CN106739603B - A kind of wall paper processing technology printed using transfer film - Google Patents
A kind of wall paper processing technology printed using transfer film Download PDFInfo
- Publication number
- CN106739603B CN106739603B CN201611075395.7A CN201611075395A CN106739603B CN 106739603 B CN106739603 B CN 106739603B CN 201611075395 A CN201611075395 A CN 201611075395A CN 106739603 B CN106739603 B CN 106739603B
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- Prior art keywords
- film
- wall paper
- transfer
- gauze
- transfer film
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- 238000012546 transfer Methods 0.000 title claims abstract description 102
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title claims abstract description 26
- 239000010408 film Substances 0.000 claims abstract description 121
- 238000009966 trimming Methods 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000010030 laminating Methods 0.000 claims abstract description 18
- 239000010409 thin film Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 11
- 238000007747 plating Methods 0.000 claims description 11
- 238000004049 embossing Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 8
- 238000007731 hot pressing Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 2
- 235000019394 potassium persulphate Nutrition 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 1
- 150000001336 alkenes Chemical class 0.000 claims 1
- 239000003292 glue Substances 0.000 claims 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007639 printing Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 239000006247 magnetic powder Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 150000004968 peroxymonosulfuric acids Chemical class 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/18—Particular kinds of wallpapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0054—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention relates to wall paper manufacturing technology fields.It is designed to provide a kind of high degree of automation, the wall paper processing technology of good product quality.Its step is：Coiled gauze is unreeled by gauze unwinding device, coiled film is unreeled by thin-film unreeling device, coiled transfer film is unreeled by transfer film unwinding device, when film after unreeling marches to transfer unit with transfer film, the pattern on transfer film is transferred on film by transfer unit, transfer film after pattern transfer is recycled by transfer winder device, it is glued by sizer transferred with the film row after pattern, then it is bonded at laminating apparatus with the gauze after unreeling, wall paper after fitting embosses wall paper by heating Embosser, then it is further dried, trimming is handled, finally bundling is carried out by wrap-up to operate.The wall paper quality produced using this processing technology is high, no color differnece, meanwhile, this processing technology is increasingly automated.
Description
Technical field
The present invention relates to wall paper manufacturing technology fields, and in particular to a kind of wall paper processing technology printed using transfer film.
Background technology
With the improvement of people's living standards, the decoration of the decoration of family and various businessfice, especially wall surface is got over
Carrying out more important, common wall surface decoration uses wall finiss or wallpaper, wall finiss to be also easy to produce formaldehyde, endanger health and dress
Decorations are simple；And wallpaper work progress is complicated, and it is easy to aging.Currently, with gauze with it is film adhered made of wall paper come decorative wall
Gradually it is taken seriously, in the prior art, the production process of wall paper is generally coated with packs with plasticizing, stamp, embossing, winding,
When stamp, pattern printing needs through plate-making, printing down, repeats the processes such as chromatography, and process is complicated, less efficient, aberration is apparent,
In addition, traditional printing device is big at, energy consumption by more printing machines, it is wide to take up an area.
Invention content
The purpose of the present invention is to provide one kind being designed to provide a kind of high degree of automation, good product quality, especially
It is to be bonded the good wall paper processing technology of effect.
To achieve the above object, the technical solution adopted by the present invention is：
A kind of wall paper processing technology printed using transfer film, the processing technology are included the following steps：
A, coiled gauze is unreeled by gauze unwinding device；Coiled film is unreeled by thin-film unreeling device；Coiled turns
Die is unreeled by transfer film unwinding device, is formed film after unreeling and is located at film surface two in intermediate, transfer film and gauze
The traveling mode of side；
B, when the film after unreeling marches to transfer device with transfer film, the pattern on transfer film is turned by transfer device
On print to film, the transfer film after pattern transfer is recycled by transfer winder device；
When c, marching to sizer transferred with the film after pattern, it is glued by sizer；
D, the film after gluing is bonded with the gauze after unreeling at laminating apparatus, forms required wall paper；
E, the wall paper after fitting comes heating Embosser, is embossed to wall paper by heating Embosser；
F, the wall paper after embossing enters drying unit, is dried wall paper by drying unit；
G, the wall paper after drying comes trimming device, and trimming processing is carried out by trimming device；
H, the wall paper after trimming comes wrap-up, and bundling collection is carried out by wrap-up, obtains required wall paper volume.
