CN106553266A - A kind of jade process board assembly line - Google Patents
A kind of jade process board assembly line Download PDFInfo
- Publication number
- CN106553266A CN106553266A CN201611097224.4A CN201611097224A CN106553266A CN 106553266 A CN106553266 A CN 106553266A CN 201611097224 A CN201611097224 A CN 201611097224A CN 106553266 A CN106553266 A CN 106553266A
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- Prior art keywords
- motor
- cloth
- shaft
- plate
- blender
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
- B28C1/14—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
- B28C1/16—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom for homogenising, e.g. by mixing, kneading ; forcing through slots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/045—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery using a weighing receptacle movable between several positions, e.g. moving vertically, horizontally or rotating about an axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
Abstract
The invention belongs to jade process plate processing technique field, specifically related to a kind of jade process board assembly line, including raw material store ingredients system, stirring system, cloth system, compact system, baking and curing system and cooling system, raw material store ingredients system includes aggregate tank, first bucket type scale hooper, constant temperature resin container, resin weighs blender, powder material tank, powder temporary storing bin, second bucket type scale hooper, stirring system includes blender, batch mixer and beater, compact system includes the 4th belt conveyor and press, cloth system includes paper paving machine, laser cutting machine, material distributing machine and lid paper machine, baking and curing system is included into plate crane and ejecting plate crane, cooling system includes roller rod platform, cooler bin and aerator.The production line is simple, and the production cycle is shorter, and production efficiency is higher, and the board hardness produced is moderate, and comprcssive strength and rupture strength are stronger, and water absorption rate is relatively low.
Description
Technical field
The invention belongs to jade process plate processing technique field, and in particular to a kind of jade process board assembly line.
Background technology
China's beautiful culture in thousand of years is of long standing and well established, covers history, culture, aesthetics, health care, technique, collection investment etc.
It is Deng different categories, of extensive knowledge and profound scholarship, embrace a wide spectrum of ideas, be the marrow and carrier of Chinese civilization.Jade is relatively nobler one kind in Ore,
It is divided into nephrite and jadeite, jadeite is sodium aluminosilicate, hardness 6.5-7 is translucent to opaque, granular to fibrous agrregate,
Compact massive.Containing three ten various trace elements beneficial to human body in jade, mainly have：Selenium, zinc, nickel, copper, cobalt, manganese, magnesium,
Calcium etc., is contacted with jade for a long time, makes the cell tissue of human body more vigourous, and blood circulation promoting, strengthens metabolism.
With society progress and living standards of the people raising, as ornament board demand also increasingly
Greatly, however the various finished products of existing production or semi-finished product board, be, with wildwood timber or with marble as raw material, to pass through mostly
The production processes such as saw, plane, carving, chisel carry out production technology Slab element bulk-breaking, are then assembled into board semifinished or finished goods again, so
Dalle suffer from the drawback that：One is that (board of the inadequate timber manufacture of aridity holds due to drying of wood time length
It is yielding), pretreatment procedure very complicated so that the board long the production cycle of conventional art production, the life of jade process plate
Produce less efficient；Two is that production line is complicated, and obtained jade process plate matter is crisp easy to break bad, and comprcssive strength is relatively low, and hardness is poor.
The content of the invention
Based on the technical problem proposed in background technology, the present invention provides a kind of jade process board assembly line, the production line
Simply, the production cycle is shorter, and production efficiency is higher, and the board hardness produced is moderate, comprcssive strength and rupture strength compared with
By force, water absorption rate is relatively low.
To realize above-mentioned technical purpose, the technical solution used in the present invention is as follows：
A kind of jade process board assembly line, including raw material store ingredients system, stirring system, cloth system, compact system,
Baking and curing system and cooling system, the raw material store ingredients system include aggregate tank, the first bucket type scale hooper, constant temperature resin
Tank, resin weigh blender, powder material tank, powder temporary storing bin, the second bucket type scale hooper, the aggregate tank, constant temperature resin container and powder
Batch can is installed side by side, is provided with for conveying the first Belt Conveying of aggregate between the aggregate tank and the first bucket type scale hooper
Machine, the constant temperature resin container and resin are weighed and are provided between blender for conveying the resin transfer pump and pitch tube of resin,
It is provided between the powder material tank and powder temporary storing bin for conveying the pneumatic conveyer of powder, the powder temporary storing bin and second
First conveying worm is installed between bucket type scale hooper；The stirring system includes blender, batch mixer and beater, described
Being provided between first bucket type scale hooper and blender and bucket elevator is climbed for convey aggregate, the resin weighs stirring seat in the plane
It is provided between the top of blender, the second bucket type scale hooper and blender for conveying the second helical feed of powder
Machine, the batch mixer are located at the lower section of blender, and batch mixing delivery pipe, the batch mixer are provided between the batch mixer and blender
Second belt conveyor is installed between beater；The cloth system includes paper paving machine, laser cutting machine, material distributing machine and lid
Paper machine, the laser cutting machine is located between paper paving machine and material distributing machine is used for the kraft paper for cutting paper paving machine output, the cloth
The 3rd belt conveyor is installed between machine and lid paper machine；The compact system includes the 4th belt conveyor and press, described
4th belt conveyor is arranged between lid paper machine and press to be used to convey the good material of kraft paper and cloth, and the press shakes for vacuum
Dynamic formula press；The baking and curing system includes into plate crane and ejecting plate crane, the press and enters between plate crane
5th belt conveyor is installed, it is described to enter curing oven is installed between plate crane and ejecting plate crane, in the curing oven
It is equidistant it is parallel some dividing plates are installed, the furnace wall of the curing oven is provided with opening in the position at the corresponding two ends of dividing plate, described
Heating board assembly is placed with dividing plate；The cooling system includes roller rod platform, cooler bin and aerator, and the roller rod platform is near going out
Plate crane.
