CN110760968A - Folded yarn drafting and reducing device and yarn winding forming machine using same - Google Patents
Folded yarn drafting and reducing device and yarn winding forming machine using same Download PDFInfo
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Abstract
本发明提供一种合股线牵伸还原装置,包括两个同步转动的动轮,两动轮包括有内动轮和外动轮,内动轮、外动轮均开设有轮槽,所述轮槽的表面为磨砂面,合股线从外动轮输入,从内动轮输出,外动轮的轮槽直径小于内动轮的轮槽直径。本发明还提供一种使用该合股线牵伸还原装置的纱线绕卷成型机。合股线在拉伸过程中,受力变化仅在从小直径的外动轮过渡到大直径的内动轮的时刻,导入部和导出部受力均匀,能将长短不齐的单纱并成的合股线拉伸还原成一样长度单纱并成的合股线,纱线绕卷成型机装置简单可靠,占用空间小。
The invention provides a drafting and restoring device for a pair of strands, comprising two synchronously rotating moving wheels, the two moving wheels include an inner moving wheel and an outer moving wheel, the inner moving wheel and the outer moving wheel are both provided with a wheel groove, and the surface of the wheel groove is a frosted surface , the twisted wire is input from the outer driving wheel and output from the inner driving wheel. The diameter of the wheel groove of the outer driving wheel is smaller than the diameter of the wheel groove of the inner driving wheel. The invention also provides a yarn winding forming machine using the plied yarn drafting and reducing device. During the stretching process of the ply yarn, the force change is only at the moment of transition from the small-diameter outer driving wheel to the large-diameter inner driving wheel, and the lead-in part and the lead-out part are uniformly stressed, which can combine the single yarns with different lengths to form a ply yarn. It can be stretched and restored to a plied yarn with the same length of single yarn, and the yarn winding forming machine is simple and reliable, and takes up little space.
Description
技术领域technical field
本发明涉及制线领域,具体涉及一种合股线牵伸还原装置以及使用其的纱线绕卷成型机。The invention relates to the field of thread making, in particular to a plied thread drafting and restoring device and a yarn winding forming machine using the same.
背景技术Background technique
在生产混纺织物、交织织物和花式纱时,需要借助染色箱使染液与纤维发生物理或化学的结合,对纱先进行染色,从而保证织物不但色泽均匀,而且具有良好的染色牢度。将纱放入染色箱内进行浸染,并在浸染时加热,对染液进行适当的加热,有利于提高染液的粘附性。纱染色后收缩,俗称缩水。纱也被称为单纱,线为两股或以上的单纱合并加捻的产物,线也被称为合股线。缩水造成单纱合并加捻后每根单纱的长短不同,缝纫时易断线,并且由于纱收缩时造成褶皱,外形无光泽,造成衣服皮具不美观。In the production of blended fabrics, interwoven fabrics and fancy yarns, it is necessary to use a dyeing box to physically or chemically combine the dye liquor with the fibers, and dye the yarns first, so as to ensure that the fabrics not only have uniform color and luster, but also have good color fastness. Putting the yarn into the dyeing box for dip dyeing, and heating it during dip dyeing, heating the dye liquor properly is beneficial to improve the adhesion of the dye liquor. Yarn shrinks after dyeing, commonly known as shrinkage. Yarn is also called single yarn, thread is the product of two or more single yarns combined and twisted, thread is also called plied thread. The shrinkage causes the length of each single yarn to be different after the single yarn is combined and twisted, and the thread is easily broken during sewing, and the folds are caused when the yarn shrinks, and the appearance is dull, resulting in unsightly clothing and leather goods.
