CN110796218A - RFID ticket card and label integrated forming production equipment and production process - Google Patents
RFID ticket card and label integrated forming production equipment and production process Download PDFInfo
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- CN110796218A CN110796218A CN201810866344.9A CN201810866344A CN110796218A CN 110796218 A CN110796218 A CN 110796218A CN 201810866344 A CN201810866344 A CN 201810866344A CN 110796218 A CN110796218 A CN 110796218A
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- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
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Abstract
The invention relates to an integrated RFID ticket card and label forming production device and a production process. The RFID ticket card production method can effectively improve the RFID ticket card production efficiency, reduce the waste of materials, logistics manpower and the like in the production process, and effectively improve the production adaptability. The production equipment and the production process have various printing processes and multilayer composite technologies, meet the production requirements of various intelligent ticket cards and labels, reduce the investment of various different production equipment, avoid the problem of adaptability among different production equipment, and meet the production requirements of highly complex intelligent ticket cards and labels.
Description
Technical Field
The invention relates to the technical field of RFID ticket card and label production, in particular to an RFID ticket card and label integrated forming production device and a production process.
Background
The RFID intelligent ticket card and the RFID intelligent ticket label are a tool for improving the identification efficiency and the identification accuracy, have wide application prospects in the fields of flow management, automatic production line storage management, railway transportation monitoring, civil aviation luggage/express parcel management, book/document management, forced inspection product (such as a pressure container) management, commodity and certificate anti-counterfeiting, financial charging such as highway (non-stop) automatic charging, electronic ticket and micropayment, entrance ticket, automobile anti-theft, industrial transportation, manufacturing industry, retail industry, logistics industry and the like, are applied to various links of production, circulation, consumption and the like, and provide logistics, supply chains and anti-counterfeiting solutions for all industries. The intelligent ticket card and the label become indispensable products for enterprises to improve the management level of logistics supply chains, reduce the cost, make the enterprises manage informationized, participate in the international economic major cycle and enhance the core competitiveness of the enterprises gradually. The higher the marketability and the more competitive, the stronger the efficiency requirements of the enterprise will be. Smart cards and labels are increasingly used, but production equipment and process efficiency is low, and waste of materials, manpower and logistics is huge. The wide application of smart cards and labels places higher demands and huge demands on the production efficiency and the process of the production equipment for producing smart card labels. The existing ticket card production has a single process, one device can only carry out one process step, the production device is produced by a plurality of companies, the specifications are various, the performance is single, the problems of low efficiency, high cost and manpower and material waste are caused, and the increasing requirements cannot be met.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the RFID ticket card and label integrated forming production equipment and the production process are provided, so that the RFID ticket card and label are produced in a production line mode, and the production efficiency is improved.
The technical solution of the invention is as follows: the invention provides an integrated RFID ticket card and label forming production device which comprises an unreeling module, a printing module, a hot stamping module, a composite module, a die cutting module and a forming module which are sequentially connected into a whole.
Furthermore, the unreeling module comprises an air expansion shaft, a belt transmission device and a servo motor, wherein the output end of the servo motor is connected with the belt transmission device, and the belt transmission device drives the air expansion shaft to rotate.
Further, the printing module includes substrate printing module and surface material printing module, substrate printing module and surface material printing module all are equipped with a plurality of printing colour groups, every the printing mode of printing colour group is offset printing, silk screen printing, gravure, flexography, embossing, digital printing wherein arbitrary, switches different printing modes through changing the printing station.
Further, the hot stamping module comprises an electrochemical aluminum foil conveying device, a hot stamping roller, a stamping rubber roller and a heat source, wherein the hot stamping roller is provided with a hot stamping plate; the electric aluminum foil conveying device conveys an electric aluminum foil to the position of the hot stamping plate roller to carry out hot stamping with the surface material and the substrate, and the heating device is used for heating the hot stamping plate roller.
