CN110774505A - Insulation board processing technology and processing equipment thereof - Google Patents

Insulation board processing technology and processing equipment thereof Download PDF

Info

Publication number
CN110774505A
CN110774505A CN201911088671.7A CN201911088671A CN110774505A CN 110774505 A CN110774505 A CN 110774505A CN 201911088671 A CN201911088671 A CN 201911088671A CN 110774505 A CN110774505 A CN 110774505A
Authority
CN
China
Prior art keywords
mixed
pushing
pressing
plate
movable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911088671.7A
Other languages
Chinese (zh)
Inventor
宋斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Zhongli Thermal Insulation And Energy Saving Materials Co Ltd
Original Assignee
Suzhou Zhongli Thermal Insulation And Energy Saving Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Zhongli Thermal Insulation And Energy Saving Materials Co Ltd filed Critical Suzhou Zhongli Thermal Insulation And Energy Saving Materials Co Ltd
Priority to CN201911088671.7A priority Critical patent/CN110774505A/en
Publication of CN110774505A publication Critical patent/CN110774505A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/748Plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0092Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • B29K2025/04Polymers of styrene
    • B29K2025/06PS, i.e. polystyrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a processing technology and processing equipment for an insulation board, which comprises a plurality of discharging tanks, a first metering scale, a mixing tank, a first storage tank, a first hoisting machine, a feeding cylinder, a stirring barrel, a second metering scale, a second hoisting machine, a second storage tank, a rotary drum and a press forming machine, wherein the discharging tanks, the first metering scale, the mixing tank, the first storage tank, the first hoisting machine, the feeding cylinder, the stirring barrel, the second metering scale, the second hoisting machine; the mixing tank is communicated with the feed openings of the plurality of feed tanks; the mixed raw materials in the mixing tank are conveyed into a first storage tank through a first lifting machine; the mixed material in the first storage tank falls into the feeding cylinder along a connecting pipe which is inclined downwards; the mixing barrel is used for mixing the mixed materials conveyed from the feeding barrel; the material stirred in the stirring barrel is conveyed into a second material storage tank through a second lifting machine; the mixed material in the second material storage tank falls into the rotary drum through an obliquely downward pipeline; the mixed material in the rotary drum enters the press forming machine through the downward straight pipe.