申请号为201610671594.8的发明专利公开了一种纱线绕线机,它包括机架、小纱筒和大纱筒,机架上沿着送纱方向依次设置有导纱板、归纱辊、导纱条和若干个传动辊,传动辊与大纱筒之间还设置有用于调整纱线间距的导纱装置,导纱装置和大纱筒之间还设置有集线辊。此发明使用了具有直径差的大纱筒和小纱筒,由于在大小纱筒之间设置有各种起到传动、导向与调整作用的装置,则不能判断绕在大纱筒上的纱线相比小纱筒是否存在被拉伸的情形。The invention patent with the application number of 201610671594.8 discloses a yarn winding machine, which includes a frame, a small yarn bobbin and a large yarn bobbin. The frame is provided with a yarn guide plate, a yarn return roller, a yarn guide and a yarn guide along the yarn feeding direction in sequence. The yarn sliver and several transmission rollers, a yarn guide device for adjusting the yarn spacing is also arranged between the drive roller and the large yarn spool, and a yarn collecting roller is also arranged between the yarn guide device and the large yarn spool. This invention uses large and small bobbins with different diameters. Since various devices for transmission, guidance and adjustment are arranged between the large and small bobbins, the yarn wound on the large bobbin cannot be judged. Compare whether the small bobbin is stretched.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提供一种合股线牵伸还原装置以及使用其的纱线绕卷成型机,将合股线中长短不一的单纱牵伸还原成一样长的单纱。In order to solve the above problems, the present invention provides a plied yarn drafting and restoring device and a yarn winding forming machine using the same, which can draft and restore single yarns of different lengths in a plied yarn into single yarns of the same length.
本技术方案如下:The technical solution is as follows:
一种合股线牵伸还原装置,包括两个动轮,两个动轮同步转动,所述动轮包括相互连接的第一轮槽与第二轮槽,第一轮槽的直径小于第二轮槽的直径,第一轮槽一端向外延伸出轮槽直径与第一轮槽直径相同的导入部,第二轮槽另一端向外延伸出轮槽直径与第二轮槽直径相同的输出部。A plied wire drafting and restoring device comprises two moving wheels, the two moving wheels rotate synchronously, the moving wheels comprise a first wheel groove and a second wheel groove connected with each other, the diameter of the first wheel groove is smaller than the diameter of the second wheel groove One end of the first wheel slot extends outwards from an introduction portion with the same diameter as the first wheel slot, and the other end of the second wheel slot extends outward from an output portion with the same wheel slot diameter as the second wheel slot.
两个动轮同步转动,角速度相等,由于第二轮槽直径大于第一轮槽直径,所以第二轮槽的线速度大于第一轮槽的线速度,动轮的轮槽表面均为磨砂面,磨砂面产生摩擦力带动合股线先经过第一轮槽,再经过第二轮槽,轮槽表面的圆周速度差造成第二轮槽上的合股线产生弹性拉长。需要拉伸的线是一种合股线,合股线由三根长短不齐的单纱合并加捻在一起,经过第二轮槽时,都被拉长至它们的最大限度,也就是说较短的单纱被牵伸后抻长了,使得与其他长的单纱一样长,还原成缩水前的状态,这样经过牵伸后的合股线就显得平整自然有光泽,本发明具有一对动轮,将合股线在该动轮上搭绕,设置直径不同的第一轮槽和第二轮槽,能够进行一次性的拉伸,而且充分拉伸的同时也只占用了两个动轮之间的空间,所占用的空间小,不使设备变得高大,具有紧凑的特征。并且,合股线在整个拉伸过程中,受力变化仅在从小直径的第一轮槽过渡到大直径的第二轮槽的时刻,在导入部和输出部受力均匀,上述动轮设置与第一轮槽相互平直的导入部、与第二轮槽相互平直的输出部,容易将合股线向动轮上导入且容易由动轮输出,在机器高速运转的情况下,由于设置有导入部和输出部,并且采用一次性完全拉伸,动轮上合股线的位置不会偏移,不容易造成合股线被拉离动轮的轮槽的情形。The two moving wheels rotate synchronously with the same angular velocity. Since the diameter of the second wheel groove is larger than the diameter of the first wheel groove, the linear speed of the second wheel groove is greater than that of the first wheel groove. The frictional force generated on the surface drives the twisted wire to pass through the first wheel groove first, and then through the second wheel groove. The circumferential speed difference on the surface of the wheel groove causes the twisted wire on the second wheel groove to elastically elongate. The thread that needs to be stretched is a plied thread. The plied thread is composed of three single yarns of uneven length and twisted together. The single yarn is stretched after being drafted, so that it is the same length as other long single yarns, and is restored to the state before shrinking, so that the plied yarn after being drafted appears smooth, natural and shiny. The twisted wire is wound on the moving wheel, and the first wheel groove and the second wheel groove with different diameters are set, which can be stretched at one time, and it only takes up the space between the two moving wheels when it is fully stretched. It occupies a small space, does not make the device tall, and has a compact feature. In addition, during the entire stretching process of the twisted wire, the force change is only at the moment of transition from the first wheel groove of small diameter to the second wheel groove of large diameter, and the force is uniform in the introduction part and the output part. The lead-in part with the one-wheel grooves being straight with each other and the output part with the second-wheel grooves being straight with each other are easy to guide the twisted wire to the moving pulley and output from the moving pulley. The output part is fully stretched at one time, the position of the twisted wire on the moving wheel will not be shifted, and it is not easy to cause the twisted yarn to be pulled away from the wheel groove of the moving wheel.