Using the invention of above-mentioned technical proposal, the production cycle is shorter, improves jade work using the plant equipment of modernization
The production efficiency of skill plate, production line are simple, and stirring system causes the mixing of raw material more uniform, and cloth system causes cloth equal
Even, the good mixed material of cloth can be carried out closely knit compression and obtain semi-finished product board by compact system, and baking and curing system is half-and-half
Finished product board is heating and curing, and cooling system is cooled down to the semi-finished product board being heating and curing, that is, obtain into
Product jade process plate, the jade process plate hardness are moderate, and comprcssive strength and rupture strength are stronger, and water absorption rate is relatively low.
Used as a preferred embodiment of the present invention, the blender includes installing rack and the stirring on installing rack
Cylinder, is provided with the first motor at the top of the mixing drum, the clutch end of first motor is connected with the first reductor, institute
The outfan for stating the first reductor is connected with shaft, and the shaft is fixedly connected with through at the top of mixing drum in mixing drum
Multiple stirring paddles, the top of the mixing drum offer aggregate import on the left of the first motor, the top of the mixing drum in
Powder import and resin inlet are offered on the right side of first motor, the bottom of the mixing drum is provided with discharging opening.
Using above-mentioned optimal technical scheme, successively by aggregate, powder and resin respectively from aggregate import, powder import and tree
Fat import is added in the mixing drum of blender, starts the first motor, and the first motor rotates transmission to the first reductor, and first subtracts
Fast machine imparts power to shaft so that shaft is rotated, and by aggregate, powder and resin agitating in the presence of stirring paddle
Mix, the mixed material obtained after mixing is discharged from discharging opening.
Used as a preferred embodiment of the present invention, the stirring paddle includes poking bar and scraper plate, and described poking bar one end is hung down
Directly it is welded on shaft, the other end is vertically welded on scraper plate, the scraper plate is parallel with shaft, and the scraper plate is foremost
In 45 ° of inclined edges.
Using above-mentioned optimal technical scheme, poking bar and scraper plate can be carried out to the mixed material of diverse location in mixing drum
Stirring, while scraper plate can also wipe the material of mixing drum inwall adhesion off, it is to avoid waste of raw materials.
Used as a preferred embodiment of the present invention, the aggregate import is up big and down small funnel-shaped structure.
Using above-mentioned optimal technical scheme, the big aggregate import of upper end open facilitates aggregate to add in mixing drum, it is to avoid portion
Aggregate is divided to drop outside mixing drum.
Used as a preferred embodiment of the present invention, the beater includes casing, and charging is offered at the top of the casing
Mouthful, bottom offer discharge gate, be provided with the casing rotary shaft to and Shaft pair, the upper rotary shaft is to under
Rotary shaft is mounted on spike-tooth set to including left-handed rotating shaft and dextral shaft in the left-handed rotating shaft and dextral shaft, described
Casing rear wall is provided with upper and lower two structures identical supporting table, and in the supporting table, left part is installed with the second motor,
The clutch end of second motor is connected with left-handed rotating shaft, and in the supporting table, right part is provided with guide rail, described to lead
Adjustable plate is provided with the right side of rail, motor support base is installed on the guide rail, the 3rd motor on the motor support base, is installed with,
The motor support base right side is provided with adjusting screw rod, and the adjusting screw rod passes through adjustable plate, is provided with adjustable plate right flank
Adjusting nut, the clutch end of the 3rd motor are connected with dextral shaft.
Using above-mentioned optimal technical scheme, start the second motor and the 3rd motor, the second motor, the 3rd motor rotate difference
Left-handed rotating shaft, dextral shaft is driven to rotate, mixed material is entered in casing from charging aperture, through upper rotary shaft setting up and down
To and Shaft pair so that raw material breaks up more uniform, and the effect broken up preferably, is broken up.Work
Before work, the 3rd motor can be made to horizontally slip on guide rail by adjusting nut, reach the left-handed rotating shaft of regulation and dextral shaft it
Between distance purpose, realize control granular size purpose.
Used as a preferred embodiment of the present invention, the material distributing machine includes that walking dolly, cloth be framed and actuating unit, institute
State cloth it is framed in be provided with cloth workbench, the cloth workbench includes the 4th motor, driving shaft and driven shaft, the described 4th
Motor is installed on the framed rear wall of cloth, and the second reductor, the master are provided between the 4th motor and driving shaft
Belt is arranged with moving axis and driven shaft and forms cloth table top, the symmetrical both sides of the cloth workbench are provided with rail groove, described
Actuating unit includes the 5th motor, rotating shaft disk and rotating shaft, and the clutch end of the 5th motor is fixedly connected with rotating shaft disk, institute
State and in rotating shaft disk and rotating shaft, be arranged with gear band, the walking dolly includes feed hopper and distribution barrel, the bottom of the distribution barrel
Roller and gear are installed, the roller is slidably matched with rail groove, and the gear is engaged with gear band.
