CN110725052A - Ecological environment-friendly antibacterial thermal underwear fabric - Google Patents
Ecological environment-friendly antibacterial thermal underwear fabric Download PDFInfo
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- CN110725052A CN110725052A CN201910848921.6A CN201910848921A CN110725052A CN 110725052 A CN110725052 A CN 110725052A CN 201910848921 A CN201910848921 A CN 201910848921A CN 110725052 A CN110725052 A CN 110725052A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/062—Load-responsive characteristics stiff, shape retention
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses an ecological environment-friendly bacteriostatic warm-keeping underwear fabric, which has the technical scheme that the tissue structure design is carried out by combining the advantages of two fibers of wild tussah silk and acrylic fiber coffee carbon, and a light and thin knitted underwear fabric with natural bacteriostatic and warming warm-keeping functions is developed by adopting a unique weaving process and a unique dyeing and finishing process. It has the advantages of skin friendliness, air permeability, bacteriostasis, ultraviolet isolation, warm keeping, health care, safety and health care, and can maintain good performance after being washed for many times; also has natural deodorization effect, is environment-friendly and energy-saving, and meets the health requirements and environmental protection concepts of consumers.
Description
Technical Field
The invention relates to the field of knitted fabrics, in particular to an ecological environment-friendly bacteriostatic warm-keeping underwear fabric.
Background
The existing functional underwear fabric has various varieties on the market, but has the following defects: most of the antibacterial function is processed in an auxiliary agent post-processing mode, the washing frequency is limited, and the function durability is poor; the bacteriostatic materials are basically chemical materials, and natural materials are rarely used; the warm keeping function is basically realized in a traditional raising mode, and the fabric is thick and heavy; the heat-insulating material is basically the traditional chemical fiber material and does not have the concept of environmental protection.
Wild tussah silk is the only wild porous animal protein fiber in the world, has pearl luster, soft and fluffy hand feeling, special porosity, heat preservation, moisture absorption and release, and is close-fitting and comfortable. The fiber contains 18 kinds of amino acids similar to human skin, has good physiological health care performance to human body, and has good effects of preventing skin allergy and pruritus and maintaining moisture balance.
The acrylic fiber coffee carbon fiber is an environment-friendly material prepared by recycling coffee residues, calcining at a high temperature of more than 1000 ℃ and performing nanotechnology treatment, has the best crystalline phase and pores of coffee carbon, and has the effects of natural far infrared radiation, heat storage, heat preservation and natural deodorization.
Therefore, the tissue structure design is carried out by combining the advantages of the wild tussah silk and acrylic fiber coffee carbon, and the light and thin knitted underwear fabric with the functions of natural bacteriostasis, temperature rise and warm keeping is developed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an ecological environment-friendly antibacterial warm-keeping underwear fabric which has the functions of skin friendliness, air permeability, bacteriostasis, ultraviolet isolation, warm keeping, health care, safety and health care, and can still maintain good performance after being washed for many times; also has natural deodorization effect, is environment-friendly and energy-saving, and meets the health requirements and environmental protection concepts of consumers.
In order to achieve the purpose, the invention provides the following technical scheme: the wild tussah silk is the only wild porous animal protein fiber in the world, has pearl luster, soft and fluffy hand feeling, and has special porosity, heat preservation, moisture absorption and moisture release, and is close-fitting and comfortable. The fiber contains 18 kinds of amino acids similar to human skin, has good physiological health care performance to human body, and has good effects of preventing skin allergy and pruritus and maintaining moisture balance.
The acrylic fiber coffee carbon fiber is an environment-friendly material prepared by recycling coffee residues, calcining at a high temperature of more than 1000 ℃ and performing nanotechnology treatment, has the best crystalline phase and pores of the coffee carbon, and has the effects of natural far infrared radiation, heat storage, heat preservation and natural deodorization. The tissue structure design is carried out by combining the advantages of two fibers of wild tussah silk and acrylic fiber coffee carbon, and the light and thin knitted underwear fabric with natural bacteriostasis and warming functions is developed by adopting a unique weaving process and a dyeing and finishing process.
