CN101665998B - Spinning device for concentrating composite yarns - Google Patents
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- CN101665998B CN101665998B CN 200810042509 CN200810042509A CN101665998B CN 101665998 B CN101665998 B CN 101665998B CN 200810042509 CN200810042509 CN 200810042509 CN 200810042509 A CN200810042509 A CN 200810042509A CN 101665998 B CN101665998 B CN 101665998B
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Abstract
本发明提供了一种集聚复合纱的纺纱装置,包括粗纱架、在粗纱架的两侧吊锭的中部设有导纱杆,在粗纱架的直杆中部的左右两侧分别设有缓慢往复运动的横动导纱喇叭口,在粗纱架的直杆底端设有机架,在机架的顶端两侧分别设有牵伸装置,在机架左侧靠近顶端处设有导纱钩,在导纱钩下方设有筒管,在筒管的下方设有钢丝圈,其特征在于,在粗纱架的吊锭上设有喂入装置,在牵伸装置前端设有集聚装置。本发明的优点是:装置简单,能够在普通的环锭细纱机上改造;通过本发明纺制的集聚复合纱具有毛羽少、强力高和纱线条干好的特点,兼有赛络纱和赛络菲尔纱的特点。
The invention provides a spinning device for accumulating composite yarn, which comprises a roving creel, a yarn guide rod is provided in the middle of the spindles on both sides of the roving creel, and slow reciprocating The moving traversing yarn guide bell mouth is equipped with a frame at the bottom of the straight rod of the roving creel, drafting devices are respectively installed on both sides of the top of the frame, and a yarn guide hook is installed on the left side of the frame near the top. A bobbin is arranged under the yarn guide hook, and a traveler is arranged under the bobbin. It is characterized in that a feeding device is arranged on the hanging spindle of the roving frame, and a gathering device is arranged at the front end of the drafting device. The advantages of the present invention are: the device is simple, and can be modified on an ordinary ring spinning frame; the compacted composite yarn spun by the present invention has the characteristics of less hairiness, high strength and good dryness of the yarn, and has the characteristics of twin yarn and race yarn. The characteristics of Luo Feier yarn.
Description
技术领域 technical field
本发明涉及一种集聚复合纱的纺纱装置,用于纺制集聚复合纱,属于纺织领域。The invention relates to a spinning device for compacted composite yarns, which is used for spinning compacted composite yarns and belongs to the field of textiles.
背景技术 Background technique
集聚纺也称紧密纺,自20世纪末诞生以来,已经有显著的发展和应用。针对环锭纺加捻三角区的存在是导致纱线毛羽多、强力不高的重要原因,集聚纺采用的技术原理是减小环锭纺纱的“加捻三角区”,采用不同的方式使粗纱经过牵伸后“先集聚,后加捻”,成为集聚纱。集聚纱较环锭纱而言具有有害毛羽少、纱线强力高等特点。目前集聚纺技术在世界范围内得到广泛的应用,并还在继续发展。Compact spinning, also known as compact spinning, has been significantly developed and applied since its birth at the end of the 20th century. Aiming at the existence of the twisting triangle in ring spinning is an important reason for yarn hairiness and low strength, the technical principle adopted by compact spinning is to reduce the "twisting triangle" of ring spinning, using different methods to make After the roving is drawn, it is "accumulated first, then twisted" to become a concentrated yarn. Compared with ring-spun yarn, compact yarn has the characteristics of less harmful hairiness and higher yarn strength. At present, compact spinning technology has been widely used in the world and is still developing.
复合纱是指将两种以上相同或不同性能的纤维原料为了相互取长补短而结合在一起,形成一种能充分发挥其各自功能的新型纱线。复合纱的开发,不仅使单一组分纤维的缺陷得到了弥补,更使不同素材、不同性能纤维的优点得到了充分的发挥,并实现了纤维间的最佳组合和应用。随着人们对纺织面料要求的不断提高,单一素材的织物已无法满足人们追求个性化、多样化、功能化的需求,复合纱的开发,则表现出了织物丰富多彩的外观和风格,并改善了织物的舒适性和功能性。复合纱线的不同的纱线结构和性能,增加了织物的适用范围,受到了消费者的普遍欢迎,其用途也将变得更为广泛。Composite yarn refers to the combination of two or more fiber materials with the same or different properties to complement each other to form a new type of yarn that can fully exert its respective functions. The development of composite yarn not only makes up for the defects of single component fibers, but also makes full use of the advantages of different materials and fibers with different properties, and realizes the best combination and application of fibers. With the continuous improvement of people's requirements for textile fabrics, single-material fabrics can no longer meet people's needs for individuality, diversification, and functionality. The development of composite yarns shows the colorful appearance and style of fabrics, and improves The comfort and functionality of the fabric. The different yarn structures and properties of composite yarns increase the scope of application of fabrics, and are generally welcomed by consumers, and their uses will become more extensive.
