CN110707506A - Full-automatic pre-insertion machine - Google Patents
Full-automatic pre-insertion machine Download PDFInfo
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- CN110707506A CN110707506A CN201911062755.3A CN201911062755A CN110707506A CN 110707506 A CN110707506 A CN 110707506A CN 201911062755 A CN201911062755 A CN 201911062755A CN 110707506 A CN110707506 A CN 110707506A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/205—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
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Abstract
Description
技术领域technical field
本发明涉及自动化领域,特别指一种全自动预插机。The invention relates to the field of automation, in particular to a fully automatic pre-plugging machine.
背景技术Background technique
连接器是一种非常常见的电子元器件,经常用于插装在PCB板上,连接器的底部设有双列并排设计的金属插针,金属插针插入PCB板上对应设计的针孔内,实现电导通;连接器的组装是一项精度要求高、工艺难度大的生产工作;在连接器压接过程中为提升压接质量,需要在压接之前进行预插,通过预插将连接器初插至PCB板的插槽内。在预插机的研发设计及其通用化过程中存在以下技术难点需要突破:1、连接器的来料方式多样,如盘体来料、管体来料,针对不同的来料方式需要设计相对应的上料机构,以便将物料导出;2、物料上料与夹头机构取料两个动作在实际应用过程中的不停机不间断上料问题;3、管状上料机构的可拆装安装问题,以及管状物料的自动化推出、满料管的自动补位上料、空料管的自动导出收集问题;4、不同的连接器需要不同的压接头进行压接,为提升设备通用性需要设计一种方便夹装、更换简捷的夹头及夹头更换机构。The connector is a very common electronic component, which is often used to be inserted on the PCB board. The bottom of the connector is provided with metal pins with a double row side-by-side design, and the metal pins are inserted into the correspondingly designed pin holes on the PCB board. , to achieve electrical conduction; the assembly of the connector is a production work with high precision requirements and difficult process; in the process of connector crimping, in order to improve the crimping quality, it is necessary to pre-insert before crimping, and connect the connection through pre-insertion. The device is initially inserted into the slot on the PCB board. In the process of R&D, design and generalization of the pre-insertion machine, there are the following technical difficulties that need to be broken through: 1. The incoming materials of the connectors are various, such as the incoming material of the plate body and the incoming material of the pipe body. Corresponding feeding mechanism to export the material; 2. The problem of non-stop and uninterrupted feeding in the actual application process of the two actions of material feeding and chuck mechanism reclaiming; 3. Removable installation of
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是针对上述现有技术的不足,提供一种同时集成有tray盘及料管自动上料功能,通过矩形运动轨迹的循环过渡功能实现不停机上料,通过推套及夹紧实现夹头自动更换的全自动预插机。The technical problem to be solved by the present invention is to aim at the deficiencies of the above-mentioned prior art, and to provide an automatic feeding function that integrates the tray and the feeding tube at the same time. Fully automatic pre-insertion machine that realizes automatic collet replacement by clamping.
本发明采用的技术方案如下:一种全自动预插机,包括tray盘上料机构、中转机械手、过渡输送机构、管状上料机构、夹头机构及夹头更换机构,其中,上述tray盘上料机构及管状上料机构分别设置在机架的侧部,tray盘上料机构上下叠合放置的tray盘内放置有多个物料,tray盘带动物料整体运动;上述管状上料机构包括至少二套管料组件,管料组件可拆卸地并列设置,装满物料的料管沿竖直方向可滑动地安装,管状上料机构通过驱动推料带穿入料管内,将物料推出,空料管向下滑出收集;上述过渡输送机构间隔设置在tray盘上料机构的侧部,过渡输送机构包括直线送料组件及矩形送料组件,tray盘上料机构导出的tray盘分别经直线送料组件及矩形送料组件循环不间断地送出;上述上述中转机械手设置在tray盘上料机构与过渡输送机构之间,中转机械手将tray盘在tray盘上料机构与过渡输送机构之间搬运转移;过渡输送机构的侧部设有PCB板传输机构,待组装的PCB板经PCB板传输机构直线传输;上述夹头机构跨设在PCB板传输机构的上方,夹头机构从管状上料机构和/或过渡输送机构处取出物料后,将物料预插组装在PCB板上;上述夹头更换机构设置于夹头机构下方,夹头更换机构上并列间隔地设置有多个更换工位,更换工位上可拆卸地插设有夹头,夹头机构在夹头更换机构处更换夹头。The technical scheme adopted by the present invention is as follows: a fully automatic pre-insertion machine, comprising a tray feeding mechanism, a transfer manipulator, a transitional conveying mechanism, a tubular feeding mechanism, a chuck mechanism and a chuck replacement mechanism, wherein the tray on the The feeding mechanism and the tubular feeding mechanism are respectively arranged on the side of the frame. A plurality of materials are placed in the tray tray placed by the tray feeding mechanism up and down, and the tray drives the overall movement of the material; the above-mentioned tubular feeding mechanism includes at least two. Casing material assembly, the pipe material assembly is detachably arranged side by side, the material pipe filled with material is slidably installed in the vertical direction, and the tubular feeding mechanism penetrates the material pipe by driving the push belt, pushes out the material, and the empty material pipe Slide down and collect; the above-mentioned transition conveying mechanism is arranged on the side of the tray feeding mechanism at intervals, and the transition conveying mechanism includes a linear feeding assembly and a rectangular feeding assembly. The components are sent out in an uninterrupted cycle; the above-mentioned transfer manipulator is arranged between the tray feeding mechanism and the transition conveying mechanism, and the transfer manipulator transports and transfers the tray between the tray feeding mechanism and the transition conveying mechanism; the side of the transition conveying mechanism There is a PCB board transmission mechanism in the upper part, and the PCB board to be assembled is transmitted linearly through the PCB board transmission mechanism; the above-mentioned chuck mechanism is arranged above the PCB board transmission mechanism, and the chuck mechanism is from the tubular feeding mechanism and/or the transition conveying mechanism. After the material is taken out, the material is pre-inserted and assembled on the PCB board; the above-mentioned chuck replacement mechanism is arranged below the chuck mechanism, and a plurality of replacement stations are arranged on the chuck replacement mechanism in parallel and at intervals, and the replacement stations are detachably inserted. A collet is provided, and the collet mechanism replaces the collet at the collet replacement mechanism.
优选地,所述的过渡输送机构过渡上料机构还包括过渡支座,过渡支座为两端及顶面开放的盒状结构,过渡支座的两侧壁内侧分别设置有内滑轨;上述直线送料组件设置在沿直线方向可滑动地设置在过渡支座上,直线送料组件上放置tray盘;上述矩形送料组件沿直线方向可滑动地连接在内滑轨上,矩形送料组件的宽度不大于过渡支座的宽度,矩形送料组件驱动tray盘在过渡支座内部升降运动,以便在水平方向避开直线送料组件。Preferably, the transition feeding mechanism of the transition conveying mechanism further comprises a transition support, the transition support is a box-shaped structure with open ends and a top surface, and inner slide rails are respectively provided on the inner sides of the two side walls of the transition support; the above-mentioned The linear feeding component is arranged on the transition support slidably along the linear direction, and the tray tray is placed on the linear feeding component; the above-mentioned rectangular feeding component is slidably connected to the inner slide rail along the linear direction, and the width of the rectangular feeding component is not greater than The width of the transition support, the rectangular feed component drives the tray to move up and down inside the transition support, so as to avoid the linear feed component in the horizontal direction.
优选地,所述的直线送料组件包括直线驱动气缸及移动平台,其中,上述直线驱动气缸设置于过渡支座的一侧;上述移动平台可滑动地嵌设在过渡支座两侧顶部设置的外滑轨上,且通过连接块与直线驱动气缸连接,直线驱动气缸驱动移动平台来回直线运动。Preferably, the linear feeding assembly includes a linear driving cylinder and a moving platform, wherein the linear driving cylinder is arranged on one side of the transition support; the moving platform is slidably embedded in the outer surfaces provided on the tops of both sides of the transition support. On the slide rail, and connected with the linear drive cylinder through the connecting block, the linear drive cylinder drives the moving platform to move linearly back and forth.