Description

Insulation board processing technology and processing equipment thereof
Technical Field
The invention relates to the technical field of processing of insulation boards, in particular to a processing technology and processing equipment for an insulation board.
Background
The heat-insulating board is a hard foamed plastic board made up by using polystyrene resin as raw material, adding other raw auxiliary materials and polymer, heating, mixing and simultaneously injecting catalyst, then extruding and forming, and has the moisture-proofing and water-proofing properties, and can be used for insulating building.
The processing technology of the insulation board comprises the steps of mixing raw materials, pressing mixed materials and the like. If the publication number is CN201810940519.6, the disclosure discloses a method for processing a heat-insulating plate, which comprises premixing, molding, drying and curing, press molding, cutting, preparation of a prevention layer and packaging, wherein the used equipment comprises a mold, a drying oven, a pressing machine, a cutting machine and a mixing stirrer, the equipment is complex and various, the purchase cost is high, the manufacture of the heat-insulating plate needs to be performed with molding, drying and cutting, the processing process is complex, and the molding and the press molding are separately operated, so that the processing efficiency is low, the drying and curing which are inserted in the middle also occupy the equipment, and the processing progress is further slowed down.
The existing pressing machine is simple in structure and single in function, and in the process of processing the heat insulation plate, objects pressed by the pressing machine need to be plate-shaped materials, and only the plate-shaped materials are further compacted, so that the function is single.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the processing technology of the heat-insulation board with high processing efficiency and the processing equipment with low cost and complete functions are provided.
In order to solve the technical problems, the invention provides the following technical scheme: a heat insulation board processing device comprises a plurality of discharging tanks, a first metering scale, a material mixing tank, a first storage tank, a first hoisting machine, a feeding barrel, a stirring barrel, a second metering scale, a second hoisting machine, a second storage tank, a rotary drum and a press forming machine which are arranged side by side; the mixing tank is communicated with the feed openings of the plurality of feed tanks; the mixed raw materials in the mixing tank are conveyed into a first storage tank through a first lifting machine; the mixed material in the first storage tank falls into the feeding cylinder along a connecting pipe which is inclined downwards; the mixing barrel is used for mixing the mixed materials conveyed from the feeding barrel; the material stirred in the stirring barrel is conveyed into a second material storage tank through a second lifting machine; the mixed material in the second material storage tank falls into the rotary drum through an obliquely downward pipeline; the rotary drum rotates, and the mixed materials are mixed again; the mixed material in the rotary drum enters a press forming machine through a downward straight pipe;
the press forming machine comprises a frame; the rack is sequentially provided with a movable feeding area, a pressing area and a receiving area according to the processing direction of the insulation board; the movable feeding area comprises a feeding barrel fixed on the frame; a movable material pushing plate is arranged below the charging barrel; a blanking port is communicated on the top surface of the movable material pushing plate close to the front end; the charging barrel is used for feeding materials into the movable pushing plate through the blanking port; when the movable material pushing plate advances, the plate-shaped material pressed at the front end of the movable material pushing plate is pushed into the material receiving area; meanwhile, the mixed material in the blanking port is conveyed into a material pressing area;
the material pressing area comprises a guide pillar, an upper pressing block, a material pressing platform, a lower pressing block, a lower air cylinder and an upper air cylinder which are arranged in sequence from high to low along the height direction; the guide post is fixed on the rack along the vertical direction; the upper pressing block and the lower pressing block are both connected to the guide pillar in a sliding manner; the upper cylinder pushes the upper pressing block to move along the guide of the guide post; the lower cylinder pushes the lower pressing block to move along the guide of the guide post; a material pressing port is formed in the material pressing platform; the blanking port is matched with the material pressing port for use, and the mixed material in the blanking port is poured into the material pressing port; an upper push block matched with the material pressing port for use is arranged below the material pressing port; the upper pushing block is fixed on the lower pressing block; and a lower push block matched with the material pressing port for use is arranged above the material pressing port.
