CN115573070A - Air-jet vortex spinning aramid high-strength yarn and production method thereof - Google Patents

Air-jet vortex spinning aramid high-strength yarn and production method thereof Download PDF

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Publication number
CN115573070A
CN115573070A CN202211478343.XA CN202211478343A CN115573070A CN 115573070 A CN115573070 A CN 115573070A CN 202211478343 A CN202211478343 A CN 202211478343A CN 115573070 A CN115573070 A CN 115573070A
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China
Prior art keywords
yarn
fiber
core
air
aramid
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CN202211478343.XA
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Chinese (zh)
Inventor
王福华
李向东
刘明哲
张海超
谢书涛
李立云
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DEZHOU HUAYUAN ECO-TECHNOLOGY CO LTD
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DEZHOU HUAYUAN ECO-TECHNOLOGY CO LTD
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Priority to CN202211478343.XA priority Critical patent/CN115573070A/en
Publication of CN115573070A publication Critical patent/CN115573070A/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H4/00Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/02Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • D02G3/047Blended or other yarns or threads containing components made from different materials including aramid fibres
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/14Dyeability

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention provides air-jet vortex-spun aramid high-strength yarn and a production method thereof, and relates to the technical field of vortex spinning. The air-jet vortex spinning aramid high-strength yarn comprises a core yarn, an inner covering yarn and an outer covering yarn, wherein the core yarn is prepared by drawing and twisting a core filament and an additional fiber filament, the core yarn, the inner covering yarn and the outer covering yarn form the spun aramid high-strength yarn from inside to outside, the additional fiber filament consists of an aramid fiber filament and a carbon fiber staple fiber, the blending ratio of the aramid fiber filament to the carbon fiber staple fiber is 3:1, the length of the aramid fiber filament is 60-110mm, the aramid fiber filament is 1.2dtex, and the length of the carbon fiber staple fiber is 45-70mm. By applying the aerodynamic principle, the aramid fiber adopts the vortex tube to form the yarn, the twisting efficiency of the vortex to the yarn is much higher than that of the mechanical twisting, and the structure of the finished yarn is bulkier, so that the dyeing property, the pulp absorption property and the air permeability of the finished yarn are better, and the pilling resistance and the wear resistance of the yarn are also better.

Description

Air-jet vortex spinning aramid high-strength yarn and production method thereof
Technical Field
The invention relates to the technical field of vortex spinning, in particular to air-jet vortex spinning aramid high-strength yarn and a production method thereof.
Background
The air jet vortex spinning method is slightly different from air jet spinning, the wrapping mode is slightly different from air jet spinning, the fiber output by roller is sucked into guide component by negative pressure produced by rotating air flow, and moves forward along the linear conveying channel in a gathering form, when the front portion of fiber reaches the outlet of channel, it is passed through guide bar along the streamline direction and drawn into yarn tail in yarn guide tube to form core fiber, and when the rear portion of fiber is discharged from channel mouth, it is mutually separated and fallen down on spindle end under the influence of axial component of rotating air flow, and then under the action of circumferential component of rotating air flow it can be spirally wrapped on core fiber, so that it can continuously form two-phase structure air jet vortex yarn formed from core fiber and wrapping fiber, and the head end portion and tail end portion of every fiber in the yarn are respectively placed in said two-phase structure, so that the formed yarn is uniform in yarn, less in hairiness, higher in strength, and its wear-resisting property and colour-absorbing property are good.
With the continuous development and progress of textile technology and textile equipment, the vortex spun yarns are processed into cotton fabrics and more, and although the cotton fabric fabrics processed by the vortex spun yarns have the advantages of softness, comfort, good air permeability and the like, the problem of insufficient strength also exists, so that technical personnel in the field provide the air-jet vortex spun aramid high-strength yarns and the production method.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides air-jet vortex-spun aramid high-strength yarn and a production method thereof, and solves the problem of insufficient strength of vortex yarn processed articles.
In order to achieve the purpose, the invention is realized by the following technical scheme: the air-jet vortex spinning aramid high-strength yarn comprises a core yarn, an inner covering yarn and an outer covering yarn, wherein the core yarn is prepared by drawing and twisting a core filament and an additional fiber filament, and the core yarn, the inner covering yarn and the outer covering yarn form the spun aramid high-strength yarn from inside to outside. Preferably, the additional fiber yarn is composed of aramid fiber yarn and carbon fiber short fiber, and the blending ratio of the aramid fiber yarn to the carbon fiber short fiber is 3:1.
