CN110788410A - Temperature-sensing sorting type gear hobbing machine and working method thereof - Google Patents
Temperature-sensing sorting type gear hobbing machine and working method thereof Download PDFInfo
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- CN110788410A CN110788410A CN201911083410.6A CN201911083410A CN110788410A CN 110788410 A CN110788410 A CN 110788410A CN 201911083410 A CN201911083410 A CN 201911083410A CN 110788410 A CN110788410 A CN 110788410A
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- conveyer belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/20—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a temperature-sensing sorting type gear hobbing machine, which comprises: the base, the hobbing cutter support, the hobbing cutter tamp, feed the slide rail, spacing anchor clamps, categorised conveyer belt and sorting guide mechanism, be provided with the hobbing cutter support on the base, be provided with the hobbing cutter support on the hobbing cutter support, be provided with the hobbing cutter tamp on the hobbing cutter support, be provided with the feed slide rail on the base, be provided with spacing anchor clamps on the feed slide rail, spacing anchor clamps and feed slide rail sliding connection, it is provided with categorised conveyer belt to feed slide rail one side, categorised conveyer belt sets up on the base, be provided with sorting guide mechanism on the categorised conveyer belt, a temperature-sensing's sorting type gear hobbing machine. Its temperature and size through detecting the work piece have realized automatic quality control, have practiced thrift intermediate stream and have changeed the time with artifical quality control, and production efficiency is high, low in production cost, and the product quality after selecting separately simultaneously is high, has improved the competitiveness of enterprise.
Description
Technical Field
The invention belongs to the field of gear machining equipment and processes, and particularly relates to a temperature-sensing sorting type gear hobbing machine and a working method thereof.
Background
The gear is used as a basic part in the industry, the design and manufacturing level of the gear directly influences the whole industrial level and the product quality, the gear industry has high association degree, strong absorption and employment and dense technical capital, is an important guarantee for the industrial upgrading and technical progress of various auxiliary industries, and is an important support for developing strategic emerging industries. Therefore, the gear industry is not only a basic industry of the equipment manufacturing industry, but also an important foundation of various fields of national economic construction. International gear market demand exceeds billions of dollars every year, and is a large support for industrial development.
Under the support of national policies, the development of the gear industry in China is rapid, the product technology is continuously reformed and innovated, the gear product in China extends from a middle-low end to a high-end product, but due to the limitation of production equipment, the gear manufacturing in China still belongs to the international front, the gear has low precision, poor strength, low production efficiency and slow rhythm, and the occupation rate of the gear product in China in the international market is not high; meanwhile, the existing gear hobbing machine has no quality inspection capability, needs manual quality inspection, and is large in engineering quantity, poor in working efficiency and high in cost. Therefore, research and development and innovation are made on the problems, and the gear hobbing machine for the gear is invented, so that the gear can be subjected to gear hobbing shaping, the strength of the gear is improved, and the processing cost is reduced.
The existing gear hobbing machine mainly has the following problems:
1. most of the existing gear hobbing machines do not have the capability of sorting according to temperature induction, the quality of finished products after processing is high and low, the competitiveness of enterprises is influenced, quality inspection needs to be carried out again, and the production cost is high.
2. Most of the existing gear hobbing machines do not have the capacity of induction sorting according to the size of a workpiece, the quality of a processed finished product is high and low, the competitiveness of an enterprise is influenced, quality inspection needs to be carried out again, and the production cost is high.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide a temperature-sensing sorting type gear hobbing machine and a working method thereof, which realize automatic quality inspection by detecting the temperature and the size of a processed workpiece, save the time of intermediate circulation and manual quality inspection, have high production efficiency and low production cost, have high quality of sorted products and improve the competitiveness of enterprises.
The technical scheme is as follows: in order to achieve the above object, the present invention provides a temperature-sensitive sorting-type hobbing machine comprising: base, hobbing cutter support, hobbing cutter tamp, feed slide rail, spacing anchor clamps, categorised conveyer belt and sorting guide mechanism, be provided with hobbing cutter support on the base, be provided with the hobbing cutter support on the hobbing cutter support, be provided with the hobbing cutter tamp on the hobbing cutter support, be provided with the feed slide rail on the base, be provided with spacing anchor clamps on the feed slide rail, spacing anchor clamps with feed slide rail sliding connection, spacing anchor clamps set up in hobbing cutter tamp one side, it is provided with categorised conveyer belt to feed slide rail one side, categorised conveyer belt sets up on the base, be provided with sorting guide mechanism on the categorised conveyer belt.