如今单纯的复合纺或单纯的集聚纺已难以满足人们的需要,人们也已经开发出新型的复合纺纱方法和装置。比如,德国Suessen公司在赛络纺的基础上加装集聚纺装置后形成的集聚纺赛络纱;东华大学吴玉彩在赛络菲尔纺的基础上加装集聚纺装置后纺制集聚纺赛络菲尔纱,等等。这种新型纱线不仅具有集聚纺的诸多优点,还兼具了复合纺的长处。但是上述的这两种方法还是具有局限性,最明显的缺陷是不能纺制具有多种变化机构的集聚复合纱。Nowadays, simple composite spinning or simple compact spinning has been difficult to meet people's needs, and people have also developed new composite spinning methods and devices. For example, the German Suessen company installed compact spinning devices on the basis of siro spinning to form compact spinning siro yarns; Luo Feier yarn, and so on. This new type of yarn not only has many advantages of compact spinning, but also has the advantages of composite spinning. But above-mentioned these two kinds of methods still have limitation, and the most obvious defect is that can't be spun to have the accumulation composite yarn of multiple changing mechanism.
发明内容 Contents of the invention
本发明的目的是提供一种可以纺制三组分结构的集聚纺复合纱的装置,用来合理解决现有技术仅能纺制单一的集聚纺赛络纱或集聚纺赛络菲尔纱的问题。The purpose of the present invention is to provide a kind of device that can spin the compact spinning composite yarn of three-component structure, be used for rationally solving the problem that the prior art can only spin single compact spinning siro yarn or compact spinning sirofil yarn question.
为了达到上述目的,本发明的技术方案是提供一种集聚复合纱的纺纱装置,包括粗纱架、在粗纱架的两侧吊锭的中部设有导纱杆,在粗纱架的直杆中部的左右两侧分别设有缓慢往复运动的横动导纱喇叭口,在粗纱架的直杆底端设有机架,在机架的顶端两侧分别设有牵伸装置,在机架左侧靠近顶端处设有导纱钩,在导纱钩下方设有筒管,在筒管的下方设有钢丝圈,其特征在于,在粗纱架的吊锭上设有喂入装置,在牵伸装置前端设有集聚装置。In order to achieve the above object, the technical solution of the present invention is to provide a spinning device for accumulating composite yarn, which includes a roving frame, a yarn guide rod is arranged in the middle of the spindles on both sides of the roving frame, and a The left and right sides are respectively provided with slow reciprocating traverse guide bell mouths, a frame is provided at the bottom end of the straight bar of the roving frame, drafting devices are respectively provided on both sides of the top of the frame, and the left side of the frame is close to There is a yarn guide hook at the top, a bobbin under the yarn guide hook, and a traveler under the bobbin. It is characterized in that a feeding device is provided on the hanging spindle of the roving creel, and a Equipped with gathering device.
纺纱时,两根粗纱分别通过喂入装置以及牵伸装置,与长丝会合后进入集聚装置,然后输出加捻成集聚纺复合纱。During spinning, the two rovings pass through the feeding device and the drafting device respectively, meet the filaments and then enter the compacting device, and then output and twist to form compact spinning composite yarn.
本发明的优点是:The advantages of the present invention are:
1.本发明纺制的集聚纺复合纱是由两根粗纱和一根长丝组合而成,其中粗纱经过牵伸装置之后在加捻前由集聚装置对其集聚;长丝则不经过牵伸区,仅经预牵伸或预张力后,从定位孔喂入集聚装置,与纤维束保持一定的间距输出;粗纱和长丝在会聚点并合,加捻并被卷绕到纱管上,即成为集聚纺复合纱;1. The compact spun composite yarn spun by the present invention is composed of two rovings and a long filament, wherein the roving is gathered by the compacting device before twisting after passing through the drafting device; the long filament is not drawn After being pre-drawn or pre-tensioned, it is fed into the gathering device from the positioning hole, and is output at a certain distance from the fiber bundle; the roving and filament are merged at the convergence point, twisted and wound onto the bobbin. It becomes compact spinning composite yarn;
2.本发明中装置简单,能够在普通的环锭细纱机上改造;2. The device in the present invention is simple and can be transformed on a common ring spinning frame;
3.通过本发明纺制的集聚复合纱具有毛羽少、强力高和纱线条干好的特点,兼有赛络纱和赛络菲尔纱的特点。3. The compacted composite yarn spun by the present invention has the characteristics of less hairiness, high strength and good dryness, and has the characteristics of siro yarn and sirofil yarn.