A plurality of raw materials are loaded into a plurality of blanking tanks, the plurality of blanking tanks are simultaneously fed into a mixing tank, the mixed material in the mixing tank is lifted into a first storage tank by a first lifting machine, the mixed material in the first storage tank enters a feeding barrel along a pipeline and enters a mixing barrel from the feeding barrel to be mixed, then the mixed material is conveyed into a second storage tank by a second lifting machine to be temporarily stored, then the mixed material is conveyed into a rotary drum from an outlet of the second storage tank along the pipeline, the rotary drum rotates to further fully mix the mixed material, then the mixed material enters a feeding barrel of a compression molding machine and is output into a blanking port from a lower port of the feeding barrel, a movable pushing plate pushes forwards to convey the mixed material in the blanking port into a material pressing port, then the movable pushing plate pulls back to the original position, the mixed material is directly fed again, and the mixed material at the opening of the material pressing port is pulled flat, the upper cylinder is started, the upper pressing block is pressed downwards, the lower pressing block presses the material pressing opening, the bulk mixed material is compacted and pressed into a plate-shaped material, then the upper cylinder pulls the upper pressing block back, the lower pressing block returns to the original position, the lower cylinder is started to push the lower pressing block to ascend, the upper pushing block pushes the plate-shaped material to be flush with the material receiving area, the movable pushing plate pushes forwards in the movable pushing plate, the plate-shaped material pressed at the front end is pushed to the material receiving area, the steps of mould entering, drying and cutting are independently omitted, the operation is simplified, the mould entering and the pressing are integrated into a pressing forming machine, the practicability of redundant equipment is reduced, the purchasing cost of the machine is reduced, the mould entering and the pressing are carried out simultaneously, and the processing efficiency of the heat preservation plate is improved.
Push plate guide rails are arranged on two sides of the movable push plate; the push plate guide rail is fixed on the rack; the movable material pushing plate is arranged on the guide rail of the pushing plate through a guide rail sleeve; pulleys are further arranged in the guide rail sleeves; and a pushing cylinder for pushing the movable pushing plate to move back and forth along the advancing direction of the insulation board is arranged in the movable pushing plate.
Preferably, the front end of the movable material pushing plate is provided with a pushing and scraping head; the pushing and scraping head comprises a brush, a right-angle triangular pushing head, a scraping port and a scraping plate; the right-angle surface of the right-angle triangular push head is flush with the horizontal direction; the other right-angle surface of the right-angle triangular push head is fixed on the front end surface of the movable push plate; the front end of the right-angle triangular push head is provided with a scraper for scraping the mixed material on the material pressing platform; the upper end of the right-angle triangular push head is fixed with a brush; the scraping port penetrates through the inclined plane of the right-angle triangular push head and the right-angle surface of the bottom; the material scraping ports correspond to the material dropping ports one to one.
Preferably, the upper end of the guide post is fixed on the rack through an upper guide post seat, and the lower end of the guide post is fixed on the rack through a lower guide post seat.
Preferably, the receiving area comprises a replaceable receiving platform; the material receiving platform is arranged at the front end of the material pressing platform, and the material receiving platform is flush with the material pressing platform in height.
Preferably, the bottom of the material pressing platform is connected with a dust guard; an upper pushing block sliding opening communicated with the material pressing opening is communicated with the dust guard plate; the shape and the size of the upper pushing block sliding opening, the material pressing opening and the blanking opening are consistent.
Preferably, a position sensor is arranged on the lower pressing block; and the lower pressing block is also provided with a height-adjustable limiting column. After the mixed material after preventing to press is released, the height is not parallel and level with receipts material platform.
Preferably, a climbing frame is arranged on the side of the charging barrel. The worker can conveniently climb to the top end of the press forming machine to carry out maintenance, replacement or overhaul and other work.
Preferably, a first metering scale is arranged on the mixing tank. The feeding progress is monitored at any time by calculating the mixing weight in the mixing tank.
A processing technology of an insulation board is characterized by comprising the following steps:
s1 mixed blanking: respectively adding the raw materials into a plurality of blanking tanks, opening the blanking tanks, and allowing the raw materials in the plurality of blanking tanks to enter a mixing tank for preliminary mixing;
s2 preliminary temporary storage of mixed materials: the mixed material is led out from the lower opening of the mixing tank and enters a first storage tank along the guide of a first lifting machine;
s3 stirring and mixing: the mixed material in the first storage tank is led out from an outlet of the first storage tank and is discharged into a feeding cylinder through a pipeline, and then the mixed material in the feeding cylinder enters a stirring barrel to be stirred and mixed;
s4 rotation mixing: the stirred and mixed materials enter a second material storage tank under the conveying of a second hoister, and then the second material storage tank is fed into a rotary drum to be rotationally mixed;
s5 material pressing: the mixed material after rotating and mixing enters a compression molding machine, and the following steps are carried out:
s5.1, feeding of a press forming machine: feeding the mixed material into a charging barrel, and feeding the pressing forming machine by the charging barrel;
s5.2, pushing materials: the mixed material enters the material dropping opening, the pushing cylinder is started, the movable pushing plate is driven to advance, the scraper at the front end of the pushing and scraping head pushes the front pressed heat insulation plate to the material receiving platform, and when workers take away the materials, the movable pushing plate pushes the mixed material in the material dropping opening to the material dropping opening;
