CN102284900A - Horizontal dual-end face grinder - Google Patents
Horizontal dual-end face grinder Download PDFInfo
- Publication number
- CN102284900A CN102284900A CN2011101866239A CN201110186623A CN102284900A CN 102284900 A CN102284900 A CN 102284900A CN 2011101866239 A CN2011101866239 A CN 2011101866239A CN 201110186623 A CN201110186623 A CN 201110186623A CN 102284900 A CN102284900 A CN 102284900A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- anchor clamps
- grinding
- rolling disc
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a horizontal dual-end face grinder, which comprises a pedestal, a fixture rotating disc, a plurality of workpiece fixtures, at least one group of grinding devices, a feeding mechanism of a grinding mechanism, an automatic loading device, a feeding positioning device, an automatic clamping and unloading device and a grinding wheel correcting mechanism. The horizontal dual-end face grinder is a high-efficiency plane processing machine tool. Two parallel end faces with high precision and low surface roughness can be processed in one travel by the horizontal dual-end face grinder. The automation degree of the machine tool is high; investment of workers is saved; human operation errors are reduced; labour cost for grinding slide sheets is greatly reduced; and the qualification rate of a product is improved. Procedures of roughly grinding, semi-precisely grinding and precisely grinding the slide sheets can be finished only by clamping and positioning at one time, so time for clamping a workpiece for multiple times is greatly saved, and accumulated errors caused by clamping workpiece for multiple times are overcome.
Description
Technical field
The present invention relates to a kind of grinder, particularly a kind of grinder that can grind synchronously the relative two sides of workpiece.
Background technology
As everyone knows, compressor is the heart of refrigeration plant, is requisite core component during air-conditioning is produced.China is the big market sold of air-conditioning in the world, it is predicted that the sales volume of annual air-conditioning will be about 3,500 ten thousand from now on.Brilliant achievement has been obtained in domestic air conditioning market in the year in the previous year, certainly also driven the continuous prosperity in compressor of air conditioner market, in 2010, compressor of air conditioner enterprise is very busy great rejoicing, though produce busy, allow the compressor enterprise time of having a rest significantly reduce, have to often work extra shifts or extra hours.
And make key components and parts---slide plate in the industry at compressor, the slide plate in the sliding-vane compressor is because the particularity of environment for use necessarily requires that it is wear-resisting, hardness is high, matrix precision height, appearance and size are strict.At this, we understand the main grinding process of slide plate grinding earlier:
Operation one: use face lapping mill to grind six planes of slide plate, see the above surplus of the monolateral reservation 0.02mm of light and both ends of the surface, the above surplus of the monolateral reservation 0.03mm in two sides is more than the monolateral reservation 0.06mm of two end faces.
Operation two: use the cylindrical lapping machine to carry out as benchmark with positive and negative in twos, corase grind R reserves the 0.06mm surplus in the bottom surface.
Operation three: use vertical Double End grinder, grind in twos the positive and negative controlling dimension at ± 0.001mm, parallelism of two planes 0.001mm.
Operation four: use face lapping mill to be benchmark semifinishing two sides with two positive and negatives, perpendicularity guarantees in 0.005mm, monolateral reservation 0.015mm grind.
Operation five: use 3894 grinders to cooperate abrasive pastes to grind the both sides vertical plane simultaneously, remove the emery wheel vestige and guarantee in the interior perpendicularity 0.004mm of fineness two sides scale error 0.002mm.
Operation six: use the cylindrical lapping machine to be benchmark with slide plate front and side, correct grinding R face guarantees that dimensional accuracy is in ± 0.02mm.
Operation seven: reuse 3894 grinders and grind two sides, amount of grinding is that 0.5um is to deburring between the 1um.
Operation eight: operations such as follow-up deburring, cleaning, check, constant temperature, classification, this follow-up operation and this project are got in touch to omit not quite herein and are introduced.
Grind slide plate as can be seen and need a plurality of operations to cooperate to finish from the above slide plate flow process of respectively grinding, the operation of wherein grinding the slide plate two sides has reached more than 3 roads unexpectedly, and the milling time of two sides has restricted the whole production efficient of slide plate greatly.And after grinding two sides, carry out again subsequent handling add trade union influence two survey the precision of faces, so desirable states are the last two survey faces that grind, avoid in the follow-up grinding of slide plate because problems such as clamping or heating cause the two sides distortion, cause repeating grinding even scrapping of workpiece.