According to the gear hobbing machine, the quality inspection classification capability is provided for equipment through the sorting guide mechanism, the time of intermediate circulation and manual quality inspection is saved, the production efficiency is high, and the production cost is low.
The classification conveyer belt is Y-shaped and adopts a power roller to work and convey.
The sorting conveyer belt provides a sorting way for equipment.
The sorting guide mechanism comprises a fixed support, a temperature sensor, a temperature guide plate, an analog-to-digital converter, an electric control switch, a sorting shifting sheet and a sorting baffle plate, wherein the fixed support is fixedly arranged on a sorting conveying belt, the temperature sensor is arranged on the fixed support, the temperature guide plate is arranged at the top end of the temperature sensor, the upper surface of the temperature guide plate and the upper surface of the sorting conveying belt are arranged on the same horizontal plane, the temperature sensor is connected with the analog-to-digital converter, the analog-to-digital converter is arranged on the sorting conveying belt, the analog-to-digital converter is connected with the electric control switch, the electric control switch is connected with the sorting shifting sheet, the sorting shifting sheet is arranged on the sorting conveying belt, the sorting baffle plate is arranged on the sorting shifting; the temperature sensor is essentially a thermistor affected by temperature and a current sensor detecting a change in current.
According to the invention, the arrangement of the sorting guide mechanism realizes the detection of the hobbing effect of the processed workpiece by detecting the temperature of the processed workpiece, so that equipment can sort according to the processing effect and the product quality of the processed workpiece, the automation degree is high, the practicability is strong, the time of intermediate circulation and manual quality inspection is reduced, the production efficiency is high, and the production cost is low.
The sorting guide mechanism is provided with a protection baffle and a cooling spray head, the protection baffle is arranged on a sorting conveying belt, the protection baffle covers the top of the sorting conveying belt, the protection baffle is essentially a multi-section transparent plate, one side edge of the protection baffle is hinged to the sorting conveying belt, and the other side edge of the protection baffle is in contact fit with the sorting conveying belt; the utility model discloses a cooling device, including a base, a hobbing cutter support, categorised conveyer belt, cooling shower nozzle, pressure pump and coolant liquid case, the one end that hobbing cutter support was kept away from to categorised conveyer belt is provided with the cooling shower nozzle, the cooling shower nozzle is fixed in on the guard flap, the cooling shower nozzle is connected with force pump and coolant liquid case, the cooling shower nozzle with the force pump is connected, the force pump is connected with the coolant liquid case, force pump and coolant liquid case set up in the base, cooling shower nozzle below is provided with the guiding gutter that is used for guiding the coolant.
According to the sorting guide mechanism, workers are prevented from being scalded by a processed workpiece through the protective baffle, and meanwhile, the protective baffle which can be opened and closed facilitates fault handling and maintenance; and reduce the temperature of work piece through the cooling shower nozzle, avoid it to cause because of high temperature and scald the workman, damage equipment and self wearing and tearing after leaving equipment, the practicality is strong.
According to the sorting guide mechanism, one end of the sorting guide mechanism is provided with a plurality of sorting blanking boxes, the sorting blanking boxes are clamped with the base, and the bottom of each sorting blanking box is provided with a roller.
The arrangement of the classification blanking box can sort and store the processed workpieces, and is convenient for workers to handle and use.
The sorting guide mechanism further comprises a cluster laser sensor, a reflector plate, an optical receiver and a timer, wherein the cluster laser sensor is arranged on one side edge of the sorting conveying belt, the reflector plate is arranged on the other side edge of the sorting conveying belt, the optical receiver is arranged on one side of the cluster laser sensor and fixed on the sorting conveying belt, the optical receiver is connected with the timer, the timer is arranged on one side of the optical receiver, the timer is arranged on the sorting conveying belt, and the timer is connected with the analog-to-digital converter; the bundled laser sensor essentially comprises a convex mirror for confining light and a laser emitter for emitting laser light.
