CN110774129B - Automatic intelligent elevator processing production line - Google Patents
Automatic intelligent elevator processing production line Download PDFInfo
- Publication number
- CN110774129B CN110774129B CN201911071266.4A CN201911071266A CN110774129B CN 110774129 B CN110774129 B CN 110774129B CN 201911071266 A CN201911071266 A CN 201911071266A CN 110774129 B CN110774129 B CN 110774129B
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- Prior art keywords
- groove
- block
- blank
- mounting
- processing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
Abstract
The invention discloses an automatic intelligent elevator processing production line, which comprises elevator brake pad processing equipment, steel plate cutting equipment and a decoiler, the elevator brake block processing equipment comprises a first mounting plate, a first mounting block arranged above the first mounting plate, a conveying rod arranged above the first mounting block and a second mounting plate arranged above the conveying rod, the first mounting block is provided with a processing groove, the first mounting block is provided with a first through groove, a first fixing block is arranged in the first through groove in a penetrating manner, the first fixed block is provided with a fixed groove, the side wall of the first fixed block is provided with a first cylinder, the bottom of the processing tank is provided with a turntable capable of moving up and down, a second mounting block is arranged in the processing tank, the second mounting block is provided with a first polishing belt, the bottom of the second mounting block is provided with a second polishing belt, and the turntable is provided with a third polishing belt.
Description
Technical Field
The invention belongs to the technical field of elevator processing, and particularly relates to an automatic intelligent elevator processing production line.
Background
The elevator brake block is a brake block which needs to be suspended when the elevator ascends and descends, belongs to a safety part, and has high requirements on material hardness and processing precision. For example, the invention patent with publication number CN108263980A, "an elevator brake using a dual braking system and a braking method thereof", discloses a tongue plate for braking, i.e., an elevator brake pad, in which the surface accuracy requirement of the elevator brake pad is high, all the exterior surfaces need to be exposed to light during processing, the blanking size needs to be left on each surface, and after the top surface is finished, the hole on the top surface is used as the positioning for back surface processing to ensure the position accuracy of the whole product.
For manufacturers, the product supply amount is very large, the supply amount can reach tens of thousands of parts per month, the existing elevator brake pad production method generally uses a machine tool to clamp a brake pad blank by a clamp, each surface of the blank needs to be polished, because a polishing wheel is arranged on one side of the machine tool, one machine tool can only polish one surface of the blank, the blank needs to be continuously taken out and placed again, for the processing of different surfaces of the blank, even the blank needs to be put on different machine tools to be polished, time and labor are wasted, the processing efficiency of the brake pad is reduced, and the processing cost of the brake pad is increased.
Disclosure of Invention
The invention provides an automatic intelligent elevator processing production line for overcoming the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic intelligent elevator processing production line comprises elevator brake block processing equipment, steel plate cutting equipment and a decoiler, the elevator brake block processing equipment comprises a first mounting plate, a first mounting block arranged above the first mounting plate, a conveying rod arranged above the first mounting block and a second mounting plate arranged above the conveying rod, the first mounting block is provided with a processing groove, the first mounting block is provided with a first through groove, a first fixing block is arranged in the first through groove in a penetrating manner, the first fixed block is provided with a fixed groove, the side wall of the first fixed block is provided with a first cylinder, the bottom of the processing tank is provided with a turntable capable of moving up and down, a second mounting block is arranged in the processing tank, a first polishing belt is arranged on the second mounting block, a second polishing belt is arranged at the bottom of the second mounting plate, and a third polishing belt is arranged on the rotary table; the elevator brake block is arranged on a conveying rod, a brake block blank is driven to move under the action of the conveying rod and is conveyed to the upper side of a processing groove, a rotary table moves upwards to be in contact with the bottom of the brake block blank, the rotary table rotates to drive the blank to rotate, the blank is taken down from the conveying rod and enters into the mounting groove, a first cylinder pushes a first fixing block to move forwards, the first fixing block is in contact with the side wall of the blank, the blank is fixed in the processing groove, a first polishing belt is in contact with the side wall of the blank and polishes the side wall of the blank, a second mounting plate descends to enable a second polishing belt to be in contact with the top surface of the blank and polishes the top surface of the blank, and a third polishing belt rotates to be in contact with the bottom surface of the blank, so that polishing; after the two side surfaces of the blank are polished, the turntable drives the blank to rotate, so that the other two side surfaces of the blank are in contact with the first polishing belt, the polishing treatment of the whole blank is completed, the blank can be polished on all surfaces in the processing tank, the blank does not need to be repeatedly taken out of the processing tank and placed, the processing efficiency of the blank is improved, and the processing cost of the blank is reduced; after the blank is conveyed into the processing tank through the conveying rod, the polishing treatment can be automatically finished in the processing tank, the processing difficulty of the blank is reduced, and the automation degree of the processing of the blank is improved; under the mutual cooperation of first polishing area, second polishing area and third polishing area, can do the processing of polishing to the face of blank simultaneously, accomplish the polishing of more multiaspect of blank in the same time, further promotion blank machining efficiency.