s5.3, scraping: after the mixed material enters the material pressing port, the pushing cylinder is reversely started, the movable pushing plate is pulled back, the scraper at the front end of the pushing and scraping head brings back the redundant mixed material at the material pressing port, and meanwhile, the brush on the inclined surface of the pushing and scraping head cleans the mixed material adhered to the lower push block;
s5.4 pressing: after the movable material pushing plate returns to the original position, the upper air cylinder is started to drive the upper pressing block to move downwards until the lower pressing block compacts and mixes the materials;
s5.5, discharging: the upper air cylinder is reversely started, the upper pressing block is pulled back to the original position, the lower air cylinder is started to drive the lower pressing block to ascend, the upper pushing block pushes the mixed material pressed in the material pressing port to the height flush with the material receiving platform, then the air cylinder is pushed to start, the movable pushing plate moves forward, the scraper blade at the front end of the pushing and scraping head is driven to push the heat insulation plate pressed in front to the material receiving platform, and when a worker takes away the heat insulation plate, the steps are repeated to obtain the plate-shaped mixed material produced by the production line;
s5.6, drying: and (4) naturally airing the compacted plate-shaped mixed material in the sun to obtain the insulation board.
Preferably, in S5.6, the compacted plate-shaped mixed material may be further placed in a drying oven for drying, and the insulation board is finally obtained.
Compared with the prior art, the invention has the beneficial effects that:
A. the processing technology is simple, the raw material mixing and the compression molding are mainly included, the used equipment is few, the cost is low, most of the equipment is the charging barrel, the structure of the equipment is simple, and the manufacturing cost is low; the pressing forming machine integrates the functions of mold entering and pressing, and has diversified functions; the compounding enters into and presses the material mouth, wait to fill the material mouth of pressing after full, reuse the scraper blade and strike off the back with the material of pressing material mouthful up end, directly carry out the suppression operation, press into platelike semi-manufactured goods, the press forming is efficient, then arrange platelike semi-manufactured goods in sunshine and dry naturally down, make full use of solar energy, not only the energy saving, still do not hinder the processing progress of preceding heated board, when the urgent need heated board, can put into the stoving case with platelike semi-manufactured goods, can obtain fashioned heated board fast
B. A position sensor is arranged on the lower pressing block, and a height-adjustable limiting column is also arranged on the lower pressing block, so that the height of the pressed mixed material is prevented from being not parallel to the material receiving platform after the pressed mixed material is pushed out; a climbing frame is arranged on the side of the feeding barrel, so that a worker can conveniently climb to the top end of the press forming machine to carry out maintenance, replacement or overhaul and other work; be provided with first weigher on compounding jar, through calculating the compounding weight in the compounding jar, come the progress of control unloading at any time.
Drawings
FIG. 1 is a schematic view of a system for processing an insulation board according to an embodiment of the present invention;
FIG. 2 is an overall front view of a medium press molding machine according to an embodiment of the present invention;
FIG. 3 is an isometric view of a push-pull loading plate according to an embodiment of the present invention;
FIG. 4 is an isometric view of a push scraping head in accordance with one embodiment of the present invention;
FIG. 5 is a partial isometric view of a push scraping head in accordance with one embodiment of the present invention;
fig. 6 is an exploded view of the upper push block, the lower press block and the pressing platform in the first embodiment of the present invention.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present invention for those skilled in the art, the technical solutions of the present invention will be further described with reference to the drawings attached to the specification.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Example one
Referring to fig. 1, the embodiment discloses a processing equipment of a heat preservation plate, which comprises a plurality of discharging tanks 1, a first metering scale 2, a mixing tank 3, a first storage tank 4, a first lifting machine 5, a feeding cylinder 6, a mixing drum 7, a second metering scale 8, a second lifting machine 9, a second storage tank 10, a rotating cylinder 11 and a press forming machine 12 which are arranged side by side. The mixing tank 3 is communicated with the feed openings of the plurality of feed tanks 1. The mixed raw materials in the mixing tank 3 are transported to a first storage tank 4 by a first elevator 5. The mixed material in the first storage tank 4 falls into the feeding cylinder 6 along a connecting pipe which is inclined downwards. The mixing drum 7 mixes the mixed material delivered from the feed cylinder 6. And the materials stirred in the stirring barrel 7 are conveyed into a second material storage tank 10 through a second lifting machine 9. The mixed material in the second material storage tank 10 falls into the rotary drum 11 through an obliquely downward pipeline. The drum 11 rotates and the mixed material is mixed again. The mixed material in the drum 11 enters the compacting machine 12 through a downward straight pipe.
Referring to fig. 2 and 3, the press forming machine 12 includes a frame 121. The rack 121 is sequentially provided with a movable feeding area 122, a pressing area 123 and a receiving area 124 according to the processing direction of the heat insulation board. The movable feeding area 122 includes a feeding cylinder 1221 fixed to the frame 121. A movable material pushing plate 1222 is arranged below the material inlet barrel 1221. A blanking port 1222a is penetrated through the top surface of the movable material pushing plate 1222 near the front end. The charging barrel 1221 is used for charging the movable pushing plate 1222 through the blanking port 1222 a. When the movable material pushing plate 1222 advances, the plate-shaped material pressed at the front end thereof is pushed into the material receiving area 124; and simultaneously conveys the mixed material in the blanking port 1222a into the material pressing area 123.