Preferably, the length of the aramid fiber yarn is 60-110mm, and the aramid fiber yarn is 1.2dtex.
Preferably, the length of the carbon fiber short fiber is 45-70mm, and the carbon fiber short fiber is 1.4dtex.
Preferably, the core yarn is made of one of terylene chemical fiber filament, chinlon chemical fiber filament and spandex chemical fiber filament.
The inner wrapping yarn is made of one of spandex, chinlon or terylene; the outer covering yarn is made of cotton fiber
Preferably, the production method of the air-jet vortex spinning aramid high-strength yarn comprises the following production steps:
s1: when in manufacturing, firstly, the core wire is subjected to annealing from a special core wire feeding device, and then the annealed core wire enters a jaw of a back-front roller;
s2: the additional fiber yarns are drawn by a drawing mechanism while the step S1 is carried out, and then are converged with the core yarns which are annealed in the step S1 at a jaw of a front roller, and then the additional fiber yarns and the core yarns are sucked into a nozzle;
s3: the tail ends of the core filaments and the additional filaments entering the nozzle in the step S2 are expanded and reversed on the cone part of the spindle under the action of high-speed rotating air flow in the nozzle twisting cavity;
s4: while processing in the step S3, the head end of the additional fiber yarn is dragged by the formed yarn in the spindle, and then the head end and the core yarn are twisted into the newly formed yarn to obtain a yarn core;
s5: wrapping the inner covering yarn around the yarn core prepared in the step S4 according to the direction of the rotating airflow, and then continuously wrapping the outer covering yarn on the outer side of the inner covering yarn according to the direction of the airflow rotation to obtain the spun aramid high-strength yarn;
s6: and (4) outputting the spun aramid high-strength yarn after production from a yarn guide channel in the spinning spindle, and then winding the spun aramid high-strength yarn into cheese.
Preferably, in the step S1, after the core wire is annealed by the feeding device, the core wire enters the nip of the front roller after passing through the tension device and the wire guide.
Preferably, the Swiss air spinning 120m/min spindle in the S3 step.
Preferably, in the step S4, before the inner covering yarn is covered, an antibacterial layer may be added into the inner covering yarn, and the antibacterial layer is made of nano antibacterial particles.
Preferably, the spinning speed of the vortex spinning machine in the step S5 is 400-450m/min, and the spindle speed is 17 m/min.
The invention provides air-jet vortex spinning aramid high-strength yarn and a production method thereof. The method has the following beneficial effects:
1. the core yarn and the additional fiber yarn are twisted and mixed through the high-speed rotating airflow in the nozzle twisting cavity, so that the used core yarn is formed, then a double-structure yarn form of inner wrapping yarn and outer wrapping yarn is adopted on the core yarn, so that the core fibers of the integral sliver are arranged in parallel without twist, the inner wrapping yarn and the outer wrapping yarn are wrapped on the core yarn in a regular spiral mode, the inner core yarn is completely covered, the problem that the air jet yarn exposes the core is solved, meanwhile, the single yarn strength of the integral vortex spinning object is improved through the tight arrangement of the surface fibers of the inner wrapping yarn and the outer wrapping yarn, and the stretchability and the tensile strength of the integral vortex spinning object are improved.
2. According to the invention, by applying an aerodynamic principle, the aramid fiber is formed into yarns by adopting the vortex tube, the twisting efficiency of the vortex to the yarns is much higher than that of mechanical twisting, and the structure of the finished yarns is bulkier, so that the dyeing property, the pulp absorption property and the air permeability of the yarns are better, and the pilling resistance and the wear resistance of the yarns are also better.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment is as follows:
the embodiment of the invention provides air-jet vortex spinning aramid high-strength yarn which comprises core yarn, inner covering yarn and outer covering yarn, wherein the core yarn is prepared by drafting and twisting core filaments and additional fiber filaments, and the core yarn, the inner covering yarn and the outer covering yarn form the aramid high-strength yarn from inside to outside.
The inner wrapping yarn is made of one of spandex, chinlon or terylene, the preferable material is made of terylene, and the outer wrapping yarn is made of cotton fiber.
The additional fiber yarn consists of aramid fiber yarn and carbon fiber short fiber, and the blending ratio of the aramid fiber yarn to the carbon fiber short fiber is 3:1.