A second through groove is formed in the side wall of the machining groove, the second mounting block penetrates through the second through groove, a second air cylinder is arranged on one side of the first mounting block, the second mounting block is arranged on a piston rod of the second air cylinder, a first mounting groove is formed in the second mounting block, a first rotating roller is detachably connected in the first mounting groove, and the first polishing belt is sleeved on the first rotating roller; when the turntable moves upwards, the second air cylinder drives the piston rod to move back, so that the second mounting block moves towards the outer side of the second through groove, the second mounting groove moves out of the processing groove, the collision between the turntable and the second mounting block during ascending is avoided, and the ascending motion of the turntable is stably carried out; when the blank is positioned in the processing groove, the second cylinder pushes the second mounting block to move towards the processing groove, so that the first polishing belt is in contact with the side wall of the blank, and the side wall of the blank is polished under the action of the first polishing belt; when the rotary table drives the blank to rotate, the second cylinder drives the second mounting block to move outwards, so that the second mounting block is prevented from colliding with the blank; through first commentaries on classics roller and being connected dismantled of first mounting groove, can be convenient pull down first commentaries on classics roller from first mounting groove to do the change to first polishing area, guarantee the effect of polishing of first polishing area to the blank, reduce the equipment maintenance cost.
The top of the second mounting block is provided with a first connecting block, the first connecting block is provided with a sliding block, the top of the first mounting groove is provided with a cover plate, the cover plate is provided with a sliding groove matched with the sliding block, and the second mounting block is provided with a fixing component matched with the cover plate; the cover plate is fixed at the top of the first mounting groove under the action of the fixing component, so that the cover plate is matched with the first mounting groove to fix the first rotating roller, and the connecting effect of the first polishing belt and the first mounting groove is ensured; the slider is mutually supported with the spout, plays the guide effect to the apron, makes better and the cooperation of first commentaries on classics roller formation of apron, makes the more stable rotation of first sanding area, the first sanding area of further promotion and the connection effect of first mounting groove.
The fixed assembly comprises a second connecting block arranged on the second mounting block and a fixed plate arranged on the second connecting block, a first movable cavity is arranged on the second connecting block, the fixed plate is arranged in the first movable cavity, a first movable groove is arranged at the top of the first movable cavity, a push block matched with the first movable groove is arranged on the fixed plate, and a limiting assembly is arranged on the push block; first commentaries on classics roller dress is back in first mounting groove, embolia first area of polishing on toward first commentaries on classics roller, the spout on will lapping is aligned with the slider on the first connecting block, cover the apron at first mounting groove top, play the fixed action to first commentaries on classics roller under the apron effect, promote the ejector pad along first movable groove, make the fixed plate move to the apron top, play the fixed action to the apron under the fixed plate effect, make the apron can't follow and throw off on first mounting groove, guarantee the apron to the fixed effect of first commentaries on classics roller.
The push block is provided with a second movable cavity, the side wall of the second movable cavity is provided with an opening, the limiting assembly comprises limiting blocks arranged in the opening in a penetrating manner and first connecting rods arranged on the limiting blocks, the openings are two groups, the two groups of openings are oppositely arranged, the first connecting rods on the two limiting blocks are hinged to one point, the top of the second movable cavity is provided with a third through groove, a push plate is arranged in the third through groove in a penetrating manner, the bottom of the push plate is provided with a push rod, the push rod is arranged above the joint of the two first connecting rods, the bottom of the second movable cavity is provided with a supporting spring, and the inner wall of the first movable cavity is provided with a limiting groove matched with the limiting blocks; after the cover plate is arranged in the first mounting groove, the push block is pushed along the inner wall of the first movable groove, the push block moves to one end of the first movable groove, the limiting block moves to one side of the limiting groove, the supporting spring pushes the connecting point of the first connecting rod to move upwards, the two first connecting rods rotate to a linear state, the limiting block is pushed out from the opening, the limiting block enters the limiting groove, the push block is fixed, the fixing plate is stably arranged on the cover plate, and the fixing effect of the cover plate on the first rotary roller is guaranteed; when the first polishing belt is replaced, the push plate is pushed towards the second movable cavity, the push plate drives the push rod to move downwards, the connecting point of the push rod pushing the first connecting rod is made to move downwards, the first connecting rod drives the limiting block to move towards the second movable cavity, and the limiting block is made to be separated from the limiting groove, so that the fixing plate is directly moved away from the cover plate, and the replacement difficulty of the first polishing belt is reduced.