In addition, above-mentioned 3894 type grinders are that the reciprocal grinder of tailored version, its operation principle are for spreading upon by abrasive pastes on the very high abrasive material of two flatnesses and the depth of parallelism, slide plate is constantly moved back and forth in two parallel abrasive materials, slide plate is carried out the grinding of trace by abrasive pastes by it being advanced precompression, its amount of grinding can only lean on operating personnel by a large amount of practices it to be ground, the amount of grinding event of no standard is had relatively high expectations to operating personnel's level and is difficult for promoting, and this lathe operating efficiency is not high.For improving slide plate crudy and working (machining) efficiency, reduce the slide plate production cost, improve the functional reliability of compressor sliding blade, satisfy the great demand of market to slide plate, the applicant has developed a kind of grinder of Double End efficiently, it can process two and have the high and low parallel end faces of surface roughness of precision in one stroke, Machinery Tool Automation degree height, lathe can be finished the workpiece automated exchanged cutter automatically, automatically locate, automatic grinding, automatic on-line detects, automatic align hone error, automatically discharging, only need to arrange 1 operating personnel can finish 10 above operation of machine tool, saved personnel's input greatly and reduced artificial operate miss.Lower the human cost that slide plate grinds greatly, and improved the qualification rate of product.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of horizontal Double End grinder, to lower the human cost that slide plate grinds, improve the qualification rate of product, improve the functional reliability of compressor sliding blade, satisfy the great demand of market to slide plate.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of horizontal Double End grinder, it is characterized in that: it comprises base, is relatively set with two supports on the base; One anchor clamps rolling disc, this anchor clamps rolling disc is installed between two supports by rotating shaft, and drive motors is installed in the rotating shaft; Some work piece holders, these some work piece holders are distributed on the end of anchor clamps rolling disc; At least one group of lapping device, every group of lapping device comprises the grinding mechanism that two covers are oppositely arranged, two cover grinding mechanisms are slidingly mounted on the corresponding support and are oppositely arranged on the both sides of anchor clamps rolling disc, so that the workpiece on the correspondence position on the anchor clamps rolling disc is ground; The feed mechanism of one grinding mechanism, it comprises a feeding motor, is connected with screw rod on the feeding motor shaft, this screw rod is threaded with grinding mechanism; One automatic charge device, this automatic charge device comprises that one is installed on the pedestal on the base, this pedestal is provided with a feeding channel, the one end top of this feeding channel is provided with hopper, the bottom of hopper is communicated with feeding channel, is provided with delivery sheet in the described feeding channel, and an end of this delivery sheet is connected with a driving mechanism, this driving mechanism can be transferred to delivery sheet the bottom of hopper, is delivered on the corresponding work piece holder with the workpiece that will be positioned at hopper below feeding channel; One feeding positioning device, this feeding positioning device are arranged between two supports, workpiece can be guided to the middle position of work piece holder and workpiece is pressed into work piece holder fully by this feeding positioning device; Automatically clamp and device for discharging, this clamps with device for discharging automatically and is arranged on the anchor clamps rolling disc, and it is connected with work piece holder, with the workpiece on automatic clamping and the discharging workpieces anchor clamps.
Described work piece holder comprises the connecting rod that a clamping fixture seat, a compact heap and an end are fixedlyed connected with compact heap, this clamping fixture seat is provided with the workpiece clamp position, one side of workpiece clamp position is provided with compact heap and is pressed into the position, described connecting rod is arranged in the clamping fixture seat that compact heap is pressed into position bottom, but the contact-making surface of described compact heap and workpiece is arranged to be pressed into the wedge shape inclined-plane of roof pressure surface of the work when being pressed into when compact heap along compact heap.
Described grinding mechanism comprises that one grinds motor and motion sleeve, described motion sleeve is fixed on the corresponding support, grind on the motor and be connected with main shaft, one end of main shaft is equipped with emery wheel, spindle set is in a main shaft installation sleeve, this main shaft installation sleeve is arranged in the motion sleeve and with the grinding motor fixedlys connected, and the main shaft installation sleeve can move axially along the sleeve that moves, and described screw rod is threaded with the main shaft installation sleeve.
Grinding mechanism is provided with emery wheel feeding brake gear, and this emery wheel feeding brake gear comprises the hydraulic cavities that is arranged in the motion sleeve, and the motion sleeve is provided with the fuel feed hole that is communicated with hydraulic cavities, is provided with oil sealing between main shaft installation sleeve and the motion sleeve.
Described lapping device is provided with three groups, and three groups of lapping devices are provided with in turn and are corresponding with the position of a certain work piece holder on the anchor clamps rolling disc respectively.
The emery wheel correction mechanism is installed between two supports, this emery wheel correction mechanism comprises the fan-shaped correction-plate revising motor and be connected with the correction motor, the two sides of fan-shaped correction-plate are provided with some correction sand lumps, the curved interval of some correction sand lumps of same side is provided with, this fan-shaped correction-plate can turn between the lapping device under the correction motor-driven, revises with the emery wheel surface to grinding mechanism.
Described feeding positioning device comprises: two fixed heads, and two fixed head relative fixed are on support; Two gib blocks that are provided with relatively, this two gib block are installed on the corresponding fixed head by distance regulating mechanism respectively, form tool guide space at regular intervals between two gib blocks, pass for anchor clamps and workpiece; One workpiece pressing mechanism can be pressed into workpiece in the workpiece station of anchor clamps fully by this workpiece pressing mechanism.
Distance regulating mechanism comprises that a holder and an end that is installed on the fixed head is arranged in the holder and the movable block that can move in holder, described holder is provided with bar hole, be equipped with the clamping screw that is threaded with movable block in the bar hole, described gib block is installed on the movable block.
The workpiece pressing mechanism comprises a footstock, and the bottom of footstock is pivoted with a briquetting, and an end of this briquetting is arranged in the described guide space, and the bottom of described briquetting is relatively set with two top boards, and two top boards can be distinguished the corresponding position at roof pressure workpiece top.
Automatically clamp with device for discharging and comprise a fixed disk, this fixed disk and the coaxial installation of anchor clamps rolling disc, anchor clamps rolling disc relative fixed dish rotates, one surface of described fixed disk is provided with first circular arc cam and second circular arc cam, form the circular arc cam groove between first circular arc cam and second circular arc cam, one end of described connecting rod is provided with a bearing, and an end of bearing is arranged in the circular arc cam groove, and this bearing and first circular arc cam roll with second circular arc cam and contact.
