CN110700012B - Multifunctional PVC floor production equipment and method by coating method - Google Patents
Multifunctional PVC floor production equipment and method by coating method Download PDFInfo
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- CN110700012B CN110700012B CN201911100128.4A CN201911100128A CN110700012B CN 110700012 B CN110700012 B CN 110700012B CN 201911100128 A CN201911100128 A CN 201911100128A CN 110700012 B CN110700012 B CN 110700012B
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- 238000000576 coating method Methods 0.000 title claims abstract description 77
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000001816 cooling Methods 0.000 claims abstract description 68
- 239000011248 coating agent Substances 0.000 claims abstract description 65
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 26
- 239000003365 glass fiber Substances 0.000 claims abstract description 26
- 238000004806 packaging method and process Methods 0.000 claims abstract description 24
- 238000010409 ironing Methods 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000004381 surface treatment Methods 0.000 claims abstract description 11
- 238000009966 trimming Methods 0.000 claims abstract description 10
- 238000004049 embossing Methods 0.000 claims description 29
- 238000007493 shaping process Methods 0.000 claims description 23
- 239000002245 particle Substances 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 10
- 238000003490 calendering Methods 0.000 claims description 9
- 230000007547 defect Effects 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000010924 continuous production Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 235000000396 iron Nutrition 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 3
- 238000009408 flooring Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims 6
- 238000000926 separation method Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 42
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/005—Mechanical treatment
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
Abstract
The multifunctional PVC floor production equipment and the method comprise a release paper unreeling machine, a release paper splicing table, a release paper storage machine, a preheating ironing machine, a first coating machine, a first oven, a first calender, a first cooling machine, a front printing machine, a second coating machine, a first glass fiber cloth unreeling machine, a first preheating attaching mechanism, a second oven, a second calender, a second cooling machine, a third coating machine, a third oven, a third calender, a third cooling machine, a fourth coating machine, a fourth oven, a fourth calender, a fourth cooling machine, a checking and reeling packaging machine, a cutting mechanism, a double-station reeling machine, a fifth cooling machine, a UV surface treatment machine, a traction trimming machine, a sixth cooling machine, a heating mechanism, a back printing machine, a release paper stripping machine and a double-station release paper reel taking machine which are sequentially arranged from front to back; the invention can produce PVC floor, PVC sports floor or homogeneous permeable floor, has multiple functions, reduces production cost and improves production efficiency and product quality.
Description
Technical Field
The invention relates to equipment and a method for producing PVC floors, PVC sports (thick-thickness-contained) floors and PVC homogeneous permeable floors (hereinafter referred to as products) by using release paper as a carrier by a coating method.
Background
The traditional production method of the product consists of complete equipment, and patterned release paper is generally adopted as a carrier (the patterned release paper is more expensive than smooth release paper); if smooth release paper is adopted, an embossing or vacuum embossing machine is required to be arranged; if a printer is required to produce the printed pattern article; if a compound machine is required to be arranged for producing the thick product, the function of producing the homogeneous permeable floor is not provided, and the complete production equipment comprises the following steps:
1. the production line consists of a plurality of coating machines matched with a plurality of sets of ovens and corresponding auxiliary machines on the front and the back of the ovens and transmission, electric control, temperature control and other systems;
2. a multi-plate plastic film printer;
3. embossing or vacuum embossing machines;
4. a UV surface treatment production line;
5. a three-layer compound machine;
6. a finished product inspection machine;
the traditional production method of the product is characterized in that after a plurality of coating machines are matched with a plurality of baking oven production lines to reel the semi-finished product, a plurality of plastic film printers, embossing or vacuum pattern sucking machines, UV surface treatment production lines, three-layer compound machines and finished product inspection machines are adopted to unreel and reel for a plurality of times, so that the number of joints of the semi-finished product and operators are increased, materials are wasted, and the production cost is increased. And moreover, the multiple sets of equipment are arranged in a scattered manner, so that the occupied area is large, the number of operators is large, the production cost is high, the products are required to be transported for multiple times, and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides the multifunctional PVC floor production equipment and the method by the coating method, which have the advantages of compact structure, small occupied area, less operators, low production cost, high production efficiency and integration of multiple functions.