A third connecting block is arranged on the inner wall of the processing groove, a through cavity is arranged on the third connecting block, a third movable cavity is arranged on the inner wall of the through cavity, a fixed rod penetrates through the through cavity, a first limiting plate matched with the third movable cavity is arranged at one end of the fixed rod, a second fixed block is arranged at the other end of the fixed rod, and a third air cylinder matched with the fixed rod is arranged on one side of the first mounting block; after the blank entered into the processing inslot, third cylinder promoted the piston rod and moved forward, and third cylinder piston rod promotes the dead lever and moves forward, and the second fixed block contacts with the blank lateral wall, makes the second fixed block fix the blank in the processing inslot, mutually supports with first fixed block, and the blank takes place to remove when preventing to polish area and blank contact, promotes the effect of polishing area to the blank.
The first mounting plate is provided with a cushion block, the cushion block is provided with a driving motor, the turntable is arranged on an output shaft of the driving motor, the cushion block is provided with a telescopic rod, and the driving motor is arranged on the telescopic rod; a second movable groove is formed in the bottom of the rotary table, the second movable groove is of a circular ring structure, a guide block is arranged in the second movable groove, a second connecting rod is arranged at the bottom of the guide block, and a sleeve matched with the second connecting rod is arranged on the first mounting plate; when the blank is conveyed to the upper part of the processing groove, air is introduced into the sleeve, so that the air pressure in the sleeve is increased, the second connecting rod is pushed to move upwards under the action of the air pressure, the second connecting rod pushes the rotary table to move upwards, the rotary table moves to be in contact with the bottom surface of the blank, the telescopic rod rises along with the rising of the rotary table, and after the rotary table is in contact with the bottom surface of the blank, the drive motor drives the rotary table to rotate 90 degrees, so that the blank is taken down from the conveying rod, and the blank is put into the processing groove; under the mutual matching of the second movable groove and the guide block, the second connecting rod is prevented from blocking the rotation of the turntable, so that the turntable can rotate more stably under the action of a driving motor of the turntable; under the guide block effect, provide the holding power for the carousel from a plurality of differences, promote the bearing capacity of carousel, guarantee the stability of equipment work.
A second mounting groove is formed in the rotary table, the third polishing belt is arranged in the second mounting groove, a fourth through groove is formed in the bottom of the second mounting groove, a fifth through groove is formed in the bottom of the machining groove, a waste material box is arranged on the first mounting plate, and a limiting block matched with the waste material box is arranged on the first mounting plate; the piece that produces after polishing via the area of polishing drops in the machining-slot bottom, and partial piece drops in the second mounting groove, and the piece leads to the groove and falls out from first installation piece through the fourth, and the piece that drops directly falls in the waste material box, does the collection to the piece under the waste material box effect to do unified collection to the piece, prevent that the piece from splashing and causing the burden to later stage clearance.
The top of the fixing groove is provided with a plurality of first through holes, the second mounting plate is provided with second through holes matched with the first through holes, a third mounting plate is arranged above the second mounting plate, and the third mounting plate is provided with a polishing roller corresponding to the second through holes; after the blank is positioned in the processing groove, the second mounting plate moves downwards, the second polishing belt is in contact with the top of the blank to polish the top surface of the blank, the third mounting plate moves the polishing roller downwards to enable the polishing roller to be inserted into the first through hole and the second through hole, and the polishing roller enters the positioning pin hole in the blank so as to directly polish the inner wall of the positioning pin hole; under the mutually supporting of first through-hole and second through-hole, for polishing the roller and playing the positioning action, make polishing the better location pinhole alignment with on the blank of roller, guarantee the machining precision of equipment to the blank.
A third mounting groove is formed in the conveying rod, a second rotary roller is arranged in the third mounting groove, and a conveying belt is sleeved on the second rotary roller; when the blank was arranged in on the conveying pole, the blank was in on the conveyer belt, and the second is changeed the roller and is rotated and drive the conveyer belt and rotate, and the conveyer belt provides power for the blank, makes the blank remove along the conveying pole to play the transport effect to the blank, accomplish the automated processing of blank.
The invention has the following advantages: after the two side surfaces of the blank are polished, the turntable drives the blank to rotate, so that the other two side surfaces of the blank are in contact with the first polishing belt, the polishing treatment of the whole blank is completed, the polishing treatment of all the surfaces of the blank can be completed in the processing tank, the blank does not need to be repeatedly taken out of the processing tank and placed, the processing efficiency of the blank is improved, and the processing cost of the blank is reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a first cross-sectional view of the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is an enlarged view of fig. 2 at B.
Fig. 5 is an enlarged view of fig. 2 at C.
FIG. 6 is a second cross-sectional view of the present invention.