Anchor clamps rolling disc inner surface is provided with some connecting rod gathering sills, and the other end of connecting rod is connected with slide block, and described slide block is installed in the corresponding connecting rod gathering sill, and described bearing is installed on the slide block.
The cam surface of described first circular arc cam is made up of the arc surface that two sections radiuses differ, and connects by level and smooth cambered surface between the arc surface that two sections radiuses differ; The cam surface of second circular arc cam is made up of the arc surface that two sections radiuses differ, and connects by level and smooth cambered surface between the arc surface that two sections radiuses differ.
The base of described anchor clamps rolling disc below is provided with workpiece discharging conveyer belt.
The invention has the beneficial effects as follows: the present invention is a kind of high efficiency plane machining tool, and it can process two and have the high and low parallel end faces of surface roughness of precision in one stroke.Machinery Tool Automation degree height, lathe can be finished workpiece automated exchanged cutter, location, automatic grinding, automatic on-line detection, align hone error, discharging automatically automatically automatically automatically, only need to arrange 1 operating personnel can finish 10 above operation of machine tool, saved personnel's input greatly and reduced artificial operate miss.Lower the human cost that slide plate grinds greatly, and improved the qualification rate of product.The characteristics that this project is the most outstanding are working (machining) efficiency, this project lathe is only by a clamping location, can finish corase grind, half correct grinding and the operation of finish grinding of slide plate, save the time of workpiece multiple clamping greatly, and solved workpiece because the accumulated error that multiple clamping produces.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples:
Fig. 1 is a schematic perspective view of the present invention;
Fig. 2 is the schematic perspective view of other direction of the present invention;
Fig. 3 is a perspective exploded view of the present invention;
Fig. 4 is the perspective exploded view of other direction of the present invention;
Fig. 5 is the schematic perspective view of automatic charge device;
Fig. 6 is the user mode schematic diagram of automatic charge device;
Fig. 7 is the assembling schematic diagram of feeding positioning device and other parts;
Fig. 8 is the local enlarged diagram among Fig. 7;
Fig. 9 is the perspective exploded view of clamping automatically and device for discharging;
Figure 10 is the perspective exploded view of clamping automatically and device for discharging other direction;
Figure 11 is the schematic perspective view of fixed disk;
Figure 12 is the structural representation of work piece holder;
Figure 13 is the perspective exploded view of work piece holder;
Figure 14 is the schematic perspective view of emery wheel mechanism;
Figure 15 is the cutaway view of emery wheel mechanism;
Figure 16 is the schematic perspective view of emery wheel correction mechanism.
The specific embodiment
With reference to Fig. 1, Fig. 2, Fig. 3 Fig. 4, it shown in the figure structural representation of one embodiment of the present invention, a kind of horizontal Double End grinder as shown in the figure, the feed mechanism 5, an automatic charge device 6, the feeding positioning device 7, that comprise base 1, an anchor clamps rolling disc 2, some work piece holders 3, three groups of lapping devices 4, the grinding mechanism corresponding with lapping device clamp and device for discharging 8 and emery wheel correction mechanism 9 automatically, the top that is relatively set with two supports, 11, two supports 11 on the base 1 is equipped with connecting plate 12.
With reference to Fig. 3, Fig. 4 and Fig. 9 to Figure 11, anchor clamps rolling disc 2 is installed between two supports 11 by rotating shaft 21, and drive motors 22 is installed in the rotating shaft 21, and drive motors 22 can drive anchor clamps rolling disc 2 at every turn and turn an angle.
Be evenly equipped with some work piece holders 3 in the end of anchor clamps rolling disc 2, as Figure 12, shown in Figure 13, work piece holder 3 comprises a clamping fixture seat 31, the connecting rod 33 that one compact heap 32 and an end are fixedlyed connected with compact heap 32, this clamping fixture seat 31 is provided with workpiece clamp position 311, one side of workpiece clamp position 311 is provided with compact heap and is pressed into position 312, compact heap is pressed into 312 bottoms, position and is provided with strip through-hole 3121, the shape of cross section of connecting rod 33 is corresponding with the shape of this strip through-hole 3121, connecting rod 33 is arranged in compact heap and is pressed in the strip through-hole 3121 of 312 bottoms, position, and, but compact heap 32 and the contact-making surface of workpiece 34 are arranged to be pressed into the wedge shape inclined-plane 321 of roof pressure surface of the work when being pressed into when compact heap along compact heap.
Referring to figs. 1 through Fig. 4, three groups of lapping devices 4 are provided with in turn and are corresponding with the position of a certain work piece holder on the anchor clamps rolling disc respectively, these three groups of lapping devices 4 are followed successively by corase grind device, half fine grinding device and fine grinding device, the structure of corase grind device, half fine grinding device and fine grinding device is identical, and just the particle diameter of emery wheel abrasive material is distinguished to some extent.
Every group of lapping device 4 comprises that the grinding mechanism 41, two that two covers are oppositely arranged overlaps the both sides that grinding mechanisms 41 are slidingly mounted on the corresponding support 11 and are oppositely arranged on anchor clamps rolling disc 2, so that the workpiece on the anchor clamps rolling disc 2 correspondence position anchor clamps is ground.