In order to solve the technical problems, the invention adopts the following technical scheme: the multifunctional PVC floor production equipment by a coating method comprises a release paper unreeling machine 1, a release paper splicing table 2, a release paper storage machine 3, a preheating ironing machine 4, a first coating machine 5, a first oven 6, a first calender 7, a first cooling machine 8, a front printing machine 9, a second coating machine 10, a first glass fiber cloth unreeling machine 11, a first preheating laminating mechanism 12, a second oven 13, a second calender 14, a second cooling machine 15, a third coating machine 16, a third oven 19, a third calender 20, a third cooling machine 21, a fourth coating machine 22, a fourth oven 23, a fourth calender 24, a fourth cooling machine 25, a test roll splitting packaging machine 36, a cutting mechanism 37, a double-station reeling machine 35, a fifth cooling machine 34, a UV surface treatment machine 33, a traction trimming machine 32, a sixth cooling machine 31, a heating mechanism 29, a back printing machine 28, a release paper stripping machine 26 and a double-station release paper roll taking machine 27 which are sequentially arranged from front to back; the first preheating attaching mechanism 12 is positioned below the first glass fiber cloth unreeling machine 11;
the inspection roll-dividing and packaging machine 36, the cutting mechanism 37, the duplex winder 35, the fifth cooler 34, the UV surface treatment machine 33, the traction edge cutter 32, the sixth cooler 31, the heating mechanism 29, and the lower part of the frame of the back printer 28 are provided with a row of guide rollers in the front-rear direction.
A second glass fiber cloth unreeling machine 17 and a second preheating attaching mechanism 18 are further arranged between the third coating machine 16 and the third oven 19, and the second preheating attaching mechanism 18 is positioned below the second glass fiber cloth unreeling machine 17.
An embosser or vacuum suction machine 30 is also provided between the sixth cooler 31 and the heating mechanism 29.
A granule spreading mechanism 38 is arranged between the first coater 5 and the first oven 6.
The production method of the multifunctional PVC floor production equipment by the coating method comprises the procedures of producing the PVC floor or the PVC sports floor and the procedures of producing the homogeneous transparent floor.
The process for producing the PVC floor or the PVC sports floor comprises the following specific steps:
step one, release paper wound on a release paper unreeling machine 1 sequentially passes through a release paper splicing table 2 and a release paper storage machine 3 and then enters a preheating ironing machine 4, and the preheating ironing machine 4 dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step two, coating a transparent layer on the surface of the release paper by a first coating machine 5, then entering a first oven 6 for drying, cooling by a first cooling machine 8, entering a front-side printer 9, and printing a set pattern on the surface of the transparent layer by the front-side printer 9 to form a printing layer;
thirdly, coating a PVC layer on the printing layer by a second coating machine 10, bonding a layer of glass fiber cloth with an adhesive by a first glass fiber cloth unreeling machine 11 and a first preheating bonding mechanism 12, plasticizing in a second oven 13, pressurizing by a second calender 14 after plasticizing, and cooling and shaping by a second cooler 15;
step four, coating a second PVC layer by a third coating machine 16, adhering a layer of glass fiber cloth with an adhesive by a second glass fiber cloth unreeling machine 17 and a second preheating adhering mechanism 18 if the second PVC layer is required to be adhered, directly entering a third oven 19 for plasticizing if the second PVC layer is not required to be adhered, pressurizing by a third calender 20 after plasticizing, and cooling and shaping by a third cooler 21;
step five, a third PVC layer is coated by a fourth coating machine 22, plasticized by a fourth oven 23, embossed on the back surface by a fourth calender 24, and then cooled and shaped by a fourth cooler 25;
step six, then the products are peeled from the release paper by the release paper stripper 26 through a row of guide rollers arranged on the lower parts of the racks of the inspection release paper packer 36, the cutting mechanism 37, the double-station release paper winder 35, the fifth cooler 34, the UV surface processor 33, the traction edge cutter 32, the sixth cooler 31, the embossing machine or the vacuum embossing machine 30, the heating mechanism 29 and the back surface printer 28 along the front-back direction, and the release paper is wound by the A shaft of the double-station release paper winder 27, the A shaft is cut when the A shaft is wound to a certain diameter, the B shaft of the double-station release paper winder 27 is wound, the B shaft of the double-station release paper winder 27 is cut when the B shaft is wound to a certain diameter, and the A shaft of the double-station release paper winder 27 is wound in a circular operation;
step seven, when the release paper stripping machine 26 strips the product from the release paper, printing patterns on the back of the product stripped from the release paper by a back printer 28, wherein the patterns are trademarks or codes, heating the front of the product by a heating mechanism 29, processing different patterns on the back of the product by an embossing machine or a vacuum pattern suction machine 30, cooling and shaping by a sixth cooling machine 31, then fixing the width and trimming by a traction trimming machine 32, processing a UV wear-resistant layer by a UV surface processor 33, cooling and shaping by a fifth cooling machine 34, cutting when the A shaft of a double-station coiling machine 35 is coiled to a certain diameter, coiling by the B shaft of the double-station coiling machine 35, cutting when the B shaft of the double-station coiling machine 35 is coiled to a certain diameter, coiling by the A shaft of the double-station coiling machine 35, and sequentially rotating and coiling; when the A shaft of the double-station coiling machine 35 is coiled, the coiled product on the B shaft of the double-station coiling machine 35 enters a checking and separating packaging machine 36 for checking, a cutting mechanism 37 cuts and separates and packages after checking is qualified, when the B shaft of the double-station coiling machine 35 is coiled, the coiled product on the A shaft of the double-station coiling machine 35 enters the checking and separating packaging machine 36 for checking, and the cutting mechanism 37 cuts and separates and packages after checking is qualified, so that the circular operation is carried out, and continuous production is carried out for 24 hours.