Using above-mentioned optimal technical scheme, start the 5th motor, the 5th motor is rotated, drive rotating shaft disk to rotate, so as to band
Moving gear band and axis of rotation, gear band are rotated and order about gear action, so that walking dolly motion, by the granule broken up from entering
Add in hopper into distribution barrel, granule is spilt from distribution barrel carries out cloth, after the completion of cloth, close the 5th motor, start
4th motor, the 4th Motor drive driving shaft and driven shaft are rotated, and then the good material of cloth can be sent by belt operating.The cloth
Machine simple structure, easy to operate, cloth efficiency is higher.
Used as a preferred embodiment of the present invention, the press includes casing, and base plate, the bottom are provided with the casing
Compacting frame is installed on plate, some through holes on the compacting frame, are offered, the through hole is connected with exhaust tube, and the exhaust tube connects
Vacuum pump is connected to, the top of the casing is equidistant to be provided with multiple hydraulic electric motors, and the clutch end of the hydraulic electric motor connects
The clutch end for being connected to hydraulic electric motor described in liquid is connected with hydraulic lifting arm, and the lower horizontal of the hydraulic lifting arm is provided with
Headbox, is provided with multiple vibrating motors in the headbox, the bottom of the headbox is provided with pressing plate, and the pressing plate is located at
The surface of compacting frame.
Using above-mentioned optimal technical scheme, the good material of cloth system cloth is delivered on base plate, start hydraulic electric motor, adjust liquid
The length of pressure elevating lever, makes pressing plate just be pressed on the good material of cloth, and Vibration on Start-up motor is pressed in vibration, starts vacuum
Pump, extracts the gas of compacting inframe out, and compacting just obtains semi-finished product board after a period of time, close vacuum pump and vibrating motor,
After lift by pressing plate, hydraulic electric motor is closed.The press structure is simple, is caused by way of vacuum plus vibration
Compacting is more uniform, suppresses more closely knit, and pressing result is more preferable.
As a preferred embodiment of the present invention, the 6th motor, the roller rod platform are installed on the side wall of the roller rod platform
Interior side-by-side parallel is provided with some rollers, and the centre position of the roller rod platform is provided with cooler bin, opens at the top of the cooler bin
Exhaust outlet is provided with, the cooler bin left side wall offers sheet material entrance, right side wall and offers sheet material outlet, the bottom of the cooler bin
Portion is provided with aerator, and the air outlet of the aerator passes through cooler bin and is connected with breather line, connects on the breather line
Be connected with many with roll out capable blast pipe, several through holes are offered on the blast pipe.
Using above-mentioned optimal technical scheme, the semi-finished product board transported from curing oven is delivered on roller rod platform, and then
Enter in cooler bin from sheet material entrance and cool down, start aerator, by breather line, blast pipe and through hole, to blowing in cooler bin
Wind, accelerates the radiating rate of semi-finished product board, and the thermal current in cooler bin is discharged from top exhaust outlet, is realized to semi-finished product work
The cooling of skill plate, and then obtain finished product jade process plate.Such structure design, simple structure, cooling effectiveness are higher.
The invention has the beneficial effects as follows：The production line of the present invention has been abandoned saw in conventional production lines, plane, carving, has been dug, cloth
After system mechanics cloth, using vacuum vibration heat pressing process molding, then baking and curing, finally cooling down, production line is simple, production week
Phase is shorter, improves production efficiency, and saves labour force；The jade process plate produced by the production line of the present invention is constant
Shape, does not ftracture, seamless, uniform in material, and flatness, stability, humidity resistance are preferable；Produced by the production line of the present invention
Jade process plate better performances, after testing, density is 2.35Kg/m3～2.45Kg/m3, hardness is 5.5～7, and comprcssive strength reaches
180Mpa～240Mpa, rupture strength >=35Mpa, water absorption rate 0.03%.