Preferably, in the gauze sizer, joint adhesive used is bonded with gauze by following parts by weight for film
Raw material forms：25 parts of butyl acrylate, 15 parts of hydroxypropyl acrylate, 1 part of acrylic acid, 50 parts of water, 1.5 parts of emulsifier, persulfuric acid
0.3 part of potassium, 1 part of polyvinyl alcohol, 5 parts of viscosity- increasing agent, 0.2 part of foam inhibitor, 1 part of age resister.
Preferably, operating environment temperature is controlled after 55-65 DEG C, gluing by scraping during the gluing of the sizer 6
Flattening mechanism strikes off, and film local environment temperature is controlled at 18-22 DEG C into abutted equipment traveling process after striking off.
Preferably, after film is bonded by the laminating apparatus 7 with gauze, wall paper to heating 8 traveling process of Embosser
Middle carry out isothermal holding controls 70-75 DEG C of the holding temperature of wall paper itself, and the wall paper residence time controls in 3-4min.
Preferably, the laminating apparatus 7 include rack on be from top to bottom sequentially arranged preheating unit, fitting unit and
Cooling unit, the preheating unit include two charging deflector rolls 71 being located in rack, are set between two charging deflector rolls 71
There is small oven 72；The fitting unit is made of plating heating doubling roller 73 and pressure rubber roller 74, the plating heating fitting
Roller 73 is controlled by motor and is rotated, and the pressure rubber roller 74 controls compaction degree by cylinder 75；The cooling unit, which includes two, to be risen
The plating chill roll 76 of cooling effect controls wall paper temperature using plating chill roll 76 and is reduced to 85 DEG C or less.
Preferably, the gauze unwinding device, thin-film unreeling device, transfer film unwinding device, transfer device, transfer film
Winder device, sizer, laminating apparatus, heating Embosser, drying unit, trimming device and wrap-up are sequentially arranged,
And gauze is advanced in bottom traveling, film in intermediate, transfer film in the top.
Preferably, the transfer device includes the cylinder being fixed on the rack, and the piston rod of the cylinder is downward and piston
The end set pressure roller of bar, the pressure roller are hot-pressing roller, and pressure roller is equipped with insulation cover, temperature sensing is equipped in the insulation cover
Device；The lower section of the pressure roller is equipped with is fixedly supported upon rack with the matched power roller of pressure roller, the power roller by bearing block
On；The deflector roll for guiding the guide tube of transfer film and for guiding transfer film winder, the deflector roll peace are additionally provided in the rack
In rack.
Preferably, the trimming device includes trimming deflector roll, and trimming deflector roll both ends offer one annular respectively
Cutter slot, the cutter slot top are equipped with cutter, and the cutter and trimming deflector roll are mounted on rack by bearing respectively
On.
Beneficial effects of the present invention embody a concentrated reflection of, this production technology uses transfer film printing technology, the wall paper of processing to produce
Product pattern one-pass molding, it is simple for process, no color differnece, efficient.It compares with traditional pattern mode of printing, on the one hand reduces
Equipment cost has saved the energy, has on the other hand shortened the production cycle, improves the production efficiency of wall paper.Specifically, root
The system of processing provided according to this processing technology unreels dress first with gauze unwinding device, thin-film unreeling device, transfer film
It sets and gauze, film and transfer film is unreeled respectively, the pattern on transfer film is transferred on film using transfer device,
Since transfer device uses hot-pressing transfer printing, the transfer efficiency of the pattern on transfer film can be greatly improved, avoid the occurrence of and bite
Situation.The transfer device being preferably provided with, insulation cover reduce the thermal losses on pressure roller, while reducing energy consumption but also
Transferring effect is more stablized.The guiding of guide tube and deflector roll makes the retractable of transfer film roll up more smoothly.Turn after the completion of transfer
Die is wound by transfer film winder device.Gauze and film are glued then through sizer and laminating apparatus
Fitting, finally passing sequentially through heating, Embosser carries out heating embossing, drying unit is dried, trimming device carries out trimming
It is collected by wrap-up bundling after finishing.
Description of the drawings
Fig. 1 is the arrangement schematic diagram of production line used in the present invention；
Fig. 2 is the machining process route figure of the present invention；
Fig. 3 is the structural schematic diagram of transfer device in the present invention；
Fig. 4 is the structural schematic diagram of trimming device in the present invention；
Fig. 5 is the partial enlarged view of I in Fig. 3；
Fig. 6 is the structural schematic diagram of laminating apparatus.