The process for producing the homogeneous permeable flooring comprises the following specific steps:
step A, release paper wound on a release paper unreeling machine 1 sequentially passes through a release paper splicing table 2 and a release paper storage machine 3 and then enters a preheating ironing machine 4, and the preheating ironing machine 4 dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step B, coating a PVC layer on the surface of the release paper by a first coating machine 5, uniformly scattering PVC particles with different colors with the PVC layer on the PVC layer by a particle scattering mechanism, then putting the PVC particles into a first oven 6 for plasticizing, drying, carrying out pressure treatment on the surface of the PVC layer by a first calender 7 to enable the PVC particles to be fused into the PVC layer, and directly entering a second coating machine 10 by a guide roller below a front printer 9 after being cooled by a first cooler 8;
step C, a PVC layer is coated on the surface of the first PVC layer by the second coating machine 10, the PVC layer enters a second oven 13 for plasticizing, and is calendered by a second calender 14 after plasticizing, and then is cooled and shaped by a second cooler 15;
step D, coating a third PVC layer by a third coating machine 16, directly entering a third oven 19 for plasticizing, calendering by a third calender 20 after plasticizing, and cooling and shaping by a third cooler 21;
step E, a fourth PVC layer is coated by a fourth coating machine 22, plasticized by a fourth oven 23, calendered by a fourth calender 24, and cooled and shaped by a fourth cooler 25;
step F, then the products are peeled from the release paper by the release paper stripper 26 through a row of guide rollers arranged on the lower parts of the racks of the inspection release paper packer 36, the cutting mechanism 37, the double-station release paper winder 35, the fifth cooler 34, the UV surface processor 33, the traction edge cutter 32, the sixth cooler 31, the embossing machine or the vacuum embossing machine 30, the heating mechanism 29 and the back surface printer 28 along the front-back direction, the release paper is wound by an A shaft of the double-station release paper winder 27, the A shaft is wound to a certain diameter, the B shaft is wound by the double-station release paper winder 27, the B shaft of the double-station release paper winder 27 is cut when the B shaft is wound to a certain diameter, and the A shaft of the double-station release paper winder 27 is wound to the A shaft of the double-station release paper winder 27, and the circulation operation is performed;
g, when the release paper stripping machine 26 strips the product from the release paper, printing a pattern on the back of the product stripped from the release paper by a back printer 28, wherein the pattern is a trademark or code, heating the front of the product by a heating mechanism 29, processing different patterns on the back of the product by an embossing machine or a vacuum pattern suction machine 30, cooling and shaping by a sixth cooling machine 31, then fixing the width and edge by a traction edge cutter 32, processing a UV wear-resistant layer by a UV surface processor 33, cooling and shaping by a fifth cooling machine 34, cutting when the A shaft of a double-station coiling machine 35 is coiled to a certain diameter, coiling by the B shaft of the double-station coiling machine 35, cutting when the B shaft of the double-station coiling machine 35 is coiled to a certain diameter, coiling by the A shaft of the double-station coiling machine 35, and sequentially rotating and coiling; when the A shaft of the double-station coiling machine 35 is coiled, the coiled product on the B shaft of the double-station coiling machine 35 enters a checking and separating packaging machine 36 for checking, a cutting mechanism 37 cuts and separates and packages after checking is qualified, when the B shaft of the double-station coiling machine 35 is coiled, the coiled product on the A shaft of the double-station coiling machine 35 enters the checking and separating packaging machine 36 for checking, and the cutting mechanism 37 cuts and separates and packages after checking is qualified, so that the circular operation is carried out, and continuous production is carried out for 24 hours.