Description of the drawings
The present invention can be further illustrated by the nonlimiting examples that accompanying drawing is given；
Fig. 1 is a kind of production procedure schematic diagram of jade process board assembly line embodiment of the invention；
Fig. 2 is the structural representation of blender in a kind of jade process board assembly line embodiment of the invention；
Fig. 3 is the structural representation of beater in a kind of jade process board assembly line embodiment of the invention；
Fig. 4 is the mplifying structure schematic diagram of left-handed rotating shaft and dextral shaft in Fig. 2；
Fig. 5 is the structural representation of material distributing machine in a kind of jade process board assembly line embodiment of the invention；
Fig. 6 is the structural representation of press in a kind of jade process board assembly line embodiment of the invention；
Fig. 7 is the structural representation of cooling system in a kind of jade process board assembly line embodiment of the invention；
Mplifying structure schematic diagrams of the Fig. 8 for Fig. 7 central roll rod platforms；
Main element symbol description is as follows：
Installing rack 101, mixing drum 102, the first motor 103, the first reductor 104, shaft 105, aggregate import 106,
Powder import 107, resin inlet 108, discharging opening 109, poking bar 110, scraper plate 111, casing 201, charging aperture 202, anticlockwise
Axle 203, dextral shaft 204, spike-tooth set 205, supporting table 206, the second motor 207, guide rail 208, adjustable plate 209, motor support base
210th, the 3rd motor 211, adjusting screw rod 212, adjusting nut 213, discharge gate 214, cloth be framed 301, cloth workbench 302,
Rail groove 303, rotating shaft disk 304, rotating shaft 305, feed hopper 306, distribution barrel 307, gear band 308, casing 401, base plate 402, pressure
Frame processed 403, through hole 404, hydraulic electric motor 405, hydraulic lifting arm 406, headbox 407, vibrating motor 408, pressing plate 409, roller rod
Platform 501, cooler bin 502, aerator 503, the 6th motor 504, roller 505, exhaust outlet 506, breather line 507, blast pipe 508.
Specific embodiment
In order that those skilled in the art may be better understood the present invention, with reference to the accompanying drawings and examples to this
Bright technical scheme is further illustrated.
The present invention a kind of jade process board assembly line, including raw material store ingredients system, stirring system, cloth system,
Compact system, baking and curing system and cooling system, raw material store ingredients system include aggregate tank, the first bucket type scale hooper, perseverance
Warm resin container, resin weigh blender, powder material tank, powder temporary storing bin, the second bucket type scale hooper, aggregate tank, constant temperature resin container and
Powder material tank is installed side by side, and what is filled in aggregate tank is quartz sand, and what is filled in powder material tank is silica flour, and aggregate tank and the first bucket type are weighed
First belt conveyor is installed between bucket, quartz sand is claimed to the first fighter from the transport of aggregate tank using the first belt conveyor
In batch box, constant temperature resin container and resin are weighed and are provided between blender for conveying the resin transfer pump and pitch tube of resin,
It is provided between powder material tank and powder temporary storing bin for conveying the pneumatic conveyer of powder, powder temporary storing bin and the second bucket type are weighed
First conveying worm is installed between bucket；Stirring system includes blender, batch mixer and beater, the first bucket type scale hooper with
Being provided between blender and bucket elevator is climbed for convey aggregate, resin weighs the top that blender is located at blender, second
It is provided between bucket type scale hooper and blender for conveying the second conveying worm of powder, batch mixer is located under blender
Side, is provided with batch mixing delivery pipe, the second belt conveyor is provided between batch mixer and beater between batch mixer and blender；Cloth
Material system includes paper paving machine, laser cutting machine, material distributing machine and lid paper machine, and laser cutting machine is located at and uses between paper paving machine and material distributing machine
In the kraft paper of cutting paper paving machine output, the 3rd belt conveyor is installed between material distributing machine and lid paper machine；Compact system includes
4th belt conveyor and press, the 4th belt conveyor is arranged between lid paper machine and press to be used to convey kraft paper and cloth is good
Material, press be vacuum vibration formula press；Baking and curing system includes into plate crane and ejecting plate crane, press with enter plate liter
The 5th belt conveyor is installed between drop frame, is entered and curing oven is installed between plate crane and ejecting plate crane, in curing oven
It is equidistant it is parallel some dividing plates are installed, the furnace wall of curing oven is provided with opening in the position at the corresponding two ends of dividing plate, puts on dividing plate
It is equipped with heating board assembly；Cooling system includes roller rod platform 501, cooler bin 502 and aerator 503, and roller rod platform 501 is near ejecting plate liter
Drop frame.
In preferred embodiment, as shown in Fig. 2 blender includes installing rack 101 and the stirring on installing rack 101
Cylinder 102, the top of mixing drum 102 is provided with the first motor 103, and the clutch end of the first motor 103 is connected with the first deceleration
Machine 104, the outfan of the first reductor 104 are connected with shaft 105, and shaft 105 is through at the top of mixing drum 102 in mixing drum
Multiple stirring paddles are fixedly connected with 102, the top of mixing drum 102 offers aggregate import in the left side of the first motor 103
106, the top of mixing drum 102 offers powder import 107 and resin inlet 108, mixing drum in the right side of the first motor 103
102 bottom is provided with discharging opening 109.
Using above-mentioned optimal technical scheme, successively by aggregate, powder and resin respectively from aggregate import 106, powder import
107 and resin inlet 108 be added in the mixing drum 102 of blender, start the first motor 103, the first motor 103 rotate transmission
To the first reductor 104, the first reductor 104 imparts power to shaft 105 so that shaft 105 is rotated, and in stirring
Aggregate, powder and resin agitating are mixed in the presence of oar, the mixed material obtained after mixing is discharged from discharging opening 109.Need
, it is noted that the structure design of blender can also consider as the case may be, as long as can stir.
In preferred embodiment, stirring paddle includes poking bar 110 and scraper plate 111, and 110 one end of poking bar is vertically welded in be stirred
Mix on axle 105, the other end is vertically welded on scraper plate 111, scraper plate 111 is parallel with shaft 105, scraper plate 111 is in foremost
45 ° of inclined edges.