Referring to fig. 2, 3 and 6, the pressing zone 123 includes a guide pillar 1231, an upper pressing block 1232, a pressing platform 1233, a lower pressing block 1234, a lower cylinder 1235 and an upper cylinder 1236, which are sequentially arranged from high to low along the height direction. The guide post 1231 is fixed on the frame 121 along the vertical direction. The upper pressing block 1232 and the lower pressing block 1234 are both slidably connected to the guide post 1231. The upper cylinder 1236 pushes the upper press block 1232 to move along the guide of the guide post 1231. The lower cylinder 1235 pushes the lower press block 1234 to move along the guide post 1231. The material pressing platform 1233 is provided with a material pressing port 1233 a. The blanking port 1222a is matched with the material pressing port 1233a for use, and the mixture in the blanking port 1222a is filled into the material pressing port 1233 a. An upper pushing block 1237 matched with the material pressing port 1233a is arranged below the material pressing port 1233 a. The push-up block 1237 is fixed to the lower press block 1234. A lower pushing block 1238 matched with the material pressing port 1233a is arranged above the material pressing port 1233 a.
A plurality of raw materials are loaded into a plurality of blanking pots 1, the plurality of blanking pots 1 are simultaneously blanked into a mixing pot 3, mixed materials in the mixing pot 3 are lifted into a first storage pot 4 by a first lifter 5, the mixed materials in the first storage pot 4 enter a feeding barrel 6 along a pipeline, the mixed materials enter a stirring barrel 7 from the feeding barrel 6 to be stirred and mixed, then the mixed materials are conveyed into a second storage pot 10 by a second lifter 9 to be temporarily stored, then the mixed materials are conveyed into a rotating barrel 11 from an outlet of the second storage pot 10 along a pipeline, the rotating barrel 11 rotates to further fully mix the mixed materials, then the mixed materials enter a feeding barrel 1221 of a pressing forming machine 12 and are output into a blanking port 1222a from a lower port of the feeding barrel 1221, a movable material pushing port is pushed forward to convey the mixed materials in the blanking port 1222a into a pressing forming machine 1233a, and then a movable material pushing plate 1222 is pulled back, after being pulled back to the original position, the materials are directly fed again, the mixed materials at the opening of the material pressing opening 1233a are leveled, then the upper cylinder 1236 is started, the upper pressure block 1232 is pressed downwards, the lower pressure block 1238 is pressed into the pressure mouth 1233a, the bulk mixing material is compacted and pressed into the plate-shaped material, then the upper cylinder 1236 pulls back the upper press block 1232, so that the lower press block 1238 returns to the original position, the lower cylinder 1235 is started to push the lower press block 1234 to rise, the upper press block 1237 pushes the plate-shaped material to rise to be level with the material receiving area 124, the movable pushing plate 1222 is pushed forward to push the plate-like material pressed at the front end to the material receiving area 124, so reciprocal, the processing of completion heated board has saved solitary income mould, drying, cutting step, has simplified the operation, will go into the mould and the integrated briquetting machine 12 of suppression, has reduced the practicality of unnecessary equipment, has reduced the acquisition cost of machine, goes into mould and suppression simultaneously, improves the machining efficiency of heated board.
Referring to fig. 3, push plate guide rails 1223 are disposed on two sides of the movable push plate 1222. The pusher rail 1223 is fixed to the frame 121. The movable stripper plate 1222 is mounted on a stripper guide 1223 by a guide sleeve 1222 b. A pulley (not shown) is also disposed in the guide sleeve 1222 b. A pushing cylinder 1225 for pushing the movable pushing plate 1222 to move back and forth along the advancing direction of the insulation board is arranged in the movable pushing plate 1222.
Referring to fig. 4 and 5, the front end of the movable material pushing plate 1222 is provided with a pushing and scraping head 1224. The scraping head 1224 includes a brush 12241, a right angle triangular head 12242, a scraping port 12243, and a scraping blade 12244. The right-angle surface of the right-angle triangular push head 12242 is flush with the horizontal direction. The other right-angle surface of the right-angle triangular push head 12242 is fixed on the front end surface of the movable push plate 1222. The front end of the right-angle triangular push head 12242 is provided with a scraper 12244 for scraping the mixture on the material pressing platform 1233. The upper end of the right-angle triangular pushing head 12242 is fixed with a hair brush 12241. The material scraping port 12243 penetrates through the inclined plane of the right-angle triangular pushing head 12242 and the right-angle surface of the bottom. The scraping ports 12243 correspond to the pressing ports 1233a one to one.
Referring to fig. 2, the lower cylinder 1235, the push cylinder 1225, and the upper cylinder 1236 are respectively communicated with the main air tank 1227.
The upper end of the guide post 1231 is fixed to the frame 121 through the upper guide post seat 1231a, and the lower end of the guide post 1231 is fixed to the frame 121 through the lower guide post seat 1231 b.
The receiving area 124 includes a replaceable receiving platform 1241. The material receiving platform 1241 is arranged at the front end of the material pressing platform 1233, and the material receiving platform 1241 is flush with the material pressing platform 1233.