With reference to Figure 14, Figure 15, grinding mechanism 41 comprises that one grinds motor 42 and motion sleeve 43, motion sleeve 43 is fixed on the corresponding support 11, grind on the motor 42 and be connected with main shaft 44, one end of main shaft 44 is equipped with emery wheel 45, and this emery wheel 45 can grind the side surface of workpiece on the correspondence position, and main shaft 44 is sleeved in the main shaft installation sleeve 46, this main shaft installation sleeve 46 is arranged in the motion sleeve 43 and with grinding motor 42 fixedlys connected, and main shaft installation sleeve 46 can move axially along the sleeve 43 that moves.
The feed mechanism 5 of corresponding every cover grinding mechanism is installed on support 11, this feed mechanism 5 comprises a feeding motor 51, be connected with screw rod 52 on 51 in the feeding motor, this screw rod 52 is threaded with main shaft installation sleeve 46, when the feeding motor rotation, can advance or retreat by screw drive emery wheel mechanism, to realize the grinding of workpiece.
Between end of motion sleeve 43 and main shaft installation sleeve 46, dust ring 49 is installed, can prevents that by this dust ring 49 external dust from entering in the hydraulic cavities.That this emery wheel feeding brake gear has is simple and compact for structure, action rapid sensitive, accurate, the lower-cost characteristics of braking.
One automatic charge device 6 is installed on the base 1, as Fig. 5, shown in Figure 6, this automatic charge device 6 comprises that one is installed on the pedestal 61 on the base 1, pedestal 61 is provided with a feeding channel 62, the one end top of this feeding channel 62 is provided with hopper 63, the bottom of hopper 63 is communicated with feeding channel 62, and workpiece can be stacked in the hopper 63, and the workpiece of foot can enter in the feeding channel 62 by the bottom of hopper 63 in the hopper 63.
As shown in Figure 5, be arranged at intervals with the above-mentioned feeding channel 62 of formation between two fixed heads, 64, two fixed heads 64 on the pedestal 61 side by side, above-mentioned hopper 63 is installed on two fixed heads 64, adopt this structure can simplify the processing of feeding channel, reduce the processing cost of equipment.
As shown in Figure 5, in feeding channel 62, be provided with delivery sheet 65, one end of this delivery sheet 65 is connected with a driving mechanism, driving mechanism can adopt cylinder 66 as shown in the figure, and an end of delivery sheet 65 is fixedlyed connected with the driving shaft of cylinder 66, delivery sheet 65 can be transferred to the bottom of hopper 63 by this driving mechanism, be delivered on the clamping device thereby the end by delivery sheet will be positioned at the workpiece of hopper below feeding channel.Certainly, driving mechanism also can adopt other structure commonly used, is not described further at this.
As shown in the figure, be provided with some cylindrical voids 631, can be observed the stacked state of workpiece in hopper, avoid occurring workpiece and be stuck in the hopper and cause workpiece can't enter situation in the feeding channel by this cylindrical void 631 at the sidewall of hopper 63.
Can be to the clamping device of Double End grinder by this automatic charge device with workpiece (slide plate) automatic transport, to realize the automation control of Double End grinder, save personnel's input and reduced artificial operate miss, lower the human cost that slide plate grinds greatly, and improved the qualification rate of product.
Feeding positioning device 7 is arranged between two supports 11, workpiece can be guided to the middle position of work piece holder and workpiece is pressed into work piece holder fully by this feeding positioning device 7.
With reference to Fig. 7, Fig. 8, this feeding positioning device 7 comprises two fixed heads 71 and two gib blocks 72 that are provided with relatively, wherein, two fixed heads, 71 relative fixed are on two supports 11, two gib blocks 72 are installed on the corresponding fixed head 71 by distance regulating mechanism respectively, has a determining deviation between two gib blocks 72, thereby make and form a guide space 73 between two gib blocks, pass for anchor clamps and workpiece, and this guide space can be arranged to the narrow form of the wide outlet of import, and narrow place is consistent with the width of workpiece, so that revise the position of workpiece in anchor clamps, workpiece is guided to the middle position of work piece holder, perhaps, import department in guide space is arranged to the horn mouth shape, so that workpiece enters guide space; At the support top of Double End grinder one workpiece pressing mechanism is installed, workpiece can be pressed in the workpiece station of anchor clamps fully by this workpiece pressing mechanism.
As shown in the figure, the distance regulating mechanism of Cai Yonging comprises that a holder 74 and an end that is installed on the fixed head 71 is arranged in the holder 74 and the movable block 75 that can move in holder 74 in the present embodiment, this holder 74 is provided with bar hole 741, be equipped with the clamping screw 76 that is threaded with movable block 75 in the bar hole 741, gib block 72 is installed on the movable block 75, when grinding the slide plate of different in width, can adjust spacing between two gib blocks by distance regulating mechanism.
As shown in the figure, the workpiece pressing mechanism of Cai Yonging comprises a footstock 77 in the present embodiment, this footstock 77 is fixed on the connecting plate 12, the bottom of footstock 77 is pivoted with a briquetting 79 by pivot 78, one end of this briquetting 79 is arranged in the above-mentioned guide space, is relatively set with the corresponding position that two top boards, 791, two top boards 791 can be distinguished roof pressure workpiece top in the bottom of briquetting 79, thereby the workpiece that will guide in the work piece holder is pressed into work piece holder fully, to realize the location of workpiece.
Automatically clamping is arranged on the anchor clamps rolling disc 2 with device for discharging 8, and it is connected with work piece holder, with the workpiece on automatic clamping and the discharging workpieces anchor clamps.