By adopting the technical scheme, compared with the prior art, the invention has the following main technical effects:
the release paper is mainly imported from the countries of the United states, italy, japan, england and the like, and is wetted due to long transportation and storage periods.
The embossing machine or the vacuum embossing machine is only suitable for smooth release paper without patterns, patterns are processed on the front surface of a product, the price of the smooth release paper is lower than that of the release paper with patterns, the production cost is low, and if the release paper with patterns is peeled off from the product, the product directly enters a sixth cooler for cooling and shaping after being heated by a heating mechanism (without heating).
In summary, the invention can increase the number of coating machines and ovens according to the thickness of the product based on the prior art, and bring the independently installed and independently operated printing machine, UV processing production line, finished product inspection machine, newly added third calender, front embossed embossing or vacuum embossing machine into on-line production, thereby reducing the occupied area, operators, energy and material consumption, production cost and production efficiency and product quality. The invention can be used for producing PVC floors, PVC sports floors or homogeneous permeable floors respectively, has increased functions of equipment, is multipurpose and reduces production cost.
Drawings
FIG. 1 is a schematic view of the first quarter section from front to back of the present invention;
FIG. 2 is a schematic view of the structure of the second quarter section from front to back of the present invention;
FIG. 3 is a schematic view of the third quarter section from front to back of the present invention;
fig. 4 is a schematic view of the structure of the fourth quarter section from front to back of the present invention.
Detailed Description
As shown in fig. 1 to 4, the multifunctional PVC floor production equipment by coating method of the present invention includes a release paper unwinder 1, a release paper splicing table 2, a release paper storage machine 3, a preheating ironing machine 4, a first coater 5, a first oven 6, a first calender 7, a first cooling machine 8, a front printer 9, a second coater 10, a first glass fiber cloth unwinder 11, a first preheating laminating mechanism 12, a second oven 13, a second calender 14, a second cooler 15, a third coater 16, a third oven 19, a third calender 20, a third cooler 21, a fourth coater 22, a fourth oven 23, a fourth calender 24, a fourth cooler 25, a test-split packaging machine 36, a cutting mechanism 37, a duplex coiler 35, a fifth cooler 34, a UV surface processor 33, a traction edge cutter 32, a sixth cooler 31, a heating mechanism 29, a back printer 28, a release paper stripper 26, and a duplex position release paper reel 27, which are arranged in this order from front to back; the first preheating attaching mechanism 12 is positioned below the first glass fiber cloth unreeling machine 11;
the inspection roll-dividing and packaging machine 36, the cutting mechanism 37, the duplex winder 35, the fifth cooler 34, the UV surface treatment machine 33, the traction edge cutter 32, the sixth cooler 31, the heating mechanism 29, and the lower part of the frame of the back printer 28 are provided with a row of guide rollers in the front-rear direction.
A second glass fiber cloth unreeling machine 17 and a second preheating attaching mechanism 18 are further arranged between the third coating machine 16 and the third oven 19, and the second preheating attaching mechanism 18 is positioned below the second glass fiber cloth unreeling machine 17.
An embosser or vacuum suction machine 30 is also provided between the sixth cooler 31 and the heating mechanism 29.
A granule spreading mechanism 38 is arranged between the first coater 5 and the first oven 6.
The production method of the multifunctional PVC floor production equipment by the coating method comprises the procedures of producing the PVC floor or the PVC sports floor and the procedures of producing the homogeneous transparent floor.