The bottom of the material pressing platform 1233 is connected with a dust-proof plate 1239. An upper pushing block sliding opening 1239a communicated with the material pressing opening 1233a is arranged on the dustproof plate 1239 in a penetrating mode. The shape, size and direction of the push-up block sliding opening 1239a, the material pressing opening 1233a and the blanking opening 1222a are the same.
A position sensor 1234a is mounted on the lower press block 1234. The lower press block 1234 is also provided with a height-adjustable stop post 1234 b. The height of the pressed mixed material is prevented from being not parallel and level with the material receiving platform 1241 after the pressed mixed material is pushed out.
A climbing frame 1226 is arranged on the side of the charging barrel 1221. The worker can conveniently climb to the top end of the press forming machine 12 to carry out maintenance, replacement or overhaul and other work.
Referring to fig. 1, a first weighing scale 2 is disposed on the mixing tank 3. The feeding progress is monitored at any time by calculating the mixing weight in the mixing tank 3.
And the stirring barrel is provided with 7 second weighers 8 for weighing the mixed material after stirring.
A processing technology of an insulation board comprises the following steps:
s1 mixed blanking: respectively adding the raw materials into a plurality of blanking tanks 1, opening the openings of the blanking tanks 1, and allowing the raw materials in the plurality of blanking tanks 1 to enter a mixing tank 3 for preliminary mixing;
s2 preliminary temporary storage of mixed materials: the mixed material is led out from the lower opening of the mixing tank 3 and enters the first storage tank 4 along the direction of the first lifting machine 5;
s3 stirring and mixing: the mixed material in the first storage tank 4 is led out from an outlet of the first storage tank and is discharged into a feeding cylinder 6 through a pipeline, and then the mixed material in the feeding cylinder 6 enters a stirring barrel 7 for stirring and mixing;
s4 rotation mixing: the stirred and mixed materials enter a second storage tank 10 under the conveying of a second hoister 9, and then the second storage tank 10 is discharged into a rotary drum 11 to be rotationally mixed;
s5 material pressing: the mixed material after rotation enters a press forming machine 12 and the following steps are carried out:
s5.1, feeding of a press forming machine 12: the mixed materials enter a feeding barrel 1221, and the feeding barrel 1221 feeds the press forming machine 12;
s5.2, pushing materials: the mixed materials enter a blanking port 1222a, a pushing cylinder 1225 is started, and drives a movable pushing plate 1222 to advance, a scraper 12244 at the front end of a pushing and scraping head 1224 pushes a pressed heat insulation board in front to a material receiving platform 1241, and when a worker takes the heat insulation board away, the movable pushing plate 1222 pushes the mixed materials in the blanking port 1222a to a material pressing port 1233 a;
s5.3, scraping: after the mixed materials enter the material pressing port 1233a, the pushing cylinder 1225 is started reversely, the movable material pushing plate 1222 is pulled back, the scraper 12244 at the front end of the pushing and scraping head 1224 brings back the redundant mixed materials at the material pressing port 1233a, and meanwhile, the brush 12241 on the inclined surface of the pushing and scraping head 1224 cleans the mixed materials adhered to the lower pushing block 1238;
s5.4 pressing: after the movable material pushing plate 1222 is reset, the upper air cylinder 1236 is started to drive the upper pressing block 1232 to move downwards until the lower pressing block 1238 compacts and mixes the materials;
s5.5, discharging: the upper air cylinder 1236 is reversely started, the upper pressing block 1232 is pulled back to the original position, the lower air cylinder 1235 is started to drive the lower pressing block 1234 to ascend, the upper pushing block 1237 pushes the mixed material pressed in the material pressing opening 1233a to the height flush with the material receiving platform 1241, then the air cylinder 1225 is pushed to start, the movable pushing plate 1222 advances to drive the scraping plate 12244 at the front end of the pushing and scraping head 1224 to push the pressed heat insulation plate in front to the material receiving platform 1241, and after a worker takes away the heat insulation plate, the steps are repeated to obtain the plate-shaped mixed material produced by the production line;
s5.6, drying: and (3) naturally airing the compacted plate-shaped mixed material in the sun, or putting the plate-shaped mixed material into a drying box for drying, and finally obtaining the insulation board.
The processing technology of the embodiment is simple, the processing technology mainly comprises raw material mixing and compression molding, the used equipment is few, the cost is low, most of the equipment is a charging barrel, the structure of the equipment is simple, and the manufacturing cost is low; the pressing forming machine 12 integrates the functions of mold entering and pressing, and has diversified functions; the compounding enters into and presses material mouth 1233a, press material mouth 1233a after waiting to fill, reuse scraper 12244 will press the material of material mouth 1233a up end to strickle the back, directly carry out the suppression operation, press into platelike semi-manufactured goods, press forming is efficient, then arrange plate-like semi-manufactured goods in the sunshine and air naturally, make full use of solar energy, not only the energy saving, still do not hinder the processing progress of preceding heated board, when the urgent need heated board, can put into the stoving case with platelike semi-manufactured goods, can obtain fashioned heated board fast.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The above-mentioned embodiments only represent embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the concept of the present invention, and these embodiments are all within the protection scope of the present invention.