According to the sorting guide mechanism, the time for blocking the light of the cluster laser sensor by the processed workpiece is detected, so that the size of the processed workpiece is detected and calculated, the device can sort according to the size of the processed workpiece, the automation degree is high, the practicability is high, the time for intermediate circulation and manual quality inspection is reduced, the production efficiency is high, and the production cost is low.
The base is provided with a feeding mechanism, the feeding mechanism comprises a material box, a baffle, a connecting crank, a rotating wheel and a speed reducing motor, the material box is arranged at one end of the base, one end of the material box is in contact with a feeding slide rail, one end, close to the feeding slide rail, of the material box is provided with the baffle, the baffle penetrates through the top surface of the base, the baffle is in linear sliding contact with the base, one end of the baffle is hinged with the connecting crank, one end of the connecting crank is hinged with the rotating wheel, the connecting crank is hinged to the outer side edge of the rotating wheel, the center of the rotating wheel is provided with the speed.
The feed box provided by the invention is inclined downwards along the direction of the feeding slide rail.
According to the invention, the feeding mechanism is arranged, so that the constant-time feeding and the automatic feeding of the processed workpiece are realized through the constant and intermittent lowering and lifting of the baffle, the degree of automation is high, the practicability is strong, a pure mechanical structure is adopted, the cost is low, the maintenance is convenient, and the effect is good.
The working method of the temperature-sensing sorting type gear hobbing machine comprises the following steps of sorting according to temperature: the method comprises the following steps: the hobbing cutter pressing tool carries out a hobbing shaping procedure and sends the processed object to a classification conveyer belt; step two: the temperature guide plate transmits heat on a passing processed workpiece to the temperature sensor, the temperature sensor is heated to generate resistance value change, the temperature sensor detects current change caused by resistance value change and sends out a response signal, the analog-to-digital converter converts the response signal into an electric signal, the electric control switch receives the electric signal to control the separation shifting piece to move, and the separation baffle rotates to block the processed workpiece and guide the processed workpiece for separation.
The working method of the temperature-sensing sorting type gear hobbing machine comprises the following steps of sorting according to the processed size: the method comprises the following steps: the hobbing cutter pressing tool carries out a hobbing shaping procedure and sends the processed object to a classification conveyer belt; step two: the beam laser sensor emits laser light, and the reflecting mirror plate reflects the laser light and receives an optical signal by an optical receiver; step three: the cluster laser sensor is blocked by a processed workpiece passing through, the optical receiver cannot receive an optical signal and sends a first response signal, the timer is started, the processed workpiece passes through the cluster laser sensor, the optical receiver receives the optical signal again and sends a second response signal, the timer stops and resets, when the time when the timer stops is consistent with the preset standard time, the timer sends the response signal, the analog-to-digital converter converts the response signal into an electric signal, the electric control switch receives the electric signal to control the sorting dial plate to move, and the sorting baffle rotates to block the processed workpiece and guide the processed workpiece for sorting.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the temperature-sensing sorting type hobbing machine and the working method thereof, the temperature of the processed workpiece is detected, so that the hobbing effect of the processed workpiece is detected, the equipment can sort according to the processing effect and the product quality of the processed workpiece, the automation degree is high, the practicability is high, the time of intermediate circulation and manual quality inspection is reduced, the production efficiency is high, and the production cost is low.