附图说明 Description of drawings
图1为本发明提供的一种集聚复合纱的纺纱装置的结构示意图;Fig. 1 is a structural schematic diagram of a spinning device for compacted composite yarn provided by the present invention;
图2为喂入装置,牵伸装置和集聚装置的结构示意图。Fig. 2 is a schematic structural view of the feeding device, the drafting device and the gathering device.
具体实施方式 Detailed ways
以下结合实施例来具体说明本发明。The present invention will be described in detail below in conjunction with the examples.
实施例Example
如图1所示为本发明提供的一种集聚复合纱的纺纱装置,包括粗纱架1、喂入装置2、集聚装置14、吊锭16、导纱杆17、导纱喇叭口18、机架19、牵伸装置15、导纱钩20、筒管21以及钢丝圈22。As shown in Figure 1, it is a kind of spinning device for gathering composite yarn provided by the present invention, comprising a roving frame 1, a feeding device 2, a gathering device 14, a hanging spindle 16, a yarn guiding rod 17, a yarn guiding bell mouth 18, a machine Frame 19, drafting device 15, guide hook 20, bobbin 21 and traveler 22.
在粗纱架1的两侧吊锭16的中部设有导纱杆17,在粗纱架1的直杆中部的左右两侧分别设有缓慢往复运动的横动导纱喇叭口18,在粗纱架1的直杆底端设有机架19,在机架19的顶端两侧分别设有牵伸装置15,在机架19左侧靠近顶端处设有导纱钩20,在导纱钩20下方设有筒管21,在筒管21的下方设有钢丝圈22,在粗纱架1的吊锭16上设有喂入装置2,在牵伸装置15前端设有集聚装置14。The middle part of the hanging spindle 16 on both sides of the roving creel 1 is provided with a yarn guide rod 17, and the left and right sides of the straight rod middle part of the roving creel 1 are respectively provided with a slowly reciprocating traverse guide bell mouth 18. The bottom end of the straight bar is provided with a frame 19, and the top both sides of the frame 19 are respectively provided with a drafting device 15, and a yarn guide hook 20 is provided near the top on the left side of the frame 19, and a yarn guide hook 20 is arranged below the yarn guide hook 20. There is a bobbin 21, a traveler 22 is provided below the bobbin 21, a feeding device 2 is provided on the spindle 16 of the roving creel 1, and a gathering device 14 is provided at the front end of the drafting device 15.
其中,所述牵伸装置15由相互啮合的后罗拉3和第一皮辊4以及相互啮合的中罗拉5和第二皮辊6组成,其中后罗拉3和第一皮辊4平行设于中罗拉5和第二皮辊6的前端。Wherein, the drafting device 15 is composed of the intermeshing back roller 3 and the first top roller 4 and the intermeshing middle roller 5 and the second top roller 6, wherein the back roller 3 and the first top roller 4 are arranged in parallel in the center Roller 5 and the front end of the second top roller 6.
所述喂入装置2由并列设在粗纱架1的吊锭上的两个粗纱喂入装置12和一个长丝喂入装置13组成。The feeding device 2 is composed of two roving feeding devices 12 and a filament feeding device 13 arranged side by side on the spindles of the roving creel 1 .
所述集聚装置14由前罗拉7、过桥齿轮8、集聚罗拉9、异形管10和网格圈11组成;其中,前罗拉7、过桥齿轮8和集聚罗拉9依次啮合成“人”字型,在前罗拉7和集聚罗拉9下方啮合有异形管10,并在异形管10外围设有网格圈11。The accumulating device 14 is composed of a front roller 7, a bridge gear 8, an accumulating roller 9, a special-
在所述异形管10的工作面上开有两根同向斜槽;所述斜槽的倾斜角度为8度,斜槽宽度为1.2mm,两根斜槽之间的距离为10mm。On the working surface of the special-
纺纱时,两根粗纱通过后罗拉3、皮辊4、中罗拉5和皮辊6组成的牵伸装置15,与长丝会合进入由前罗拉7、过桥齿轮8、集聚罗拉9、异形管10和网格圈11组成的集聚装置14,然后输出加捻成集聚纺复合纱。During spinning, the two rovings pass through the drafting device 15 composed of the rear roller 3, the top roller 4, the middle roller 5 and the top roller 6, and meet with the filaments to enter the front roller 7, the bridge gear 8, the accumulation roller 9, the special-shaped The
本发明的工作原理是:两根粗纱从粗纱架1吊锭16的粗纱喂入装置12上退绕出来,经过导纱杆17及缓慢往复运动的横动导纱喇叭口18,喂入牵伸装置15进行牵伸。牵伸后的须条和由长丝喂入装置13退绕出来的长丝经牵伸装置15输出进行加捻,并通过导纱钩20穿过钢丝圈22,卷绕到筒管21上。The working principle of the present invention is: two rovings are unwound from the roving feeding device 12 of the roving creel 1 hanging spindle 16, passed through the yarn guide rod 17 and the slowly reciprocating traverse guide bell mouth 18, fed and drafted The device 15 performs the drafting. The drafted strands and the filaments unwound by the filament feeding device 13 are output through the drafting device 15 for twisting, and pass through the traveler 22 through the yarn guide hook 20, and are wound onto the bobbin 21.