Fig. 7 is an enlarged view of fig. 6 at D.
Fig. 8 is a third schematic cross-sectional view of the present invention.
Fig. 9 is an enlarged view of fig. 8 at E.
Fig. 10 is an enlarged view of fig. 8 at F.
Fig. 11 is a fourth schematic cross-sectional view of the present invention.
Fig. 12 is an enlarged view at G in fig. 11.
Fig. 13 is a schematic structural diagram of an elevator brake pad blank of the invention.
Detailed Description
As shown in fig. 1-13, an automatic intelligent elevator processing production line comprises elevator brake block processing equipment, steel plate cutting equipment and a decoiler, wherein the elevator brake block processing equipment comprises a first mounting plate 2, a first mounting block 1 arranged above the first mounting plate 2, a conveying rod 3 arranged above the first mounting block 1 and a second mounting plate 4 arranged above the conveying rod 3, a processing groove is arranged on the first mounting block 1, and the elevator brake block processing equipment is characterized in that: the first installation block 1 is provided with first through grooves, first fixing blocks 171 penetrate through the first through grooves, fixing grooves are formed in the first fixing blocks 171, first air cylinders 17 are arranged on the side walls of the first fixing blocks 171, the first through grooves are divided into four groups, the first through grooves are circumferentially and uniformly arranged on the side walls of the processing grooves, the corresponding first fixing blocks are also divided into four groups, and two opposite groups of the first fixing blocks move synchronously; the bottom of the processing tank is provided with a turntable 11 capable of moving up and down, a second mounting block 15 is arranged in the processing tank, a first polishing belt 154 is arranged on the second mounting block 15, a second polishing belt 43 is arranged at the bottom of the second mounting plate 4, a third polishing belt 111 is arranged on the turntable 11, and the surface of the polishing belt is coated with a polishing layer; the elevator brake block is arranged on a conveying rod, a brake block blank 5 is driven to move under the action of the conveying rod, the brake block blank is conveyed to the upper side of a processing groove, a rotary table moves upwards to be in contact with the bottom of the brake block blank, the rotary table rotates to drive the blank to rotate, the blank is taken down from the conveying rod and enters into the mounting groove, a first cylinder pushes a first fixing block to move forwards, the first fixing block is in contact with the side wall of the blank, the blank is fixed in the processing groove, a first polishing belt is in contact with the side wall of the blank to polish the side wall of the blank, a second mounting plate descends to enable a second polishing belt to be in contact with the top surface of the blank to polish the top surface of the blank, a third polishing belt rotates to be in contact with the bottom surface of the blank, and polishing; after the two side surfaces of the blank are polished, the turntable drives the blank to rotate, so that the other two side surfaces of the blank are in contact with the first polishing belt, the polishing treatment of the whole blank is completed, the blank can be polished on all surfaces in the processing tank, the blank does not need to be repeatedly taken out of the processing tank and placed, the processing efficiency of the blank is improved, and the processing cost of the blank is reduced; after the blank is conveyed into the processing tank through the conveying rod, the polishing treatment can be automatically finished in the processing tank, the processing difficulty of the blank is reduced, and the automation degree of the processing of the blank is improved; under the mutual cooperation of first polishing area, second polishing area and third polishing area, can do the processing of polishing to the face of blank simultaneously, accomplish the polishing of more multiaspect of blank in the same time, further promotion blank machining efficiency.
A second through groove is formed in the side wall of the machining groove, the second mounting block 15 penetrates through the second through groove, a second air cylinder 16 is arranged on one side of the first mounting block 1, the second mounting block 15 is arranged on a piston rod of the second air cylinder 16, a first mounting groove is formed in the second mounting block 15, a first rotating roller is detachably connected in the first mounting groove, and the first polishing belt 154 is sleeved on the first rotating roller; when the turntable moves upwards, the second air cylinder drives the piston rod to move back, so that the second mounting block moves towards the outer side of the second through groove, the second mounting groove moves out of the processing groove, the collision between the turntable and the second mounting block during ascending is avoided, and the ascending motion of the turntable is stably carried out; when the blank is positioned in the processing groove, the second cylinder pushes the second mounting block to move towards the processing groove, so that the first polishing belt is in contact with the side wall of the blank, and the side wall of the blank is polished under the action of the first polishing belt; when the rotary table drives the blank to rotate, the second cylinder drives the second mounting block to move outwards, so that the second mounting block is prevented from colliding with the blank; through first commentaries on classics roller and being connected dismantled of first mounting groove, can be convenient pull down first commentaries on classics roller from first mounting groove to do the change to first polishing area, guarantee the effect of polishing of first polishing area to the blank, reduce the equipment maintenance cost.