Specific implementation mode
1~6 the present invention is further explained below in conjunction with the accompanying drawings.
Attached drawing 1 is a kind of a kind of wall paper transfer that can realize the above processing technology described in the present embodiment, Embossing processing
System, including be sequentially arranged gauze unwinding device 1, thin-film unreeling device 2, transfer film unwinding device 3, for by transfer film
On pattern be transferred to transfer device 4 on film, by the transfer film winder device 5 of the transfer film winding after transfer, to transfer
There is sizer 6 that the film after pattern glued, the film after gluing is carried out to the laminating apparatus of laminating process with gauze
7, carry out heating embossing to the wall paper after fitting heating Embosser 8, the drying unit dried to the wall paper after embossing
9, trimming device 10 and the wrap-up 11 for bundling collection wall paper.And make gauze in bottom traveling, film in
Between, transfer film the top advance.Transfer film recycling after being easy to use in this way and the matching between process equipment, traveling side
To as indicated by hollow triangular arrowheads in Fig. 3,6.
In order to realize that serialization transfers, the transfer device 4 includes the cylinder 41 being fixed on the rack, the work of cylinder 41
Stopper rod is downward and the end set pressure roller 42 of piston rod, pressure roller 42 are hot-pressing roller, is heated using heat-conducting oil heating mode, pressure roller
42 are equipped with insulation cover 43, and temperature sensor 44 is equipped in insulation cover 43；The lower section of pressure roller 42 is equipped with matched with pressure roller 42
Power roller 45, power roller 45 are fixedly supported upon by bearing block in rack；The guide tube for guiding transfer film is additionally provided in rack
46 and the deflector roll 47 for guiding transfer film winder, deflector roll 47 is mounted in rack；When transfer, pressure roller 42 is first heated to
Assigned temperature is measured by temperature sensor 44, and transfer film to be transferred and gauze pass through between pressure roller 42 and power roller 45,
Pressure roller 42 pushes under the effect of cylinder 41, hot pressing condition is formed, to make the pattern on transfer film be transferred on film；Together
When, since transfer device 4 uses hot-pressing transfer printing, the transfer efficiency of the pattern on transfer film is greatly improved, is avoided the occurrence of
The case where biting；The setting of insulation cover 43 reduces the thermal losses on pressure roller 42, but also transfer effect while reducing energy consumption
Fruit is more stablized, and the guiding by the way that guide tube 46 and deflector roll 47 is arranged makes the retractable of transfer film roll up more smoothly.
Preferable embodiment, as shown in fig. 6, the laminating apparatus 7 includes the preheating being from top to bottom sequentially arranged in rack
Unit, fitting unit and cooling unit, the preheating unit include two charging deflector rolls 71 being located in rack, described two
It is equipped with small oven 72 between charging deflector roll 71；The fitting unit is made of plating heating doubling roller 73 and pressure rubber roller 74,
The plating heating doubling roller 73 is controlled by motor to be rotated, and the pressure rubber roller 74 controls compaction degree by cylinder 75；It is described cold
But unit includes two plating chill rolls 76 for playing cooling effect, and controlling wall paper temperature using plating chill roll 76 is reduced to 85
DEG C or less.It is electroplated inside the deflector roll of chill roll 76 and is equipped with cooling-water duct, control cooling can be passed through by cold water flow control
Temperature；Roller is electroplated, surface temperature is easily kept, and wear-resisting, durable.
In order to make produced wall paper width be consistent, the trimming device 10 includes trimming deflector roll 101, is cut
Deflector roll 101 both ends in side offer the cutter slot 102 of one of annular respectively, and 102 top of cutter slot is equipped with cutter 103, cutter
103 and trimming deflector roll 101 respectively by bearing be mounted on rack on.In this way, when trimming deflector roll 101 guide wall paper by when, cut
The extra part in wall paper both sides is cut away, makes wall paper equivalent width by 103 high speed rotation of cutter.
Better way is that, in order to improve the serialization degree unreeled, gauze unwinding device 1, turns thin-film unreeling device 2
Die unwinding device 3 is double-station unwinding device and is each equipped with tension detector and tension controller.In this way in serialization
In production process, when the roll of gauze/or film roll/or transfer film roll of station have unreeled, another station can take over after
Continuous work avoids shutting down delay, certainly, actual production because of caused by change of lap to realize that double-station automatic switchover unreels
In other forms can also be used to unreel, for example single-station center unreels；Meanwhile it being examined by tension detector during unreeling
Tonicity is surveyed, and then feeds back to tension controller to control tension.