优选地,所述的矩形送料组件包括内滑座、矩形驱动气缸、矩形升降气缸及导杆,其中,上述内滑座可滑动地嵌设在内滑轨上;上述矩形驱动气缸设置于过渡支座内部,且与内滑座连接,矩形驱动气缸驱动内滑座直线运动;上述矩形升降气缸竖直设置在内滑座上,且输出端向上穿过内滑座,矩形升降气缸的输出端上水平连接有移动平台;上述导杆包括至少二根,导杆沿竖直方向可滑动地插设在内滑座上,导杆的上端连接在移动平台的底部,矩形升降气缸驱动移动平台升降运动,通过导杆导向限位。Preferably, the rectangular feeding assembly includes an inner sliding seat, a rectangular driving cylinder, a rectangular lifting cylinder and a guide rod, wherein the inner sliding seat is slidably embedded on the inner sliding rail; the rectangular driving cylinder is arranged on the transition support The inside of the seat is connected with the inner sliding seat, and the rectangular driving cylinder drives the inner sliding seat to move linearly; the above-mentioned rectangular lifting cylinder is vertically arranged on the inner sliding seat, and the output end passes through the inner sliding seat upward, and the output end of the rectangular lifting cylinder is on the inner sliding seat. A mobile platform is horizontally connected; the above-mentioned guide rods include at least two guide rods, which are slidably inserted into the inner sliding seat along the vertical direction, the upper end of the guide rod is connected to the bottom of the mobile platform, and the rectangular lifting cylinder drives the moving platform to move up and down. , guide the limit through the guide rod.
优选地,所述的管状上料机构包括上料支座、扣装组件、管料组件及下料组件,其中,上述上料支座水平设置在机架上;上述扣装组件分别设置在上料支座及管料组件上;上述管料组件包括至少二套,管料组件通过扣装组件可拆卸地扣合安装在上料支座上;上述下料组件包括至少二套,下料组件对应管料组件设置,以便导出管料组件的料管;Preferably, the tubular feeding mechanism includes a feeding support, a buckle assembly, a tube assembly and a blanking assembly, wherein the above-mentioned feeding support is horizontally arranged on the frame; the above-mentioned buckle components are respectively arranged on the upper on the feeding support and the pipe material assembly; the above-mentioned pipe material assembly includes at least two sets, and the pipe material assembly is detachably installed on the feeding support through the buckle assembly; the above-mentioned unloading assembly includes at least two sets, the unloading assembly Corresponding to the setting of the pipe material component, so as to export the material pipe of the pipe material component;
上述扣装组件包括滑轨、扣槽、定位座及扣合部件,其中,上述滑轨包括至少二条,滑轨平行间隔地设置于上料支座一侧;上述扣槽开设于上料支座一侧,位于滑轨的外侧,并上下贯通上料支座;上述定位座设置于上料支座另一侧竖直设置的竖板上;上述扣合部件设置于管料组件的的支板上,扣合部件包括扣杆、扣合旋转座、扣合连杆及扣块,其中,上述扣杆可转动的设置在支板的一侧,并向上延伸至支板上方;上述扣合旋转座可转动地连接在支板的另一侧,并通过连接轴与扣杆连接,扣杆带动扣合旋转座旋转运动;上述扣块的上端可转动地连接在支板另一侧的侧壁上,扣块的下端设有扣合部;上述扣合连杆的上端可转动地连接在扣合旋转座的下端,扣合连杆的下端与扣块连接;上述管料组件可滑动地嵌设在滑轨上,管料组件的一端抵住定位座,管料组件的另一端通过扣合旋转座带动扣块扣入上料支座,以便固定。The above-mentioned buckle assembly includes a slide rail, a buckle groove, a positioning seat and a buckle part, wherein the above-mentioned slide rail includes at least two, and the slide rails are arranged in parallel and at intervals on one side of the feeding support; the above-mentioned buckle groove is opened on the feeding support. One side is located on the outer side of the slide rail, and penetrates through the feeding support up and down; the positioning seat is arranged on the vertical plate vertically arranged on the other side of the feeding support; the buckle part is arranged on the support plate of the pipe material assembly On the upper part, the buckling component includes a buckling rod, a buckling rotating seat, a buckling connecting rod and a buckling block, wherein the buckling rod is rotatably arranged on one side of the support plate and extends upward to the top of the support plate; the above-mentioned buckle rotates The seat is rotatably connected to the other side of the support plate, and is connected with the buckle rod through the connecting shaft, and the buckle rod drives the buckle rotation seat to rotate; the upper end of the buckle block is rotatably connected to the side wall on the other side of the support plate The upper end of the buckle block is provided with a buckle part; the upper end of the buckle link is rotatably connected to the lower end of the buckle rotation seat, and the lower end of the buckle link is connected with the buckle block; the pipe material assembly is slidably embedded Set on the slide rail, one end of the pipe material assembly is against the positioning seat, and the other end of the pipe material assembly drives the buckle block to be buckled into the feeding support through the buckle rotation seat, so as to be fixed.
优选地,所述的管料组件还包括管料支座、料管部件及推料部件,其中,上述管料支座水平设置,并滑动地嵌设在滑轨上,支板竖直设置在管料支座上;上述料管部件设置于管料支座的一侧,推料部件设置于料管部件的侧部,推料部件将料管部件内的物料水平向外推出。Preferably, the pipe material assembly further comprises a pipe material support, a material pipe part and a material pushing part, wherein the above-mentioned pipe material support is arranged horizontally, and is slidably embedded on the slide rail, and the support plate is vertically arranged on the sliding rail. On the pipe material support; the material pipe part is arranged on one side of the pipe material support;
优选地,所述的料管部件包括立座、立板、导料座、料管、托管气缸、支撑气缸及支撑块,其中,上述立座水平设置,并与滑轨可滑动地连接;上述立板包括二块,两立板平行间隔地设置在立座,立板竖直设置,立板的内侧设有竖槽;上述料管包括至少二根,料管设置于两立板之间,装满物料的各料管可滑动地嵌设在竖槽内,并上下叠合;上述托管气缸包括二个,两托管气缸分别设置于两立板的外侧,且输出端水平穿过立板延伸至立板内侧,以便拖住料管;上述支撑气缸包括两个,两支撑气缸分别设置于托管气缸的下部,且输出端水平朝立板内侧设置,支撑块连接于支撑气缸的输出端上,支撑气缸驱动支撑块支撑位于最下方的料管,推料组件将最下方的料管内的物料完全推出后,支撑块缩回,使空料管向下滑出;上述导料座水平设置于立板的外侧,导料座的槽口水平连通最下方料管端部的料管口。Preferably, the material pipe part includes a vertical seat, a vertical plate, a material guide seat, a material pipe, a hosting cylinder, a supporting cylinder and a supporting block, wherein the vertical seat is arranged horizontally and is slidably connected to the slide rail; the above The vertical plate includes two pieces, the two vertical plates are arranged on the vertical seat in parallel and spaced apart, the vertical plate is arranged vertically, and the inner side of the vertical plate is provided with a vertical groove; the above-mentioned material pipes include at least two, and the material pipes are arranged between the two vertical plates, Each material pipe filled with materials can be slidably embedded in the vertical groove and stacked up and down; the above-mentioned hosting cylinders include two, the two hosting cylinders are respectively arranged on the outer sides of the two vertical plates, and the output ends extend horizontally through the vertical plates. to the inner side of the vertical plate, so as to hold the material pipe; the above-mentioned support cylinder includes two, the two support cylinders are respectively arranged at the lower part of the hosting cylinder, and the output end is arranged horizontally toward the inner side of the vertical plate, and the support block is connected to the output end of the support cylinder, The support cylinder drives the support block to support the material pipe located at the bottom. After the pusher assembly completely pushes out the material in the bottom material pipe, the support block retracts so that the empty material pipe slides down; On the outer side of the material guide seat, the notch of the material guide seat is horizontally connected to the material pipe mouth at the end of the lowermost material pipe.