Further, the wild tussah silk blended yarn comprises the following raw materials in parts by weight: 10-90 parts of coffee carbon acrylon, 0-90 parts of modal, 10-50 parts of wild silk and 0-20 parts of spandex elastic yarn.
Further, the tissue structure design comprises plain needle tissue, cotton wool tissue and rib tissue.
Further, the weaving process of the ecological environment-friendly antibacterial warm-keeping functional underwear fabric comprises the following steps: the knitting needles are arranged in a rib configuration; the dial needles are arranged in a triangular mode according to the A, B sequence, 2 sections are a cycle, the cylinder needles are arranged according to the A, B sequence, and 2 sections are a cycle; the weaving process is that the wild silk coffee carbon yarn has the coil length of 3mm, namely the yarn length of 100 needles 300mm, and is circularly reciprocated, and meanwhile, the coil length of half frame of spandex is 0.8mm, namely the yarn length of 100 needles 80 mm.
Furthermore, the oil needles are reduced in the weaving process, and the tension of each fed yarn is adjusted to be uniform.
Further, the dyeing and finishing process of the ecological environment-friendly antibacterial warm-keeping underwear fabric comprises the following steps:
pre-arranging the grey cloth: presetting wet cloth, setting the temperature of a setting machine to be 195 ℃, and setting the speed to be 20.12 m/min;
the pretreatment process comprises the following steps: comprises a refining deoiling process and an acid washing process, and can remove oil stains and dirt on the grey cloth.
Shaping of a finished product: in the setting process after dyeing, the setting temperature is 140 ℃ and the speed is 20.12m/min in order to ensure the color fastness and hand feeling of the fabric. The shaping process after dyeing can eliminate some creases generated in the dyeing process and keep good dimensional stability and smooth appearance of the finished product.
Furthermore, the refining deoiling process formula comprises 0.7g/L of new ZX soaping agent and 0.3g/L of DFL deoiling agent, and the refining deoiling process temperature is 95 ℃ and the time is 20 min.
Further, the acid washing process formula comprises pH acid of 0.3g/L and S-400 softener of 6.0 g/L; the pickling process is carried out at the temperature of 40 ℃ for 10 min.
Further, the greige cloth is predetermined to be determined by the content of spandex.
In conclusion, the invention has the following beneficial effects:
1. the natural wild tussah silk fiber is natural, has the advantages of skin friendliness, air permeability, bacteriostasis, ultraviolet isolation, warm keeping, health care, safety and health care, and can still maintain good performance after being washed for many times;
2. the environment-friendly coffee carbon fiber is recycled, has the effects of heat storage and heat preservation, natural deodorization, environment protection and energy saving, and can still maintain good performance after being washed for many times;
3. the results of the antibacterial test and the moisture absorption and heating function test on the antibacterial warm-keeping knitted underwear fabric show that the product has excellent antibacterial function and heating and warm-keeping performance, both meet the standard and have lasting effect. Meanwhile, the underwear fabric is made of natural materials, has the concept of natural environmental protection, is fluffy and soft in hand feeling and comfortable to wear, and meets the health requirements and environmental protection concepts of consumers.
Drawings
FIG. 1 is a schematic view of a triangular arrangement;
FIG. 2 is a flow chart of a pretreatment process.
Detailed Description
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Example (b):
an ecological environment-friendly antibacterial thermal underwear fabric, which combines the advantages of two fibers of wild tussah silk and acrylic fiber coffee carbon to carry out the organizational structure design,the tissue structure design comprises plain stitch tissue, cotton wool tissue and rib weave tissue. The fabric of the embodiment adopts a cotton wool tissue design, the used raw materials are wild tussah silk blended yarn, and the specification is 19.7tex (30)S)-9.8tex(60S) The wild tussah silk blended yarn comprises the following raw materials in parts by weight: 10-90 parts of coffee carbon acrylon, 0-90 parts of modal, 10-50 parts of wild silk and 0-20 parts of spandex elastic yarn. Preferably 50 parts of coffee carbon acrylon, 30 parts of modal, 20 parts of wild silk and 10 parts of spandex elastic yarn.