The process for producing the PVC floor or the PVC sports floor comprises the following specific steps:
step one, release paper wound on a release paper unreeling machine 1 sequentially passes through a release paper splicing table 2 and a release paper storage machine 3 and then enters a preheating ironing machine 4, and the preheating ironing machine 4 dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step two, coating a transparent layer on the surface of the release paper by a first coating machine 5, then entering a first oven 6 for drying, cooling by a first cooling machine 8, entering a front-side printer 9, and printing a set pattern on the surface of the transparent layer by the front-side printer 9 to form a printing layer;
thirdly, coating a PVC layer on the printing layer by a second coating machine 10, bonding a layer of glass fiber cloth with an adhesive by a first glass fiber cloth unreeling machine 11 and a first preheating bonding mechanism 12, plasticizing in a second oven 13, pressurizing by a second calender 14 after plasticizing, and cooling and shaping by a second cooler 15;
step four, coating a second PVC layer by a third coating machine 16, adhering a layer of glass fiber cloth with an adhesive by a second glass fiber cloth unreeling machine 17 and a second preheating adhering mechanism 18 if the second PVC layer is required to be adhered, directly entering a third oven 19 for plasticizing if the second PVC layer is not required to be adhered, pressurizing by a third calender 20 after plasticizing, and cooling and shaping by a third cooler 21;
step five, a third PVC layer is coated by a fourth coating machine 22, plasticized by a fourth oven 23, embossed on the back surface by a fourth calender 24, and then cooled and shaped by a fourth cooler 25;
step six, then the products are peeled from the release paper by the release paper stripper 26 through a row of guide rollers arranged on the lower parts of the racks of the inspection release paper packer 36, the cutting mechanism 37, the double-station release paper winder 35, the fifth cooler 34, the UV surface processor 33, the traction edge cutter 32, the sixth cooler 31, the embossing machine or the vacuum embossing machine 30, the heating mechanism 29 and the back surface printer 28 along the front-back direction, and the release paper is wound by the A shaft of the double-station release paper winder 27, the A shaft is cut when the A shaft is wound to a certain diameter, the B shaft of the double-station release paper winder 27 is wound, the B shaft of the double-station release paper winder 27 is cut when the B shaft is wound to a certain diameter, and the A shaft of the double-station release paper winder 27 is wound in a circular operation;
step seven, when the release paper stripping machine 26 strips the product from the release paper, printing patterns on the back of the product stripped from the release paper by a back printer 28, wherein the patterns are trademarks or codes, heating the front of the product by a heating mechanism 29, processing different patterns on the back of the product by an embossing machine or a vacuum pattern suction machine 30, cooling and shaping by a sixth cooling machine 31, then fixing the width and trimming by a traction trimming machine 32, processing a UV wear-resistant layer by a UV surface processor 33, cooling and shaping by a fifth cooling machine 34, cutting when the A shaft of a double-station coiling machine 35 is coiled to a certain diameter, coiling by the B shaft of the double-station coiling machine 35, cutting when the B shaft of the double-station coiling machine 35 is coiled to a certain diameter, coiling by the A shaft of the double-station coiling machine 35, and sequentially rotating and coiling; when the A shaft of the double-station coiling machine 35 is coiled, the coiled product on the B shaft of the double-station coiling machine 35 enters a checking and separating packaging machine 36 for checking, a cutting mechanism 37 cuts and separates and packages after checking is qualified, when the B shaft of the double-station coiling machine 35 is coiled, the coiled product on the A shaft of the double-station coiling machine 35 enters the checking and separating packaging machine 36 for checking, and the cutting mechanism 37 cuts and separates and packages after checking is qualified, so that the circular operation is carried out, and continuous production is carried out for 24 hours.
The process for producing the homogeneous permeable flooring comprises the following specific steps:
step A, release paper wound on a release paper unreeling machine 1 sequentially passes through a release paper splicing table 2 and a release paper storage machine 3 and then enters a preheating ironing machine 4, and the preheating ironing machine 4 dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step B, coating a PVC layer on the surface of the release paper by a first coating machine 5, uniformly scattering PVC particles with different colors with the PVC layer on the PVC layer by a particle scattering mechanism, then putting the PVC particles into a first oven 6 for plasticizing, drying, carrying out pressure treatment on the surface of the PVC layer by a first calender 7 to enable the PVC particles to be fused into the PVC layer, and directly entering a second coating machine 10 by a guide roller below a front printer 9 after being cooled by a first cooler 8;
step C, a PVC layer is coated on the surface of the first PVC layer by the second coating machine 10, the PVC layer enters a second oven 13 for plasticizing, and is calendered by a second calender 14 after plasticizing, and then is cooled and shaped by a second cooler 15;
step D, coating a third PVC layer by a third coating machine 16, directly entering a third oven 19 for plasticizing, calendering by a third calender 20 after plasticizing, and cooling and shaping by a third cooler 21;