优选地,所述的推料部件包括推料管、推料电机、推料同步轮、推料同步带、压带弹簧、压带座及压带轮,其中,上述推料管水平设置在支板的侧壁;上述推料同步带可滑动地插设在推料管内,经推料管导向限位;上述推料电机设置在支板的侧壁上;上述推料同步轮可转动设置于推料管管口的下部,且通过传动带与推料电机的输出端连接,推料同步轮与推料同步带啮合连接;上述压带弹簧竖直设置于推料管的上方;上述压带座沿竖直方向可滑动地连接在支板的侧壁上,且与压带弹簧的下端连接,压带弹簧的弹力向下抵住压带座;上述压带轮可转动地连接在压带座上,并位于推料同步轮的上方,压带轮向下将推料同步带压紧在推料同步轮上,以便推料同步轮旋转时将推料同步带向外推出,推料同步带经导料座伸入料管内,将料管内的物料向外推出。Preferably, the material pushing component includes a material pushing pipe, a material pushing motor, a material pushing synchronous wheel, a material pushing synchronous belt, a belt pressing spring, a belt pressing seat and a pressing belt wheel, wherein the material pushing pipe is horizontally arranged on the support The side wall of the plate; the above-mentioned pushing synchronous belt can be slidably inserted in the pushing pipe, and is guided and limited by the pushing pipe; the above-mentioned pushing motor is arranged on the side wall of the supporting plate; The lower part of the nozzle of the pushing tube is connected with the output end of the pushing motor through a transmission belt, and the pushing synchronous wheel is engaged with the pushing synchronous belt; the above-mentioned belt pressing spring is vertically arranged above the feeding pipe; the above-mentioned belt pressing seat It is slidably connected to the side wall of the support plate along the vertical direction, and is connected to the lower end of the belt pressing spring, and the elastic force of the belt pressing spring presses down against the belt pressing seat; the above-mentioned belt pressing wheel is rotatably connected to the belt pressing seat It is located above the pusher synchronous wheel, and the pressing pulley presses the pusher synchronous belt down on the pusher synchronous wheel, so that when the pusher synchronous wheel rotates, the pusher synchronous belt is pushed out, and the pusher synchronous belt is pushed out. It extends into the material pipe through the material guide seat, and pushes out the material in the material pipe.
优选地,所述的夹头更换机构包括更换支架、卡紧组件及推套组件,其中,上述更换支架水平设置于机架上,更换支架上并列间隔地设置有至少二个更换工位,更换工位处设有夹头连接座,夹头连接座通过卡珠与夹头可拆卸地连接;上述推套组件设置在更换支架上,推套组件直线运动,通过连块旋转驱动竖推块沿竖直方向升降运动,以便推动夹头的滑套向上运动,使夹头与夹头连接座之间的卡珠连接分离;上述卡紧组件设置于推套组件的上方,卡紧组件直线运动从侧方卡紧夹头连接座,以便夹头机构取出连接失效后的夹头;Preferably, the chuck replacement mechanism includes a replacement bracket, a clamping assembly and a push sleeve assembly, wherein the replacement bracket is horizontally arranged on the frame, and at least two replacement stations are arranged on the replacement bracket in parallel and at intervals. A collet connecting seat is provided at the work station, and the collet connecting seat is detachably connected to the collet through a bead; the above-mentioned push sleeve assembly is arranged on the replacement bracket, the push sleeve assembly moves linearly, and the vertical push block is driven by the connecting block to rotate along the edge. The vertical direction lifts and moves, so as to push the sliding sleeve of the collet to move upward, so as to separate the bead connection between the collet and the collet connecting seat; the above-mentioned clamping assembly is arranged above the push sleeve assembly, and the clamping assembly moves linearly from The chuck connection seat is clamped on the side, so that the chuck mechanism can take out the chuck after the connection fails;
上述更换支架的上部平行间隔地设置有更换支座;The upper part of the above-mentioned replacement bracket is provided with replacement supports in parallel and spaced apart;
上述推套组件包括推套滑轨、推套气缸、推套滑座、连块、竖推块及推套板;其中,上述推套滑轨水平设置在更换支架上,推套滑座可滑动地嵌设在推套滑轨上;上述推套气缸设置于更换支架的一侧,且输出端与推套滑座连接,并驱动推套滑座直线运动;上述连块包括至少二块,连块间隔设置在推套滑座的侧部,且连块的下部可转动地连接在推套滑座的侧壁上;上述竖推块包括至少二块,竖推块沿竖直方向可滑动地插设在更换支座内,竖推块的下端可转动地连接在连块上;推套滑座直线运动时,推动连块的下端旋转,使竖推板带动连接于其上的推套板沿竖直方向运动;上述推套板上并列间隔地设有至少二个限位槽,限位槽的下部设有向内延伸的推板部,推板部从下方抵住夹头的滑套,推套板通过推板部推动夹头的滑套向上运动;The above-mentioned push-sleeve assembly includes a push-sleeve slide rail, a push-sleeve cylinder, a push-sleeve slide, a connecting block, a vertical push block and a push-sleeve plate; wherein the push-sleeve slide rail is horizontally arranged on the replacement bracket, and the push-sleeve slide is slidable It is embedded on the slide rail of the push sleeve; the above-mentioned push-sleeve cylinder is arranged on one side of the replacement bracket, and the output end is connected with the push-sleeve slide and drives the push-sleeve slide to move linearly; the above-mentioned connecting block includes at least two, connecting The blocks are arranged on the side of the push sleeve sliding seat at intervals, and the lower part of the connecting block is rotatably connected to the side wall of the push sleeve sliding seat; the above-mentioned vertical push block includes at least two blocks, and the vertical push block is slidable along the vertical direction. It is inserted in the replacement support, and the lower end of the vertical push block is rotatably connected to the connecting block; when the push sleeve slide moves linearly, it pushes the lower end of the connecting block to rotate, so that the vertical push plate drives the push sleeve plate connected to it. Move in the vertical direction; the above-mentioned push sleeve plate is provided with at least two limit grooves in parallel and at intervals, and the lower part of the limit groove is provided with a push plate part extending inward, and the push plate part is pressed against the sliding sleeve of the collet from below , the push sleeve plate pushes the sliding sleeve of the collet upward through the push plate part;
上述卡紧组件包括卡紧气缸卡紧板、卡紧框及卡紧部,其中,上述卡紧气缸连接于更换支座的侧壁,且输出端延伸至更换支座上方;上述卡紧板可滑动地连接在更换支座上,并与卡紧气缸的输出端连接;上述卡紧框包括至少二个,卡紧框间隔设置在卡紧板上,卡紧框;上述卡紧部包括至少二个,卡紧部间隔设置在更换支座上,卡紧部与卡紧框之间形成卡紧空间,卡紧板带动卡紧框运动以便卡紧或松开夹头连接座。The clamping assembly includes a clamping cylinder clamping plate, a clamping frame and a clamping portion, wherein the clamping cylinder is connected to the side wall of the replacement support, and the output end extends above the replacement support; the clamping plate can be slidably connected to the replacement support and connected with the output end of the clamping cylinder; the clamping frame includes at least two, the clamping frames are arranged on the clamping plate at intervals, and the clamping frame; the clamping portion includes at least two One, the clamping part is arranged on the replacement support at intervals, a clamping space is formed between the clamping part and the clamping frame, and the clamping plate drives the clamping frame to move so as to clamp or loosen the chuck connecting seat.
优选地,所述的下料组件包括下料槽及导料盒,其中,上述下料槽包括至少二条,下料槽为条状结构,各下料槽平行间隔地开设在上料支座上;上述导料盒设置在上料支座的下部,最下方的料管内的物料推完形成空料管,托管气缸托住空料管上部的料管,支撑块松开空料管,空料管沿着下料槽向下滑入导料盒内,以便收集。Preferably, the feeding assembly includes a feeding trough and a feeding box, wherein the feeding trough includes at least two, the feeding trough is a strip-shaped structure, and the feeding troughs are parallel and spaced on the feeding support. ;The above-mentioned material guide box is arranged at the lower part of the feeding support, the material in the lowermost material pipe is pushed out to form an empty material pipe, the hosting cylinder supports the material pipe on the upper part of the empty material pipe, the support block loosens the empty material pipe, and the empty material The tube slides down the feed chute into the guide box for collection.