Further, compound module includes Inlay unwinding device, leads paper roll, the compound compression roller of the compound bottom roll of plane materiel and photoelectric detection device of mutual butt, Inlay unwinding device is used for unreeling Inlay, it is used for conveying the plane materiel to compound compression roller of plane materiel and the compound bottom roll department of plane materiel to lead the paper roll, compound compression roller of plane materiel and the compound bottom roll of plane materiel are used for compounding Inlay, plane materiel and substrate as an organic whole, photoelectric detection device is used for making the position of Inlay, plane materiel and substrate unanimous.
Further, the die cutting module comprises a base, a motor, a transmission gear, a die cutting steel roller and a die cutting plate roller, wherein the motor, the transmission gear, the die cutting steel roller and the die cutting plate roller are arranged on the base; the motor drives the transmission gear to rotate, the die cutting steel roller is installed on an output shaft of the transmission gear, and the die cutting steel roller is abutted to the die cutting plate roller so as to drive the die cutting plate roller to rotate.
Further, the forming module comprises a forming device or a winding device.
Furthermore, the device is characterized in that a drying device is arranged between each module of the unreeling module, the printing module, the hot stamping module, the multilayer composite module, the punching and die cutting module and the forming module.
Further, the drying device is an illumination drying device or a hot air drying device.
The invention further provides an integrated forming production process of the RFID ticket card and the RFID label, which comprises the following steps:
s1, manually changing different printing stations, selecting a required printing mode, putting raw materials of a printing substrate and a surface material on an air expansion shaft of an unwinding module for unwinding, respectively printing the surface material and the substrate, and drying after printing;
s2, carrying out hot stamping on the printed surface material or substrate, drying and then simultaneously transmitting to a composite module; when producing RFID ticket card, the substrate, the bottom card, the Inlay and the surface material are combined into a whole; when producing the RFID label, compounding the Inlay, the surface material and the substrate;
s3, drying the ticket card or label after compounding, and then carrying out die cutting or punching;
s4, drying, then carrying out a forming step, and finishing, collecting or rolling the finished product; and (5) winding the waste materials.
The RFID ticket card and label integrated forming production equipment and the production process have the following beneficial effects: the RFID ticket card production efficiency can be effectively improved, the waste of materials, logistics manpower and the like in the production process is reduced, and the production adaptability can be effectively improved. The production equipment and the production process have various printing processes and multilayer composite technologies, meet the production requirements of various intelligent ticket cards and labels, reduce the investment of various different production equipment, avoid the problem of adaptability among different production equipment, and meet the production requirements of highly complex RFID intelligent ticket cards and labels.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic diagram of a first station of an integrated RFID ticket and tag production apparatus according to the present invention;
FIG. 2 is a schematic diagram of a second station of the RFID ticket and tag integrated production equipment of the present invention;
FIG. 3 is a schematic structural diagram of an unwinding module of the RFID ticket and tag integrated production equipment;
FIG. 4 is a front view of a gravure printing device of the RFID ticket and label integrated production apparatus of the present invention;
FIG. 5 is a side view of a gravure printing device of the RFID ticket and label integrated production apparatus of the present invention;
FIG. 6 is a schematic structural diagram of a hot stamping module of the RFID ticket and tag integrated production equipment of the present invention;
FIG. 7 is a schematic structural diagram of a composite module of the RFID ticket and tag integrated production equipment of the present invention;
fig. 8 is a schematic structural diagram of a die cutting module of the RFID ticket and tag integrated production equipment of the present invention.
Detailed Description
Fig. 1 to 8 show a preferred embodiment of the RFID ticket and label integrated production apparatus of the present invention, which includes an unwinding module 1, a printing module 2, a hot stamping module 3, a composite module 4, a die cutting module 5 and a forming module 6 connected in sequence, wherein the printing module 2 is divided into a substrate printing module 21 and a substrate printing module 22, the unwinding module 1 is respectively arranged in front of the substrate printing module 21 and the substrate printing module 22, the raw material is hot stamped on the surface material or the substrate as required after printing, the substrate is hot stamped only as shown in fig. 1, the surface material and the substrate are hot stamped only as shown in fig. 2, then the surface material and the substrate enter the composite module 4 to be combined together at the same time, the Inlay with the RFID chip is combined with the substrate and the surface material, the Inlay is a term specific to the smart card industry, and refers to a pre-laminated product formed by laminating a plurality of PVC sheets including a chip and a coil, if the ticket card is produced, the base card is added and the compounding is carried out at the same time. The ticket card or label after compounding gets into cross cutting module 5, cut according to the demand, be the shaping step at last, specific quantity is put in order into in rolling or collection, at last, the rolling is carried out to the waste material, accomplish the whole production process of RFID ticket card and label, whole production step can be accomplished to an equipment, production efficiency improves greatly, printing module 2 has a plurality of printing stations simultaneously, the printing device of every printing station is different, can select different printing methods as required, the difference of production ticket card and label also has in compound step, different production demands have been satisfied.