The length of the aramid fiber filament is 60-110mm, and the aramid fiber filament is 1.2dtex.
The length of the carbon fiber short fiber is 45-70mm, and the carbon fiber short fiber is 1.4dtex.
The core yarn is made of one of terylene chemical fiber filament, chinlon chemical fiber filament and spandex chemical fiber filament.
The air-jet vortex spinning is compared with other spinning modes and is shown in the following table 1:
contrast item Comparing the arrangement order
Tensile strength Ring spinning>Air-jet vortex spinning>Air spinning
Flexibility Air spinning>Air-jet vortex spinning>Ring spinning
Pilling resistance Air-jet vortex spinning>Rotor spinning, rotor spinning = ring spinning
Feather property Air-jet vortex spinning>Rotor spinning, rotor spinning = ring spinning
Dimensional stability Air spinning>Air-jet vortex spinning>Ring spinning
Table 1: comparison table for various spinning performance
A method for producing air-jet vortex spun aramid high-strength yarn according to any one of claims 1 to 5, characterized in that the production steps are as follows:
s1: when in manufacturing, firstly, the core wire is subjected to annealing from a special core wire feeding device, and then the annealed core wire enters a jaw of a back-front roller;
s2: after the additional fiber yarns are drawn by a drawing mechanism while the step S1 is carried out, the additional fiber yarns and the core yarns after the annealing in the step S1 are converged at a jaw of a front roller, and then the additional fiber yarns and the core yarns are sucked into a nozzle;
s3: the tail ends of the core filaments and the additional fiber filaments entering the nozzle in the step S2 are expanded and reversed on the cone part of the spindle under the action of high-speed rotating airflow in the nozzle twisting cavity;
s4: while processing in the step S3, the head end of the additional fiber yarn is dragged by the formed yarn in the spindle, and then the head end of the additional fiber yarn and the core yarn are twisted into the newly formed yarn to obtain a yarn core;
s5: wrapping the inner covering yarn around the yarn core prepared in the step S4 according to the direction of the rotating airflow, and then continuously wrapping the outer covering yarn on the outer side of the inner covering yarn according to the direction of the airflow rotation to obtain the spun aramid high-strength yarn;
s6: and (4) outputting the spun aramid high-strength yarn after production from a yarn guide channel in the spinning spindle, and then winding the aramid high-strength yarn into cheese.
The abrasion resistance test comparison table of different yarns is shown in the table 2:
species of Maximum/order Minimum value/order CV/% Mean value ofOnce/time
Vortex yarn 815 361 29.9 520.1
Air-jet yarn 409 110 40.0 245.5
Compact spinning 643 171 38.1 360.5
Traditional ring spun yarn 197 37 42.0 105.4
Air-jet vortex yarn 872 435 58.8 573.9
TABLE 2 abrasion resistance test and comparison table for various kinds of yarns
Therefore, all the detection data of the air-jet vortex yarn are optimal, the air-jet vortex yarn is formed by the core fiber and the outer fiber, the surface of the yarn core is additionally provided with the winding fiber, the yarn is not easy to generate relative slippage, and the wear resistance is high.
The tensile strength performance comparison test table of different yarns is shown in table 3:
species of Breaking Strength/tex Single yarn strength/%) Elongation at break/mm Elongation/percent
Vortex yarn 13.80 6.12 27.6 7.21
Air-jet yarn 10.25 10.44 32.6 7.78
Compact spinning 17.90 5.90 25.3 7.65
Traditional ring spun yarn 16.30 6.75 25.6 7.57
Air-jet vortex yarn 19.12 11.42 35.8 9.61
TABLE 3 comparison table for tensile property test of various yarns
Remarking: TABLE 3 Experimental instrument of the table is YG061F type electronic single yarn strength tester
The vortex yarn has lower single yarn breaking strength, lower single yarn strength unevenness and lower elongation at break than air jet yarn, and has the best breaking strength, single yarn strength and elongation and the best elongation at break unevenness.
After the core wire is annealed by the feeding device in the step S1, the core wire enters a front roller jaw after passing through a tension device and a yarn guide, a 120m/min spindle is spun by Swiss airflow in the step S3, an antibacterial layer can be added in the inner wrapped yarn before the inner wrapped yarn is wrapped in the step S4, the antibacterial layer is made of nano antibacterial particles, the spinning speed of the vortex spinning machine in the step S5 is 400-450m/min, and the spindle speed is 17 m/min.