2. According to the temperature-sensing sorting type gear hobbing machine and the working method thereof, the detection and calculation of the size of the machined workpiece are realized by detecting the time of the machined workpiece blocking the light of the cluster laser sensor, so that equipment can sort according to the size of the machined workpiece, the automation degree is high, the practicability is high, the time of intermediate circulation and manual quality inspection is reduced, the production efficiency is high, and the production cost is low.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a sorting guide mechanism according to the present invention;
FIG. 3 is a schematic structural diagram of a feeding mechanism of the present invention;
in the figure: the automatic feeding device comprises a base-1, a hob bracket-2, a hob support-3, a hob press-4, a feeding slide rail-5, a limiting clamp-6, a sorting conveyer belt-7, a sorting guide mechanism-8, a fixing bracket-81, a temperature sensor-82, a temperature guide plate-83, an analog-digital converter-84, an electric control switch-85, a sorting stirring sheet-86, a sorting baffle-87, a protective baffle-88, a cooling spray head-89, a cluster laser sensor-810, a reflector plate-811, an optical receiver-812, a timer-813, a sorting blanking box-9, a feeding mechanism-10, a box-101, a baffle-102, a connecting crank-103, a rotating wheel-104 and a speed reduction motor-105.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Example 1
A temperature-sensitive, sort-type gear hobbing machine as shown in fig. 1, comprising: base 1, hobbing cutter support 2, hobbing cutter support 3, hobbing cutter tamp 4, feed slide rail 5, spacing anchor clamps 6, categorised conveyer belt 7 and select separately guiding mechanism 8, be provided with hobbing cutter support 2 on the base 1, be provided with hobbing cutter support 3 on the hobbing cutter support 2, be provided with hobbing cutter tamp 4 on the hobbing cutter support 3, be provided with on the base 1 and feed slide rail 5, be provided with spacing anchor clamps 6 on the feed slide rail 5, spacing anchor clamps 6 with feed slide rail 5 sliding connection, spacing anchor clamps 6 set up in hobbing cutter tamp 4 one side, it is provided with categorised conveyer belt 7 to feed slide rail 5 one side, categorised conveyer belt 7 sets up on base 1, be provided with on the categorised conveyer belt 7 and select separately guiding mechanism 8.
The classification conveyer belt 7 in this embodiment is in a shape of a 'Y', and the classification conveyer belt 7 is conveyed by a power roller.
The sorting guide mechanism 8 in the embodiment includes a fixing bracket 81, a temperature sensor 82, a temperature guide plate 83, an analog-to-digital converter 84, an electric control switch 85, a sorting paddle 86 and a sorting baffle 87, the fixed bracket 81 is fixedly arranged on the classifying conveyor belt 7, the fixed bracket 81 is provided with a temperature sensor 82, the top end of the temperature sensor 82 is provided with a temperature guide plate 83, the upper surface of the temperature guide plate 83 and the upper surface of the classification conveying belt 7 are arranged on the same horizontal plane, the temperature sensor 82 is connected with an analog-to-digital converter 84, the analog-to-digital converter 84 is arranged on the sorting conveyer belt 7, the analog-to-digital converter 84 is connected with an electric control switch 85, the electric control switch 85 is connected with a sorting poking sheet 86, the sorting shifting piece 86 is arranged on the sorting conveyer belt 7, a sorting baffle 87 is arranged on the sorting shifting piece 86, and one end of the sorting baffle 87 contacts the sorting conveyer belt 7; the temperature sensor 82 is essentially a thermistor that is affected by temperature and a current sensor that detects changes in current.
The sorting guide mechanism 8 in this embodiment is provided with a protective baffle 88 and a cooling spray head 89, the protective baffle 88 is arranged on the sorting conveyer belt 7, the protective baffle 88 covers the top of the sorting conveyer belt 7, the protective baffle 88 is essentially a multi-section transparent plate, one side edge of the protective baffle 88 is hinged to the sorting conveyer belt 7, and the other side edge of the protective baffle 88 is in contact fit with the sorting conveyer belt 7; the one end that hobbing cutter support 2 was kept away from to categorised conveyer belt 7 is provided with cooling shower nozzle 89, cooling shower nozzle 89 is fixed in on the guard flap 88, cooling shower nozzle 89 is connected with force pump and coolant liquid case, cooling shower nozzle 89 with the force pump is connected, the force pump is connected with the coolant liquid case, force pump and coolant liquid case set up in base 1, cooling shower nozzle 89 below is provided with the guiding gutter that is used for guiding the coolant liquid flow, the guiding gutter pass through the pipe with the coolant liquid case intercommunication.
Sorting guide mechanism 8 one end be provided with categorised blanking box 9 in this embodiment, categorised blanking box 9 is provided with a plurality ofly, categorised blanking box 9 and 1 joint of base, 9 bottoms of categorised blanking box are provided with the gyro wheel.
