CN110744343A - Automatic feeding and discharging system for machining of aluminum alloy die-cast parts based on PLC control - Google Patents
Automatic feeding and discharging system for machining of aluminum alloy die-cast parts based on PLC control Download PDFInfo
- Publication number
- CN110744343A CN110744343A CN201911097739.8A CN201911097739A CN110744343A CN 110744343 A CN110744343 A CN 110744343A CN 201911097739 A CN201911097739 A CN 201911097739A CN 110744343 A CN110744343 A CN 110744343A
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- machining
- aluminum alloy
- alloy die
- casting
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- 238000003754 machining Methods 0.000 title claims abstract description 34
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 30
- 238000007599 discharging Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims abstract description 23
- 238000004512 die casting Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000000926 separation method Methods 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 description 13
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention particularly discloses an automatic feeding and discharging system for machining of an aluminum alloy die-casting piece based on PLC control, which comprises a material rack, a secondary positioning mechanism, a drying and cleaning device, a casting machining device and a conveyor belt, wherein a control box is arranged on one side of the material rack, and a collecting box is arranged at the output end of the conveyor belt; the material frame, the secondary positioning mechanism, the drying and cleaning device, the casting machining device and the conveyor belt are correspondingly provided with mechanical arms, the mechanical arms are electrically connected with the output end of the PLC control system, the input end of the PLC control system is electrically connected with the control box, automatic machining and cleaning of aluminum alloy die castings are achieved, the workshop space is saved, man-machine separation is achieved, and safety of workers is better guaranteed.
Description
Technical Field
The invention relates to the technical field of workpiece transmission, in particular to an automatic feeding and discharging system for machining of an aluminum alloy die-casting piece based on PLC control.
Background
For the carrying and the transferring of the aluminum alloy die castings, the difficulty of the aluminum alloy die casting processing industry is always, in the traditional machining and the transferring of the aluminum alloy die castings, multiple experienced workers are needed to finish the precise processing, and flexible manufacturing cannot be realized, namely, the in-place operation of equipment cannot be quickly finished aiming at different plant equipment arrangement and different product types; and the floor space is too wide, and the maintenance is difficult.
Therefore, the automatic feeding and discharging device for machining the aluminum alloy die-casting parts is designed and manufactured, can realize the carrying of the aluminum alloy die-casting parts in a space range and the accurate positioning of the plates in the machining device, is convenient for dynamic adjustment and maintenance, and is a technical problem which is urgently needed to be improved in the technical field of aluminum alloy die-casting part machining.
Disclosure of Invention
The invention aims to provide an automatic feeding and discharging system for machining of aluminum alloy die-casting parts based on PLC control, according to the clockwise arrangement of a material frame, a secondary positioning mechanism, a drying and cleaning device, a casting part machining device and a conveyor belt, the automatic machining and cleaning of the aluminum alloy die-casting parts are completed through mechanical arm clamping, and the space is greatly saved.
In order to solve the problems, the invention provides an automatic feeding and discharging system for machining of an aluminum alloy die-casting piece based on PLC control, which comprises: the device comprises a material frame, wherein a control box is arranged on one side of the material frame and used for starting a system and emergently braking, and the control box is arranged on one side of the material frame and is convenient for frequent operation and line maintenance; the device comprises a material frame, a drying and cleaning device, a casting processing device, a conveying belt, a collecting box, a material frame, the drying and cleaning device, a PLC control system and a control box, wherein the drying and cleaning device is used for cleaning and drying the aluminum alloy die castings, the casting processing device used for finish machining is arranged beside the drying and cleaning device, the casting processing device is a processing center, the conveying belt is arranged beside the casting processing device, the output end of the conveying belt is provided with the collecting box, the material frame, the drying and cleaning device, the casting processing device and the conveying belt are correspondingly provided with mechanical arms used for clamping.
Preferably, the other side of the material frame is also provided with a secondary positioning mechanism for further accurately positioning a pressed piece and improving the precision in processing.
Preferably, the secondary positioning mechanism, the material frame, the drying and cleaning device, the casting processing device and the conveyor belt are arranged clockwise, and the occupied space is saved due to the arrangement in the same time.
Preferably, the casting processing device is provided with two, and the conveyor belt is provided with two.
Preferably, a step table is further arranged between the two conveyor belts, so that maintenance personnel can conveniently carry out daily overhaul.
Preferably, a baffle is arranged above the starting end of the conveyor belt, so that sundries are prevented from falling onto the conveyor belt, and a pedal is provided for maintenance personnel during daily maintenance.
Compared with the prior art, the invention has the advantages that:
and 1, re-positioning the secondary positioning mechanism to improve the machining precision.
And 2, the clockwise position design saves the use space of a workshop and improves the working efficiency of the mechanical arm.