The air-jet vortex yarn has a unique double-layer wrapping structure, namely the inner layer is approximately parallel untwisted core fibers, and the outer layer is twisted wrapping fibers which tightly wrap and bundle the core fibers.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an air-jet vortex spins aramid fiber high strength yarn, includes core yarn, interior package yarn and outer package yarn, its characterized in that: the core yarn is prepared by drafting and twisting a core yarn and an additional fiber yarn, the core yarn, an inner covering yarn and an outer covering yarn form a spun aramid high-strength yarn from inside to outside, the additional fiber yarn is composed of an aramid fiber yarn and a carbon fiber short fiber, and the blending ratio of the aramid fiber yarn to the carbon fiber short fiber is 3:1.
2. The air-jet vortex-spun aramid high-strength yarn as claimed in claim 1, wherein: the length of the aramid fiber yarn is 60-110mm, and the aramid fiber yarn is 1.2dtex.
3. The air-jet vortex-spun aramid high-strength yarn as claimed in claim 1, wherein: the length of the carbon fiber short fiber is 45-70mm, and the carbon fiber short fiber is 1.4dtex.
4. The air-jet vortex-spun aramid high-strength yarn as claimed in claim 1, characterized in that: the core yarn is made of one of polyester chemical fiber filament, chinlon chemical fiber filament and spandex chemical fiber filament.
5. The air-jet vortex-spun aramid high-strength yarn as claimed in claim 1, characterized in that: the inner wrapping yarn is made of one of spandex, chinlon or terylene; the covering yarn is made of cotton fiber.
6. A production method of the air-jet vortex-spun aramid high-strength yarn according to any one of claims 1 to 5, characterized by comprising the following production steps:
s1: when in manufacturing, firstly, the core wire is subjected to annealing from a special core wire feeding device, and then the annealed core wire enters a jaw of a back-front roller;
s2: the additional fiber yarns are drawn by a drawing mechanism while the step S1 is carried out, and then are converged with the core yarns which are annealed in the step S1 at a jaw of a front roller, and then the additional fiber yarns and the core yarns are sucked into a nozzle;
s3: the tail ends of the core filaments and the additional filaments entering the nozzle in the step S2 are expanded and reversed on the cone part of the spindle under the action of high-speed rotating air flow in the nozzle twisting cavity;
s4: while processing in the step S3, the head end of the additional fiber yarn is dragged by the formed yarn in the spindle, and then the head end and the core yarn are twisted into the newly formed yarn to obtain a yarn core;
s5: wrapping the inner covering yarn around the yarn core prepared in the step S4 according to the direction of the rotating airflow, and then continuously wrapping the outer covering yarn on the outer side of the inner covering yarn according to the direction of the airflow rotation to obtain the spun aramid high-strength yarn;
s6: and (4) outputting the spun aramid high-strength yarn after production from a yarn guide channel in the spinning spindle, and then winding the aramid high-strength yarn into cheese.
7. The production method of the air-jet vortex-spun aramid high-strength yarn as claimed in claim 6, characterized in that: and in the step S1, after the core wire is annealed by the feeding device, the core wire needs to pass through the tension device and the wire guide and then enters the jaw of the front roller.
8. The production method of the air-jet vortex-spun aramid high-strength yarn as claimed in claim 6, characterized in that: and spinning a 120m/min spindle by using a Swiss air flow in the step S3.
9. The production method of the air-jet vortex-spun aramid high-strength yarn as claimed in claim 6, characterized in that: in the step S4, before the inner covering yarn is covered, an antibacterial layer may be added to the inner covering yarn, and the antibacterial layer is made of nano antibacterial particles.
10. The production method of the air-jet vortex-spun aramid high-strength yarn as claimed in claim 6, characterized in that: and in the step S5, the spinning speed of the vortex spinning machine is 400-450m/min, and the spindle speed is 17 m/min.
CN202211478343.XA 2022-11-24 2022-11-24 Air-jet vortex spinning aramid high-strength yarn and production method thereof Pending CN115573070A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116288846A (en) * 2023-03-22 2023-06-23 宁波三邦超细纤维有限公司 Filament high-strength polyester sewing thread processing method
CN116288846B (en) * 2023-03-22 2024-05-28 宁波三邦超细纤维有限公司 Filament high-strength polyester sewing thread processing method

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