进一步地,导入部、输出部具有两个或两个以上轮槽。拉伸的前提是拉紧,则本发明动轮转动时,合股线不能松弛,轮槽的摩擦力需要带动合股线输送,所以动轮势必以较高的速度运转。为了配合机器高速的运转,导入部和输出部的轮槽数量应该至少为两个。Further, the introduction part and the output part have two or more wheel grooves. The premise of stretching is to be taut, then when the moving wheel of the present invention rotates, the plying wire cannot be loosened, and the frictional force of the wheel groove needs to drive the plying wire to convey, so the moving wheel is bound to run at a higher speed. In order to cooperate with the high-speed operation of the machine, the number of wheel grooves in the introduction part and the output part should be at least two.
进一步地,第一轮槽的直径与第二轮槽的直径比为10:11。设置第一轮槽和第二轮槽的直径比,使合股线的每根单纱都充分拉伸至最大限度,但不发生断丝的情况。Further, the ratio of the diameter of the first wheel groove to the diameter of the second wheel groove is 10:11. Set the diameter ratio of the first round groove and the second round groove, so that each single yarn of the plied thread is fully stretched to the maximum extent, but no wire breakage occurs.
进一步地,所述导入部具有三个轮槽,输出部具有三个轮槽,第一轮槽的直径为30mm,第二轮槽的直径为33mm。Further, the introduction part has three wheel grooves, the output part has three wheel grooves, the diameter of the first wheel groove is 30 mm, and the diameter of the second wheel groove is 33 mm.
一种纱线绕卷成型机,包括喂入装置、卷绕装置和设置在喂入装置与卷绕装置之间的装置,所述装置为所述合股线牵伸还原装置。A yarn winding forming machine comprises a feeding device, a winding device and a device arranged between the feeding device and the winding device, and the device is the plied wire drafting and reducing device.
在一种纱线绕卷成型机上使用上述合股线牵伸还原装置,在喂入装置和卷绕装置之间设置该合股线牵伸还原装置,该合股线牵伸还原装置将由长短不齐的单纱合并加捻的合股线中短的单纱牵伸,抻长后短的单纱与其他长的单纱一样长,还原成缩水前的状态。这样经过牵伸后的合股线就显得平整自然有光泽。喂入装置的合股线导入上述动轮,经过一对动轮拉伸后,输出至卷绕装置,导入部用于将被拉伸的合股线引导至第一轮槽,输出部用于在第一轮槽结束拉伸后将被拉伸材料引导至下一工序卷装。在纱线绕卷成型机高速运转的情况下,由于设置有导入部和输出部,并且采用一次性完全拉伸,动轮上合股线的位置不偏移,不容易造成合股线被拉离动轮的轮槽的情形。合股线牵伸还原装置不使纱线绕卷成型机变得高大,具有紧凑的特征。整个纱线绕卷成型机装置简单可靠。The above-mentioned plied thread drafting and reducing device is used in a yarn winding forming machine, and the plied thread drafting and reducing device is arranged between the feeding device and the winding device. The short single yarn in the twisted plied yarn is drawn, and the short single yarn is as long as the other long single yarns after being stretched, and it is restored to the state before shrinkage. In this way, the plied strands after drafting will appear smooth, natural and shiny. The twisted wire of the feeding device is introduced into the above-mentioned moving wheel, and after being stretched by a pair of moving rollers, it is output to the winding device. After the groove is finished stretching, the stretched material is guided to the next process package. In the case of high-speed operation of the yarn winding forming machine, due to the introduction of the introduction part and the output part, and the use of one-time full stretching, the position of the plied thread on the moving wheel does not shift, and it is not easy to cause the plied thread to be pulled away from the moving wheel. The condition of the wheel grooves. The ply yarn draft reduction device does not make the yarn winding machine tall and has a compact feature. The whole yarn winding forming machine is simple and reliable.