A first connecting block 151 is arranged at the top of the second mounting block 15, a sliding block 152 is arranged on the first connecting block 151, a cover plate 153 is arranged at the top of the first mounting groove, a sliding groove matched with the sliding block 152 is formed in the cover plate 153, and a fixing component matched with the cover plate 153 is arranged on the second mounting block 15; the cover plate is fixed at the top of the first mounting groove under the action of the fixing component, so that the cover plate is matched with the first mounting groove to fix the first rotating roller, and the connecting effect of the first polishing belt and the first mounting groove is ensured; the slider is mutually supported with the spout, plays the guide effect to the apron, makes better and the cooperation of first commentaries on classics roller formation of apron, makes the more stable rotation of first sanding area, the first sanding area of further promotion and the connection effect of first mounting groove.
The fixing component comprises a second connecting block 155 arranged on the second mounting block 15 and a fixing plate 156 arranged on the second connecting block 155, a first movable cavity is arranged on the second connecting block 155, the fixing plate 156 is arranged in the first movable cavity, a first movable groove is arranged at the top of the first movable cavity, a push block 1561 matched with the first movable groove is arranged on the fixing plate 156, and a limiting component is arranged on the push block 1561; first commentaries on classics roller dress is back in first mounting groove, embolia first area of polishing on toward first commentaries on classics roller, the spout on will lapping is aligned with the slider on the first connecting block, cover the apron at first mounting groove top, play the fixed action to first commentaries on classics roller under the apron effect, promote the ejector pad along first movable groove, make the fixed plate move to the apron top, play the fixed action to the apron under the fixed plate effect, make the apron can't follow and throw off on first mounting groove, guarantee the apron to the fixed effect of first commentaries on classics roller.
A second movable cavity is arranged on the push block 1561, an opening is arranged on the side wall of the second movable cavity, the limiting component comprises a limiting block 1565 arranged in the opening in a penetrating way and a first connecting rod 1566 arranged on the limiting block 1565, the two groups of openings are arranged oppositely, the first connecting rods 1566 on the two limit blocks 1565 are hinged at one point, a third through groove is arranged at the top of the second movable cavity, a push plate 1562 is arranged in the third through groove in a penetrating way, a push rod 1563 is arranged at the bottom of the push plate 1562, the push rod 1563 is arranged above the connection part of the two first connecting rods 1566, the bottom of the second movable cavity is provided with a supporting spring, the inner wall of the first movable cavity is provided with two groups of limiting grooves matched with the limiting blocks, and the two groups of limiting grooves are respectively arranged at two ends of the first movable cavity and respectively play a role in fixing the push blocks at two ends of the first movable cavity; after the cover plate is arranged in the first mounting groove, the push block is pushed along the inner wall of the first movable groove, the push block moves to one end of the first movable groove, the limiting block moves to one side of the limiting groove, the supporting spring pushes the connecting point of the first connecting rod to move upwards, the two first connecting rods rotate to a linear state, the limiting block is pushed out from the opening, the limiting block enters the limiting groove, the push block is fixed, the fixing plate is stably arranged on the cover plate, and the fixing effect of the cover plate on the first rotary roller is guaranteed; when the first polishing belt is replaced, the push plate is pushed towards the second movable cavity, the push plate drives the push rod to move downwards, the connecting point of the push rod pushing the first connecting rod is made to move downwards, the first connecting rod drives the limiting block to move towards the second movable cavity, and the limiting block is made to be separated from the limiting groove, so that the fixing plate is directly moved away from the cover plate, and the replacement difficulty of the first polishing belt is reduced.
A fourth movable cavity is arranged on the inner wall of the third through groove, a second limiting plate matched with the fourth movable cavity is arranged on the side wall of the push plate, a reset spring 1564 is arranged at the bottom of the second limiting plate, the bottom end of the reset spring is fixedly connected to the inner wall of the fourth movable cavity, and the push plate can automatically reset after moving downwards each time under the action of the reset spring; under the mutually supporting in second limiting plate and fourth activity chamber, do the injecing to the maximum distance that the push pedal descends, prevent that the push pedal from excessively descending, prevent simultaneously that the push pedal from deviating from in the third logical groove.
A third connecting block 12 is arranged on the inner wall of the processing groove, a through cavity is arranged on the third connecting block 12, a third movable cavity is arranged on the inner wall of the through cavity, a fixed rod 13 penetrates through the through cavity, a first limiting plate 132 matched with the third movable cavity is arranged at one end of the fixed rod 13, a second fixed block 131 is arranged at the other end of the fixed rod 13, and a third air cylinder 14 matched with the fixed rod 13 is arranged on one side of the first mounting block 1; after the blank entered into the processing inslot, third cylinder promoted the piston rod and moved forward, and third cylinder piston rod promotes the dead lever and moves forward, and the second fixed block contacts with the blank lateral wall, makes the second fixed block fix the blank in the processing inslot, mutually supports with first fixed block, and the blank takes place to remove when preventing to polish area and blank contact, promotes the effect of polishing area to the blank.
