on the fixed table 10, the periphery of the fixed table 10 is provided with a template guide post 4 for guiding the movement of the punching plate 7, the upper end of the template guide post 4 is connected with a top plate 5 for supporting and fixing the hydraulic cylinder 6, the top plate 5 is fixed with the hydraulic cylinder 6, the lower end of the hydraulic cylinder 6 is connected with the punching plate 7, a fixed die 13, a guide sleeve 8 is arranged between the punching plate 7 and the template guide post 4, the lower end of, lie in template guide pillar 4 outside on box 1 and be provided with infrared inductor 3, play the guard action to the operation safety, 1 rear side of box is provided with control box 14, be provided with controller 19 in the control box 14, controlgear moves, strutting arrangement 2 includes support 15, roller 18, the 15 lower extreme of support is connected with screw rod 17, the 16 heights of adjustment supporting seat of being convenient for, screw rod 17 lower extreme is connected with supporting seat 16, be provided with roller 18 on the support 15, controller 19 is connected with infrared inductor 3, pneumatic cylinder 6, emergency stop button 11, start button 12 electricity.
Example 2
This example differs from example 1 in that:
The invention also provides a use method of the punching equipment for the intelligent door and window production line, which is applied to the punching equipment for the intelligent door and window production line, and the specific use method is as follows:
a. selecting a die 13 according to production requirements, fixing the die below a die plate 7, fixing a bottom die 9 above a fixing table 10, adjusting the supporting devices 2 on two sides and the bottom die 9 to be horizontal by rotating a screw rod 17, and connecting the supporting devices 2 and a box body 1 through bolts;
b. connecting the equipment with a mains supply and a hydraulic system, placing production materials on a roller 18 on one side, pushing the materials to enter the upper part of a bottom die 9 to be fixed, simultaneously pressing a starting button 12 by two hands, starting a hydraulic cylinder 6 to move downwards, driving a die plate 7 to move under the guidance of a die plate guide post 4, and pushing a die 13 to press the bottom die 9 to die cut the materials;
c. and the hydraulic cylinder 6 is retracted after punching to drive the die plate 7 to move upwards, then the punched material is pushed to the roller 18 at the other side to complete one punching action, and then the material is pushed to continue to perform the next punching.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. A die-cut equipment for intelligent door and window production line, its characterized in that: the die plate comprises supporting devices (2), hydraulic cylinders (6), die plates (7) and a fixed table (10), wherein the supporting devices (2) are provided with two parts, a box body (1) is arranged between the supporting devices (2), the fixed table (10) is arranged at the upper end of the box body (1), a bottom die (9) is fixed on the fixed table (10), die plate guide pillars (4) are arranged on the periphery of the fixed table (10), a top plate (5) is connected to the upper ends of the die plate guide pillars (4), the hydraulic cylinders (6) are fixed on the top plate (5), the die plates (7) are connected to the lower ends of the hydraulic cylinders (6), guide sleeves (8) are arranged between the die plates (7) and the die plate guide pillars (4), the lower ends of the die plates (7) are connected with dies (13), and an emergency stop button (11) is arranged on the front side, the die plate guide post structure is characterized in that starting buttons (12) are arranged on two sides of the emergency stop button (11), an infrared inductor (3) is arranged on the box body (1) and located on the outer side of the die plate guide post (4), a control box (14) is arranged on the rear side of the box body (1), a controller (19) is arranged in the control box (14), the supporting device (2) comprises a support (15) and rollers (18), a screw rod (17) is connected to the lower end of the support (15), a supporting seat (16) is connected to the lower end of the screw rod (17), the rollers (18) are arranged on the support (15), and the controller (19) is electrically connected with the infrared inductor (3), the hydraulic cylinder (6), the emergency stop button (11) and the starting buttons (12.
2. The punching device for the smart door and window production line according to claim 1, wherein: the support (15) is connected with the box body (1) through bolts, the rollers (18) are in bearing connection with the support (15), the number of the rollers (18) is 10, and the material of the rollers (18) is Q235.
3. The punching device for the smart door and window production line according to claim 1, wherein: the guide sleeve (8) is in interference connection with the die plate (7), and the guide sleeve (8) is in sliding connection with the die plate guide post (4).
4. The punching device for the smart door and window production line according to claim 1, wherein: the top plate (5) is in threaded connection with the template guide post (4), and the top plate (5) is fixed through nuts arranged up and down.
5. The punching device for the smart door and window production line according to claim 1, wherein: the hydraulic cylinder (6) is connected with the top plate (5) through bolts, and the hydraulic cylinder (6) is connected with the die plate (7) through bolts.
6. The punching device for the smart door and window production line according to claim 1, wherein: the die plate (7) and the fixed table (10) are both provided with two T-shaped grooves.
7. The punching device for the smart door and window production line according to claim 1, wherein: the infrared inductor (3) is connected with the box body (1) through bolts, and the infrared inductor (3) is symmetrically arranged.
8. The use method of the punching device for the smart door and window production line according to claim 1 is applied to the punching device for the smart door and window production line according to any one of claims 1 to 7, and is characterized in that:
a. selecting the stamping die (13) according to production requirements, fixing the stamping die (13) below the stamping die plate (7), fixing the bottom die (9) above the fixing table (10), adjusting the supporting devices (2) on two sides to be horizontal to the bottom die (9) by rotating the screw (17), and connecting the supporting devices (2) with the box body (1) through bolts;
b. connecting a commercial power and a hydraulic system with equipment, placing production materials on the roller (18) on one side, pushing the materials to enter the upper part of the bottom die (9) for fixation, pressing the starting button (12) with two hands simultaneously, starting the hydraulic cylinder (6) to move downwards, driving the die plate (7) to move under the guidance of the die plate guide post (4), and pushing the die (13) to press the bottom die (9) to die-cut the materials;
c. after punching, the hydraulic cylinder (6) is retracted to drive the die plate (7) to move upwards, then the punched material is pushed to the roller (18) on the other side to complete one punching action, and then the material is pushed to continue to be punched next time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910226948.1A CN111729964A (en) | 2019-03-25 | 2019-03-25 | Punching equipment for intelligent door and window production line and use method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910226948.1A CN111729964A (en) | 2019-03-25 | 2019-03-25 | Punching equipment for intelligent door and window production line and use method thereof |
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Publication Number | Publication Date |
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CN111729964A true CN111729964A (en) | 2020-10-02 |
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CN201910226948.1A Withdrawn CN111729964A (en) | 2019-03-25 | 2019-03-25 | Punching equipment for intelligent door and window production line and use method thereof |
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CN (1) | CN111729964A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319214A (en) * | 2021-07-29 | 2021-08-31 | 四川和乐门业有限公司 | Automatic production line for online punching of door frame and door frame processing technology |
-
2019
- 2019-03-25 CN CN201910226948.1A patent/CN111729964A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319214A (en) * | 2021-07-29 | 2021-08-31 | 四川和乐门业有限公司 | Automatic production line for online punching of door frame and door frame processing technology |
CN113319214B (en) * | 2021-07-29 | 2022-11-11 | 四川和乐门业有限公司 | Automatic production line for online punching of door frame and door frame processing technology |
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Application publication date: 20201002 |