进一步地,所述喂入装置包括喂纱部与若干线轮,卷绕装置包括线轮、横动臂与卷装筒管。喂纱部喂入染色后的合股线,合股线经过若干个线轮,在此线轮的过渡过程中被捋顺,在被牵伸之前先缠在线轮随线轮运转上也使合股线不至于紧绷。合股线被牵伸之后,再经线轮过渡,横动臂沿着绕轴旋转中的卷装的宽度方向使合股线往复运动,使合股线横动,合股线卷绕在卷取筒管上。Further, the feeding device includes a yarn feeding part and a plurality of bobbins, and the winding device includes a bobbin, a traversing arm and a winding bobbin. The yarn feeding section feeds the dyed plied yarn, the plied yarn passes through several spools, and is smoothed during the transition of the spool. As for tightness. After the plied wire is drawn, and then transitioned by the wire wheel, the traverse arm reciprocates the plied wire along the width direction of the package rotating around the axis, so that the plied wire traverses, and the plied wire is wound on the winding bobbin.
进一步地,所述纱线绕卷成型机设置有限位部,限位部用于控制合股线的走向。Further, the yarn winding forming machine is provided with a limiting part, and the limiting part is used to control the direction of the plied yarn.
进一步地,所述两个动轮的进线侧设置喂纱部、第一线轮与第二线轮,两个动轮的出线侧设置第三线轮、横动臂与卷装筒管;所述装置设有第一限位部与第二限位部,第一限位部放置在喂纱部与第一线轮之间,第二限位部设置在第二线轮与动轮之间。在恰当的位置安放限位部,控制合股线的走向。Further, a yarn feeding part, a first spool and a second spool are arranged on the incoming side of the two moving wheels, and a third spool, a traverse arm and a bobbin are arranged on the outgoing side of the two moving pulleys; There are a first limiting part and a second limiting part, the first limiting part is placed between the yarn feeding part and the first thread wheel, and the second limiting part is arranged between the second thread wheel and the moving pulley. Place the limiter at the appropriate position to control the direction of the twisted wire.
与现有技术相比,本技术方案的有益效果在于,本发明具有一对动轮,用将合股线在该动轮上搭绕,设置直径不同的第一轮槽和第二轮槽,轮槽表面的圆周速度差能够对合股线进行一次性的拉伸,合股线在拉伸过程中,受力变化仅在从小直径的第一轮槽过渡到大直径的第二轮槽的时刻,在导入部和输出部受力均匀,将由长短不齐的单纱合并加捻的合股线中短的单纱被牵伸后抻长,使得与其他长的单纱一样长,还原成缩水前的状态这样经过牵伸后的合股线就显得平整自然有光泽。充分拉伸的同时也只占用了两个动轮之间的空间,所占用的空间小,不使设备变得高大,具有紧凑的特征。并且,上述动轮设置与第一轮槽相互平直的导入部、与第二轮槽相互平直的输出部,容易将合股线向动轮上导入且容易由动轮输出,在机器高速运转的情况下,由于设置有导入部和输出部,并且采用一次性完全拉伸,动轮上合股线的位置不会偏移,不容易造成合股线被拉离动轮的轮槽的情形。Compared with the prior art, the beneficial effect of the technical solution is that the present invention has a pair of moving wheels, and the twisted wire is wound on the moving wheels, and the first wheel groove and the second wheel groove with different diameters are arranged. The difference in peripheral speed can stretch the plied wire at one time. During the stretching process of the plied wire, the force change is only at the moment of transition from the small-diameter first wheel groove to the large-diameter second wheel groove, at the introduction part. The force is evenly applied to the output part, and the short single yarn in the twisted plied yarn is drawn and stretched so that it is the same length as other long single yarns, and is restored to the state before shrinking. The drawn strands appear smooth, natural and shiny. While fully stretched, it only occupies the space between the two moving wheels, and the space occupied is small, the device does not become tall, and it has the characteristics of compactness. In addition, the above-mentioned moving wheel is provided with an introduction portion that is straight with the first wheel groove and an output portion that is straight with the second wheel groove, so that the twisted wire can be easily introduced to the moving wheel and easily output from the moving wheel. In the case of high-speed operation of the machine , Because the introduction part and the output part are provided, and the one-time complete stretching is adopted, the position of the plying wire on the moving wheel will not be shifted, and it is not easy to cause the plying wire to be pulled away from the wheel groove of the moving wheel.