Using above-mentioned optimal technical scheme, poking bar 110 and scraper plate 111 can be mixed to diverse location in mixing drum 102
Compound material is stirred so that stirring more uniform and complete, while scraper plate 111 can also wipe the adhesion of 102 inwall of mixing drum off
Material, it is to avoid waste of raw materials.In fact, the structure design of stirring paddle specifically can also consider as the case may be, as long as energy
Enough stir.
In preferred embodiment, aggregate import 106 is up big and down small funnel-shaped structure.
Using above-mentioned optimal technical scheme, the big aggregate import 106 of upper end open facilitates aggregate to add in mixing drum 102,
Aggregates are avoided to drop outside mixing drum 102.It is pointed out that the planform design of aggregate import 106 can also root
Specifically consider according to concrete condition.
In preferred embodiment, as shown in Figure 3 and Figure 4, beater includes casing 201, the top of casing 201 offer into
Material mouth 202, bottom offers discharge gate 214, be provided with casing 201 rotary shaft to and Shaft pair, upper rotary shaft pair
With Shaft to including left-handed rotating shaft 203 and dextral shaft 204, it is mounted on left-handed rotating shaft 203 and dextral shaft 204
Spike-tooth set 205,201 rear wall of casing is provided with upper and lower two structure identicals supporting table 206, and in supporting table 206, left part is fixed
Second motor 207 is installed, clutch end and the left-handed rotating shaft 203 of the second motor 207 are connected, and supporting table 206 is upper right
Portion is provided with guide rail 208, and adjustable plate 209 is provided with the right side of guide rail 208, and motor support base 210, motor are provided with guide rail 208
The 3rd motor 211 is installed with seat 210,210 right side of motor support base is provided with adjusting screw rod 212, and adjusting screw rod 212 is worn
Overregulate plate 209, adjusting nut 213, the clutch end of the 3rd motor 211 and dextrorotation are installed in 209 right flank of adjustable plate
Rotating shaft 204 is connected.
Using above-mentioned optimal technical scheme, start the second motor 207 and the 3rd motor 211, the second motor the 207, the 3rd is electric
Machine 211 is rotated, and mixed material enters into casing 201 from charging aperture 202
It is interior, through upper rotary shaft setting up and down to and Shaft pair so that raw material breaks up more uniform, the effect broken up preferably,
Break up.Before work, the 3rd motor 211 can be made on guide rail 2088 by adjusting nut 213
Horizontally slip, reach the purpose for adjusting distance between left-handed rotating shaft 203 and dextral shaft 204, realize the mesh of control granular size
's.It is pointed out that the structure design of beater specifically can also consider as the case may be, as long as by material scattering can be
Can.
In preferred embodiment, as shown in figure 5, material distributing machine includes walking dolly, cloth framed 301 and actuating unit, cloth
Expect to be provided with cloth workbench 302 in framed 301, cloth workbench 302 includes the 4th motor, driving shaft and driven shaft, and the 4th is electric
Machine is installed on the rear wall of cloth framed 301, is provided with the second reductor between the 4th motor and driving shaft, driving shaft and from
Belt is arranged with moving axis and forms cloth table top, the symmetrical both sides of cloth workbench 302 are provided with rail groove 303, actuating unit bag
The 5th motor, rotating shaft disk 304 and rotating shaft 305 are included, the clutch end of the 5th motor is fixedly connected with rotating shaft disk 304, rotating shaft disk
304 and rotating shaft 305 on be arranged with gear band 308, walking dolly includes feed hopper 306 and distribution barrel 307, the bottom of distribution barrel 307
Portion is provided with roller and gear, and roller is slidably matched with rail groove 303, and gear is engaged with gear band.
Using above-mentioned optimal technical scheme, start the 5th motor, the 5th motor is rotated, drive rotating shaft disk 304 to rotate, so as to
Gear band 308 and rotating shaft 305 is driven to rotate, gear band 308 is rotated and orders about gear action, so that walking dolly motion, will beat
Scattered granule is added into distribution barrel 307 from feed hopper, and granule is spilt from distribution barrel 307 carries out cloth, after the completion of cloth,
The 5th motor is closed, starts the 4th motor, the 4th Motor drive driving shaft and driven shaft are rotated, and then belt operating can be by cloth
Good material is sent.The material distributing machine simple structure, easy to operate, cloth efficiency is higher.In fact, the structure design of material distributing machine also may be used
Considered with concrete as the case may be.
In preferred embodiment, as shown in fig. 6, press includes casing 401, base plate 402, base plate are installed in casing 401
Compacting frame 403 is installed on 402,403 offer some through holes 404 on compacting frame, and through hole 404 is connected with exhaust tube, exhaust tube
Vacuum pump is connected with, the top of casing 401 is equidistant to be provided with multiple hydraulic electric motors 405, the clutch end of hydraulic electric motor 405
Hydraulic lifting arm 406 is connected with, the lower horizontal of hydraulic lifting arm 406 is provided with headbox 407, is provided with headbox 407
Multiple vibrating motors 408, the bottom of headbox 407 are provided with pressing plate 409, and pressing plate 409 is located at the surface of compacting frame 403.