优选地,所述的夹头机构包括预插支架、预插直线电机、预插丝杆、预插直线模组、预插直线滑座及预插升降电机,其中,上述预插支架架设在机架;上述预插丝杆可转动地设置在预插支架上,预插直线电机设置于预插丝杆的一侧,且输出端与预插丝杆连接;上述预插直线模组可滑动地连接在预插支架上,且与预插丝杆连接,预插直线电机通过预插丝杆驱动预插直线模组直线运动;上述预插直线滑座连接于预插直线模组上,并与预插直线模组的输出端连接;上述预插升降电机包括至少二个,预插升降电机竖直设置于预插直线滑座的一侧,预插升降电机的输出端朝下设置,并可拆卸地连接有夹头。Preferably, the chuck mechanism includes a pre-insertion bracket, a pre-insertion linear motor, a pre-insertion screw rod, a pre-insertion linear module, a pre-insertion linear slide and a pre-insertion lift motor, wherein the pre-insertion bracket is erected on the machine The above-mentioned pre-insertion screw rod is rotatably arranged on the pre-insertion bracket, the pre-insertion linear motor is arranged on one side of the pre-insertion screw rod, and the output end is connected with the pre-insertion screw rod; the above-mentioned pre-insertion linear module is slidable It is connected to the pre-insertion bracket and connected with the pre-insertion screw rod, and the pre-insertion linear motor drives the pre-insertion linear module to move linearly through the pre-insertion screw rod; the pre-insertion linear slide is connected to the pre-insertion linear module and is connected with The output end of the pre-inserted linear module is connected; the above-mentioned pre-inserted lift motor includes at least two, the pre-inserted lift motor is vertically arranged on one side of the pre-inserted linear slide, and the output end of the pre-inserted lift motor is arranged downward, and can be A collet is detachably connected.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明针对现有技术存在的缺陷和不足自主研发设计了一种同时集成有tray盘及料管自动上料功能,通过矩形运动轨迹的循环过渡功能实现不停机上料,通过推套及夹紧实现夹头自动更换的全自动预插机。本发明同时集成有tray盘上料机构及管状上料机构,实现了对tray盘物料及料管物料的自动上料,可根据实际来料方式选择不同的上料机构进行上料,具备较好的通用性,具体地:Aiming at the defects and deficiencies of the prior art, the present invention independently develops and designs an automatic feeding function that integrates the tray and the feeding tube at the same time. A fully automatic pre-insertion machine that realizes automatic collet replacement. The invention integrates a tray feeding mechanism and a tubular feeding mechanism at the same time, realizes the automatic feeding of the tray material and the material tube, and can select different feeding mechanisms for feeding according to the actual feeding method, and has better generality, specifically:
1、本发明针对tray盘上料机构与夹头机构之间上料及取料动作衔接不连续问题,独创性地设计了过渡输送机构,过渡输送机构以长盒状结构的过渡支座作为承载部件,过渡支座的两侧边顶部分别设置外滑轨,过渡支座两侧边内侧分别设置有内滑轨;过渡输送机构包括直线送料组件及矩形送料组件,直线送料组件的直线驱动气缸设置于过渡支座外侧,并驱动可滑动地嵌设于外滑轨上的移动平台沿直线方向来回运动;矩形送料组件的矩形驱动气缸驱动设置于内滑轨上的内滑座直线运动,同时,设置于内滑座下部,且输出端向上穿过内滑座的矩形升降气缸驱动连接于其上的移动平台升降运动,通过导杆导向限位,以便避开外滑轨上的移动平台;外滑轨及内滑轨上的两移动平台在过渡支座上形成路径为矩形的循环运动回路,不断地将tray盘送至夹头机构处取料,并在tray盘上料机构处接收满载物料的tray盘,达到不停机上料的生产要求,有效地提升了工作效率。1. In view of the discontinuous connection between the feeding and reclaiming action between the tray feeding mechanism and the chuck mechanism, the present invention creatively designs a transitional conveying mechanism, which uses a long box-shaped transitional support as a bearing component , the outer slide rails are respectively set on the tops of both sides of the transition support, and the inner slide rails are respectively set on the inner sides of the two sides of the transition support; the transition conveying mechanism includes a linear feeding component and a rectangular feeding component, and the linear driving cylinder of the linear feeding component is arranged in the The outer side of the transition support drives the moving platform slidably embedded on the outer slide rail to move back and forth in a linear direction; the rectangular drive cylinder of the rectangular feeding assembly drives the inner slide seat arranged on the inner slide rail to move linearly, and at the same time, the set The rectangular lifting cylinder at the lower part of the inner sliding seat and the output end passing upward through the inner sliding seat drives the moving platform connected to it to move up and down, and is guided and limited by the guide rod, so as to avoid the moving platform on the outer sliding rail; The two moving platforms on the rail and the inner slide rail form a circular motion loop with a rectangular path on the transition support, and continuously send the tray to the chuck mechanism to take the material, and receive the fully loaded material at the tray feeding mechanism. The tray tray meets the production requirements of non-stop feeding, which effectively improves the work efficiency.
2、本发明针对管状物料的可拆装安装问题,以及管状物料的自动化推出、满料管的自动补位上料、空料管的自动导出收集问题独创性地设计有管状上料机构,管状上料机构整体包括扣装组件、管料组件及下料组件,扣装组件的作用在于辅助管状物料组件安装,并将安装于机架上的管状物料组件进行固定,通过扣合实现管状上料机构的整体可拆卸安装。管料组件通过设置于上料支座上的滑轨滑动,直至管料组件的一端抵住定位座,定位座插入管料组件内,同时通过扳动设置于支板侧部的扣杆,通过扣合旋转座、扣合连杆的传递作用使得扣块扣入上料支座上开设的扣槽内,实现整个管状上料机构的扣合固定。本发明的管料组件又包括料管部件和推料部件,料管部件平行间隔设置的两立板之间形成料管放置空间,料管沿着立板内侧壁开设的竖槽滑动,并上下叠合集成设置,位于最下方的料管与设置于立板一侧的导料座连通;两立板的侧部分别上下间隔地设有托管气缸及支撑气缸,推料部件将最下方的料管内的物料全部推出形成空料管后,托管气缸托举支撑空料管上方相邻的料管,支撑气缸缩回,使空料管沿着下料组件的下料槽滑入导料盒内,向外导出;空料管下料后支撑气缸向内推出,托举气缸缩回被其托举的料管下降经支撑气缸支撑,进行下一管推料,如此循环,实现料管自动更换上料、下料收集;另外,设置在料管部件的一侧的推料部件以推料管作为推料同步带的装载导向部件,通过推料电机驱动与推料同步带啮合连接的推料同步轮旋转运动驱动推料同步带沿直线方向运动,穿过导料座伸入至料管内,以便将料管内的物料向外推出;同时,为避免推料同步轮驱动推料同步带直线运动时,推料同步带向上移动导致啮合失效的问题,本发明的推料组件在推料同步轮的上方设置有压带弹簧,利用压带弹簧自身的弹力向下推动压带座下降,压带座带动设置于其上的压带轮从上方将推料同步带压紧在推料同步轮上;通过该种柔性的下压结构,在保证推料同步带顺利推进的同时,避免了推料同步带卡死情况。2. Aiming at the problem of detachable and assembling and installing of tubular materials, as well as the problems of automatic pushing out of tubular materials, automatic filling and feeding of full materials, and automatic exporting and collection of empty materials The feeding mechanism as a whole includes a buckle component, a tube component and a blanking component. The function of the buckle component is to assist the installation of the tubular material component, and to fix the tubular material component installed on the frame, and realize the tubular material through the buckle. The overall detachable installation of the mechanism. The pipe material assembly slides through the slide rail arranged on the feeding support until one end of the pipe material assembly abuts the positioning seat, and the positioning seat is inserted into the pipe material assembly. The transmission function of the buckle rotating seat and the buckle connecting rod makes the buckle block buckle into the buckle groove opened on the feeding support to realize the buckle and fixation of the entire tubular feeding mechanism. The pipe material assembly of the present invention further comprises a material pipe part and a material pushing part. A material pipe placement space is formed between two vertical plates arranged in parallel and spaced apart from the material pipe parts. The material pipe at the bottom is connected with the material guide seat arranged on one side of the vertical plate; the side parts of the two vertical plates are respectively provided with a hosting cylinder and a supporting cylinder at an upper and lower interval. After all the materials in the pipe are pushed out to form an empty material pipe, the hosting cylinder lifts the adjacent material pipe above the empty material pipe, and the supporting cylinder retracts, so that the empty material pipe slides into the material guide box along the feeding chute of the feeding assembly. After the empty material tube is unloaded, the supporting cylinder is pushed inward, the lifting cylinder is retracted and the material pipe lifted by it is lowered and supported by the supporting cylinder, and the next pipe is pushed. This cycle realizes the automatic replacement of the material pipe Loading and unloading collection; in addition, the pusher part arranged on one side of the material pipe part uses the pusher pipe as the loading guide part of the material-pushing synchronous belt, and the material-pushing material which is engaged with the material-pushing synchronous belt is driven by the material-pushing motor. The rotary motion of the synchronous wheel drives the material pushing synchronous belt to move in a linear direction, and extends into the material pipe through the material guide seat, so as to push out the material in the material pipe. When the pusher synchronous belt moves upward, the meshing failure is caused. The pusher assembly of the present invention is provided with a belt pressure spring above the material pusher synchronous wheel, and the belt pressure seat is pushed down by the elastic force of the pressure belt spring itself, and the belt pressure is lowered. The seat drives the belt pressing wheel arranged on it to press the material pushing synchronous belt on the material pushing synchronous wheel from above; through this flexible downward pressing structure, the material pushing synchronous belt can be smoothly pushed forward while avoiding the material pushing. The timing belt is stuck.