在一种纱线绕卷成型机上使用上述合股线牵伸还原装置,在喂入装置和卷绕装置之间设置合股线牵伸还原装置,合股线牵伸还原装置将由长短不齐的单纱合并加捻的合股线中短的单纱被牵伸后抻长,使得与其他长的单纱一样长,还原成缩水前的状态,这样经过牵伸后的合股线就显得平整自然有光泽。将喂入装置的合股线导入上述合股线牵伸还原装置,经过一对动轮拉伸后,输出至卷绕装置,导入部用于将被拉伸的合股线引导至第一轮槽,输出部用于在第一轮槽结束拉伸后将被拉伸材料引导至下一工序卷装。在绕卷成型机高速运转的情况下,由于设置有导入部和输出部,并且采用一次性完全拉伸,动轮上合股线的位置不会偏移,不容易造成合股线被拉离动轮的轮槽的情形。在喂入装置与卷绕装置分别设置若干线轮与限位部,线轮用于捋顺合股线,被牵伸之前使合股线不至于紧绷,限位部用于控制合股线的走向。合股线牵伸还原装置不使绕卷成型机变得高大,绕卷成型机具有紧凑的特征。整个纱线绕卷成型机装置简单可靠。The above-mentioned ply yarn drafting and reducing device is used on a yarn winding forming machine, a plying yarn drafting and reducing device is arranged between the feeding device and the winding device, and the plying yarn drafting and reducing device combines the single yarns with different lengths. The short single yarn in the twisted plied yarn is stretched after being drawn, so that it is the same length as other long single yarns, and is restored to the state before shrinkage, so that the drawn plied yarn appears smooth, natural and shiny. The plied wire of the feeding device is introduced into the above-mentioned plied wire drafting and reducing device, and after being stretched by a pair of moving wheels, it is output to the winding device. It is used to guide the stretched material to the next process package after the first round of grooves finishes stretching. In the case of the high-speed operation of the winding forming machine, due to the introduction part and the output part, and the one-time complete stretching, the position of the plying wire on the moving wheel will not be shifted, and it is not easy to cause the plying wire to be pulled away from the wheel of the moving wheel. slot situation. The feeding device and the winding device are respectively provided with a number of spools and a limiter. The spool is used to smooth the plied yarn, so that the plied yarn will not be stretched before being drawn, and the limiter is used to control the direction of the plied yarn. The plied wire drafting reduction device does not make the winding forming machine tall, and the winding forming machine has a compact feature. The whole yarn winding forming machine is simple and reliable.
附图说明Description of drawings
图1为本发明所述的合股线牵伸还原装置的动轮的结构示意图。FIG. 1 is a schematic structural diagram of a moving wheel of the plied wire drafting and reducing device according to the present invention.
图2为本发明所述的合股线牵伸还原装置的使用状态示意图。FIG. 2 is a schematic diagram of the use state of the device for drawing and reducing the plied yarn according to the present invention.
图3为本发明所述的合股线牵伸还原装置简化图。FIG. 3 is a simplified diagram of the device for drawing and reducing the plied wire according to the present invention.
图4为本发明所述的纱线绕卷成型机的结构示意图。FIG. 4 is a schematic structural diagram of the yarn winding forming machine according to the present invention.
图5为本发明所述的纱线绕卷成型机一种实施例的结构示意图。FIG. 5 is a schematic structural diagram of an embodiment of the yarn winding forming machine according to the present invention.