Using above-mentioned optimal technical scheme, the good material of cloth system cloth is delivered on base plate 402, starts hydraulic electric motor 405,
The length of adjustment hydraulic lifting arm 406, makes pressing plate 409 just be pressed on the good material of cloth, the vibration of 408 side of Vibration on Start-up motor
Side is pressed, and starts vacuum pump, extracts the gas in compacting frame 403 out, and compacting just obtains semi-finished product board after a period of time, closes true
Empty pump and vibrating motor 408, after lift by pressing plate 409, close hydraulic electric motor 405.The press structure letter
It is single, by way of vacuum plus vibration, cause compacting more uniform, suppress more closely knit, pressing result is more preferable.In fact, press
Structure design specifically can also consider as the case may be, as long as compacting can be made uniform, closely knit.
In preferred embodiment, as shown in Figure 7 and Figure 8, the 6th motor 504, roller rod are installed on the side wall of roller rod platform 501
In platform 501, side-by-side parallel is provided with some rollers 505, and the centre position of roller rod platform 501 is provided with cooler bin 502, cooler bin 502
Top offer exhaust outlet 506,502 left side wall of cooler bin offers sheet material entrance, right side wall and offers sheet material outlet, cooling
The bottom of case 502 is provided with aerator 503, and the air outlet of aerator 503 passes through cooler bin 502 and is connected with breather line 507,
The many blast pipes 508 parallel with roller 505 are connected with breather line 507, several through holes on blast pipe 508, are offered.
Using above-mentioned optimal technical scheme, the semi-finished product board for transporting is delivered on roller rod platform 501, enter from curing oven
And enter from sheet material entrance and cool down in cooler bin 502, start aerator 503, by breather line 507, blast pipe 508 and logical
Hole, to blowing in cooler bin 502, accelerates the radiating rate of semi-finished product board, and the thermal current in cooler bin 502 is from top air draft
Mouth 506 is discharged, and is realized the cooling to semi-finished product board, and then is obtained finished product jade process plate.Such structure design, structure
Simply, cooling effectiveness is higher.In fact, the structure design of cooling system specifically can also be considered as the case may be.
The workflow of the present invention is as follows：Quartz sand in aggregate tank is transported to the first bucket through the first belt conveyor
Weighed in formula scale hooper, quartz sand is transported in blender by climbing bucket elevator after weighing, in constant temperature resin container
Resin is transported in resin weighing blender by resin transfer pump and pitch tube and resin is weighed, and weighs backward resin
Firming agent and coupling agent are added in weighing blender, after being sufficiently stirred for, is stirred in being added directly into blender, by powder material tank
Silica flour is transported in powder temporary storing bin by pneumatic conveyer, and silica flour is transported to the second bucket by the first conveying worm
Weighed in formula scale hooper, weighing is transported to silica flour in blender by the second conveying worm after finishing, quartz sand,
Silica flour and resin are stirred mixing in blender, and after stirring and evenly mixing, mixed material is entered in batch mixer by high potential difference,
Toner mixing is added in batch mixer, is coordinated according to different batch mixing actions, different patterns, decorative pattern and texture can be produced
Deng board, after mix homogeneously, mixed material is transported by batch mixer by the second belt conveyor and broken up into beater, will
Pelletizing in mixed material enters cloth in cloth system after breaing up, and kraft paper is layered on cloth workbench by paper paving machine,
Kraft paper is cut with laser cutting machine, then the granule that beater is broken up is transported in feed hopper and is started cloth on kraft paper
Material, can adjust cloth height, cloth number of times etc. according to the specification requirement of required board, after material distributing machine cloth is finished, pass through
Cloth on kraft paper and kraft paper good material is transported to lid paper machine middle cover paper by the 3rd belt conveyor, after covering paper, by the 4th
Belt conveyor is suppressed in being transported to press, obtains closely knit semi-finished product board through certain vacuum vibration compacting,
Then semi-finished product board is sent in baking and curing system and solidifies, semi-finished product board is sent into by the 5th belt conveyor
Enter in plate crane, will be heating and curing in semi-finished product board feeding curing oven by entering plate crane, the temperature of solidification
For 95 DEG C～110 DEG C, it is anti-that resin, silica flour, quartz sand, firming agent and the coupling agent allowed in semi-finished product board produces chemistry
Should, semi-finished product board is fed through cooling system cooling by ejecting plate crane after terminating by the hardness of strengthening process plate, solidification,
Finished product jade process plate is obtained after cooling.
The jade process plate produced by the production line is sampled into detection, first produced from the production line start
Batch jade process plate starts sampling, after a sample is taken every 20 batches, take five lot samples altogether, be designated as sample one, sample two, sample respectively
3rd, sample four, sample five, then according to following standard is detected：
The finished product jade process plate for obtaining is tested into density, the water absorption rate of the jade process plate according to standard ASTM C97,
Tested according to the absorbability and bulk specific weight of dimension stone；By the finished product jade process plate for obtaining according to standard ASTM
C170 tests the comprcssive strength of the jade process plate, i.e., tested according to the test method of natural building stone comprcssive strength；
The finished product jade process plate for obtaining is tested into the rupture strength of the jade process plate according to standard ASTM C648, i.e., according to ceramic tile
The test method of Resisting fractre intensity is tested；The finished product jade process plate for obtaining is tested into the jade work according to standard EN101
The hardness of skill plate, i.e., determine surface scratch hardness according to not this algoscopy, test the result such as table 1 for obtaining
Table 1：
As can be seen from the above table, the jade process plate density produced of production technology using the present invention is larger, and hardness is fitted
In, comprcssive strength, rupture strength are higher, and water absorption rate is relatively low, with preferable humidity resistance.