The sorting guide mechanism 8 in this embodiment further includes a cluster laser sensor 810, a mirror plate 811, a light receiver 812 and a timer 813, the cluster laser sensor 810 is disposed on one side of the sorting conveyor 7, the mirror plate 811 is disposed on the other side of the sorting conveyor 7, the light receiver 812 is disposed on one side of the cluster laser sensor 810, the light receiver 812 is fixed on the sorting conveyor 7, the light receiver 812 is connected to the timer 813, the timer 813 is disposed on one side of the light receiver 812, the timer 813 is disposed on the sorting conveyor 7, and the timer 813 is connected to the analog-to-digital converter 84; the bundled laser sensor 810 essentially comprises a convex mirror for confining light and a laser emitter for emitting laser light.
Base 1 on be provided with feed mechanism 10 in this embodiment, feed mechanism 10 includes workbin 101, baffle 102, connection crank 103, runner 104 and gear motor 105, workbin 101 sets up in 1 one end of base, slide rail 5 is fed in the contact of workbin 101 one end, workbin 101 is close to feeding slide rail 5 has one end to be provided with baffle 102, baffle 102 passes 1 top surface of base, baffle 102 and the linear sliding contact of base 1, baffle 102 one end articulates there is connection crank 103, it articulates to connect crank 103 one end to have runner 104, it articulates in runner 104 outside limit to connect crank 103, runner 104 center is provided with gear motor 105, gear motor 105 is fixed in inside 1 of base.
The working method of the temperature-sensing sorting type gear hobbing machine in the embodiment comprises the following steps of sorting according to temperature:
the method comprises the following steps: the hobbing cutter pressing tool 4 carries out a hobbing shaping procedure and sends the processed object to a classification conveyer belt 7;
step two: the temperature guide plate 83 transmits heat on a passing processed workpiece to the temperature sensor 82, the temperature sensor 82 is heated to generate resistance value change, the temperature sensor 82 detects current change caused by resistance value change and sends out a response signal, the analog-to-digital converter 84 converts the response signal into an electric signal, the electric control switch 85 receives the electric signal to control the separation poking piece 86 to move, and the separation baffle 87 rotates to block the processed workpiece and guide the processed workpiece to be separated.
The working method of the temperature-sensing sorting type gear hobbing machine in the embodiment comprises the following steps of sorting according to the processed size:
the method comprises the following steps: the hobbing cutter pressing tool 4 carries out a hobbing shaping procedure and sends the processed object to a classification conveyer belt 7;
step two: the bundled laser sensor 810 emits laser light, the mirror plate 811 reflects the laser light and receives an optical signal by the optical receiver 812;
step three: the cluster laser sensor 810 is blocked by a passing workpiece, the optical receiver 812 cannot receive an optical signal and sends a first response signal, the timer 813 is started, the workpiece passes through the cluster laser sensor 810, the optical receiver 812 receives the optical signal again and sends a second response signal, the timer 813 stops and resets, when the time when the timer 813 stops is consistent with a preset standard time, the timer 813 sends the response signal, the analog-to-digital converter 84 converts the response signal into an electric signal, the electronic control switch 85 receives the electric signal to control the sorting poke piece 86 to move, and the sorting baffle 87 rotates to block the workpiece and guide the workpiece to be sorted.
Example 2
A temperature-sensitive, sort-type gear hobbing machine as shown in fig. 2, comprising: base 1, hobbing cutter support 2, hobbing cutter support 3, hobbing cutter tamp 4, feed slide rail 5, spacing anchor clamps 6, categorised conveyer belt 7 and select separately guiding mechanism 8, be provided with hobbing cutter support 2 on the base 1, be provided with hobbing cutter support 3 on the hobbing cutter support 2, be provided with hobbing cutter tamp 4 on the hobbing cutter support 3, be provided with on the base 1 and feed slide rail 5, be provided with spacing anchor clamps 6 on the feed slide rail 5, spacing anchor clamps 6 with feed slide rail 5 sliding connection, spacing anchor clamps 6 set up in hobbing cutter tamp 4 one side, it is provided with categorised conveyer belt 7 to feed slide rail 5 one side, categorised conveyer belt 7 sets up on base 1, be provided with on the categorised conveyer belt 7 and select separately guiding mechanism 8.