A cushion block is arranged on the first mounting plate 2, a driving motor 21 is arranged on the cushion block, the turntable 11 is arranged on an output shaft of the driving motor 21, a telescopic rod is arranged on the cushion block, and the driving motor 21 is arranged on the telescopic rod; a second movable groove is formed in the bottom of the rotary table 11, the second movable groove is of a circular ring structure, a guide block 24 is arranged in the second movable groove, a second connecting rod 241 is arranged at the bottom of the guide block 24, and a sleeve 25 matched with the second connecting rod 241 is arranged on the first mounting plate 2; when the blank is conveyed to the upper part of the processing groove, air is introduced into the sleeve, so that the air pressure in the sleeve is increased, the second connecting rod is pushed to move upwards under the action of the air pressure, the second connecting rod pushes the rotary table to move upwards, the rotary table moves to be in contact with the bottom surface of the blank, the telescopic rod rises along with the rising of the rotary table, and after the rotary table is in contact with the bottom surface of the blank, the drive motor drives the rotary table to rotate 90 degrees, so that the blank is taken down from the conveying rod, and the blank is put into the processing groove; under the mutual matching of the second movable groove and the guide block, the second connecting rod is prevented from blocking the rotation of the turntable, so that the turntable can rotate more stably under the action of a driving motor of the turntable; under the guide block effect, provide the holding power for the carousel from a plurality of differences, promote the bearing capacity of carousel, guarantee the stability of equipment work.
A second mounting groove is formed in the turntable 11, the third polishing belt 111 is arranged in the second mounting groove, a fourth through groove is formed in the bottom of the second mounting groove, a fifth through groove is formed in the bottom of the machining groove, a waste material box 22 is arranged on the first mounting plate 2, and a limiting block 23 matched with the waste material box 22 is arranged on the first mounting plate 2; the piece that produces after polishing via the area of polishing drops in the machining-slot bottom, and partial piece drops in the second mounting groove, and the piece leads to the groove and falls out from first installation piece through the fourth, and the piece that drops directly falls in the waste material box, does the collection to the piece under the waste material box effect to do unified collection to the piece, prevent that the piece from splashing and causing the burden to later stage clearance.
A plurality of first through holes are formed in the top of the fixing groove, second through holes matched with the first through holes are formed in the second mounting plate 4, a third mounting plate 41 is arranged above the second mounting plate 4, and a polishing roller 42 corresponding to the second through holes is arranged on the third mounting plate 41; after the blank is positioned in the processing groove, the second mounting plate moves downwards, the second polishing belt is in contact with the top of the blank to polish the top surface of the blank, the third mounting plate moves the polishing roller downwards to enable the polishing roller to be inserted into the first through hole and the second through hole, and the polishing roller enters the positioning pin hole in the blank so as to directly polish the inner wall of the positioning pin hole; under the mutually supporting of first through-hole and second through-hole, for polishing the roller and playing the positioning action, make polishing the better location pinhole alignment with on the blank of roller, guarantee the machining precision of equipment to the blank.
A third mounting groove is formed in the conveying rod 3, a second rotary roller is arranged in the third mounting groove, and a conveying belt 31 is sleeved on the second rotary roller; when the blank was arranged in on the conveying pole, the blank was in on the conveyer belt, and the second is changeed the roller and is rotated and drive the conveyer belt and rotate, and the conveyer belt provides power for the blank, makes the blank remove along the conveying pole to play the transport effect to the blank, accomplish the automated processing of blank.