The production line of the present invention has been abandoned saw in conventional production lines, plane, carving, has been dug, after cloth system mechanical material distributing, utilization
Vacuum vibration heat pressing process molding, then baking and curing, finally cool down, and production line is simple, and the production cycle is shorter, improve production effect
Rate, and save labour force；The jade process plate produced by the production line of the present invention is indeformable, does not ftracture, seamless, material
Uniformly, flatness, stability, humidity resistance are preferable.
Above a kind of jade process board assembly line that the present invention is provided is described in detail.The explanation of specific embodiment
It is only intended to help and understands the method for the present invention and its core concept.It should be pointed out that for the ordinary skill people of the art
Member for, under the premise without departing from the principles of the invention, some improvement and modification can also be carried out to the present invention, these improve and
Modification is also fallen in the protection domain of the claims in the present invention.
Claims (8)
1. a kind of jade process board assembly line, it is characterised in that：Including raw material store ingredients system, stirring system, cloth system,
Compact system, baking and curing system and cooling system, the raw material store ingredients system include that aggregate tank, the first bucket type are weighed
Bucket, constant temperature resin container, resin weigh blender, powder material tank, powder temporary storing bin, the second bucket type scale hooper, the aggregate tank, constant temperature
Resin container and powder material tank are installed side by side, are provided with for conveying the first of aggregate between the aggregate tank and the first bucket type scale hooper
Belt conveyor, the constant temperature resin container and resin weigh be provided between blender for convey resin resin transfer pump and
Pitch tube, is provided between the powder material tank and powder temporary storing bin for conveying the pneumatic conveyer of powder, and the powder is kept in
The first conveying worm is installed between storehouse and the second bucket type scale hooper；
The stirring system includes blender, batch mixer and beater, installs between the first bucket type scale hooper and blender
Having climb bucket elevator for convey aggregate, and the resin weighs the top that blender is located at blender, and second bucket type claims
It is provided between batch box and blender for conveying the second conveying worm of powder, the batch mixer is located under blender
Side, is provided with batch mixing delivery pipe, the second belt is provided between the batch mixer and beater between the batch mixer and blender
Conveyer；
The cloth system includes paper paving machine, laser cutting machine, material distributing machine and lid paper machine, and the laser cutting machine is located at paper paving machine
It is used for cutting the kraft paper of paper paving machine output and material distributing machine between, the 3rd belt is installed between the material distributing machine and lid paper machine defeated
Send machine；
The compact system includes the 4th belt conveyor and press, and the 4th belt conveyor is arranged on lid paper machine and press
Between for conveying the good material of kraft paper and cloth, the press is vacuum vibration formula press；
The baking and curing system includes into plate crane and ejecting plate crane, and the press and entering is provided between plate crane
5th belt conveyor, it is described to enter curing oven is installed between plate crane and ejecting plate crane, it is equidistant in the curing oven
Parallel to be provided with some dividing plates, the furnace wall of the curing oven is provided with opening in the position at the corresponding two ends of dividing plate, on the dividing plate
It is placed with heating board assembly；
The cooling system includes roller rod platform (501), cooler bin (502) and aerator (503), and the roller rod platform (501) is close
Ejecting plate crane.
2. a kind of jade process board assembly line according to claim 1, it is characterised in that：The blender includes installing rack
(101) mixing drum (102) and on installing rack (101), is provided with the first motor at the top of the mixing drum (102)
(103), the clutch end of first motor (103) is connected with the first reductor (104), first reductor (104)
Outfan be connected with shaft (105), the shaft (105) is solid in mixing drum (102) through at the top of mixing drum (102)
Surely multiple stirring paddles are connected with, the top of the mixing drum (102) offers aggregate import on the left of the first motor (103)
(106), the top of the mixing drum (102) offers powder import (107) and resin inlet on the right side of the first motor (103)
(108), the bottom of the mixing drum (102) is provided with discharging opening (109).
3. a kind of jade process board assembly line according to claim 2, it is characterised in that：The stirring paddle includes poking bar
(110) and scraper plate (111), described poking bar (110) one end is vertically welded on shaft (105), the other end is vertically welded in
On scraper plate (111), the scraper plate (111) is parallel with shaft (105), and the scraper plate (111) is in 45 ° of inclined edges foremost.
4. a kind of jade process board assembly line according to claim 3, it is characterised in that：The aggregate import (106) is
Up big and down small funnel-shaped structure.