Better way is shut down when being also possible that make continuous production to be more convenient, is quick, and the gauze unreels dress
1, thin-film unreeling device 2, transfer film unwinding device 3 are set as magnetic powders brake formula unwinding device, meanwhile, it is put using magnetic powders brake formula
Winding apparatus, noise are also small.In addition, in order to avoid the suction-operated that film is generated by static electrification, to be adsorbed with transfer film
Together, the Destaticizing device for automatic release electrostatic is equipped on transfer device 4.
Due to carrying electrostatic after the contacts such as film, transfer film friction made of plastics, due to the suction-operated of electrostatic, hold
Transfer film and film is easily caused not detach in time after the completion of transfer.Transfer film winder device 5 will be caused in winding transfer film
During scratch or Tear Film, better way is that the transfer device 4 is equipped with and is used for automatic release electrostatic thus
Destaticizing device.The Destaticizing device can be the conductor of the ground connection with cambered surface, and the conductor setting is transferring
The cambered surface in the exit of device 4, conductor is contacted with transfer film, thus can quickly be guided electrostatic.Described destatics
Device can also be a waterfog head, by sprinkling water mist appropriate, increases humidity, electrostatic is avoided to generate.Certainly, it removes quiet
Electric installation can also be the structure that other play the role of eliminating electrostatic influence.
Preferably, PVC film may be used in film, can reduce cost of material.In order to improve being bonded for gauze and film
Dynamics, the joint adhesive that sizer 6 uses are to be composed of the following raw materials in parts by weight composition：25 parts of butyl acrylate, acrylic acid hydroxypropyl
15 parts of ester, 1 part of acrylic acid, 50 parts of water, 1.5 parts of emulsifier, 0.3 part of potassium peroxydisulfate, 1 part of polyvinyl alcohol, viscosity- increasing agent 5
Part, 0.2 part of foam inhibitor, 1 part of age resister.The joint adhesive of the present invention also has good reinforcing water resistance.
Joint adhesive of the present invention is prepared according to the following steps：
(1) 50kg water, the hydroxypropyl acrylate of 15kg are added in a kettle, 1.5kg emulsifiers carry out pre-emulsification, rise
Temperature is to 70 DEG C；
(2) over cure of the acrylic acid of 1kg, the butyl acrylate of 25kg, 0.3kg are separately added into the liquid emulsified
The polyvinyl alcohol of sour potassium, 1kg, then stirring are warming up to 80~85 degrees Celsius；
(3) be added when reactor temperature is stablized at 80~85 degrees Celsius 0.4kg foam inhibitors, 5kg viscosity- increasing agents,
The age resister of 0.5kg continues to be stirred to react 30 minutes, and cooling discharging is canned to be packaged into finished product.
By experimental verification, the physical performance data contrast table of joint adhesive of the present invention and commercially available joint adhesive is obtained.
Repetition 3 results of experiment are substantially similar, it can be seen from the results above that compared with commercially available joint adhesive, this programme is matched
Than manufactured joint adhesive, various performance parameters are improved, and viscosity greatly improves.Specifically, it is matched using this programme
Manufactured joint adhesive comes to gauze and film adhered, can greatly improve gauze and film bond it is more firm.
A kind of wall paper processing technology printed using transfer film of the present invention, procedure of processing are：Coiled gauze is by gauze
Unwinding device 1 unreels, and coiled film is unreeled by thin-film unreeling device 2.Coiled transfer film is put by transfer film unwinding device 3
Volume.When film after unreeling marches to transfer device 4 with transfer film, pressure roller 42 is to by thin between power roller 45 and pressure roller 42
Film is heated with transfer film, meanwhile, cylinder 41 controls pressure roller 42 and pushes, and the pattern on transfer film is made to be transferred on film, schemes
Transfer film and film after case transfer separate, and are recycled by transfer winder device 5 under the effect of deflector roll 47, after pattern
When film is continued on to sizer 6, film is glued by sizer 6.
Operating environment temperature is controlled during the gluing of the sizer 6 after 55-65 DEG C, gluing by sandwich
It strikes off, film local environment temperature is controlled at 18-22 DEG C into abutted equipment traveling process after striking off.Film after gluing with
Gauze after unreeling is come at laminating apparatus 7, and the film after gluing is come with the gauze after unreeling at laminating apparatus 7, by being electroplated
Heating doubling roller 73 is bonded, and keeps fitting closely firm, forms wall paper.Film is bonded by the laminating apparatus 7 with gauze
Afterwards, wall paper is carrying out isothermal holding into heating 8 traveling process of Embosser, controls the holding temperature 70-75 of wall paper itself
DEG C, the wall paper residence time controls in 3-4min.