When a brake pad blank is transported, the brake pad blank side lug is arranged on the conveying rod, the brake pad blank side lug is arranged on the conveying belt, the blank is driven to move under the action of the conveying belt, so that the blank is moved to the position above the processing groove, the second mounting block is moved out of the processing groove, air flow enters the sleeve and pushes the rotary table to move upwards, the rotary table moves upwards to be contacted with the bottom surface of the blank, when the rotary table is contacted with the bottom surface of the blank, the drive motor drives the rotary table to rotate, the rotary table drives the blank to rotate 90 degrees, the blank side lug is separated from the conveying rod, so that the whole blank is arranged on the rotary table, and the rotary table drives the blank to move downwards to move the blank into the processing; after the blank enters the processing groove, the second mounting block enters the processing groove, the first polishing belt is contacted with the side wall of the blank, the second mounting plate moves downwards, the first fixing block and the second fixing block move towards the processing groove respectively, the side lug on the blank is inserted into the fixing groove on the first fixing block, the second fixing block is contacted with the side wall of the blank, and the blank is fixed under the action of the first fixing block and the second fixing block; the second mounting plate moves downwards to enable the second polishing belt to be in contact with the top surface of the blank to polish the top surface of the blank, the third mounting plate moves downwards to enable the polishing roller to be inserted into the positioning pin hole to polish the inner wall of the positioning pin hole, and the third polishing belt polishes the bottom surface of the blank; after the two side walls of the blank are polished, the second mounting block moves towards the outer side of the second through groove, the second mounting plate moves upwards, the driving motor drives the rotary table to rotate, the rotary table drives the blank to rotate by 90 degrees, the first fixing block and the second fixing block fix the blank again, the second mounting block enters the processing groove, the first polishing wheel polishes the other two side walls of the blank, and the polishing treatment of six surfaces of the blank is completed; after the workblank is completely polished, the turntable drives the workblank to rotate 90 degrees again, then the turntable drives the workblank to move upwards, the side lug of the workblank rises to the position above the conveying rod, the turntable drives the workblank to move downwards after rotating 90 degrees, the side lug of the workblank is lapped on the conveying rod, the side lug is located on the conveying belt, the workblank after being processed is conveyed out of the processing groove under the action of the conveying belt, and therefore the processed workblank is collected.
The second polishing belt and the third polishing belt can also be connected in a way of being communicated with the first polishing belt so as to replace the second polishing belt and the third polishing belt; in addition, the driving motor and the air cylinder in the attached drawings of the application are schematic diagrams, and the specific structures of the driving motor and the air cylinder are the same as those of the driving motor and the air cylinder in the prior art.
Claims (10)
1. The utility model provides an automatic intelligent elevator processing lines, includes elevator brake block processing equipment, steel sheet cutting equipment and decoiler machine, elevator brake block processing equipment includes first mounting panel (2), locates first installation piece (1) of first mounting panel (2) top, locate conveying rod (3) of first installation piece (1) top and locating second mounting panel (4) of conveying rod (3) top, be equipped with processing groove, its characterized in that on first installation piece (1): be equipped with first logical groove on first installation piece (1), first logical inslot is worn to be equipped with first fixed block (171), be equipped with the fixed slot on first fixed block (171), be equipped with first cylinder (17) on first fixed block (171) lateral wall, the processing tank bottom is equipped with carousel (11) that can be up-and-down motion, the processing inslot is equipped with second installation piece (15), be equipped with first polishing area (154) on second installation piece (15), second installation board (4) bottom is equipped with second polishing area (43), be equipped with third polishing area (111) on carousel (11), first logical groove is four groups, is that the circumference evenly locates on the processing tank lateral wall, corresponding first fixed block also is four groups, relative two sets of first fixed block synchronous motion.
2. An automatic intelligent elevator processing production line according to claim 1, characterized in that: it leads to the groove to be equipped with the second on the processing groove lateral wall, second installation piece (15) are worn to locate the second leads to the groove, first installation piece (1) one side is equipped with second cylinder (16), second installation piece (15) are located on second cylinder (16) piston rod, be equipped with first mounting groove on second installation piece (15), can dismantle in the first mounting groove and be connected with first commentaries on classics roller, first belt of polishing (154) cover is located on the first commentaries on classics roller.
3. An automatic intelligent elevator processing production line according to claim 2, characterized in that: second installation piece (15) top is equipped with first connecting block (151), be equipped with slider (152) on first connecting block (151), first mounting groove top is equipped with apron (153), be equipped with on apron (153) with slider (152) matched with spout, be equipped with on second installation piece (15) with apron (153) matched with fixed subassembly.
4. An automatic intelligent elevator processing production line according to claim 3, characterized in that: fixed subassembly is including locating second connecting block (155) on second installation piece (15) and locating fixed plate (156) on second connecting block (155), be equipped with first activity chamber on second connecting block (155), fixed plate (156) are located first activity intracavity, first activity chamber top is equipped with first activity groove, be equipped with on fixed plate (156) with first activity groove matched with ejector pad (1561), be equipped with spacing subassembly on ejector pad (1561).
5. An automatic intelligent elevator processing production line according to claim 4, characterized in that: a second movable cavity is formed in the push block (1561), openings are formed in the side wall of the second movable cavity, the limiting assembly comprises a limiting block (1565) arranged in the openings in a penetrating manner and first connecting rods (1566) arranged on the limiting block (1565), the openings are divided into two groups, the two groups of openings are arranged oppositely, the first connecting rods (1566) on the two limiting blocks (1565) are hinged to one point, a third through groove is formed in the top of the second movable cavity, a push plate (1562) is arranged in the third through groove in a penetrating manner, a push rod (1563) is arranged at the bottom of the push plate (1562), the push rod (1563) is arranged above the joint of the two first connecting rods (1566), and a supporting spring is arranged at the bottom of the second movable cavity; and a limiting groove matched with the limiting block is arranged on the inner wall of the first movable cavity.