step E, a fourth PVC layer is coated by a fourth coating machine 22, plasticized by a fourth oven 23, calendered by a fourth calender 24, and cooled and shaped by a fourth cooler 25;
step F, then the products are peeled from the release paper by the release paper stripper 26 through a row of guide rollers arranged on the lower parts of the racks of the inspection release paper packer 36, the cutting mechanism 37, the double-station release paper winder 35, the fifth cooler 34, the UV surface processor 33, the traction edge cutter 32, the sixth cooler 31, the embossing machine or the vacuum embossing machine 30, the heating mechanism 29 and the back surface printer 28 along the front-back direction, the release paper is wound by an A shaft of the double-station release paper winder 27, the A shaft is wound to a certain diameter, the B shaft is wound by the double-station release paper winder 27, the B shaft of the double-station release paper winder 27 is cut when the B shaft is wound to a certain diameter, and the A shaft of the double-station release paper winder 27 is wound to the A shaft of the double-station release paper winder 27, and the circulation operation is performed;
g, when the release paper stripping machine 26 strips the product from the release paper, printing a pattern on the back of the product stripped from the release paper by a back printer 28, wherein the pattern is a trademark or code, heating the front of the product by a heating mechanism 29, processing different patterns on the back of the product by an embossing machine or a vacuum pattern suction machine 30, cooling and shaping by a sixth cooling machine 31, then fixing the width and edge by a traction edge cutter 32, processing a UV wear-resistant layer by a UV surface processor 33, cooling and shaping by a fifth cooling machine 34, cutting when the A shaft of a double-station coiling machine 35 is coiled to a certain diameter, coiling by the B shaft of the double-station coiling machine 35, cutting when the B shaft of the double-station coiling machine 35 is coiled to a certain diameter, coiling by the A shaft of the double-station coiling machine 35, and sequentially rotating and coiling; when the A shaft of the double-station coiling machine 35 is coiled, the coiled product on the B shaft of the double-station coiling machine 35 enters a checking and separating packaging machine 36 for checking, a cutting mechanism 37 cuts and separates and packages after checking is qualified, when the B shaft of the double-station coiling machine 35 is coiled, the coiled product on the A shaft of the double-station coiling machine 35 enters the checking and separating packaging machine 36 for checking, and the cutting mechanism 37 cuts and separates and packages after checking is qualified, so that the circular operation is carried out, and continuous production is carried out for 24 hours.
The embodiment does not limit the shape, material, structure and the like of the invention in any form, and any simple modification, equivalent change and modification to the above embodiment according to the technical substance of the invention, for example, the embodiment is a production line formed by matching four sets of ovens with four coating machines, the number of the coating machines and the ovens can be increased according to the thickness of the product, and the requirements of the thick PVC sports floor are met, which belongs to the protection scope of the technical proposal of the invention.
Claims (4)
1. Multifunctional PVC floor production equipment by coating method, its characterized in that: the automatic paper separating and laminating machine comprises a release paper unreeling machine (1), a release paper splicing table (2), a release paper storage machine (3), a preheating ironing machine (4), a first coating machine (5), a first oven (6), a first calender (7), a first cooling machine (8), a front printing machine (9), a second coating machine (10), a first glass fiber cloth unreeling machine (11), a first preheating laminating mechanism (12), a second oven (13), a second calender (14), a second cooling machine (15), a third coating machine (16), a third oven (19), a third calender (20), a third cooling machine (21), a fourth coating machine (22), a fourth oven (23), a fourth calender (24), a fourth cooling machine (25), a test separating and packaging machine (36), a cutting mechanism (37), a duplex position reeling machine (35), a fifth cooling machine (34), a UV surface treating machine (33), a traction edge cutting machine (32), a sixth cooling machine (31), a heating mechanism (29), a back printing machine (28), a release paper reel (26) and a release paper reel (27) which are sequentially arranged from front to back; the first preheating attaching mechanism (12) is positioned below the first glass fiber cloth unreeling machine (11);
a row of guide rollers are arranged at the lower parts of the racks of the inspection and separation packaging machine (36), the cutting mechanism (37), the double-station coiling machine (35), the fifth cooling machine (34), the UV surface treatment machine (33), the traction trimming machine (32), the sixth cooling machine (31), the heating mechanism (29) and the back printing machine (28) along the front-back direction;
a second glass fiber cloth unreeling machine (17) and a second preheating attaching mechanism (18) are further arranged between the third coating machine (16) and the third oven (19), and the second preheating attaching mechanism (18) is positioned below the second glass fiber cloth unreeling machine (17);
an embossing machine or a vacuum grain sucking machine (30) is also arranged between the sixth cooling machine (31) and the heating mechanism (29);
a granule scattering mechanism (38) is arranged between the first coating machine (5) and the first oven (6).