With reference to Fig. 9 to Figure 11, automatically clamp with device for discharging 8 and comprise a fixed disk 81, this fixed disk 81 and the 2 coaxial installations of anchor clamps rolling disc, anchor clamps rolling disc 2 relative fixed dishes 81 rotate, one surface of fixed disk 81 is provided with first circular arc cam 82 and second circular arc cam 83, the cam surface of this first circular arc cam 82 is made up of the arc surface that two sections radiuses differ, connect by level and smooth cambered surface between the arc surface that two sections radiuses differ, accordingly, the cam surface of this second circular arc cam 83 also is made up of the arc surface that two sections radiuses differ, and connects by level and smooth cambered surface between the arc surface that two sections radiuses differ.Form circular arc cam groove 84 between first circular arc cam 82 and second circular arc cam 83.This circular arc cam groove 84 is made up of two different arc grooves of radius, the arc groove that this radius is bigger is corresponding with the automatic charge setting position, by the bigger arc groove of this radius work piece holder is unclamped, so that discharging and charging, and the less arc groove of radius is corresponding with the position of emery wheel device, the arc groove less by this radius can make the work piece holder clamping work pieces, so that grinding is carried out in the two sides of workpiece.
As shown in the figure, be provided with some connecting rod gathering sills 23 corresponding to work piece holder on anchor clamps rolling disc 2 surfaces, this connecting rod gathering sill 23 radially is provided with along anchor clamps rolling disc 2, the other end at connecting rod 33 is connected with slide block 331, slide block 331 is installed in the corresponding connecting rod gathering sill 23, bearing 332 is installed on the slide block 331, one end of bearing 332 is arranged in circular arc cam groove 84, and this bearing 332 rolls with second circular arc cam 83 with first circular arc cam 82 and contacts, this bearing 332 is driven by anchor clamps rolling disc 2 and moves along circular arc cam groove 84, thereby realize that along anchor clamps rolling disc 2 reciprocating motion radially compact heap is by the track feeding with withdraw from by bearing 332 drivening rods 33, with the clamping that realizes workpiece with unclamp, thereby realize the automatic clamping and the discharging of the workpiece of Double End grinder.And owing to be to connect between two sections arc surfaces of first circular arc cam or second circular arc cam, can make the workpiece can be smoothly smooth and easy in the conversion that clamps with unclamping by level and smooth cambered surface.
Between two supports 11, emery wheel correction mechanism 9 is installed, as shown in figure 16, this emery wheel correction mechanism 9 comprises that a correction motor 91 reaches by the fan-shaped correction-plate 92 of revising motor 91 transmissions, revise between motor 91 and the fan-shaped correction-plate 92 and can adopt belt transmission, gear drive, through-drive or the like mode, revising motor 91 and fan-shaped correction-plate 92 is installed on the connecting plate 12, the two sides of fan-shaped correction-plate 92 are provided with some correction sand lumps 93, some correction sand lumps 93 curved intervals of same side are provided with, this fan-shaped correction-plate 92 can turn between the lapping device under correction motor 91 drives, and revises with the emery wheel surface to grinding mechanism.
As shown in Figure 2, the base below the anchor clamps rolling disc 2 is provided with workpiece discharging conveyer belt 10, the workpiece that unloads from work piece holder can be reclaimed and carry out next road production process by this workpiece discharging conveyer belt 10.
Workpiece principle of the present invention is: after workpiece is sent into work piece holder from the automatic charge device, anchor clamps turn disc certain angle, the work piece holder of another station is gone to the charging of automatic charge device place, so finishing the anchor clamps rolling disc of once feeding promptly rotates once, when the anchor clamps on the anchor clamps rolling disc turn to the feeding positioning device place, feeding positioning device positions workpiece, workpiece behind the location is clamped automatically by anchor clamps under the effect of automatic clamping and device for discharging, workpiece after the clamping turns to three groups of lapping device places respectively with the anchor clamps rolling disc, respectively workpiece is roughly ground by three groups of lapping devices, half correct grinding, correct grinding, when workpiece process corase grind, half correct grinding, after correct grinding is finished processing, system can carry out the brute force bath to the workpiece on each ground station and clean, workpiece cleaning detects by the width tolerance of on-line monitoring system to workpiece, whether the width dimensions of judging workpiece meets the setting requirement, be judged to be non-defective unit as qualified system, as 5 workpiece of size out-of-size scope system continuous detecting all the out-of-size scope promptly begin automatically the amount of feeding of emery wheel to be carried out revisal according to error amount, thereby the grinding width of revising slide plate improves the qualification rate of product.But correction can be pointed out after adjusting the amount of feeding automatically by system on system's panel, and the data input database is carried out data analysis so that the error rule of grinding work-piece is summarized.Workpiece arrives the discharging zone once more by after cleaning the zone slide plate being washed after the detection, promptly drop to automatically on the discharging conveyer belt, be transported to the lathe outside by the discharging conveyer belt and regularly workpiece reclaimed by operating personnel and carry out next road production process by automatic clamping and device for discharging.