6. An automatic intelligent elevator processing production line according to claim 1, characterized in that: be equipped with third connecting block (12) on the processing groove inner wall, be equipped with on third connecting block (12) and lead to the chamber, it is equipped with the third activity chamber on the intracavity wall to lead to, lead to the intracavity and wear to be equipped with dead lever (13), dead lever (13) one end be equipped with the first limiting plate of third activity chamber matched with (132), the other end are equipped with second fixed block (131), first installation piece (1) one side be equipped with dead lever (13) matched with third cylinder (14).
7. An automatic intelligent elevator processing production line according to claim 1, characterized in that: a cushion block is arranged on the first mounting plate (2), a driving motor (21) is arranged on the cushion block, the turntable (11) is arranged on an output shaft of the driving motor (21), a telescopic rod is arranged on the cushion block, and the driving motor (21) is arranged on the telescopic rod; carousel (11) bottom is equipped with the second activity groove, the second activity groove is ring column structure, the second activity inslot is equipped with guide block (24), guide block (24) bottom is equipped with second connecting rod (241), be equipped with on first mounting panel (2) with second connecting rod (241) matched with sleeve pipe (25).
8. An automatic intelligent elevator processing production line according to claim 1, characterized in that: be equipped with the second mounting groove on carousel (11), third polishing area (111) are located in the second mounting groove, second mounting groove bottom is equipped with the fourth and leads to the groove, the machining groove bottom is equipped with the fifth and leads to the groove, be equipped with waste material box (22) on first mounting panel (2), be equipped with on first mounting panel (2) with waste material box (22) matched with stopper (23).
9. An automatic intelligent elevator processing production line according to claim 2, characterized in that: the fixed slot top is equipped with a plurality of first through-holes, be equipped with on second mounting panel (4) with first through-hole matched with second through-hole, second mounting panel (4) top is equipped with third mounting panel (41), be equipped with on third mounting panel (41) with second through-hole corresponding grinding roller (42).
10. An automatic intelligent elevator processing production line according to claim 1, characterized in that: be equipped with the third mounting groove on conveying pole (3), be equipped with the second in the third mounting groove and change the roller, the second is changeed and is overlapped on the roller and is equipped with conveyer belt (31).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911071266.4A CN110774129B (en) | 2019-11-05 | 2019-11-05 | Automatic intelligent elevator processing production line |
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|---|---|---|---|
| CN201911071266.4A CN110774129B (en) | 2019-11-05 | 2019-11-05 | Automatic intelligent elevator processing production line |
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| CN110774129B true CN110774129B (en) | 2020-07-28 |
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| CN111940781A (en) * | 2020-08-04 | 2020-11-17 | 湖州和通电梯部件有限公司 | Be used for elevator brake block processing apparatus |
| CN112338715B (en) * | 2020-11-04 | 2021-11-26 | 南京禹智智能科技有限公司 | Full-automatic straight brooch manufacturing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203185106U (en) * | 2013-02-27 | 2013-09-11 | 深圳市竟业塑胶精密模具有限公司 | Sander |
| JP2015175375A (en) * | 2014-03-12 | 2015-10-05 | トヨタ自動車株式会社 | Disc brake device |
| CN203804740U (en) * | 2014-04-30 | 2014-09-03 | 尤溪县冠美木业有限公司 | Brush backboard polishing machine |
| CN104476200B (en) * | 2014-12-05 | 2017-02-01 | 黄山菲英汽车零部件有限公司 | Automotive brake pad production line |
| CN204339280U (en) * | 2014-12-05 | 2015-05-20 | 黄山菲英汽车零部件有限公司 | Brake block machining production line |
| CN104999280B (en) * | 2015-08-04 | 2017-05-31 | 嘉联电梯有限公司 | A kind of process equipment of lift circuit plate |
| CN106737138B (en) * | 2016-11-23 | 2020-10-20 | 山东伟润工业制造有限责任公司 | Automatic material loading brake block grinding device |
| CN109986386B (en) * | 2019-05-13 | 2024-03-15 | 福建省华银铝业有限公司 | Elevator brake pad processing device and processing method |
| CN110270918B (en) * | 2019-07-26 | 2020-11-06 | 浙江浦江三菱制锁有限公司 | Intelligent lock shell polishing equipment |
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Denomination of invention: An automatic and intelligent elevator processing production line Effective date of registration: 20230530 Granted publication date: 20200728 Pledgee: Bank of Huzhou Limited by Share Ltd. Nanxun branch Pledgor: SL ELEVATOR CO.,LTD. Registration number: Y2023330001010 |
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