2. The production method of the multifunctional PVC floor production equipment by adopting the coating method as claimed in claim 1, which is characterized in that: comprising the procedures of producing PVC floors or PVC sports floors and producing homogeneous through-center floors.
3. The production method of the multifunctional PVC floor production equipment adopting the coating method as claimed in claim 2, wherein the production method comprises the following steps of: the process for producing the PVC floor or the PVC sports floor comprises the following specific steps:
step one, release paper wound on a release paper unreeling machine (1) sequentially passes through a release paper splicing table (2) and a release paper storage machine (3) and then enters a preheating ironing machine (4), and the preheating ironing machine (4) dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step two, coating a transparent layer on the surface of the release paper by a first coating machine (5), then entering a first oven (6) for drying, cooling by a first cooling machine (8), and entering a front-side printing machine (9), wherein the front-side printing machine (9) prints a set pattern forming printing layer on the surface of the transparent layer;
thirdly, coating a PVC layer on the printing layer by a second coating machine (10), then laminating a layer of glass fiber cloth with an adhesive by a first glass fiber cloth unreeling machine (11) and a first preheating laminating mechanism (12), then putting the glass fiber cloth into a second oven (13) for plasticizing, pressurizing by a second calender (14) after plasticizing, and then cooling and shaping by a second cooler (15);
coating a second PVC layer by a third coating machine (16), adhering a layer of glass fiber cloth with an adhesive by a second glass fiber cloth unreeling machine (17) and a second preheating adhering mechanism (18) if the second PVC layer is required to be adhered, directly entering a third oven (19) to plasticize if the third PVC layer is not required to be adhered, pressurizing by a third calender (20) after plasticization, and cooling and shaping by a third cooler (21);
coating a third PVC layer by a fourth coating machine (22), plasticizing by a fourth oven (23), embossing the back surface by a fourth calender (24), and cooling and shaping by a fourth cooler (25);
step six, a test separating and winding packaging machine (36), a cutting mechanism (37), a double-station winding machine (35), a fifth cooling machine (34), a UV surface treatment machine (33), a traction edge cutter (32), a sixth cooling machine (31), an embossing machine or a vacuum embossing machine (30), a heating mechanism (29) and a lower part of a frame of a back printing machine (28) are arranged along the front-back direction, a row of guide rollers backwards enter a release paper stripper (26), the release paper stripper (26) strips products from release paper, the release paper is wound by an A shaft of the double-station release paper winding machine (27), the A shaft is cut when being wound to a certain diameter, the B shaft of the double-station release paper winding machine (27) is cut when being wound to a certain diameter, and the B shaft of the double-station release paper winding machine (27) is replaced by cutting when being wound to the certain diameter, and the A shaft of the double-station release paper winding machine (27) is circularly operated in the same way;
step seven, when the release paper stripping machine (26) strips the product from the release paper, a back surface of the product stripped from the release paper is printed with patterns by a back surface printer (28), the patterns are trademarks or codes, the front surface of the product is heated by a heating mechanism (29) and then is processed with different patterns by an embossing machine or a vacuum line sucking machine (30), then is cooled and shaped by a sixth cooling machine (31), then is subjected to amplitude and edge trimming by a traction edge cutter (32), is subjected to UV surface treatment by a UV surface treatment machine (33), is subjected to cooling and shaping by a fifth cooling machine (34), is cut when being coiled to a certain diameter by an A shaft of a double-station coiling machine (35), is coiled by a B shaft of the double-station coiling machine (35), is cut when being coiled to a certain diameter, is coiled by a B shaft of the double-station coiling machine (35), and is coiled by an A shaft of the double-station coiling machine (35) in turn; when the A shaft of the double-station coiling machine (35) is coiled, products coiled on the B shaft of the double-station coiling machine (35) enter a checking and coiling packaging machine (36) for checking, a cutting mechanism (37) cuts and coils for packaging after checking is qualified, when the B shaft of the double-station coiling machine (35) is coiled, products coiled on the A shaft of the double-station coiling machine (35) enter the checking and coiling packaging machine (36) for checking, and the cutting mechanism (37) cuts and coils for packaging after checking is qualified, so that the circular operation is carried out for 24 hours and continuous production.