In this embodiment, the unreeling module 1 includes an air-expanding shaft 11, a belt transmission device 12 and a servo motor 13, an output end of the servo motor 13 is connected with the belt transmission device 12, the belt transmission device 12 drives the air-expanding shaft 11 to rotate, the structure of the unreeling module 1 is as shown in fig. 3, and includes a body 14, the air-expanding shaft 11 fixed on the body 14, an air-expanding shaft bearing seat 15 supporting the air-expanding shaft 11, the belt transmission device 12 composed of a synchronous belt pulley 16 and a synchronous belt 17, the servo motor 13 and an air pipe joint 18 located at the tail of the air-expanding shaft bearing seat 15, the air-expanding shaft 11 is used for fixing a surface material and a substrate material, the body 14 is used for bearing each part, an output end of the servo motor 13 drives the synchronous belt, the printing material is transmitted to the air expansion shaft bearing seat 15 through the synchronous belt 17, the air expansion shaft bearing seat 15 drives the air expansion shaft 11 to rotate, and therefore the printing material is unreeled and enters the next procedure for printing.
The printing module 2 in this embodiment includes substrate printing module 21 and face material printing module 22, and substrate printing module 21 all is equipped with a plurality of printing colour groups with face material printing module 22, and the printing mode of every printing colour group is offset printing, silk screen printing, gravure, flexography, embossing, digital printing wherein arbitrary, switches different printing modes through changing printing station. In this embodiment, a gravure process is taken as an example, as shown in fig. 4 and 5, the gravure process includes an inking device 10, a second embossing roller 20 and a gravure roller 30, which are abutted against each other, the inking device 10 includes an ink tank at the bottom, an inking motor draws ink from the ink tank, and transmits the ink to an ink scraper through an inking hose, the ink scraper uniformly applies ink to the gravure roller 30, the motor drives the gravure roller 30 to rotate, the raw material is pressed by the second embossing roller 20 to contact the ink in the concave portion of the gravure roller 30 with the raw material, and the ink in the concave portion of the gravure roller 30 is transferred to the surface material and the substrate, thereby completing the gravure process. In this embodiment, the substrate printing module 21 and the substrate printing module 22 all have four printing color groups, and each printing color group can select different printing structures and printing modes, so that the RFID ticket card and label production equipment has multiple printing processes, can select different printing modes to produce according to requirements, and has strong applicability and wide application range.
In the embodiment, the hot stamping module 3 comprises an electrochemical aluminum foil conveying device 31, a hot stamping plate roller 32, a first stamping rubber roller 33 and a heating device 34, wherein a hot stamping plate is arranged on the hot stamping plate roller 32; the electrochemical aluminum foil conveying device 31 conveys the electrochemical aluminum foil to the hot stamping plate roller 32 to be hot stamped with the surface material and the substrate, and the heating device 34 is used for heating the hot stamping plate roller 32. The structure of the hot stamping module 3 is as shown in fig. 6, the electrochemical aluminum foil conveying device 31 comprises an electrochemical aluminum unreeling shaft 35, an electrochemical aluminum foil feeding shaft 36, an electrochemical aluminum foil feeding pinch roller 37 and an electrochemical aluminum foil reeling shaft 38, electrochemical aluminum for hot stamping unreels from the electrochemical aluminum unreeling shaft 35 and is conveyed to the electrochemical aluminum foil feeding shaft 36, the hot stamping plate roller 32 is abutted to the first stamping rubber roller 33, and the hot stamping plate roller 32 and the first stamping rubber roller are arranged behind the electrochemical aluminum foil feeding shaft 36 and the electrochemical aluminum foil feeding pinch roller 37. The alumite for hot stamping is conveyed to the hot stamping plate roller 32 and the first stamping rubber roller 33 through the alumite conveying device 31, different gold stamping effects are realized by installing different gold stamping plates on the hot stamping plate roller 32, and finally the alumite is wound through the alumite foil collecting shaft 38 to enter the next procedure. The heating device 34 transfers heat to the plate roller 32 through hot oil.