3、本发明针对夹头及夹头本身通过滑套及卡珠卡紧的功能,独创性地设计了夹头更换机构,本发明的夹头更换机构以上下间隔设置的更换支架及更换支座为主要承载部件,更换支架与更换支座之间的间隙空间为安装空间,更换支座上并列间隔地设置多个更换工位,以便放置不同尺寸的夹头。本发明的夹头更换机构主要包括卡紧组件及推套组件,本发明的推套组件通过推套气缸驱动设置于推套滑轨上的推套滑座直线运动,推套滑座带动可转动地连接于其上的连块向上推动竖推块升降运动;竖推块带动设置于更换支座上方的推套板升降运动,推套板上限位槽内设置的推板部从下方贴紧夹头外部的滑套,并向上推动滑套滑动,使得滑套内侧被卡紧的卡珠松开,使夹头与夹头连接座之间的连接松开;另外,本发明的卡紧组件通过设置于更换支座侧方的卡紧气缸驱动卡紧板带动设置于其上的多个卡紧框朝设置在更换支座上的卡紧部靠近或远离,以便卡紧或松开夹头下方的夹头连接座,实现夹头自动更换。3. Aiming at the function of the collet and the collet itself being clamped by the sliding sleeve and the bead, the collet replacement mechanism is creatively designed. It is the main bearing component, and the gap space between the replacement bracket and the replacement support is the installation space, and a plurality of replacement stations are arranged on the replacement support in parallel and at intervals, so as to place chucks of different sizes. The chuck replacement mechanism of the present invention mainly includes a clamping assembly and a push sleeve assembly. The push sleeve assembly of the present invention drives a push sleeve slide seat arranged on the push sleeve slide rail to move linearly through the push sleeve cylinder, and the push sleeve slide seat drives the rotatable sleeve. The connecting block connected to it pushes the vertical push block upward and downward; the vertical push block drives the push sleeve plate arranged above the replacement support to move up and down, and the push plate part set in the upper limit groove of the push sleeve plate is pressed against the clamp from below. the sliding sleeve on the outside of the head, and push the sliding sleeve upward to slide, so that the clamped beads inside the sliding sleeve are loosened, so that the connection between the collet and the collet connecting seat is loosened; in addition, the clamping assembly of the present invention is The clamping cylinder arranged on the side of the replacement support drives the clamping plate to drive the plurality of clamping frames arranged on it to approach or move away from the clamping part arranged on the replacement support, so as to clamp or loosen the lower part of the chuck The chuck connection seat realizes the automatic replacement of the chuck.
附图说明Description of drawings
图1为本发明的立体结构示意图之一。FIG. 1 is one of the three-dimensional schematic diagrams of the present invention.
图2为本发明的立体结构示意图之二。FIG. 2 is the second schematic diagram of the three-dimensional structure of the present invention.
图3为本发明的立体结构示意图之三。FIG. 3 is the third schematic diagram of the three-dimensional structure of the present invention.
图4为本发明的立体结构示意图之四。FIG. 4 is a fourth schematic diagram of the three-dimensional structure of the present invention.
图5为本发明的过渡输送机构的立体结构示意图之一。FIG. 5 is one of the three-dimensional schematic diagrams of the transition conveying mechanism of the present invention.
图6为本发明的过渡输送机构的立体结构示意图之二。FIG. 6 is the second schematic diagram of the three-dimensional structure of the transition conveying mechanism of the present invention.
图7为本发明的过渡输送机构的立体结构示意图之三。FIG. 7 is the third schematic diagram of the three-dimensional structure of the transition conveying mechanism of the present invention.
图8为本发明的管状上料机构的立体结构示意图之一。FIG. 8 is one of the three-dimensional schematic diagrams of the tubular feeding mechanism of the present invention.
图9为本发明的管状上料机构的立体结构示意图之二。FIG. 9 is the second schematic diagram of the three-dimensional structure of the tubular feeding mechanism of the present invention.
图10为本发明的管状上料机构的立体结构示意图之三。FIG. 10 is the third schematic diagram of the three-dimensional structure of the tubular feeding mechanism of the present invention.
图11为图8中I处放大结构示意图。FIG. 11 is a schematic view of the enlarged structure at I in FIG. 8 .
图12为本发明管状上料机构的部件结构示意图之一。Figure 12 is one of the schematic diagrams of the component structure of the tubular feeding mechanism of the present invention.
图13为本发明管状上料机构的部件结构示意图之二。Figure 13 is the second schematic diagram of the component structure of the tubular feeding mechanism of the present invention.
图14为本发明夹头更换机构的立体结构示意图之一。FIG. 14 is one of the three-dimensional structural schematic diagrams of the chuck replacement mechanism of the present invention.
图15为本发明夹头更换机构的立体结构示意图之二。FIG. 15 is the second schematic diagram of the three-dimensional structure of the chuck replacement mechanism of the present invention.
图16为本发明夹头更换机构隐藏部件后的立体结构示意图之一。FIG. 16 is one of the three-dimensional structural schematic diagrams of the chuck replacement mechanism of the present invention after the hidden parts.
图17为本发明夹头更换机构隐藏部件后的立体结构示意图之二。FIG. 17 is the second schematic diagram of the three-dimensional structure of the chuck replacement mechanism of the present invention after the hidden parts.
图18为本发明夹头更换机构的立体结构示意图之三。FIG. 18 is the third schematic diagram of the three-dimensional structure of the chuck replacement mechanism of the present invention.
图19为本发明夹头机构的立体结构示意图之一。FIG. 19 is one of the three-dimensional schematic diagrams of the chuck mechanism of the present invention.