The sorting guide mechanism 8 in the embodiment includes a fixing bracket 81, a temperature sensor 82, a temperature guide plate 83, an analog-to-digital converter 84, an electric control switch 85, a sorting paddle 86 and a sorting baffle 87, the fixed bracket 81 is fixedly arranged on the classifying conveyor belt 7, the fixed bracket 81 is provided with a temperature sensor 82, the top end of the temperature sensor 82 is provided with a temperature guide plate 83, the upper surface of the temperature guide plate 83 and the upper surface of the classification conveying belt 7 are arranged on the same horizontal plane, the temperature sensor 82 is connected with an analog-to-digital converter 84, the analog-to-digital converter 84 is arranged on the sorting conveyer belt 7, the analog-to-digital converter 84 is connected with an electric control switch 85, the electric control switch 85 is connected with a sorting poking sheet 86, the sorting shifting piece 86 is arranged on the sorting conveyer belt 7, a sorting baffle 87 is arranged on the sorting shifting piece 86, and one end of the sorting baffle 87 contacts the sorting conveyer belt 7; the temperature sensor 82 is essentially a thermistor that is affected by temperature and a current sensor that detects changes in current.
The sorting guide mechanism 8 in this embodiment is provided with a protective baffle 88 and a cooling spray head 89, the protective baffle 88 is arranged on the sorting conveyer belt 7, the protective baffle 88 covers the top of the sorting conveyer belt 7, the protective baffle 88 is essentially a multi-section transparent plate, one side edge of the protective baffle 88 is hinged to the sorting conveyer belt 7, and the other side edge of the protective baffle 88 is in contact fit with the sorting conveyer belt 7; the one end that hobbing cutter support 2 was kept away from to categorised conveyer belt 7 is provided with cooling shower nozzle 89, cooling shower nozzle 89 is fixed in on the guard flap 88, cooling shower nozzle 89 is connected with force pump and coolant liquid case, cooling shower nozzle 89 with the force pump is connected, the force pump is connected with the coolant liquid case, force pump and coolant liquid case set up in base 1, cooling shower nozzle 89 below is provided with the guiding gutter that is used for guiding the coolant liquid flow, the guiding gutter pass through the pipe with the coolant liquid case intercommunication.
The sorting guide mechanism 8 in this embodiment further includes a cluster laser sensor 810, a mirror plate 811, a light receiver 812 and a timer 813, the cluster laser sensor 810 is disposed on one side of the sorting conveyor 7, the mirror plate 811 is disposed on the other side of the sorting conveyor 7, the light receiver 812 is disposed on one side of the cluster laser sensor 810, the light receiver 812 is fixed on the sorting conveyor 7, the light receiver 812 is connected to the timer 813, the timer 813 is disposed on one side of the light receiver 812, the timer 813 is disposed on the sorting conveyor 7, and the timer 813 is connected to the analog-to-digital converter 84; the bundled laser sensor 810 essentially comprises a convex mirror for confining light and a laser emitter for emitting laser light.
Example 3
A temperature-sensitive, sort-type gear hobbing machine as shown in fig. 3, comprising: base 1, hobbing cutter support 2, hobbing cutter support 3, hobbing cutter tamp 4, feed slide rail 5, spacing anchor clamps 6, categorised conveyer belt 7 and select separately guiding mechanism 8, be provided with hobbing cutter support 2 on the base 1, be provided with hobbing cutter support 3 on the hobbing cutter support 2, be provided with hobbing cutter tamp 4 on the hobbing cutter support 3, be provided with on the base 1 and feed slide rail 5, be provided with spacing anchor clamps 6 on the feed slide rail 5, spacing anchor clamps 6 with feed slide rail 5 sliding connection, spacing anchor clamps 6 set up in hobbing cutter tamp 4 one side, it is provided with categorised conveyer belt 7 to feed slide rail 5 one side, categorised conveyer belt 7 sets up on base 1, be provided with on the categorised conveyer belt 7 and select separately guiding mechanism 8.