图中包括动轮1、第一轮槽11、第二轮槽12、导入部13、输出部14、喂纱部2、线轮3、第一线轮31、第二线轮32、第三线轮33、横动臂4、卷装筒管5、限位部6、第一限位部61、第二限位部62。The figure includes the moving
具体实施方式Detailed ways
以下结合附图对本发明进行进一步说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明的特征在于,将需要拉伸的合股线直接导入到一对动轮1上、用线轮牵引后导入到一对动轮1上、或者经过喂纱部2之后导入到一对动轮1上,在动轮1行进过程中进行拉伸。图1示出本发明所使用的动轮的一种形态。本发明的一种纤维合股线单根丝牵伸固定装置由以图1所示的动轮1为一组的一对动轮构成。通常,从调节速度方面考虑,优选构成一对动轮1为相同尺寸,能够在相同方向以相同速度旋转。对于用于使一对动轮1旋转的驱动而言,虽然通常通过一边使各个驱动电机同步、一边对一对动轮1各自的驱动轴进行驱动来进行动轮1的旋转,但也可以设置连接一对动轮1的驱动轴的连接机构,通过使该连接机构旋转的一台电机来驱动,从而进行动轮1的旋转。本发明中使用的动轮1由第一轮槽11和第二轮槽12形成的牵伸部,导入合股线的导入部13、输出合股线的输出部14构成。第一轮槽11直径r小于第二轮槽12直径R,第一轮槽11一端向外延伸出轮槽直径与第一轮槽11直径r相同的导入部13,第二轮槽12另一端向外延伸出轮槽直径与第二轮槽12直径R相同的输出部14,也就是说导入部的轮槽直径等于第一轮槽11直径r,输出部的轮槽直径等于第二轮槽12直径R。The present invention is characterized in that the plied yarn that needs to be stretched is directly introduced to a pair of moving
也可以使用两根不同的动轮1,在这种情况下,将r、R、n、m设置设为相同来构成,使得各个动轮1的旋转速度的各自的圆周速度相同。Two
第一轮槽11直径r和第二轮槽12直径R之比、导入部13的轮槽数量n、输出部14的轮槽数量m可以根据被拉伸的合股线的种类、拉伸倍率、拉伸后的合股线的物性等适当选择,但优选在下述所示的范围内实施。The ratio of the diameter r of the first pulley groove 11 to the diameter R of the second pulley groove 12, the number n of pulley grooves of the introduction part 13, and the number m of pulley grooves of the output part 14 can be determined according to the type of the stretched stranded wire, the stretching ratio, The physical properties and the like of the plied yarn after stretching are appropriately selected, but it is preferably implemented within the ranges shown below.
1.1≤R/r≤1.13,2≤n≤4,2≤n≤4。1.1≤R/r≤1.13, 2≤n≤4, 2≤n≤4.
上述R/r是决定总拉伸倍率的参数,在R/r小于1.1的情况下,难以提高拉伸倍率,另外,如果R/r高于1.13,即断裂伸长率超出13%,拉伸变形速度加快,合股线强力下降,结果是容易引起毛刺、断丝,难以持续正常的拉伸。参数(R/r)的更优选为R/r=1.1,第一轮槽的直径r为30mm,第二轮槽的直径R为33mm。The above R/r is a parameter that determines the total stretching ratio. When R/r is less than 1.1, it is difficult to increase the stretching ratio. In addition, if R/r is higher than 1.13, that is, the elongation at break exceeds 13%, the stretching The deformation speed is accelerated, and the strength of the plying wire is reduced. As a result, it is easy to cause burrs and broken wires, and it is difficult to continue normal stretching. More preferably, the parameter (R/r) is R/r=1.1, the diameter r of the first wheel groove is 30 mm, and the diameter R of the second wheel groove is 33 mm.