In this embodiment, the composite module 4 includes an Inlay unwinding device 41, a paper guide roller 42, a surface material composite pressing roller 43, a surface material composite bottom roller 44 and a photoelectric detection device 45 which are mutually abutted, the Inlay unwinding device 41 is used for unwinding the Inlay, the paper guide roller 42 is used for conveying the surface material to the surface material composite pressing roller 43 and the surface material composite bottom roller 44, the surface material composite pressing roller 43 and the surface material composite bottom roller 44 are used for combining the Inlay, the surface material and the substrate into a whole, and the photoelectric detection device 45 is used for enabling the position of the Inlay, the surface material and the substrate to be consistent. The structure of the composite module 4 is shown in fig. 7, and includes a base 46, a bottom card unwinding shaft 47 installed on the base 46, a gluing device 48, a positioning detection device 49, an Inlay unwinding device 41, an Inlay winding device 411, a paper guide roller 42, a face material composite pressure roller 43 and a face material composite bottom roller 44 abutted against each other, and a photoelectric detection device 45, wherein 100 is a substrate, 200 is a face material, and when the intelligent tag is produced by using the equipment, the bottom card is not needed, and only the substrate, the Inlay and the face material need to be composited into a whole. When producing the ticket card, it is necessary to compound the substrate, the bottom card, the Inlay, and the surface material in sequence, in this embodiment, there are three gluing devices 48, which are respectively disposed at the front of the bottom card unwinding shaft 47, the Inlay unwinding device 41, and the surface material compound pressing roller 43, so that glue is applied between each two adjacent surfaces of the substrate, the bottom card, the Inlay, and the surface material layer by layer. The three positioning detection devices 49 are respectively arranged at the conveying positions of the substrate, the bottom card and the Inlay, the photoelectric detection device 45 is arranged at the lower part of the paper guide roller 42, the positions of all parts are detected, the positions are consistent by controlling the torque of the motor, and the production requirements are met.
The die cutting module 5 in the embodiment comprises a base 51, a motor 52 installed on the base 51, a transmission gear 53, a die cutting steel roller 54 and a die cutting plate roller 55, wherein a die cutting knife group is arranged on the die cutting plate roller 55; the motor 52 drives the transmission gear 53 to rotate, the die cutting steel roller 54 is installed on an output shaft of the transmission gear 53, and the die cutting steel roller 54 is abutted to the die cutting plate roller 55 so as to drive the die cutting plate roller 55 to rotate. The structure of the die cutting module 5 is shown in fig. 8, a die cutting steel roller 54 and a die cutting plate roller 55 are arranged on a machine base 51 in parallel, a motor 52 drives the die cutting steel roller 54 and the die cutting plate roller 55 to rotate through a transmission gear 53, and the combined ticket card or label passes through the space between the die cutting steel roller 54 and the die cutting plate roller 55 and is cut or punched by a die cutting knife set.
In this embodiment, the forming module 6 includes a forming device or a winding device, when the RFID ticket and the tag are cut in the die-cutting process, the forming process is required in the process, the forming device includes a conveyor belt, an ejection device, and a receiving device, and the die-cut product is ejected by the ejection device to the receiving device for collection, for example, collection and arrangement into a certain number of wads, and the wads flow to the outside along with the conveyor belt. When RFID ticket and label punch in the cross cutting process, need carry out the rolling process in this process, coiling mechanism includes the rolling machine, and the RFID ticket and the label rolling of will producing the completion is so that store and transport.