Base 1 on be provided with feed mechanism 10 in this embodiment, feed mechanism 10 includes workbin 101, baffle 102, connection crank 103, runner 104 and gear motor 105, workbin 101 sets up in 1 one end of base, slide rail 5 is fed in the contact of workbin 101 one end, workbin 101 is close to feeding slide rail 5 has one end to be provided with baffle 102, baffle 102 passes 1 top surface of base, baffle 102 and the linear sliding contact of base 1, baffle 102 one end articulates there is connection crank 103, it articulates to connect crank 103 one end to have runner 104, it articulates in runner 104 outside limit to connect crank 103, runner 104 center is provided with gear motor 105, gear motor 105 is fixed in inside 1 of base.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (9)
1. The utility model provides a temperature-sensing's separation type gear hobbing machine which characterized in that: the method comprises the following steps: a base (1), a hob bracket (2), a hob support (3), a hob press (4), a feeding slide rail (5), a limiting clamp (6), a classification conveying belt (7) and a separation guide mechanism (8), a hob support (2) is arranged on the base (1), a hob support (3) is arranged on the hob support (2), a hob pressing tool (4) is arranged on the hob support (3), a feeding slide rail (5) is arranged on the base (1), the feeding slide rail (5) is provided with a limiting clamp (6), the limiting clamp (6) is connected with the feeding slide rail (5) in a sliding way, the limiting clamp (6) is arranged on one side of the hob pressing tool (4), a classifying conveyer belt (7) is arranged on one side of the feeding slide rail (5), the classification conveying belt (7) is arranged on the base (1), and a separation guide mechanism (8) is arranged on the classification conveying belt (7).
2. A temperature-sensitive, classifying-type gear hobbing machine according to claim 1, characterized in that: the classification conveyer belt (7) is Y-shaped, and the classification conveyer belt (7) adopts a power roller to work and convey.
3. A temperature-sensitive, classifying-type gear hobbing machine according to claim 1, characterized in that: the sorting guide mechanism (8) comprises a fixed support (81), a temperature sensor (82), a temperature guide plate (83), an analog-to-digital converter (84), an electric control switch (85), a sorting plectrum (86) and a sorting baffle (87), wherein the fixed support (81) is fixedly arranged on the sorting conveyer belt (7), the temperature sensor (82) is arranged on the fixed support (81), the temperature guide plate (83) is arranged at the top end of the temperature sensor (82), the upper surface of the temperature guide plate (83) and the upper surface of the sorting conveyer belt (7) are arranged on the same horizontal plane, the temperature sensor (82) is connected with the analog-to-digital converter (84), the analog-to-digital converter (84) is arranged on the sorting conveyer belt (7), the analog-to-digital converter (84) is connected with the electric control switch (85), and the electric control switch (85) is connected with the sorting, the sorting poking piece (86) is arranged on the sorting conveying belt (7), a sorting baffle (87) is arranged on the sorting poking piece (86), and one end of the sorting baffle (87) is in contact with the sorting conveying belt (7); the temperature sensor (82) is essentially a thermistor that is affected by temperature and a current sensor that detects changes in current.
4. A temperature-sensitive, classifying-type gear hobbing machine according to claim 1, characterized in that: the sorting guide mechanism (8) is provided with a protective baffle (88) and a cooling spray head (89), the protective baffle (88) is arranged on the sorting conveyer belt (7), the protective baffle (88) covers the top of the sorting conveyer belt (7), the protective baffle (88) is essentially a multi-section transparent plate, one side edge of the protective baffle (88) is hinged to the sorting conveyer belt (7), and the other side edge of the protective baffle (88) is in contact fit with the sorting conveyer belt (7); the one end of keeping away from hobbing cutter support (2) in categorised conveyer belt (7) is provided with cooling shower nozzle (89), cooling shower nozzle (89) are fixed in on guard flap (88), cooling shower nozzle (89) are connected with force pump and coolant liquid case, cooling shower nozzle (89) with the force pump is connected, the force pump is connected with the coolant liquid case, force pump and coolant liquid case set up in base (1), cooling shower nozzle (89) below is provided with the guiding gutter that is used for guiding the coolant liquid flow, the guiding gutter pass through the pipe with coolant liquid case intercommunication.
5. A temperature-sensitive, classifying-type gear hobbing machine according to claim 1, characterized in that: sorting guide mechanism (8) one end be provided with categorised workbin (9) that falls, categorised workbin (9) that falls is provided with a plurality ofly, categorised workbin (9) that falls and base (1) joint, categorised workbin (9) bottom that falls is provided with the gyro wheel.