5. a kind of jade process board assembly line according to claim 1 or 4, it is characterised in that：The beater includes machine
Shell (201), offers charging aperture (202), bottom at the top of the casing (201) and offers discharge gate (214), the casing
(201) in be provided with rotary shaft to and Shaft pair, the upper rotary shaft to and Shaft to include left-handed rotating shaft
(203) spike-tooth set (205), institute are mounted on the left-handed rotating shaft (203) and dextral shaft (204) and dextral shaft (204),
State casing (201) rear wall and upper and lower two structures identical supporting table (206) are installed, left part is solid on the supporting table (206)
Dingan County is equipped with the second motor (207), and clutch end and the left-handed rotating shaft (203) of second motor (207) are connected, institute
State right part in supporting table (206) and be provided with guide rail (208), on the right side of the guide rail (208), be provided with adjustable plate (209), it is described to lead
Motor support base (210) is installed on rail (208), the 3rd motor (211) on the motor support base (210), is installed with, it is described
Motor support base (210) right side is provided with adjusting screw rod (212), and the adjusting screw rod (212) is through adjustable plate (209), in tune
Section plate (209) right flank is provided with adjusting nut (213), the clutch end and dextral shaft of the 3rd motor (211)
(204) it is connected.
6. a kind of jade process board assembly line according to claim 5, it is characterised in that：The material distributing machine includes that walking is little
Cloth workbench (302), the cloth work are provided with car, cloth framed (301) and actuating unit, the cloth framed (301)
Make platform (302) including the 4th motor, driving shaft and driven shaft, the 4th motor is installed on the rear wall of cloth framed (301)
On, the second reductor is installed between the 4th motor and driving shaft, belt shape on the driving shaft and driven shaft, is arranged with
Into cloth table top, the symmetrical both sides of the cloth workbench (302) are provided with rail groove (303), and the actuating unit includes the 5th
Motor, rotating shaft disk (304) and rotating shaft (305), the clutch end of the 5th motor are fixedly connected with rotating shaft disk (304), institute
State and in rotating shaft disk (304) and rotating shaft (305), be arranged with gear band (308), the walking dolly includes feed hopper (306) and cloth
Bucket (307), the bottom of the distribution barrel (307) are provided with roller and gear, and the roller is slidably matched with rail groove (303),
The gear is engaged with gear band.
7. a kind of jade process board assembly line according to claim 5, it is characterised in that：The press includes casing
(401) base plate (402) is installed in the casing (401), compacting frame (403), the pressure is installed on the base plate (402)
On frame processed, (403) offer some through holes (404), and the through hole (404) is connected with exhaust tube, and the exhaust tube is connected with vacuum
Pump, the top of the casing (401) is equidistant to be provided with multiple hydraulic electric motors (405), and the power of the hydraulic electric motor (405) is defeated
Go out end and be connected with hydraulic lifting arm (406), the lower horizontal of the hydraulic lifting arm (406) is provided with headbox (407), described
Multiple vibrating motors (408) are installed in headbox (407), the bottom of the headbox (407) is provided with pressing plate (409), institute
Pressing plate (409) is stated positioned at the surface of compacting frame (403).
8. a kind of jade process board assembly line according to claim 5, it is characterised in that：The side of the roller rod platform (501)
6th motor (504) is installed on wall, the interior side-by-side parallel of the roller rod platform (501) is provided with some rollers (505), the roller rod
The centre position of platform (501) is provided with cooler bin (502), offers exhaust outlet (506), institute at the top of the cooler bin (502)
State cooler bin (502) left side wall offer sheet material entrance, right side wall offer sheet material outlet, the bottom of the cooler bin (502)
Aerator (503) is installed, the air outlet of the aerator (503) passes through cooler bin (502) and is connected with breather line
(507), be communicated with the breather line (507) many with roll out capable blast pipe (508), open on the blast pipe (508)
It is provided with several through holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097224.4A CN106553266A (en) | 2016-12-02 | 2016-12-02 | A kind of jade process board assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611097224.4A CN106553266A (en) | 2016-12-02 | 2016-12-02 | A kind of jade process board assembly line |
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| CN106553266A true CN106553266A (en) | 2017-04-05 |
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| CN201611097224.4A Pending CN106553266A (en) | 2016-12-02 | 2016-12-02 | A kind of jade process board assembly line |
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| CN107433677A (en) * | 2017-09-26 | 2017-12-05 | 重庆鸿基木业有限公司 | Production line for quartzy stone platform |
| CN107511919A (en) * | 2017-09-26 | 2017-12-26 | 重庆鸿基木业有限公司 | A kind of quartzy stone platform production line |
| CN108274609A (en) * | 2018-03-25 | 2018-07-13 | 佛山市汉舟机电有限公司 | A kind of stone countertops automatic production line |
| CN108527662A (en) * | 2018-04-27 | 2018-09-14 | 佛山市南海区卓迪机械有限公司 | A kind of stone countertops automatic production line |
| CN112405873A (en) * | 2020-10-29 | 2021-02-26 | 商全利 | Concrete production is with reinforced mechanism |
| CN115056408A (en) * | 2022-05-30 | 2022-09-16 | 安徽弗仕通实业有限公司 | Quartz stone plate production line |
| CN116750535A (en) * | 2023-08-21 | 2023-09-15 | 江苏金城永联环保科技有限公司 | Conveying device for regenerated brick powder |
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