From as can be known above-mentioned, the present invention is a kind of high efficiency plane machining tool, and it can process two and have the high and low parallel end faces of surface roughness of precision in one stroke.Machinery Tool Automation degree height, lathe can be finished workpiece automated exchanged cutter, location, automatic grinding, automatic on-line detection, align hone error, discharging automatically automatically automatically automatically, only need to arrange 1 operating personnel can finish 10 above operation of machine tool, saved personnel's input greatly and reduced artificial operate miss.Lower the human cost that slide plate grinds greatly, and improved the qualification rate of product.The characteristics that this project is the most outstanding are working (machining) efficiency, this project lathe is only by a clamping location, can finish corase grind, half correct grinding of slide plate and finish grind operation, saved the time of workpiece multiple clamping greatly, and solved workpiece because the accumulated error that multiple clamping produces.
More than be to specifying that preferable enforcement of the present invention is carried out, but the invention is not limited to described embodiment, the present invention also can have other structural change, work piece holder, lapping device, the feed mechanism of grinding mechanism, one automatic charge device, feeding positioning device, automatically clamping and device for discharging and emery wheel correction mechanism etc. also can adopt other version, those skilled in the art also can make various equivalent variations or replacement under the prerequisite of spirit of the present invention, modification that these are equal to or replacement all are included in the application's claim institute restricted portion.
Claims (13)
1. horizontal Double End grinder, it is characterized in that: it comprises base, is relatively set with two supports on the base; One anchor clamps rolling disc, this anchor clamps rolling disc is installed between two supports by rotating shaft, and drive motors is installed in the rotating shaft; Some work piece holders, these some work piece holders are distributed on the end of anchor clamps rolling disc; At least one group of lapping device, every group of lapping device comprises the grinding mechanism that two covers are oppositely arranged, two cover grinding mechanisms are slidingly mounted on the corresponding support and are oppositely arranged on the both sides of anchor clamps rolling disc, so that the workpiece on the correspondence position on the anchor clamps rolling disc is ground; The feed mechanism of one grinding mechanism, it comprises a feeding motor, is connected with screw rod on the feeding motor shaft, this screw rod is threaded with grinding mechanism; One automatic charge device, this automatic charge device comprises that one is installed on the pedestal on the base, this pedestal is provided with a feeding channel, the one end top of this feeding channel is provided with hopper, the bottom of hopper is communicated with feeding channel, is provided with delivery sheet in the described feeding channel, and an end of this delivery sheet is connected with a driving mechanism, this driving mechanism can be transferred to delivery sheet the bottom of hopper, is delivered on the corresponding work piece holder with the workpiece that will be positioned at hopper below feeding channel; One feeding positioning device, this feeding positioning device are arranged between two supports, workpiece can be guided to the middle position of work piece holder and workpiece is pressed into work piece holder fully by this feeding positioning device; Automatically clamp and device for discharging, this clamps with device for discharging automatically and is arranged on the anchor clamps rolling disc, and it is connected with work piece holder, with the workpiece on automatic clamping and the discharging workpieces anchor clamps.
2. a kind of horizontal Double End grinder according to claim 1, it is characterized in that: described work piece holder comprises the connecting rod that a clamping fixture seat, a compact heap and an end are fixedlyed connected with compact heap, this clamping fixture seat is provided with the workpiece clamp position, one side of workpiece clamp position is provided with compact heap and is pressed into the position, described connecting rod is arranged in the clamping fixture seat that compact heap is pressed into position bottom, but the contact-making surface of described compact heap and workpiece is arranged to be pressed into the wedge shape inclined-plane of roof pressure surface of the work when being pressed into when compact heap along compact heap.
3. a kind of horizontal Double End grinder according to claim 1, it is characterized in that: described grinding mechanism comprises that one grinds motor and motion sleeve, described motion sleeve is fixed on the corresponding support, grind on the motor and be connected with main shaft, one end of main shaft is equipped with emery wheel, and spindle set is in a main shaft installation sleeve, and this main shaft installation sleeve is arranged in the motion sleeve and with the grinding motor fixedlys connected, the main shaft installation sleeve can move axially along the sleeve that moves, and described screw rod is threaded with the main shaft installation sleeve.
4. a kind of horizontal Double End grinder according to claim 3, it is characterized in that: grinding mechanism is provided with emery wheel feeding brake gear, this emery wheel feeding brake gear comprises the hydraulic cavities that is arranged in the motion sleeve, the motion sleeve is provided with the fuel feed hole that is communicated with hydraulic cavities, is provided with oil sealing between main shaft installation sleeve and the motion sleeve.
5. according to claim 3 or 4 described a kind of horizontal Double End grinders, it is characterized in that: described lapping device is provided with three groups, and three groups of lapping devices are provided with in turn and are corresponding with the position of a certain work piece holder on the anchor clamps rolling disc respectively.
6. a kind of horizontal Double End grinder according to claim 3, it is characterized in that: the emery wheel correction mechanism is installed between two supports, this emery wheel correction mechanism comprises the fan-shaped correction-plate revising motor and be connected with the correction motor, the two sides of fan-shaped correction-plate are provided with some correction sand lumps, the curved interval of some correction sand lumps of same side is provided with, this fan-shaped correction-plate can turn between the lapping device under the correction motor-driven, revises with the emery wheel surface to grinding mechanism.
7. a kind of horizontal Double End grinder according to claim 1, it is characterized in that: described feeding positioning device comprises: two fixed heads, two fixed head relative fixed are on support; Two gib blocks that are provided with relatively, this two gib block are installed on the corresponding fixed head by distance regulating mechanism respectively, form tool guide space at regular intervals between two gib blocks, pass for anchor clamps and workpiece; One workpiece pressing mechanism can be pressed into workpiece in the workpiece station of anchor clamps fully by this workpiece pressing mechanism.