Claims (10)

1. The utility model provides an heated board processing equipment which characterized in that: the device comprises a plurality of discharging tanks, a first metering scale, a mixing tank, a first storage tank, a first elevator, a feeding cylinder, a mixing tank, a second metering scale, a second elevator, a second storage tank, a rotary drum and a press forming machine which are arranged side by side; the mixing tank is communicated with the feed openings of the plurality of feed tanks; the mixed raw materials in the mixing tank are conveyed into a first storage tank through a first lifting machine; the mixed material in the first storage tank falls into the feeding cylinder along a connecting pipe which is inclined downwards; the mixing barrel is used for mixing the mixed materials conveyed from the feeding barrel; the material stirred in the stirring barrel is conveyed into a second material storage tank through a second lifting machine; the mixed material in the second material storage tank falls into the rotary drum through an obliquely downward pipeline; the rotary drum rotates, and the mixed materials are mixed again; the mixed material in the rotary drum enters a press forming machine through a downward straight pipe;
the press forming machine comprises a frame; the rack is sequentially provided with a movable feeding area, a pressing area and a receiving area according to the processing direction of the insulation board; the movable feeding area comprises a feeding barrel fixed on the frame; a movable material pushing plate is arranged below the charging barrel; a blanking port is communicated on the top surface of the movable material pushing plate close to the front end; the charging barrel is used for feeding materials into the movable pushing plate through the blanking port; when the movable material pushing plate advances, the plate-shaped material pressed at the front end of the movable material pushing plate is pushed into the material receiving area; meanwhile, the mixed material in the blanking port is conveyed into a material pressing area;
the material pressing area comprises a guide pillar, an upper pressing block, a material pressing platform, a lower pressing block, a lower air cylinder and an upper air cylinder which are arranged in sequence from high to low along the height direction; the guide post is fixed on the rack along the vertical direction; the upper pressing block and the lower pressing block are both connected to the guide pillar in a sliding manner; the upper cylinder pushes the upper pressing block to move along the guide of the guide post; the lower cylinder pushes the lower pressing block to move along the guide of the guide post; a material pressing port is formed in the material pressing platform; the blanking port is matched with the material pressing port for use, and the mixed material in the blanking port is poured into the material pressing port; an upper push block matched with the material pressing port for use is arranged below the material pressing port; the upper pushing block is fixed on the lower pressing block; and a lower push block matched with the material pressing port for use is arranged above the material pressing port.
Push plate guide rails are arranged on two sides of the movable push plate; the push plate guide rail is fixed on the rack; the movable material pushing plate is arranged on the guide rail of the pushing plate through a guide rail sleeve; pulleys are further arranged in the guide rail sleeves; and a pushing cylinder for pushing the movable pushing plate to move back and forth along the advancing direction of the insulation board is arranged in the movable pushing plate.
2. The insulation board processing equipment according to claim 1, characterized in that: the front end of the movable material pushing plate is provided with a pushing and scraping head; the pushing and scraping head comprises a brush, a right-angle triangular pushing head, a scraping port and a scraping plate; the right-angle surface of the right-angle triangular push head is flush with the horizontal direction; the other right-angle surface of the right-angle triangular push head is fixed on the front end surface of the movable push plate; the front end of the right-angle triangular push head is provided with a scraper for scraping the mixed material on the material pressing platform; the upper end of the right-angle triangular push head is fixed with a brush; the scraping port penetrates through the inclined plane of the right-angle triangular push head and the right-angle surface of the bottom; the material scraping ports correspond to the material dropping ports one to one.
3. The insulation board processing equipment according to claim 1, characterized in that: the upper end of the guide post is fixed on the rack through an upper guide post seat, and the lower end of the guide post is fixed on the rack through a lower guide post seat.
4. The insulation board processing equipment according to claim 1, characterized in that: the receiving area comprises a replaceable receiving platform; the material receiving platform is arranged at the front end of the material pressing platform, and the material receiving platform is flush with the material pressing platform in height.
5. The insulation board processing equipment according to claim 1, characterized in that: the bottom of the material pressing platform is connected with a dust guard; an upper pushing block sliding opening communicated with the material pressing opening is communicated with the dust guard plate; the shape and the size of the upper pushing block sliding opening, the material pressing opening and the blanking opening are consistent.
6. The insulation board processing equipment according to claim 1, characterized in that: a position sensor is arranged on the lower pressing block; and the lower pressing block is also provided with a height-adjustable limiting column.
7. The insulation board processing equipment according to claim 1, characterized in that: a climbing frame is arranged on the side of the charging barrel.
8. The insulation board processing equipment according to claim 1, characterized in that: and a first metering scale is arranged on the mixing tank.
9. A processing technology of an insulation board is characterized by comprising the following steps:
s1 mixed blanking: respectively adding the raw materials into a plurality of blanking tanks, opening the blanking tanks, and allowing the raw materials in the plurality of blanking tanks to enter a mixing tank for preliminary mixing;
s2 preliminary temporary storage of mixed materials: the mixed material is led out from the lower opening of the mixing tank and enters a first storage tank along the guide of a first lifting machine;
s3 stirring and mixing: the mixed material in the first storage tank is led out from an outlet of the first storage tank and is discharged into a feeding cylinder through a pipeline, and then the mixed material in the feeding cylinder enters a stirring barrel to be stirred and mixed;
s4 rotation mixing: the stirred and mixed materials enter a second material storage tank under the conveying of a second hoister, and then the second material storage tank is fed into a rotary drum to be rotationally mixed;
s5 material pressing: the mixed material after rotating and mixing enters a compression molding machine, and the following steps are carried out:
s5.1, feeding of a press forming machine: feeding the mixed material into a charging barrel, and feeding the pressing forming machine by the charging barrel;
s5.2, pushing materials: the mixed material enters the material dropping opening, the pushing cylinder is started, the movable pushing plate is driven to advance, the scraper at the front end of the pushing and scraping head pushes the front pressed heat insulation plate to the material receiving platform, and when workers take away the materials, the movable pushing plate pushes the mixed material in the material dropping opening to the material dropping opening;
s5.3, scraping: after the mixed material enters the material pressing port, the pushing cylinder is reversely started, the movable pushing plate is pulled back, the scraper at the front end of the pushing and scraping head brings back the redundant mixed material at the material pressing port, and meanwhile, the brush on the inclined surface of the pushing and scraping head cleans the mixed material adhered to the lower push block;
s5.4 pressing: after the movable material pushing plate returns to the original position, the upper air cylinder is started to drive the upper pressing block to move downwards until the lower pressing block compacts and mixes the materials;
s5.5, discharging: the upper air cylinder is reversely started, the upper pressing block is pulled back to the original position, the lower air cylinder is started to drive the lower pressing block to ascend, the upper pushing block pushes the mixed material pressed in the material pressing port to the height flush with the material receiving platform, then the air cylinder is pushed to start, the movable pushing plate moves forward, the scraper blade at the front end of the pushing and scraping head is driven to push the heat insulation plate pressed in front to the material receiving platform, and when a worker takes away the heat insulation plate, the steps are repeated to obtain the plate-shaped mixed material produced by the production line;
s5.6, drying: and (4) naturally airing the compacted plate-shaped mixed material in the sun to obtain the insulation board.
10. The insulation board processing technology according to claim 9, characterized in that: and S5.6, placing the compacted plate-shaped mixed material into a drying box, and drying to obtain the heat-insulation plate.
CN201911088671.7A 2019-11-08 2019-11-08 Insulation board processing technology and processing equipment thereof Pending CN110774505A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911088671.7A CN110774505A (en) 2019-11-08 2019-11-08 Insulation board processing technology and processing equipment thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911088671.7A CN110774505A (en) 2019-11-08 2019-11-08 Insulation board processing technology and processing equipment thereof