The light and thin knitted underwear fabric with natural bacteriostasis, warming and warming functions is developed by adopting a unique weaving process and a dyeing and finishing process.
The machine type of the knitting equipment is a single-sided and double-sided circular knitting machine, and the machine number is 20-40 needles/25.4 mm. The weaving process of the ecological environment-friendly antibacterial warm-keeping functional underwear fabric comprises the following steps: the knitting needles are arranged in a rib configuration; the dial needles are arranged in a triangular mode according to A, B sequence as shown in figure 1, 2 sections are a cycle, the cylinder needles are arranged according to A, B sequence, and 2 sections are a cycle; the weaving process is that the wild silk coffee carbon yarn has the coil length of 3mm, namely the yarn length of 100 needles 300mm, and is circularly reciprocated, and meanwhile, the coil length of half frame of spandex is 0.8mm, namely the yarn length of 100 needles 80 mm. In the knitting process, a better knitting needle is selected to avoid defects such as horizontal strips, needle marks and the like. Attention is paid to keeping the machine clean, reducing the oil needles, and adjusting the tension of each fed yarn to make the tension uniform.
The dyeing and finishing process of the ecological environment-friendly bacteriostatic warm-keeping underwear fabric comprises the following steps:
1. pre-arranging the grey cloth: presetting wet cloth, wherein the presetting of the gray cloth is determined by the content of spandex, the temperature of a setting machine is set to be 195 ℃, and the speed is 20.12 m/min;
2. the pretreatment process is shown in figure 2: the refining and deoiling process comprises a refining and deoiling process and an acid washing process, wherein the refining and deoiling process formula comprises 0.7g/L of new ZX soaping agent and 0.3g/L of DFL deoiling agent, the refining and deoiling process temperature is 95 ℃, the time is 20min, and the acid washing process formula comprises 0.3g/L of pH acid and 6.0g/L of S-400 softening agent; the pickling process is carried out at the temperature of 40 ℃ for 10 min;
3. shaping of a finished product: the shaping process after dyeing can eliminate some creases generated in the dyeing process and keep good dimensional stability and smooth appearance of the finished product. In order to ensure the color fastness and hand feeling of the fabric, the setting temperature is 140 ℃ and the speed is 20.12 m/min.
The finished fabric obtained by processing is a tussah coffee carbon spandex double-sided napping fabric, the performance of the underwear fabric with the ecological environment-friendly bacteriostatic and warm-keeping functions is tested, and the basic performance of the fabric is shown in table 1.
Table 1: basic performance of fabric
The fabric is subjected to a fuzzing and pilling resistance test, and the fuzzing and pilling resistance of the fabric is determined according to GB/T4802.2-2008 < determination part 2 of fuzzing and pilling performance of textile fabrics: the Martindall method. The test results are shown in Table 2.
Table 2: pilling resistance
And (3) carrying out antibacterial performance test and analysis on the fabric, wherein the antibacterial test method adopts GB/T20944.3-2008, third part of evaluation of antibacterial performance of textiles: shaking method, sterilization method: sterilizing with high pressure steam; oscillating liquid: 0.03mol/L phosphate buffer; contact temperature: (24. + -. 1) ℃ C; contact time: 18 h; and (3) evaluating the antibacterial effect: the bacteriostatic rate of staphylococcus aureus and escherichia coli is more than or equal to 70%, or the bacteriostatic rate of candida albicans is more than or equal to 60%, and the fabric has an antibacterial effect. The antibacterial performance test effect is shown in table 3.