图20为本发明夹头机构的立体结构示意图之二。FIG. 20 is the second schematic diagram of the three-dimensional structure of the chuck mechanism of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明作进一步描述:The present invention will be further described below in conjunction with the accompanying drawings:
如图1至图20所示,本发明采取的技术方案如下:一种全自动预插机,包括tray盘上料机构3、中转机械手4、过渡输送机构5、管状上料机构6、夹头机构7及夹头更换机构8,其中,上述tray盘上料机构3及管状上料机构6分别设置在机架1的侧部,tray盘上料机构3上下叠合放置的tray盘内放置有多个物料,tray盘带动物料整体运动;上述管状上料机构6包括至少二套管料组件65,管料组件65可拆卸地并列设置,且可快速拆装切换,装满物料的料管6516沿竖直方向可滑动地安装,管状上料机构6通过驱动推料带655穿入料管6516内,将物料推出,空料管6516向下滑出收集;上述过渡输送机构5间隔设置在tray盘上料机构3的侧部,过渡输送机构5包括直线送料组件及矩形送料组件,tray盘上料机构3导出的tray盘分别经直线送料组件及矩形送料组件循环不间断地送出;上述上述中转机械手4设置在tray盘上料机构3与过渡输送机构5之间,中转机械手4将tray盘在tray盘上料机构3与过渡输送机构3之间搬运转移;过渡输送机构5的侧部设有PCB板传输机构2,待组装的PCB板经PCB板传输机构2由左至右直线传输,PCB板传输机构的左右两侧可连接生产线上的上下游设备;上述夹头机构7跨设在PCB板传输机构2的上方,夹头机构7从管状上料机构6和/或过渡输送机构5处取出物料后,将物料预插组装在PCB板上;上述夹头更换机构8设置于夹头机构7下方,夹头更换机构8上并列间隔地设置有多个更换工位,更换工位上可拆卸地插设有夹头0,夹头机构7在夹头更换机构8处更换夹头0。As shown in Figures 1 to 20, the technical solutions adopted in the present invention are as follows: a fully automatic pre-insertion machine, comprising a
过渡输送机构5过渡上料机构还包括过渡支座51,过渡支座51为两端及顶面开放的盒状结构,过渡支座51的两侧壁内侧分别设置有内滑轨54;上述直线送料组件设置在沿直线方向可滑动地设置在过渡支座51上,直线送料组件上放置tray盘;上述矩形送料组件沿直线方向可滑动地连接在内滑轨54上,矩形送料组件的宽度不大于过渡支座51的宽度,矩形送料组件驱动tray盘在过渡支座51内部升降运动,以便在水平方向避开直线送料组件。The transitional conveying
直线送料组件包括直线驱动气缸53及移动平台52,其中,上述直线驱动气缸53设置于过渡支座51的一侧;上述移动平台52可滑动地嵌设在过渡支座51两侧顶部设置的外滑轨上,且通过连接块与直线驱动气缸53连接,直线驱动气缸53驱动移动平台52来回直线运动。The linear feeding assembly includes a
矩形送料组件包括内滑座55、矩形驱动气缸56、矩形升降气缸57及导杆58,其中,上述内滑座55可滑动地嵌设在内滑轨54上;上述矩形驱动气缸56设置于过渡支座51内部,且与内滑座55连接,矩形驱动气缸56驱动内滑座55直线运动;上述矩形升降气缸57竖直设置在内滑座55上,且输出端向上穿过内滑座55,矩形升降气缸57的输出端上水平连接有移动平台52;上述导杆58包括至少二根,导杆58沿竖直方向可滑动地插设在内滑座55上,导杆58的上端连接在移动平台52的底部,矩形升降气缸57驱动移动平台52升降运动,通过导杆58导向限位。The rectangular feeding assembly includes an inner sliding
管状上料机构6包括上料支座61、扣装组件、管料组件及下料组件,其中,上述上料支座61水平设置在机架1上;上述扣装组件分别设置在上料支座61及管料组件上;上述管料组件包括至少二套,管料组件通过扣装组件可拆卸地扣合安装在上料支座61上;上述下料组件包括至少二套,下料组件对应管料组件设置,以便导出管料组件的料管6516;The
上述扣装组件包括滑轨62、扣槽63、定位座64及扣合部件,其中,上述滑轨62包括至少二条,滑轨62平行间隔地设置于上料支座61一侧;上述扣槽63开设于上料支座61一侧,位于滑轨62的外侧,并上下贯通上料支座61;上述定位座64设置于上料支座61另一侧竖直设置的竖板上;上述扣合部件设置于管料组件的的支板652上,扣合部件包括扣杆659、扣合旋转座6510、扣合连杆6511及扣块6512,其中,上述扣杆659可转动的设置在支板652的一侧,并向上延伸至支板652上方;上述扣合旋转座6510可转动地连接在支板652的另一侧,并通过连接轴与扣杆659连接,扣杆659带动扣合旋转座6510旋转运动;上述扣块6512的上端可转动地连接在支板652另一侧的侧壁上,扣块6512的下端设有扣合部;上述扣合连杆6511的上端可转动地连接在扣合旋转座6510的下端,扣合连杆6511的下端与扣块6512连接;上述管料组件可滑动地嵌设在滑轨62上,管料组件的一端抵住定位座64,管料组件的另一端通过扣合旋转座6510带动扣块6512扣入上料支座61,以便固定。The above-mentioned buckle assembly includes a slide rail 62, a buckle groove 63, a positioning seat 64 and a buckle component, wherein, the above-mentioned slide rail 62 includes at least two, and the slide rails 62 are arranged in parallel and spaced on one side of the feeding support 61; the above-mentioned buckle groove 63 is opened on one side of the feeding support 61, located on the outer side of the slide rail 62, and penetrates the feeding support 61 up and down; the above-mentioned positioning seat 64 is arranged on the vertical plate vertically arranged on the other side of the feeding support 61; the above-mentioned The buckling component is arranged on the support plate 652 of the pipe material assembly, and the buckling component includes a buckling rod 659, a buckling rotating seat 6510, a buckling link 6511 and a buckling block 6512, wherein the buckling rod 659 is rotatably arranged on the One side of the support plate 652 extends upward to the top of the support plate 652; the above-mentioned buckle rotating base 6510 is rotatably connected to the other side of the support plate 652, and is connected with the buckle rod 659 through the connecting shaft, and the buckle rod 659 drives the buckle The upper end of the buckle block 6512 is rotatably connected to the side wall on the other side of the support plate 652, and the lower end of the buckle block 6512 is provided with a buckle part; the upper end of the buckle link 6511 is rotatable The lower end of the buckle connecting rod 6511 is connected to the buckle block 6512; the above-mentioned pipe material assembly is slidably embedded on the slide rail 62, and one end of the pipe material assembly is against the positioning seat 64, The other end of the pipe material assembly drives the buckle block 6512 to be buckled into the feeding support 61 through the buckle rotation base 6510 for fixing.
管料组件还包括管料支座651、料管部件及推料部件,其中,上述管料支座651水平设置,并滑动地嵌设在滑轨62上,支板652竖直设置在管料支座651上;上述料管部件设置于管料支座651的一侧,推料部件设置于料管部件的侧部,推料部件将料管部件内的物料水平向外推出。The pipe material assembly also includes a pipe material support 651, a material pipe part and a material pushing part, wherein the above-mentioned pipe material support 651 is arranged horizontally, and is slidably embedded on the
料管部件包括立座6513、立板6514、导料座6515、料管6516、托管气缸6517、支撑气缸6518及支撑块6519,其中,上述立座6513水平设置,并与滑轨62可滑动地连接;上述立板6514包括二块,两立板6514平行间隔地设置在立座6513,立板6514竖直设置,立板6514的内侧设有竖槽;上述料管6516包括至少二根,料管6516设置于两立板6514之间,装满物料的各料管6516可滑动地嵌设在竖槽内,并上下叠合;上述托管气缸6517包括二个,两托管气缸6517分别设置于两立板6514的外侧,且输出端水平穿过立板6514延伸至立板6514内侧,以便拖住料管6516;上述支撑气缸6518包括两个,两支撑气缸6518分别设置于托管气缸6517的下部,且输出端水平朝立板6514内侧设置,支撑块6519连接于支撑气缸6518的输出端上,支撑气缸6518驱动支撑块6519支撑位于最下方的料管6516,推料组件将最下方的料管6514内的物料完全推出后,支撑块6519缩回,使空料管向下滑出;上述导料座6515水平设置于立板6514的外侧,导料座6515的槽口水平连通最下方料管端部的料管口。The material pipe part includes a
推料部件包括推料管、推料电机653、推料同步轮654、推料同步带655、压带弹簧656、压带座657及压带轮658,其中,上述推料管水平设置在支板652的侧壁;上述推料同步带655可滑动地插设在推料管内,经推料管导向限位;上述推料电机653设置在支板652的侧壁上;上述推料同步轮654可转动设置于推料管管口的下部,且通过传动带与推料电机653的输出端连接,推料同步轮654与推料同步带655啮合连接;上述压带弹簧656竖直设置于推料管的上方;上述压带座657沿竖直方向可滑动地连接在支板652的侧壁上,且与压带弹簧656的下端连接,压带弹簧656的弹力向下抵住压带座657;上述压带轮658可转动地连接在压带座657上,并位于推料同步轮654的上方,压带轮658向下将推料同步带655压紧在推料同步轮654上,以便推料同步轮654旋转时将推料同步带655向外推出,推料同步带655经导料座6515伸入料管6516内,将料管6516内的物料向外推出。The pushing parts include a pushing tube, a pushing motor 653, a pushing synchronous wheel 654, a pushing synchronous belt 655, a pressing belt spring 656, a pressing belt seat 657 and a pressing belt wheel 658, wherein the above-mentioned feeding tube is horizontally arranged on the support. the side wall of the plate 652; the above-mentioned material-pushing synchronous belt 655 is slidably inserted into the material-pushing pipe, and is guided to the limit position by the material-pushing pipe; the above-mentioned material-pushing motor 653 is arranged on the side wall of the supporting plate 652; the above-mentioned material-pushing synchronous wheel 654 is rotatably arranged at the lower part of the mouth of the pusher pipe, and is connected to the output end of the pusher motor 653 through a transmission belt, and the pusher synchronous wheel 654 is meshed with the pusher synchronous belt 655; Above the material pipe; the above-mentioned belt pressing seat 657 is slidably connected to the side wall of the support plate 652 in the vertical direction, and is connected with the lower end of the belt pressing spring 656, and the elastic force of the belt pressing spring 656 presses the belt pressing seat downward. 657; the above-mentioned pinch pulley 658 is rotatably connected to the pinch belt seat 657, and is located above the push material synchronous wheel 654, the pinch pulley 658 presses the push material synchronous belt 655 downward on the push material synchronous wheel 654, In order to push the material pushing synchronous belt 655 outward when the material pushing synchronous wheel 654 rotates, the material pushing synchronous belt 655 extends into the