本发明中异形管10的两个斜槽的方向是同向的,而德国集聚赛络纺牵伸装置的斜槽则是反向的。粗纱经过细纱机牵伸之后在加捻前由异形管10通过负压方式对其集聚。In the present invention, the directions of the two chutes of the special-
使用本发明提供的装置试纺了如下三种工艺的集聚复合纱:Use the device provided by the present invention to try to spin the compact composite yarn of following three kinds of techniques:
纺纱试验的工艺条件:Technological conditions of spinning test:
机器号型:在FA502细纱机上改装成的集聚纺复合纱纺纱机Machine model: compact spinning composite yarn spinning machine converted from FA502 spinning frame
相对湿度:63%Relative Humidity: 63%
集聚复合纱号数:58texAccumulated composite yarn number: 58tex
细纱机锭速:10000r/minSpinning frame speed: 10000r/min
异形吸管斜槽的倾角:10°The inclination angle of the special-shaped straw chute: 10°
长丝的张力:0.8cNFilament tension: 0.8cN
集聚区牵伸倍数:1.02Drafting ratio in accumulation area: 1.02
粗纱:4.328g/10m,涤纶长丝:150D。Roving: 4.328g/10m, polyester filament: 150D.
设计捻度:829t/m,集聚负压:1950Pa,异形管斜槽间距离:5mmDesign twist: 829t/m, accumulation negative pressure: 1950Pa, distance between special-shaped pipe chute: 5mm
设计捻度:678t/m,集聚负压:2400Pa,异形管斜槽间距离:7mmDesign twist: 678t/m, accumulation negative pressure: 2400Pa, distance between special-shaped pipe chute: 7mm
设计捻度:554t/m,集聚负压:2900Pa,异形管斜槽间距离:7mmDesign twist: 554t/m, accumulation negative pressure: 2900Pa, distance between special-shaped pipe chute: 7mm
表1 集聚复合纱与一般复合纱性能指标比较Table 1 Comparison of performance indicators between compact composite yarn and general composite yarn
注:一般复合纱的工艺与集聚复合纱1的工艺一致,只是集聚负压和异形管斜槽间距离两个参数没有。Note: The process of general composite yarn is the same as that of compacted composite yarn 1, except that the two parameters of negative pressure of compaction and the distance between the chute of special-shaped tube are missing.
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| CN101935898A (en) * | 2010-09-02 | 2011-01-05 | 湖北维新纺织股份有限公司 | Spinning method and device of high-elastic core-spun combined yarn |
| CN102115930B (en) * | 2011-04-11 | 2012-05-09 | 东华大学 | A processing device for compact siro spinning yarn |
| CN102493064A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Production method of tight sirospun yarn of combed crystal cotton |
| CN102704109B (en) * | 2012-07-05 | 2013-03-27 | 江苏华信亚麻纺织有限公司 | Flax wet-spun blended yarn and preparation method and spinning frame of flax wet-spun blended yarn |
| CN103741279A (en) * | 2013-10-28 | 2014-04-23 | 江苏联宏纺织有限公司 | Method for improving anti-pilling performance of wool knitted fabric |
| CN103835033B (en) * | 2014-03-13 | 2016-02-24 | 武汉纺织大学 | A kind of forward type ring ingot compound spinning method |
| DE102015119039A1 (en) * | 2015-11-05 | 2017-05-11 | Terrot Gmbh | Apparatus and method for producing knitwear |
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| CN105568446A (en) * | 2016-03-04 | 2016-05-11 | 深圳市中盛丽达贸易有限公司 | Novel micro-nano fiber yarn spinning device and technology |
| CN105648596A (en) * | 2016-04-12 | 2016-06-08 | 苏州生生源纱业有限公司 | High-count pure polyester yarn produced by compact siro spinning |
| CN108060489A (en) * | 2017-12-13 | 2018-05-22 | 武汉纺织大学 | A kind of dyed yarn preparation method of Seluofle composite spinning |
| CN108468117A (en) * | 2018-04-02 | 2018-08-31 | 宁夏如意科技时尚产业有限公司 | A kind of match network compact spinning apparatus |
| CN109778357B (en) * | 2019-02-25 | 2019-11-22 | 晋江浩铭机械有限公司 | An upper drive compact spinning device |
| CN112095181B (en) * | 2020-08-27 | 2021-10-15 | 泰州万诺纺织科技有限公司 | Roving device |
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