Table 3: antibacterial performance test effect
The fabric is subjected to fabric moisture absorption heating performance test and analysis, the moisture absorption heating test method adopts FZ/T73036-2010 moisture absorption heating knitted underwear, a constant temperature and humidity experimental box is placed in a constant temperature and humidity chamber with the temperature of (20 +/-0.5) ° C and the relative humidity of (65 +/-4)%, a temperature sensor is arranged in the box, the temperature in the box is (20 +/-0.5) ° C, the relative humidity is (90 +/-3)%, the wind speed is 0.2m/s-0.6m/s, and the precision of a sample temperature test sensor is +/-0.2% +0.15) ° C; evaluation of moisture absorption and heat generation effects: the maximum temperature rise value is more than or equal to 4.0 ℃, the average temperature rise value within 30min is more than or equal to 3.0 ℃, and the fabric has the moisture absorption and heating effects. The test results of the moisture absorption and heat generation performance of the fabric are shown in Table 4.
Table 4: test result of moisture absorption and heating performance of fabric
Claims (9)
1. The utility model provides an ecological environment-friendly antibacterial cold-proof function underwear surface fabric which characterized in that: the tissue structure design is carried out by combining the advantages of two fibers of wild tussah silk and acrylic fiber coffee carbon, and the light and thin knitted underwear fabric with natural bacteriostasis and warming functions is developed by adopting a unique weaving process and a dyeing and finishing process.
2. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 1, which is characterized in that: the raw materials are wild tussah silk blended yarn, and the raw material components and the required parts are as follows: 10-90 parts of coffee carbon acrylon, 0-90 parts of modal, 10-50 parts of wild silk and 0-20 parts of spandex elastic yarn.
3. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 1, which is characterized in that: the tissue structure design comprises plain stitch tissue, cotton wool tissue and rib weave tissue.
4. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 1, which is characterized in that: the weaving process of the ecological environment-friendly antibacterial warm-keeping functional underwear fabric comprises the following steps: the knitting needles are arranged in a rib configuration; the dial needles are arranged in a triangular mode according to the A, B sequence, 2 sections are a cycle, the cylinder needles are arranged according to the A, B sequence, and 2 sections are a cycle; the weaving process is that the wild silk coffee carbon yarn has the coil length of 3mm, namely the yarn length of 100 needles 300mm, and is circularly reciprocated, and meanwhile, the coil length of half frame of spandex is 0.8mm, namely the yarn length of 100 needles 80 mm.
5. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 4, which is characterized in that: during the weaving process, the oil needles are reduced, and the tension of each fed yarn is adjusted to be uniform.
6. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 1, which is characterized in that: the dyeing and finishing process of the ecological environment-friendly bacteriostatic warm-keeping underwear fabric comprises the following steps:
pre-arranging the grey cloth: presetting wet cloth, setting the temperature of a setting machine to be 195 ℃, and setting the speed to be 20.12 m/min;
the pretreatment process comprises the following steps: comprises a refining deoiling process and an acid washing process;
shaping of a finished product: in the setting process after dyeing, the setting temperature is 140 ℃ and the speed is 20.12m/min in order to ensure the color fastness and hand feeling of the fabric.
7. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 6, which is characterized in that: the refining deoiling process formula comprises 0.7g/L of new ZX soaping agent and 0.3g/L of DFL deoiling agent, and the refining deoiling process temperature is 95 ℃ and the time is 20 min.
8. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 6, which is characterized in that: the acid washing process formula comprises 0.3g/L of pH acid and 6.0g/L of S-400 softening agent; the pickling process is carried out at the temperature of 40 ℃ for 10 min.
9. The ecological environment-friendly bacteriostatic warm-keeping functional underwear fabric according to claim 6, which is characterized in that: the greige cloth is predetermined to be determined by the content of spandex.
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| CN201910848921.6A CN110725052A (en) | 2019-09-09 | 2019-09-09 | Ecological environment-friendly antibacterial thermal underwear fabric |
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| CN201910848921.6A CN110725052A (en) | 2019-09-09 | 2019-09-09 | Ecological environment-friendly antibacterial thermal underwear fabric |
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Application publication date: 20200124 |