夹头更换机构8包括更换支架81、卡紧组件及推套组件,其中,上述更换支架81水平设置于机架1上,更换支架81上并列间隔地设置有至少二个更换工位,更换工位处设有夹头连接座,夹头连接座通过卡珠与夹头0可拆卸地连接;上述推套组件设置在更换支架81上,推套组件直线运动,通过连块85旋转驱动竖推块86沿竖直方向升降运动,以便推动夹头0的滑套向上运动,使夹头0与夹头连接座之间的卡珠连接分离;上述卡紧组件设置于推套组件的上方,卡紧组件直线运动从侧方卡紧夹头连接座,以便夹头机构7取出连接失效后的夹头0;The
上述更换支架81的上部平行间隔地设置有更换支座810;Replacement supports 810 are arranged on the upper part of the above-mentioned
上述推套组件包括推套滑轨82、推套气缸83、推套滑座84、连块85、竖推块86及推套板87;其中,上述推套滑轨82水平设置在更换支架81上,推套滑座84可滑动地嵌设在推套滑轨82上;上述推套气缸83设置于更换支架81的一侧,且输出端与推套滑座84连接,并驱动推套滑座84直线运动;上述连块85包括至少二块,连块85间隔设置在推套滑座84的侧部,且连块85的下部可转动地连接在推套滑座84的侧壁上;上述竖推块86包括至少二块,竖推块86沿竖直方向可滑动地插设在更换支座810内,竖推块86的下端可转动地连接在连块85上;推套滑座84直线运动时,推动连块85的下端旋转,使竖推板86带动连接于其上的推套板87沿竖直方向运动;上述推套板87上并列间隔地设有至少二个限位槽,限位槽的下部设有向内延伸的推板部88,推板部88从下方抵住夹头0的滑套,推套板87通过推板部88推动夹头0的滑套向上运动;The above-mentioned push-sleeve assembly includes a push-
上述卡紧组件包括卡紧气缸811、卡紧板812、卡紧框813及卡紧部814,其中,上述卡紧气缸811连接于更换支座810的侧壁,且输出端延伸至更换支座810上方;上述卡紧板812可滑动地连接在更换支座810上,并与卡紧气缸811的输出端连接;上述卡紧框813包括至少二个,卡紧框813间隔设置在卡紧板812上,卡紧框813;上述卡紧部814包括至少二个,卡紧部814间隔设置在更换支座810上,卡紧部814与卡紧框813之间形成卡紧空间,卡紧板812带动卡紧框813运动以便卡紧或松开夹头连接座。The clamping assembly includes a
下料组件包括下料槽及导料盒66,其中,上述下料槽包括至少二条,下料槽为条状结构,各下料槽平行间隔地开设在上料支座61上;上述导料盒66设置在上料支座61的下部,最下方的料管6516内的物料推完形成空料管,托管气缸6517托住空料管上部的料管6516,支撑块6519松开空料管,空料管沿着下料槽向下滑入导料盒66内,以便收集。The feeding assembly includes a feeding trough and a
夹头机构7包括预插支架71、预插直线电机72、预插丝杆73、预插直线模组74、预插直线滑座75及预插升降电机76,其中,上述预插支架71架设在机架1;上述预插丝杆73可转动地设置在预插支架71上,预插直线电机72设置于预插丝杆73的一侧,且输出端与预插丝杆73连接;上述预插直线模组74可滑动地连接在预插支架71上,且与预插丝杆73连接,预插直线电机72通过预插丝杆73驱动预插直线模组74直线运动;上述预插直线滑座75连接于预插直线模组74上,并与预插直线模组74的输出端连接;上述预插升降电机76包括至少二个,预插升降电机76竖直设置于预插直线滑座75的一侧,预插升降电机76的输出端朝下设置,并可拆卸地连接有夹头0。The
进一步,本发明设计了一种同时集成有tray盘及料管自动上料功能,通过矩形运动轨迹的循环过渡功能实现不停机上料,通过推套及夹紧实现夹头自动更换的全自动预插机。本发明同时集成有tray盘上料机构及管状上料机构,实现了对tray盘物料及料管物料的自动上料,可根据实际来料方式选择不同的上料机构进行上料,具备较好的通用性,具体地:1、本发明针对tray盘上料机构与夹头机构之间上料及取料动作衔接不连续问题,独创性地设计了过渡输送机构,过渡输送机构以长盒状结构的过渡支座作为承载部件,过渡支座的两侧边顶部分别设置外滑轨,过渡支座两侧边内侧分别设置有内滑轨;过渡输送机构包括直线送料组件及矩形送料组件,直线送料组件的直线驱动气缸设置于过渡支座外侧,并驱动可滑动地嵌设于外滑轨上的移动平台沿直线方向来回运动;矩形送料组件的矩形驱动气缸驱动设置于内滑轨上的内滑座直线运动,同时,设置于内滑座下部,且输出端向上穿过内滑座的矩形升降气缸驱动连接于其上的移动平台升降运动,通过导杆导向限位,以便避开外滑轨上的移动平台;外滑轨及内滑轨上的两移动平台在过渡支座上形成路径为矩形的循环运动回路,不断地将tray盘送至夹头机构处取料,并在tray盘上料机构处接收满载物料的tray盘,达到不停机上料的生产要求,有效地提升了工作效率。2、本发明针对管状物料的可拆装安装问题,以及管状物料的自动化推出、满料管的自动补位上料、空料管的自动导出收集问题独创性地设计有管状上料机构,管状上料机构整体包括扣装组件、管料组件及下料组件,扣装组件的作用在于辅助管状物料组件安装,并将安装于机架上的管状物料组件进行固定,通过扣合实现管状上料机构的整体可拆卸安装。管料组件通过设置于上料支座上的滑轨滑动,直至管料组件的一端抵住定位座,定位座插入管料组件内,同时通过扳动设置于支板侧部的扣杆,通过扣合旋转座、扣合连杆的传递作用使得扣块扣入上料支座上开设的扣槽内,实现整个管状上料机构的扣合固定。本发明的管料组件又包括料管部件和推料部件,料管部件平行间隔设置的两立板之间形成料管放置空间,料管沿着立板内侧壁开设的竖槽滑动,并上下叠合集成设置,位于最下方的料管与设置于立板一侧的导料座连通;两立板的侧部分别上下间隔地设有托管气缸及支撑气缸,推料部件将最下方的料管内的物料全部推出形成空料管后,托管气缸托举支撑空料管上方相邻的料管,支撑气缸缩回,使空料管沿着下料组件的下料槽滑入导料盒内,向外导出;空料管下料后支撑气缸向内推出,托举气缸缩回被其托举的料管下降经支撑气缸支撑,进行下一管推料,如此循环,实现料管自动更换上料、下料收集;另外,设置在料管部件的一侧的推料部件以推料管作为推料同步带的装载导向部件,通过推料电机驱动与推料同步带啮合连接的推料同步轮旋转运动驱动推料同步带沿直线方向运动,穿过导料座伸入至料管内,以便将料管内的物料向外推出;同时,为避免推料同步轮驱动推料同步带直线运动时,推料同步带向上移动导致啮合失效的问题,本发明的推料组件在推料同步轮的上方设置有压带弹簧,利用压带弹簧自身的弹力向下推动压带座下降,压带座带动设置于其上的压带轮从上方将推料同步带压紧在推料同步轮上;通过该种柔性的下压结构,在保证推料同步带顺利推进的同时,避免了推料同步带卡死情况。3、本发明针对夹头及夹头本身通过滑套及卡珠卡紧的功能,独创性地设计了夹头更换机构,本发明的夹头更换机构以上下间隔设置的更换支架及更换支座为主要承载部件,更换支架与更换支座之间的间隙空间为安装空间,更换支座上并列间隔地设置多个更换工位,以便放置不同尺寸的夹头。本发明的夹头更换机构主要包括卡紧组件及推套组件,本发明的推套组件通过推套气缸驱动设置于推套滑轨上的推套滑座直线运动,推套滑座带动可转动地连接于其上的连块向上推动竖推块升降运动;竖推块带动设置于更换支座上方的推套板升降运动,推套板上限位槽内设置的推板部从下方贴紧夹头外部的滑套,并向上推动滑套滑动,使得滑套内侧被卡紧的卡珠松开,使夹头与夹头连接座之间的连接松开;另外,本发明的卡紧组件通过设置于更换支座侧方的卡紧气缸驱动卡紧板带动设置于其上的多个卡紧框朝设置在更换支座上的卡紧部靠近或远离,以便卡紧或松开夹头下方的夹头连接座,实现夹头自动更换。另外,本发明采用激光扫描方式作为PCB板插孔及连接器针脚相互的位置分析判别,夹头机构取料后,经激光扫描确认预插位置后,将连接器准确地预插至PCB板上。Further, the present invention designs a fully automatic pre-loading function that integrates the automatic feeding function of the tray and the material tube at the same time. Plug in. The invention integrates a tray feeding mechanism and a tubular feeding mechanism at the same time, realizes the automatic feeding of the tray material and the material tube, and can select different feeding mechanisms for feeding according to the actual feeding method, and has better Specifically: 1. In view of the discontinuous connection between the feeding and reclaiming action between the tray feeding mechanism and the chuck mechanism, the present invention creatively designs a transitional conveying mechanism, which has a long box-shaped structure. The transition support is used as a bearing part. The tops of both sides of the transition support are respectively provided with outer slide rails, and the inner slide rails are respectively set on the inner sides of both sides of the transition support; the transition conveying mechanism includes a linear feeding component and a rectangular feeding component. The linear drive cylinder of the assembly is arranged on the outside of the transition support, and drives the moving platform slidably embedded on the outer slide rail to move back and forth in a linear direction; the rectangular drive cylinder of the rectangular feed assembly drives the inner slide set on the inner slide rail. The seat moves linearly, and at the same time, it is arranged at the lower part of the inner sliding seat, and the rectangular lifting cylinder whose output end passes upward through the inner sliding seat drives the lifting movement of the mobile platform connected to it, and is guided by the guide rod to limit the position, so as to avoid the outer sliding rail The two moving platforms on the outer slide rail and the inner slide rail form a circular motion loop with a rectangular path on the transition support, and continuously send the tray to the chuck mechanism to take materials, and put them on the tray. The feeding mechanism receives a tray full of materials, which meets the production requirements of non-stop feeding and effectively improves work efficiency. 