上述2≤n≤4,2≤n≤4是导入部13、输出部14轮槽数量的优选范围。合股线的拉伸在第一轮槽11和第二轮槽12进行,但为了将被合股线引导至第一轮槽11、以及为了在第二轮槽12结束拉伸后将合股线引导至下一工序,分别设置n>2,m>2的导入部13、输出部14轮槽数量在操作上是有利的。并且,本发明动轮1转动时,合股线不能松弛,轮槽的摩擦力需要带动合股线输送,所以动轮1势必以较高的速度运转。为了配合机器高速的运转,导入部13和输出部14的轮槽数量也应该至少为两个。如果n或m大于4,则设备尺寸增大,反而有时会产生操作性上的不良情况,因此不优选。更优选为n=3,m=3。The above-mentioned 2≤n≤4 and 2≤n≤4 are preferable ranges of the number of grooves of the introduction part 13 and the output part 14 . The drawing of the twisted yarn is performed in the first roller groove 11 and the second roller groove 12, but in order to guide the twisted thread to the first roller groove 11 and to guide the twisted thread to the second roller groove 12 after the drawing is completed. In the next process, it is advantageous in operation to set the number of wheel grooves of the introduction part 13 and the output part 14 with n>2 and m>2 respectively. In addition, when the moving
对于本发明的合股线牵伸还原装置而言,以2根成对动轮为1组,由至少1组动轮构成,2根动轮的旋转轴中心线通常相互平行地设置。在平行设置的情况下,两个动轮旋转轴中心线之间的距离为L,L无限趋近于0的时候,则相当于将合股线缠绕在一个动轮上,随动轮的轮槽输送,则不能起到牵伸的效果,当L=∞,设备尺寸增大,反而有时会产生操作性上的不良情况,而且合股线在无穷大距离的输送中容易引起毛刺、断丝,难以持续正常的拉伸。所以L在以下范围内进行选择10.2cm≤L≤10.8cm。In the present invention, the device for drawing and reducing the plied strands is composed of at least one set of two pairs of moving wheels, and the centerlines of the rotating shafts of the two moving wheels are usually arranged parallel to each other. In the case of parallel arrangement, the distance between the center lines of the rotating shafts of the two moving wheels is L, and when L is infinitely close to 0, it is equivalent to wrapping the stranded wire on a moving wheel, and the groove of the moving wheel is conveyed, then It cannot achieve the effect of drafting. When L=∞, the size of the equipment increases, but sometimes it will cause problems in operability. Moreover, the plied wire is likely to cause burrs and broken wires in the infinite distance conveying, and it is difficult to continue normal pulling. stretch. Therefore, L is selected within the following range: 10.2cm≤L≤10.8cm.
在需要更高倍率的拉伸的情况下,还可以通过将2~5台上述合股线牵伸还原装置串联排列来构成能够进行高拉伸倍率拉伸的多级连续拉伸装置。When stretching at a higher ratio is required, a multi-stage continuous stretching device capable of stretching at a high stretching ratio can also be configured by arranging 2 to 5 units of the above-mentioned plied wire draft reduction devices in series.
本发明的拉伸方法通过如下方式进行:如图2所示,合股线被导入到一对动轮1的小直径侧的导入部13,在导入部13之间搭绕数次,通过行进过程中第一轮槽11和第二轮槽12的圆周速度差进行拉伸,从大直径侧的输出部14之间搭绕数次后输出。The stretching method of the present invention is carried out as follows: as shown in FIG. 2 , the twisted wire is introduced into the introduction parts 13 on the small diameter side of the pair of
合股线在拉伸过程中,受力变化仅在从小直径的第一轮槽11过渡到大直径的第二轮槽12的时刻,在导入部13和输出部14受力均匀,将由长短不齐的单纱合并加捻的合股线中短的单纱被牵伸后抻长,使得与其他长的单纱一样长,还原成缩水前的状态,这样经过牵伸后的合股线就显得平整自然有光泽。充分拉伸的同时也只占用了两个动轮1之间的空间,所占用的空间小,不使设备变得高大,具有紧凑的特征。并且,上述动轮设置与第一轮槽11相互平直的导入部13、与第二轮槽12相互平直的输出部14,容易将合股线向动轮1上导入且容易由动轮1输出,在机器高速运转的情况下,由于设置有导入部13和输出部14,并且采用一次性完全拉伸,动轮1上合股线的位置不会偏移,不容易造成合股线被拉离动轮1的轮槽的情形。During the stretching process of the twisted wire, the force change is only at the moment of transition from the small-diameter first wheel groove 11 to the large-diameter second wheel groove 12, and the force on the introduction part 13 and the output part 14 is uniform, and the length will be uneven. The short single yarn in the single yarn combined with twisted plied yarn is drawn and stretched, so that it is as long as other long single yarns and restored to the state before shrinkage, so that the drawn plied yarn appears smooth and natural Shiny. While fully stretched, only the space between the two moving
在一个实施例中,合股线的种类为涤纶高强线,将涤纶高强线在一对平行设置的动轮上反复搭绕进行拉伸处理,动轮以300m/分的卷取速度进行卷取,动轮的规格为n=3、m=3、r:30mm、R:33mm、L:10.5cm,涤纶高强线经过该合股线牵伸还原装置得到了拉伸过的合股线。通过使用英斯特朗(Instron)型拉伸试验机得到的负载-伸长率曲线而求出断裂强度。通过使用英斯特朗(Instron)型拉伸试验机得到的负载-伸长率曲线而求出断裂伸长率。In one embodiment, the type of the plied thread is polyester high-strength thread, and the polyester high-strength thread is repeatedly wound on a pair of parallel moving wheels for stretching treatment. The specifications are n=3, m=3, r: 30mm, R: 33mm, L: 10.5cm, and the polyester high-strength thread obtains a stretched plied yarn through the plied yarn drawing and reduction device. The breaking strength was obtained from the load-elongation curve obtained by using an Instron type tensile tester. The elongation at break was determined from a load-elongation curve obtained using an Instron type tensile tester.