8. a kind of horizontal Double End grinder according to claim 7, it is characterized in that: distance regulating mechanism comprises that a holder and an end that is installed on the fixed head is arranged in the holder and the movable block that can move in holder, described holder is provided with bar hole, be equipped with the clamping screw that is threaded with movable block in the bar hole, described gib block is installed on the movable block.
9. a kind of horizontal Double End grinder according to claim 7, it is characterized in that: the workpiece pressing mechanism comprises a footstock, the bottom of footstock is pivoted with a briquetting, one end of this briquetting is arranged in the described guide space, the bottom of described briquetting is relatively set with two top boards, and two top boards can be distinguished the corresponding position at roof pressure workpiece top.
10. a kind of horizontal Double End grinder according to claim 2, it is characterized in that: clamping comprises a fixed disk with device for discharging automatically, this fixed disk and the coaxial installation of anchor clamps rolling disc, anchor clamps rolling disc relative fixed dish rotates, one surface of described fixed disk is provided with first circular arc cam and second circular arc cam, form the circular arc cam groove between first circular arc cam and second circular arc cam, one end of described connecting rod is provided with a bearing, one end of bearing is arranged in the circular arc cam groove, and this bearing and first circular arc cam roll with second circular arc cam and contact.
11. a kind of horizontal Double End grinder according to claim 10, it is characterized in that: anchor clamps rolling disc inner surface is provided with some connecting rod gathering sills, the other end of connecting rod is connected with slide block, and described slide block is installed in the corresponding connecting rod gathering sill, and described bearing is installed on the slide block.
12. a kind of horizontal Double End grinder according to claim 10, it is characterized in that: the cam surface of described first circular arc cam is made up of the arc surface that two sections radiuses differ, and connects by level and smooth cambered surface between the arc surface that two sections radiuses differ; The cam surface of second circular arc cam is made up of the arc surface that two sections radiuses differ, and connects by level and smooth cambered surface between the arc surface that two sections radiuses differ.
13. a kind of horizontal Double End grinder according to claim 1 is characterized in that: the base of described anchor clamps rolling disc below is provided with discharging blanking conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110186623 CN102284900B (en) | 2011-07-05 | 2011-07-05 | Horizontal dual-end face grinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110186623 CN102284900B (en) | 2011-07-05 | 2011-07-05 | Horizontal dual-end face grinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102284900A true CN102284900A (en) | 2011-12-21 |
| CN102284900B CN102284900B (en) | 2013-04-24 |
Family
ID=45331794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110186623 Active CN102284900B (en) | 2011-07-05 | 2011-07-05 | Horizontal dual-end face grinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102284900B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753392A (en) * | 2014-01-14 | 2014-04-30 | 苏州苏铸重工有限公司 | Rotating table for polishing and fixing pipe clamps |
| CN104526485A (en) * | 2014-12-25 | 2015-04-22 | 无锡市强茂金属制品有限公司 | Automatic lock cylinder end face sanding machine |
| CN104608021A (en) * | 2014-12-30 | 2015-05-13 | 杭州兴发弹簧有限公司 | Horizontal type high-speed double-end-face spring grinding machine |
| CN104723214A (en) * | 2015-03-31 | 2015-06-24 | 湖北远蓝机器有限公司 | Grinding wheel spindle assembly |
| CN107363589A (en) * | 2017-08-31 | 2017-11-21 | 朗快智能科技（杭州）有限公司 | A kind of valve inside multistation processing unit (plant) |
| CN108058021A (en) * | 2018-02-01 | 2018-05-22 | 科达阀门科技有限公司 | A kind of four station butterfly valve processing unit (plant)s |
| CN109702617A (en) * | 2019-02-18 | 2019-05-03 | 东华大学 | A kind of two-sided grinding device of flexible automation |
| CN109986424A (en) * | 2019-05-14 | 2019-07-09 | 威海麦特数控设备有限公司 | Horizontal paralled surface grinding machine centreless automated exchanged cutter mechanism |
| CN114850995A (en) * | 2022-05-25 | 2022-08-05 | 宁波邦一机械科技有限公司 | Double-ended grinding machine |
| CN116810547A (en) * | 2023-08-28 | 2023-09-29 | 山西太工机械设备制造有限公司 | Edging equipment and edging method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998003303A1 (en) * | 1996-07-24 | 1998-01-29 | Unova U.K. Limited | Improvements relating to grinding methods and apparatus |
| US20040198196A1 (en) * | 2003-04-04 | 2004-10-07 | Strasbaugh | Grinding apparatus and method |
| US20060073765A1 (en) * | 2004-10-01 | 2006-04-06 | Noritake Co., Limited | Grinding process and apparatus with arrangement for grinding with constant grinding load |
| CN201168901Y (en) * | 2008-03-26 | 2008-12-24 | 湖南宇环同心数控机床有限公司 | Double-ended grinding machine continuous feed gear |