2. Aiming at the problem of detachable and assembling and installing of tubular materials, as well as the problems of automatic pushing out of tubular materials, automatic filling and feeding of full materials, and automatic exporting and collection of empty materials The feeding mechanism as a whole includes a buckle component, a tube component and a blanking component. The function of the buckle component is to assist the installation of the tubular material component, and to fix the tubular material component installed on the frame, and realize the tubular material through the buckle. The overall detachable installation of the mechanism. The pipe material assembly slides through the slide rail arranged on the feeding support until one end of the pipe material assembly abuts the positioning seat, and the positioning seat is inserted into the pipe material assembly. The transmission function of the buckle rotating seat and the buckle connecting rod makes the buckle block buckle into the buckle groove opened on the feeding support to realize the buckle and fixation of the entire tubular feeding mechanism. The pipe material assembly of the present invention further comprises a material pipe part and a material pushing part. A material pipe placement space is formed between two vertical plates arranged in parallel and spaced apart from the material pipe parts. The material pipe at the bottom is connected with the material guide seat arranged on one side of the vertical plate; the side parts of the two vertical plates are respectively provided with a hosting cylinder and a supporting cylinder at an upper and lower interval. After all the materials in the pipe are pushed out to form an empty material pipe, the hosting cylinder lifts the adjacent material pipe above the empty material pipe, and the supporting cylinder retracts, so that the empty material pipe slides into the material guide box along the feeding chute of the feeding assembly. After the empty material tube is unloaded, the supporting cylinder is pushed inward, the lifting cylinder is retracted and the material pipe lifted by it is lowered and supported by the supporting cylinder, and the next pipe is pushed. This cycle realizes the automatic replacement of the material pipe Loading and unloading collection; in addition, the pusher part arranged on one side of the material pipe part uses the pusher pipe as the loading guide part of the material-pushing synchronous belt, and the material-pushing material which is engaged with the material-pushing synchronous belt is driven by the material-pushing motor. The rotary motion of the synchronous wheel drives the material pushing synchronous belt to move in a linear direction, and extends into the material pipe through the material guide seat, so as to push out the material in the material pipe. When the pusher synchronous belt moves upward, the meshing failure is caused. The pusher assembly of the present invention is provided with a belt pressure spring above the material pusher synchronous wheel, and the belt pressure seat is pushed down by the elastic force of the pressure belt spring itself, and the belt pressure is lowered. The seat drives the belt pressing wheel arranged on it to press the material pushing synchronous belt on the material pushing synchronous wheel from above; through this flexible downward pressing structure, the material pushing synchronous belt can be smoothly pushed forward while avoiding the material pushing. The timing belt is stuck. 3. Aiming at the function of the collet and the collet itself being clamped by the sliding sleeve and the bead, the collet replacement mechanism is creatively designed. It is the main bearing component, and the gap space between the replacement bracket and the replacement support is the installation space, and a plurality of replacement stations are arranged on the replacement support in parallel and at intervals, so as to place chucks of different sizes. The chuck replacement mechanism of the present invention mainly includes a clamping assembly and a push sleeve assembly. The push sleeve assembly of the present invention drives a push sleeve slide seat arranged on the push sleeve slide rail to move linearly through the push sleeve cylinder, and the push sleeve slide seat drives the rotatable sleeve. The connecting block connected to it pushes the vertical push block upward and downward; the vertical push block drives the push sleeve plate arranged above the replacement support to move up and down, and the push plate part set in the upper limit groove of the push sleeve plate is pressed against the clamp from below. the sliding sleeve on the outside of the head, and push the sliding sleeve upward to slide, so that the clamped beads inside the sliding sleeve are loosened, so that the connection between the collet and the collet connecting seat is loosened; in addition, the clamping assembly of the present invention is The clamping cylinder arranged on the side of the replacement support drives the clamping plate to drive the plurality of clamping frames arranged on it to approach or move away from the clamping part arranged on the replacement support, so as to clamp or loosen the lower part of the chuck The chuck connection seat realizes the automatic replacement of the chuck. In addition, the present invention adopts the laser scanning method as the analysis and judgment of the mutual position of the PCB jack and the connector pins. After the chuck mechanism takes the material and confirms the pre-insertion position by laser scanning, the connector is accurately pre-inserted on the PCB. .
本发明的实施例只是介绍其具体实施方式,不在于限制其保护范围。本行业的技术人员在本实施例的启发下可以作出某些修改,故凡依照本发明专利范围所做的等效变化或修饰,均属于本发明专利权利要求范围内。The embodiments of the present invention merely describe the specific implementations thereof, and are not intended to limit the protection scope thereof. Those skilled in the art can make some modifications under the inspiration of this embodiment, so all equivalent changes or modifications made according to the scope of the patent of the present invention are all within the scope of the claims of the patent of the present invention.
Claims (11)
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| CN201911062755.3A CN110707506A (en) | 2019-11-03 | 2019-11-03 | Full-automatic pre-insertion machine |
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| CN114414892A (en) * | 2022-03-28 | 2022-04-29 | 联钢精密科技(中国)有限公司 | Resistance measuring device capable of automatically replacing chuck according to product size |
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Address after: 518104 1st floor, building 38, South Ring Road Science Park, Ma'anshan community, Shajing street, Bao'an District, Shenzhen City, Guangdong Province Applicant after: Shenzhen Xinghe Automation Co.,Ltd. Address before: 518000 in the South Ring Road Science and Technology Park Industrial Park, Ma'anshan community, Shajing street, Bao'an District, Shenzhen City, Guangdong Province, there are 38 buildings on the east of the first floor, the fourth floor, and the east of the fifth floor; there are business places on the second floor of building 3, block D, Gonghe third industrial zone, Shajing street, which are engaged in production and business activities Applicant before: SHENZHEN SINVO AUTOMATIC Co.,Ltd. |
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Application publication date: 20200117 |