And 3, the baffle above the starting ends of the tread table and the conveying belt facilitates the maintenance of maintenance personnel in all aspects in the future.
Drawings
FIG. 1 is a top view of an automatic loading and unloading system for machining of aluminum alloy die-casting parts based on PLC control in the embodiment of the invention.
In the figure, 1-material rack; 2-a control box; 3-drying and cleaning the device; 4-a casting processing device; 5, a conveyor belt; 6-a collection box; 7-a mechanical arm; 8-a PLC control system; 9-a secondary positioning mechanism; 10-step on the platform; 11-baffle.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "top", "bottom", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the structures referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Referring to FIG. 1, a PLC-based aluminum alloy die casting machine according to an embodiment of the present invention is schematically shownProcessing automation goes up unloading system including: a material rack 1, a control box 2 is arranged at one side of the material rack 1 for opening the system and emergency braking, and the control box is arranged at one side of the material rack 1 for facilitating frequent operation andthreadMaintaining the road; a drying and cleaning device 3 for cleaning and drying the aluminum alloy die castings is arranged beside the material rack 1, a casting machining device 4 for finish machining is arranged beside the drying and cleaning device 3, a conveyor belt 5 is arranged beside the casting machining device 4, a collecting box 6 is arranged at the output end of the conveyor belt 5,
furthermore, a secondary positioning mechanism 9 is further arranged on the other side of the material rack 1 and used for further accurately positioning a pressed piece and improving the processing precision; the secondary positioning mechanism 9, the material frame 1, the drying and cleaning device 3, the casting processing device 4 and the conveyor belt 5 are arranged clockwise, and occupied space is saved due to the arrangement in the same time.
The material frame 1, the drying and cleaning device 3, the casting machining device 4 and the conveyor belt 5 are correspondingly provided with mechanical arms 7 used for clamping and transporting, the mechanical arms 7 are electrically connected with the output end of the PLC control system 8, and the input end of the PLC control system 8 is electrically connected with the control box 2.
Further, two casting processing devices 4 are arranged, and two conveyor belts 5 are arranged; a stepping table 10 is further arranged between the two conveyor belts 5, so that maintenance personnel can conveniently maintain the conveyor belts in daily life.
Furthermore, a baffle plate 11 is arranged above the starting end of the conveyor belt 5, so that sundries are prevented from falling onto the conveyor belt 5, and a pedal is provided for maintenance personnel to perform daily maintenance.
Referring to fig. 1, specifically, a worker places aluminum alloy die castings in a material rack 1, a PLC control system 8 is started through a control box 2, the PLC control system 8 enables a mechanical arm 7 to operate, the mechanical arm 7 clamps the aluminum alloy die castings in the material rack 1 to a secondary positioning mechanism 9, and clamping angle precision is further adjusted. After the adjustment, the aluminum alloy die casting is clamped to the casting machining device 4 for finish machining.
After processing, the PLC control system 8 controls the mechanical arm 7 to clamp the processed aluminum alloy die castings to the drying and cleaning device 3 for cleaning and drying treatment, the cleaned and dried aluminum alloy die castings are clamped to the conveyor belt 5 through the mechanical arm 7, and the conveyor belt 5 conveys the treated aluminum alloy die castings to the collecting box 6 for collection treatment.
When the system high area needs to be maintained, the PLC control system 8 is suspended through the control box 2, a maintenance worker can enter through the stepping platform 10, and meanwhile, the maintenance can be carried out by taking the baffle 11 as a foot landing point.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (6)
1. Unloading system in aluminum alloy die-casting machine tooling automation based on PLC control, its characterized in that, including: the automatic casting machine comprises a material frame (1), wherein a control box (2) is arranged on one side of the material frame (1), a drying and cleaning device (3) is arranged beside the material frame (1), a casting machining device (4) is arranged beside the drying and cleaning device (3), a conveying belt (5) is arranged beside the casting machining device (4), a collecting box (6) is arranged at the output end of the conveying belt (5), a mechanical arm (7) is correspondingly arranged on the material frame (1), the drying and cleaning device (3), the casting machining device (4) and the conveying belt (5), the mechanical arm (7) is electrically connected with the output end of a PLC control system (8), and the input end of the PLC control system (8) is electrically connected with the control box (2.
2. The PLC-control-based automatic feeding and discharging system for machining of aluminum alloy die-cast parts is characterized in that a secondary positioning mechanism (9) is further arranged beside the other side of the material rack (1).
3. The PLC-control-based automatic feeding and discharging system for machining of aluminum alloy die-cast parts is characterized in that the secondary positioning mechanism (9), the material rack (1), the drying and cleaning device (3), the casting machining device (4) and the conveyor belt (5) are arranged clockwise.
4. The PLC-control-based automatic loading and unloading system for machining of aluminum alloy die-cast pieces according to claim 3, wherein two casting machining devices (4) are provided, and two conveyor belts (5) are provided.