In this embodiment, a drying device is disposed between each of the unreeling module 1, the printing module 2, the hot stamping module 3, the multilayer composite module 4, the punching die-cutting module 5 and the forming module 6.
In this embodiment, the drying device is an illumination drying device or a hot air drying device. The illumination drying device can be a UVLED lamp, also can be a mercury lamp or a halogen lamp, and the hot air drying device is used for drying common ink or water-based ink.
The invention further provides an integrated forming production process of the RFID ticket card and the RFID label, which comprises the following steps:
s1, manually changing different printing stations, selecting a required printing mode, putting raw materials of a printing substrate and a surface material on an air expansion shaft of an unwinding module for unwinding, respectively printing the surface material and the substrate, and drying after printing;
s2, carrying out hot stamping on the printed surface material or substrate according to different process requirements, drying and then simultaneously transmitting to a composite module; when producing RFID ticket card, the substrate, the bottom card, the Inlay and the surface material are combined into a whole; when producing the RFID label, compounding the Inlay, the surface material and the substrate;
s3, drying the ticket card or label after compounding, and then carrying out die cutting or punching;
s4, drying, then carrying out a forming step, and finishing, collecting or rolling the finished product; and (5) winding the waste materials.
By using the RFID ticket and label integrated forming production equipment and the production process, the production efficiency of the RFID ticket and label can be effectively improved, the waste of materials, logistics manpower and the like in the production process can be reduced, and the production adaptability can be effectively improved. The production equipment and the production process have various printing processes and multilayer composite technologies, meet the production requirements of various intelligent ticket cards and labels, reduce the investment of various different production equipment, avoid the problem of adaptability among different production equipment, and meet the production requirements of highly complex intelligent ticket cards and labels.
The foregoing is only a preferred embodiment of the present invention, and many variations in the detailed description and the application range can be made by those skilled in the art without departing from the spirit of the present invention, and all changes that fall within the protective scope of the invention are therefore considered to be within the scope of the invention.
Claims (10)
- The RFID ticket and label integrated production equipment is characterized by comprising an unreeling module (1), a printing module (2), a hot stamping module (3), a composite module (4), a die cutting module (5) and a forming module (6) which are sequentially connected into a whole.
- 2. The RFID ticket card and label integrated production equipment as claimed in claim 1, wherein the unwinding module (1) comprises an inflatable shaft (11), a belt conveying device (12) and a servo motor (13), the output end of the servo motor (13) is connected with the belt conveying device (12), and the belt conveying device (12) drives the inflatable shaft (11) to rotate.
- 3. The RFID ticket and label integrated forming production equipment of claim 1, wherein the printing module (2) comprises a substrate printing module (21) and a surface material printing module (22), the substrate printing module (21) and the surface material printing module (22) are respectively provided with a plurality of printing color groups, the printing mode of each printing color group is any one of offset printing, silk-screen printing, gravure printing, flexo printing, embossing printing and digital printing, and different printing modes are switched by changing printing stations.
- 4. The integrated production equipment for the RFID tickets and the RFID labels according to claim 1, wherein the hot stamping module (3) comprises an electrochemical aluminum foil conveying device (31), a hot stamping roller (32), a first stamping rubber roller (33) and a heating device (34), and the hot stamping roller (32) is provided with a hot stamping plate; electrochemical aluminum foil conveyor (31) carry electrochemical aluminum foil to thermoprint version roller (32) department and plane materiel and substrate and carry out the thermoprint, heating device (34) are used for doing thermoprint version roller (32) heating.
- 5. The RFID ticket and label integrated forming production equipment as claimed in claim 1, wherein the compound module (4) comprises an Inlay unwinding device (41), a paper guide roller (42), a surface material compound pressing roller (43) and a surface material compound bottom roller (44) which are mutually abutted, and a photoelectric detection device (45), wherein the Inlay unwinding device (41) is used for unwinding the Inlay, the paper guide roller (42) is used for conveying the surface material to the surface material compound pressing roller (43) and the surface material compound bottom roller (44), the surface material compound pressing roller (43) and the surface material compound bottom roller (44) are used for integrating the Inlay, the surface material and the substrate, and the photoelectric detection device (45) is used for enabling the positions of the Inlay, the surface material and the substrate to be consistent.