Publications (1)

Publication Number Publication Date
CN110774505A true CN110774505A (en) 2020-02-11

Family

ID=69389933

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911088671.7A Pending CN110774505A (en) 2019-11-08 2019-11-08 Insulation board processing technology and processing equipment thereof

Country Status (1)

Country Link
CN (1) CN110774505A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111571759A (en) * 2020-04-30 2020-08-25 新沂市甜浩木业有限公司 Wood board synthesis device integrating crushing, glue mixing and pressing and working method
CN112192710A (en) * 2020-09-10 2021-01-08 阜阳市森威保温建材有限公司 Processing method of homogeneous fireproof insulation board
CN114654642A (en) * 2022-04-02 2022-06-24 江苏顺舟智能技术研究院有限公司 Method and apparatus for manufacturing plastic molded product
CN114789575A (en) * 2022-05-05 2022-07-26 宁波甬坚建材有限公司 Uniform material distribution system for insulation board
CN118046521A (en) * 2024-04-16 2024-05-17 泉州市海拓新材料科技有限公司 Production environment-friendly XPE foaming material processing forming device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101554747A (en) * 2009-05-26 2009-10-14 南阳天意保温耐火材料有限公司 Inorganic light weight thermal insulation wall tile forming machine and forming method
CN201525075U (en) * 2009-10-25 2010-07-14 张玉川 Sand brick press
CN102172964A (en) * 2011-01-21 2011-09-07 郑州华隆机械制造有限公司 Full-automatic hydraulic press
CN104802436A (en) * 2015-04-01 2015-07-29 中国恩菲工程技术有限公司 Vertical material extruding, dewatering and cake-forming device
CN105945742A (en) * 2016-06-29 2016-09-21 郑州磨料磨具磨削研究所有限公司 Automatic moulding machine for resin powder
CN208497298U (en) * 2018-06-19 2019-02-15 山东乾宇建筑节能科技有限公司 A kind of building heat preservation plate forming device
CN209409431U (en) * 2018-08-31 2019-09-20 河北维尔利动物药业集团有限公司 Filler, brick-pushing mechanism in feed brick automatic pressing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101554747A (en) * 2009-05-26 2009-10-14 南阳天意保温耐火材料有限公司 Inorganic light weight thermal insulation wall tile forming machine and forming method
CN201525075U (en) * 2009-10-25 2010-07-14 张玉川 Sand brick press
CN102172964A (en) * 2011-01-21 2011-09-07 郑州华隆机械制造有限公司 Full-automatic hydraulic press
CN104802436A (en) * 2015-04-01 2015-07-29 中国恩菲工程技术有限公司 Vertical material extruding, dewatering and cake-forming device
CN105945742A (en) * 2016-06-29 2016-09-21 郑州磨料磨具磨削研究所有限公司 Automatic moulding machine for resin powder
CN208497298U (en) * 2018-06-19 2019-02-15 山东乾宇建筑节能科技有限公司 A kind of building heat preservation plate forming device
CN209409431U (en) * 2018-08-31 2019-09-20 河北维尔利动物药业集团有限公司 Filler, brick-pushing mechanism in feed brick automatic pressing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111571759A (en) * 2020-04-30 2020-08-25 新沂市甜浩木业有限公司 Wood board synthesis device integrating crushing, glue mixing and pressing and working method
CN112192710A (en) * 2020-09-10 2021-01-08 阜阳市森威保温建材有限公司 Processing method of homogeneous fireproof insulation board
CN114654642A (en) * 2022-04-02 2022-06-24 江苏顺舟智能技术研究院有限公司 Method and apparatus for manufacturing plastic molded product
CN114789575A (en) * 2022-05-05 2022-07-26 宁波甬坚建材有限公司 Uniform material distribution system for insulation board
CN118046521A (en) * 2024-04-16 2024-05-17 泉州市海拓新材料科技有限公司 Production environment-friendly XPE foaming material processing forming device

Similar Documents

Publication Publication Date Title
CN110774505A (en) Insulation board processing technology and processing equipment thereof
CN100586686C (en) Compound thermal insulation wall plate and external wall heat-insulation board producing line
US3904723A (en) Concrete product manufacturing system and method
CN2815650Y (en) Concret block complete production equipment
CN106553266A (en) A kind of jade process board assembly line
CN211729664U (en) Automatic concrete block production line
CN110788964A (en) Heated board compression moulding equipment
CN108145843B (en) Production process and production line of cable groove for subway evacuation platform
CN107186872B (en) Self preservation temperature building block brick apparatus for producing
CN205009369U (en) Ceramic molding equipment
CN102085690A (en) Full-automatic concrete board die casting machine
CN101352892A (en) Rolling type technique and production line for molding assembly large plate
CN216181431U (en) Building block stamping forming equipment
CN206445943U (en) A kind of sponge causeway stone automatic production line equipment
CN210699673U (en) Rapid mixing device for insulating glue
CN111497142B (en) Plastic raw material adding device for injection mold and operation method thereof
CN207271212U (en) A kind of reaction kettle feed supplementing device
CN101352891A (en) Technique and production line for integrally molding and assembling large plate
KR101090137B1 (en) Automated facilities for producing utility pole underbracing
CN111906895B (en) Automatic production equipment and process for high-strength high-purity corundum bricks
CN110171056B (en) Processing device for homogeneous fireproof insulation board
CN205973044U (en) Loading attachment of gravel and sand mixer
CN201895349U (en) Full-automatic die casting machine for concrete plate
CN215625297U (en) Stacking equipment for autoclaved aerated concrete blocks
CN206048571U (en) Full-automatic injection mold blender

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20200211

RJ01 Rejection of invention patent application after publication