| US20100093264A1 (en) * | 2008-10-10 | 2010-04-15 | Strasbaugh, Inc. | Grinding apparatus having an extendable wheel mount |
| CN201645279U (en) * | 2010-02-01 | 2010-11-24 | 徐正林 | Grinding machine with double end surfaces |
| CN202174488U (en) * | 2011-07-05 | 2012-03-28 | 珠海市旺磐精密机械有限公司 | Horizontal double-end-surface grinding machine |
-
2011
- 2011-07-05 CN CN 201110186623 patent/CN102284900B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998003303A1 (en) * | 1996-07-24 | 1998-01-29 | Unova U.K. Limited | Improvements relating to grinding methods and apparatus |
| US20040198196A1 (en) * | 2003-04-04 | 2004-10-07 | Strasbaugh | Grinding apparatus and method |
| US20060073765A1 (en) * | 2004-10-01 | 2006-04-06 | Noritake Co., Limited | Grinding process and apparatus with arrangement for grinding with constant grinding load |
| CN201168901Y (en) * | 2008-03-26 | 2008-12-24 | 湖南宇环同心数控机床有限公司 | Double-ended grinding machine continuous feed gear |
| US20100093264A1 (en) * | 2008-10-10 | 2010-04-15 | Strasbaugh, Inc. | Grinding apparatus having an extendable wheel mount |
| CN201645279U (en) * | 2010-02-01 | 2010-11-24 | 徐正林 | Grinding machine with double end surfaces |
| CN202174488U (en) * | 2011-07-05 | 2012-03-28 | 珠海市旺磐精密机械有限公司 | Horizontal double-end-surface grinding machine |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753392A (en) * | 2014-01-14 | 2014-04-30 | 苏州苏铸重工有限公司 | Rotating table for polishing and fixing pipe clamps |
| CN103753392B (en) * | 2014-01-14 | 2016-08-17 | 苏州苏铸重工有限公司 | For the turntable that pipe clamp polishing is fixing |
| CN104526485A (en) * | 2014-12-25 | 2015-04-22 | 无锡市强茂金属制品有限公司 | Automatic lock cylinder end face sanding machine |
| CN104608021A (en) * | 2014-12-30 | 2015-05-13 | 杭州兴发弹簧有限公司 | Horizontal type high-speed double-end-face spring grinding machine |
| CN104723214A (en) * | 2015-03-31 | 2015-06-24 | 湖北远蓝机器有限公司 | Grinding wheel spindle assembly |
| CN107363589A (en) * | 2017-08-31 | 2017-11-21 | 朗快智能科技（杭州）有限公司 | A kind of valve inside multistation processing unit (plant) |
| CN108058021A (en) * | 2018-02-01 | 2018-05-22 | 科达阀门科技有限公司 | A kind of four station butterfly valve processing unit (plant)s |
| CN109702617A (en) * | 2019-02-18 | 2019-05-03 | 东华大学 | A kind of two-sided grinding device of flexible automation |
| CN109986424A (en) * | 2019-05-14 | 2019-07-09 | 威海麦特数控设备有限公司 | Horizontal paralled surface grinding machine centreless automated exchanged cutter mechanism |
| CN114850995A (en) * | 2022-05-25 | 2022-08-05 | 宁波邦一机械科技有限公司 | Double-ended grinding machine |
| CN116810547A (en) * | 2023-08-28 | 2023-09-29 | 山西太工机械设备制造有限公司 | Edging equipment and edging method |
| CN116810547B (en) * | 2023-08-28 | 2023-11-17 | 山西太工机械设备制造有限公司 | Edging equipment and edging method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102284900B (en) | 2013-04-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202174488U (en) | Horizontal double-end-surface grinding machine | |
| CN102284900B (en) | Horizontal dual-end face grinder | |
| CN102717311B (en) | Automatic finishing machine tool for two planes of sealing ring | |
| CN108500786B (en) | Ultra-precise forming and grinding device and method for bearing track | |
| CN205614431U (en) | Automatic descaling machine of polishing of bent axle | |
| CN102059594B (en) | Precision grinding frock clamp, grinding method and product of coating scraper ceramic coating | |
| CN114918761B (en) | Numerical control turntable type horizontal shaft double-end-face grinding machine | |
| CN110814974A (en) | Robot polisher station | |
| CN211540720U (en) | Robot polisher station | |
| CN205572127U (en) | Novel poor processing equipment of automatic section | |
| CN110103087B (en) | Using method of large-size disc cutter double-end-face grinding integrated equipment | |
| CN202726662U (en) | Automatic accurate grinding machine tool for double surfaces of sealing ring | |
| CN108340243B (en) | Full-automatic numerical control compound internal surface grinding machine | |
| CN102284908B (en) | Automatic clamping and unloading device of dual-end face grinder | |
| CN108436703B (en) | Vertical type composite processing machine tool based on tapered roller sphere base surface | |
| CN208005404U (en) | A kind of multi-station digital-controlled polissoir | |
| CN211333092U (en) | Workbench for hardware product production and manufacturing | |
| CN201329503Y (en) | Rectangular ring multi-piece processing clamp | |
| CN107263321B (en) | Grinding wheel cylindrical processing method and processing unit (plant) | |
| CN202878066U (en) | Linear reciprocating high-precision sanding machine | |
| CN202174497U (en) | Grinding wheel feeding brake apparatus of double-end grinder | |
| CN102284901B (en) | Grinding system for double-ended grinding machine | |
| CN110936024A (en) | Engraving and milling machine | |
| CN102284902A (en) | Automatic charging device for double-ended grinding machine | |
| CN205033021U (en) | Tool -post grinder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20180827 Granted publication date: 20130424 |
|
| PD01 | Discharge of preservation of patent | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20210827 Granted publication date: 20130424 |
|
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20210827 Granted publication date: 20130424 |