- 6. The RFID ticket card and label integrated forming production equipment according to claim 1, wherein the die cutting module (5) comprises a base (51), a motor (52) installed on the base (51), a transmission gear (53), a die cutting steel roller (54) and a die cutting plate roller (55), and a die cutting knife set is arranged on the die cutting plate roller (55); the motor (52) drives the transmission gear (53) to rotate, the die cutting steel roller (54) is installed on an output shaft of the transmission gear (53), and the die cutting steel roller (54) is abutted to the die cutting plate roller (55) so as to drive the die cutting plate roller (55) to rotate.
- 7. The RFID ticket and tag integrated production equipment according to claim 1, wherein the forming module (6) comprises a forming device or a winding device.
- 8. The integrated production equipment of RFID tickets and labels of any one of claims 1-7, wherein a drying device is arranged between each of the unreeling module (1), the printing module (2), the hot stamping module (3), the multilayer composite module (4), the punching and die cutting module (5) and the forming module (6).
- 9. The integrated RFID ticket and tag production apparatus of claim 8, wherein the drying device is an illumination drying device or a hot air drying device.
- The integrated forming production process of the RFID ticket card and the RFID label is characterized by comprising the following steps:s1, manually changing different printing stations, selecting a required printing mode, putting raw materials of a printing substrate and a surface material on an air expansion shaft of an unwinding module for unwinding, respectively printing the surface material and the substrate, and drying after printing;s2, carrying out hot stamping on the printed surface material or substrate, drying and then simultaneously transmitting to a composite module; when producing RFID ticket card, the substrate, the bottom card, the Inlay and the surface material are combined into a whole; when producing the RFID label, compounding the Inlay, the surface material and the substrate;s3, drying the ticket card or label after compounding, and then carrying out die cutting or punching;s4, drying, then carrying out a forming step, and finishing, collecting or rolling the finished product; and (5) winding the waste materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810866344.9A CN110796218A (en) | 2018-08-01 | 2018-08-01 | RFID ticket card and label integrated forming production equipment and production process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810866344.9A CN110796218A (en) | 2018-08-01 | 2018-08-01 | RFID ticket card and label integrated forming production equipment and production process |
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| CN110796218A true CN110796218A (en) | 2020-02-14 |
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| CN201810866344.9A Pending CN110796218A (en) | 2018-08-01 | 2018-08-01 | RFID ticket card and label integrated forming production equipment and production process |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111847128A (en) * | 2020-07-23 | 2020-10-30 | 上海雷柏印刷有限公司 | Label paper production equipment and production process |
| CN112092460A (en) * | 2020-08-20 | 2020-12-18 | 广州驰立自动化设备有限公司 | RFID label dual-mode cutting compound machine |
| CN112488276A (en) * | 2020-12-22 | 2021-03-12 | 芜湖维聚智控科技有限公司 | RFID electronic tag composite forming process |
| CN114559705A (en) * | 2022-01-13 | 2022-05-31 | 深圳市哈德胜精密科技股份有限公司 | Single-sheet mounting process for RFID (radio frequency identification) tag chips |
-
2018
- 2018-08-01 CN CN201810866344.9A patent/CN110796218A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111847128A (en) * | 2020-07-23 | 2020-10-30 | 上海雷柏印刷有限公司 | Label paper production equipment and production process |
| CN112092460A (en) * | 2020-08-20 | 2020-12-18 | 广州驰立自动化设备有限公司 | RFID label dual-mode cutting compound machine |
| CN112092460B (en) * | 2020-08-20 | 2022-11-08 | 广州驰立自动化设备有限公司 | RFID label dual-mode cutting compound machine |
| CN112488276A (en) * | 2020-12-22 | 2021-03-12 | 芜湖维聚智控科技有限公司 | RFID electronic tag composite forming process |
| CN114559705A (en) * | 2022-01-13 | 2022-05-31 | 深圳市哈德胜精密科技股份有限公司 | Single-sheet mounting process for RFID (radio frequency identification) tag chips |
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