本发明还提供一种使用所述合股线牵伸还原装置的纱线绕卷成型机,如图4所示,该纱线绕卷成型机包括喂入装置、卷绕装置和设置在喂入装置与卷绕装置之间的装置,所述装置为上述合股线单根丝牵伸固定装置。在一种纱线绕卷成型机上使用上述合股线单根丝牵伸固定装置,合股线牵伸还原装置将由长短不齐的单纱合并加捻的合股线中短的单纱被牵伸后抻长,使得与其他长的单纱一样长,还原成缩水前的状态,这样经过牵伸后的合股线就显得平整自然有光泽。将喂入装置的合股线导入上述合股线牵伸还原装置,经过一对动轮1拉伸后,输出至卷绕装置,导入部13用于将被拉伸的合股线引导至第一轮槽11,输出部14用于在第一轮槽11结束拉伸后将被拉伸材料引导至下一工序卷装。整个纱线绕卷成型机装置简单可靠,占用空间小。The present invention also provides a yarn winding forming machine using the plied yarn drafting and reducing device, as shown in FIG. The device between the winding device and the winding device, the device is the above-mentioned single wire drawing and fixing device of the plied wire. Using the above-mentioned single-filament drafting and fixing device for a plied yarn on a yarn winding and forming machine, the plied yarn drafting and reducing device will draw the short single yarn in the twisted plied yarn by combining and twisting the single yarn with uneven length and then stretch it. It is long, so that it is as long as other long single yarns, and it is restored to the state before shrinking, so that the plied yarns after drafting appear smooth, natural and shiny. The twisted yarn from the feeding device is introduced into the aforementioned twisted yarn drafting and reduction device, and after being stretched by a pair of moving
所述喂入装置包括喂纱部2与若干线轮3,卷绕装置包括线轮3、横动臂4与卷装筒管6。喂纱部2喂入染色后的合股线,合股线经过若干个线轮3,在此线轮3的过渡过程中被捋顺,在被牵伸之前先缠在线轮3上随线轮3运转上也使合股线不至于紧绷。合股线被牵伸之后,经线轮3过渡,横动臂4沿着绕轴旋转中的卷装的宽度方向使合股线往复运动,使合股线横动,合股线卷绕在卷取筒管5上。优选地,所述纱线绕卷成型机上设置有限位部6,限位部6用于控制合股线的走向。The feeding device includes a
图5为纱线绕卷成型机一种实施例的结构示意图。所述两个动轮1的进线侧设置喂纱部2、第一线轮31与第二线轮32,两个动轮1的出线侧设置第三线轮33、横动臂4与卷装筒管5;所述装置设有第一限位部61与第二限位部62,第一限位部61放置在喂纱部1与第一线轮31之间,第二限位部62设置在第二线轮32与动轮1之间。FIG. 5 is a schematic structural diagram of an embodiment of a yarn winding forming machine. The
最后,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不限于上述实施例,还可以有许多变形。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many modifications are possible. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall be considered to belong to the protection scope of the present invention.
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CN203320217U (en) * | 2013-06-24 | 2013-12-04 | 王俊 | Device for drawing and shaping dyeing cheese yarn |
CN204939711U (en) * | 2015-08-19 | 2016-01-06 | 无锡宏源机电科技股份有限公司 | False twist texturing machine |
CN106012161A (en) * | 2016-07-19 | 2016-10-12 | 苏州星原纺织有限公司 | Tail yarn stranding device |
CN208632729U (en) * | 2018-08-02 | 2019-03-22 | 浙江兴得利纺织有限公司 | A kind of yarn merging drafting system |
CN211814794U (en) * | 2019-12-03 | 2020-10-30 | 雄县勤丰纺织制造有限公司 | Folded yarn drafting and reducing device and yarn winding forming machine using same |
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