5. The PLC-control-based automatic feeding and discharging system for machining of aluminum alloy die-cast pieces is characterized in that a pedal (10) is further arranged between the two conveyor belts (5).
6. The PLC-control-based automatic feeding and discharging system for machining of aluminum alloy die-cast pieces is characterized in that a baffle (11) is arranged above the starting end of the conveyor belt (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911097739.8A CN110744343A (en) | 2019-11-12 | 2019-11-12 | Automatic feeding and discharging system for machining of aluminum alloy die-cast parts based on PLC control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911097739.8A CN110744343A (en) | 2019-11-12 | 2019-11-12 | Automatic feeding and discharging system for machining of aluminum alloy die-cast parts based on PLC control |
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| Publication Number | Publication Date |
|---|---|
| CN110744343A true CN110744343A (en) | 2020-02-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911097739.8A Pending CN110744343A (en) | 2019-11-12 | 2019-11-12 | Automatic feeding and discharging system for machining of aluminum alloy die-cast parts based on PLC control |
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| CN (1) | CN110744343A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111829295A (en) * | 2020-07-27 | 2020-10-27 | 北京金辉景新节能科技有限公司 | Vacuum microwave dehydration equipment and method |
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|---|---|---|---|---|
| EP1591427A1 (en) * | 2004-04-30 | 2005-11-02 | BIESSE S.p.A. | A workstation for machining plates of glass, marble or the like with an automatic system for loading the plates |
| US20160097633A1 (en) * | 2014-10-01 | 2016-04-07 | Idra S.R.L. | Apparatus for checking die castings and method of using such apparatus |
| CN106041531A (en) * | 2016-07-26 | 2016-10-26 | 南京国际船舶设备配件有限公司 | Marine low-speed machine gas valve welding robot working station |
| CN206185491U (en) * | 2016-08-31 | 2017-05-24 | 广东顺德孔山重工机械有限公司 | Rig with platform formula toolbox |
| CN207358590U (en) * | 2017-09-11 | 2018-05-15 | 陈璐 | A kind of numerically controlled lathe of easy access |
| CN108127415A (en) * | 2017-12-27 | 2018-06-08 | 重庆英拓机电设备有限公司 | A kind of production line for differential mechanism production |
| CN208022363U (en) * | 2018-01-22 | 2018-10-30 | 江苏泰姆仕机器人科技有限公司 | A kind of die casting handling device |
| CN109604241A (en) * | 2018-12-17 | 2019-04-12 | 三佳泰克诺（天津）机械设备有限公司 | A kind of workpiece cleaning lubrication automatic loading/unloading equipment |
| CN109702252A (en) * | 2019-01-28 | 2019-05-03 | 广东鸿泰南通精机科技有限公司 | A kind of thin cover board Milling Process structure in non-clamping position |
| CN211029167U (en) * | 2019-11-12 | 2020-07-17 | 广东力源科技股份有限公司 | Automatic feeding and discharging system for machining of aluminum alloy die-casting parts based on P L C control |
-
2019
- 2019-11-12 CN CN201911097739.8A patent/CN110744343A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1591427A1 (en) * | 2004-04-30 | 2005-11-02 | BIESSE S.p.A. | A workstation for machining plates of glass, marble or the like with an automatic system for loading the plates |
| US20160097633A1 (en) * | 2014-10-01 | 2016-04-07 | Idra S.R.L. | Apparatus for checking die castings and method of using such apparatus |
| CN106041531A (en) * | 2016-07-26 | 2016-10-26 | 南京国际船舶设备配件有限公司 | Marine low-speed machine gas valve welding robot working station |
| CN206185491U (en) * | 2016-08-31 | 2017-05-24 | 广东顺德孔山重工机械有限公司 | Rig with platform formula toolbox |
| CN207358590U (en) * | 2017-09-11 | 2018-05-15 | 陈璐 | A kind of numerically controlled lathe of easy access |
| CN108127415A (en) * | 2017-12-27 | 2018-06-08 | 重庆英拓机电设备有限公司 | A kind of production line for differential mechanism production |
| CN208022363U (en) * | 2018-01-22 | 2018-10-30 | 江苏泰姆仕机器人科技有限公司 | A kind of die casting handling device |
| CN109604241A (en) * | 2018-12-17 | 2019-04-12 | 三佳泰克诺（天津）机械设备有限公司 | A kind of workpiece cleaning lubrication automatic loading/unloading equipment |
| CN109702252A (en) * | 2019-01-28 | 2019-05-03 | 广东鸿泰南通精机科技有限公司 | A kind of thin cover board Milling Process structure in non-clamping position |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111829295A (en) * | 2020-07-27 | 2020-10-27 | 北京金辉景新节能科技有限公司 | Vacuum microwave dehydration equipment and method |
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