4. The production method of the multifunctional PVC floor production equipment adopting the coating method as claimed in claim 2, wherein the production method comprises the following steps of: the process for producing the homogeneous permeable flooring comprises the following specific steps:
step A, the release paper wound on the release paper unreeling machine (1) sequentially passes through a release paper splicing table (2) and a release paper storage machine (3) and then enters a preheating ironing machine (4), and the preheating ironing machine (4) dries and irones the release paper, so that the defect of dampness of the release paper is overcome;
step B, coating a PVC layer on the surface of the release paper by a first coating machine (5), uniformly scattering PVC particles with different colors with the PVC layer on the PVC layer by a particle scattering mechanism, then plasticizing the PVC layer in a first oven (6), drying, pressurizing the surface of the PVC layer by a first calender (7) to enable the PVC particles to be fused into the PVC layer, cooling by a first cooler (8), and directly entering a second coating machine (10) by a guide roller below a front printer (9);
step C, a second coating machine (10) coats a PVC layer on the surface of the first PVC layer, the PVC layer enters a second oven (13) for plasticizing, and after plasticizing, the PVC layer is calendered by a second calender (14) and then cooled and shaped by a second cooler (15);
step D, coating a third PVC layer by a third coating machine (16), directly entering a third oven (19) for plasticizing, calendering by a third calender (20) after plasticizing, and cooling and shaping by a third cooler (21);
e, coating a fourth PVC layer by a fourth coating machine (22), plasticizing by a fourth oven (23), calendering by a fourth calender (24), and cooling and shaping by a fourth cooler (25);
step F, a cutting mechanism (37), a double-station release paper reeling machine (35), a fifth cooling machine (34), a UV surface treatment machine (33), a traction edge cutter (32), a sixth cooling machine (31), an embossing machine or a vacuum embossing machine (30), a heating mechanism (29) and a lower part of a frame of a back printing machine (28) are arranged along the front-back direction, a row of guide rollers backwards enter a release paper stripping machine (26), the release paper stripping machine (26) strips products from release paper, the release paper is reeled by an A shaft of the double-station release paper reeling machine (27), the A shaft is reeled to a certain diameter, the A shaft is cut, the B shaft of the double-station release paper reeling machine (27) is reeled to a certain diameter, the B shaft of the double-station release paper reeling machine (27) is cut, and the A shaft of the double-station release paper reeling machine (27) is replaced to a certain diameter, and the circulating operation is performed;
g, when the release paper stripping machine (26) strips the product from the release paper, printing a pattern on the back of the product stripped from the release paper by a back printer (28), wherein the pattern is a trademark or code, heating the front of the product by a heating mechanism (29), processing different patterns on the back of the product by an embossing machine or a vacuum pattern suction machine (30), cooling and shaping by a sixth cooling machine (31), then fixing the amplitude and trimming by a traction trimming machine (32), processing a UV wear-resistant layer by a UV surface processor (33), cooling and shaping by a fifth cooling machine (34), cutting when the A shaft of the double-station coiling machine (35) is coiled to a certain diameter, switching to B shaft of the double-station coiling machine (35), cutting when the B shaft of the double-station coiling machine (35) is coiled to a certain diameter, switching to A shaft of the double-station coiling machine (35), and coiling in turn; when the A shaft of the double-station coiling machine (35) is coiled, products coiled on the B shaft of the double-station coiling machine (35) enter a checking and coiling packaging machine (36) for checking, a cutting mechanism (37) cuts and coils for packaging after checking is qualified, when the B shaft of the double-station coiling machine (35) is coiled, products coiled on the A shaft of the double-station coiling machine (35) enter the checking and coiling packaging machine (36) for checking, and the cutting mechanism (37) cuts and coils for packaging after checking is qualified, so that the circular operation is carried out for 24 hours and continuous production.
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| CN112356413A (en) * | 2020-10-22 | 2021-02-12 | 佛山市高明正一机械设备有限公司 | Floor production line |
| CN113216558A (en) * | 2021-04-29 | 2021-08-06 | 陈明寿 | PVC floor paste and manufacturing process thereof |
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| CN101614068A (en) * | 2009-07-21 | 2009-12-30 | 北京威廉顺塑胶制品有限公司 | PVC homogeneous penetrating coiled material floor and preparation method thereof and device |
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| CN101614068A (en) * | 2009-07-21 | 2009-12-30 | 北京威廉顺塑胶制品有限公司 | PVC homogeneous penetrating coiled material floor and preparation method thereof and device |
| CN102733583A (en) * | 2012-05-03 | 2012-10-17 | 新乡市鼎鑫机械有限公司 | New method for producing polyvinyl chloride (PVC) floor |
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