6. The temperature-sensitive, classifying-type hobbing machine according to claim 4, characterized in that: the sorting guide mechanism (8) further comprises a cluster laser sensor (810), a mirror plate (811), a light receiver (812) and a timer (813), wherein the cluster laser sensor (810) is arranged at one side edge of the sorting conveyor belt (7), the mirror plate (811) is arranged at the other side edge of the sorting conveyor belt (7), the light receiver (812) is arranged at one side of the cluster laser sensor (810), the light receiver (812) is fixed on the sorting conveyor belt (7), the light receiver (812) is connected with the timer (813), the timer (813) is arranged at one side of the light receiver (812), the timer (813) is arranged on the sorting conveyor belt (7), and the timer (813) is connected with the analog-to-digital converter (84); the bundled laser sensor (810) essentially comprises a convex mirror for confining light and a laser emitter for emitting laser light.
7. A temperature-sensitive, classifying-type gear hobbing machine according to claim 1, characterized in that: the base (1) is provided with a feeding mechanism (10), the feeding mechanism (10) comprises a bin (101), a baffle (102), a connecting crank (103), a rotating wheel (104) and a speed reducing motor (105), the feed box (101) is arranged at one end of the base (1), one end of the feed box (101) is contacted with the feeding slide rail (5), a baffle plate (102) is arranged at one end of the feed box (101) close to the feeding slide rail (5), the baffle (102) penetrates through the top surface of the base (1), the baffle (102) is in linear sliding contact with the base (1), one end of the baffle (102) is hinged with a connecting crank (103), one end of the connecting crank (103) is hinged with a rotating wheel (104), the connecting crank (103) is hinged to the outer side edge of the rotating wheel (104), a speed reducing motor (105) is arranged at the center of the rotating wheel (104), and the speed reducing motor (105) is fixed inside the base (1).
8. A method of operating a temperature-sensitive, classifying-type gear hobbing machine according to claim 3, including classifying according to temperature, characterized by: the method specifically comprises the following steps:
the method comprises the following steps: the hobbing cutter pressing tool (4) performs a hobbing shaping procedure and sends the processed object to a classification conveyer belt (7);
step two: the temperature guide plate (83) transmits heat on a passing processed workpiece to the temperature sensor (82), the temperature sensor (82) is heated to generate resistance value change, the temperature sensor (82) detects current change caused by resistance value change and sends out a response signal, the analog-to-digital converter (84) converts the response signal into an electric signal, the electric control switch (85) receives the electric signal to control the sorting poking piece (86) to move, and the sorting baffle (87) rotates to block the processed workpiece and guide the processed workpiece to be sorted.
9. The method of operating a temperature-sensitive, progressive-type gear hobbing machine of claim 6, including progressive-sizing according to post-process dimensions, wherein: the method specifically comprises the following steps:
the method comprises the following steps: the hobbing cutter pressing tool (4) performs a hobbing shaping procedure and sends the processed object to a classification conveyer belt (7);
step two: the bundled laser sensor (810) emits laser light, the mirror plate (811) reflects the laser light and receives an optical signal by an optical receiver (812);
step three: the cluster laser sensor (810) is blocked by a passing workpiece, the optical receiver (812) cannot receive an optical signal and sends a first response signal, the timer (813) is started, the workpiece passes through the cluster laser sensor (810), the optical receiver (812) receives the optical signal again and sends a second response signal, the timer (813) stops and resets, when the time when the timer (813) stops is consistent with a preset standard time, the timer (813) sends the response signal, the analog-to-digital converter (84) converts the response signal into an electric signal, the electric control switch (85) receives the electric signal to control the sorting dial (86) to move, and the sorting baffle (87) rotates to block the workpiece and guide the workpiece to sorting.
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| CN201911083410.6A CN110788410B (en) | 2019-11-07 | 2019-11-07 | Temperature-sensing sorting type gear hobbing machine and working method thereof |
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| CN115254670A (en) * | 2022-08-05 | 2022-11-01 | 东莞市技师学院(东莞市高级技工学校) | Cold chain transportation system and monitoring facilities based on infrared induction |
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| CN110788410B (en) | 2021-03-02 |
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Effective date of registration: 20211209 Address after: 215400 Yuewang Taixing village, Shaxi Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Taicang Yongkang rack Co.,Ltd. Address before: East g, No.88, Beijing East Road, Loudong street, Taicang City, Suzhou City, Jiangsu Province Patentee before: Jiangsu fangshiyuanlue Technology Consulting Co.,Ltd. |