Then wall paper is further processed, and first carries out embossed by heating Embosser 8, and wall paper surface is made to have embossment
Three-dimensional sense, after embossing, wall paper is introduced into drying unit 9 and is dried, by 10 trimming of trimming device after drying, and further by
Wrap-up 11 carries out bundling collection.
The present invention ensures the combination effect of adhesive and gauze, so from gluing to first higher temperatures are followed during hot pressing
The knot of the reason of appropriate cooling keeps adhesive moulding and interior clamp force afterwards, and gauze is because of surface roughness it and adhesive
Conjunction ability itself will not be too poor.Then fitting effect is had no effect on by the heating of laminating apparatus itself, high temperature is kept after fitting
It ensures the bonding force of gauze and film, and convenient for heating embossing, prevents from fitting in heating embossing processes, cold and hot variation is led
Cause film shrunk deformation.Above-mentioned technological temperature control flow is heated in equipment in the prior art, keeps nature normal in conveying
The process of temperature state is dramatically different, achieves good effect.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that not
Under the premise of the principle and substance of the present invention, many changes and modifications may be made, but these become
More protection scope of the present invention is each fallen with modification.
Claims (8)
1. a kind of wall paper processing technology printed using transfer film, which is characterized in that the processing technology includes the following steps：
A, coiled gauze is unreeled by gauze unwinding device (1)；Coiled film is unreeled by thin-film unreeling device (2)；Coiled
Transfer film is unreeled by transfer film unwinding device (3), is formed film after unreeling and is located at film table in intermediate, transfer film and gauze
The traveling mode of face both sides；
B, when the film after unreeling marches to transfer device (4) with transfer film, the pattern on transfer film is turned by transfer device (4)
On print to film, the transfer film after pattern transfer is recycled by transfer winder device (5)；
When c, marching to sizer (6) transferred with the film after pattern, it is glued by sizer (6)；
D, the film after gluing is bonded with the gauze after unreeling at laminating apparatus (7), forms required wall paper；
E, the wall paper after fitting comes heating Embosser (8), is embossed to wall paper by heating Embosser (8)；
F, the wall paper after embossing enters drying unit (9), is dried wall paper by drying unit (9)；
G, the wall paper after drying comes trimming device (10), and trimming processing is carried out by trimming device (10)；
H, the wall paper after trimming comes wrap-up (11), carries out bundling collection by wrap-up (11), obtains required wall paper
Volume.
2. a kind of wall paper processing technology according to claim 1, it is characterised in that：In the sizer, it to be used for film
Joint adhesive used is bonded with gauze to be composed of the following raw materials in parts by weight：25 parts of butyl acrylate, 15 parts of hydroxypropyl acrylate, third
1 part of olefin(e) acid, 50 parts of water, 1.5 parts of emulsifier, 0.3 part of potassium peroxydisulfate, 1 part of polyvinyl alcohol, 5 parts of viscosity- increasing agent, foam inhibitor 0.2
Part, 1 part of age resister.
3. a kind of wall paper processing technology according to claim 2, it is characterised in that：The sizer (6) glues process
Middle control operating environment temperature strikes off after 55-65 DEG C, gluing by sandwich, after striking off into abutted equipment traveling process
Film local environment temperature is controlled at 18-22 DEG C.
4. a kind of wall paper processing technology according to claim 3, it is characterised in that：The laminating apparatus (7) by film with
After gauze fitting, wall paper is carrying out isothermal holding into heating Embosser (8) traveling process, controls the heat preservation temperature of wall paper itself
70-75 DEG C of degree, wall paper residence time control in 3-4min.
5. a kind of wall paper processing technology according to claim 4, it is characterised in that：The laminating apparatus (7) includes rack
On the preheating unit, the fitting unit and cooling unit that are from top to bottom sequentially arranged, the preheating unit includes being located in rack
Two charging deflector rolls (71) are equipped with small oven (72) between two charging deflector rolls (71)；The fitting unit is by being electroplated
Doubling roller (73) and pressure rubber roller (74) composition are heated, the plating heating doubling roller (73) is controlled by motor to be rotated, the pressure
Power rubber roller (74) controls compaction degree by cylinder (75)；The cooling unit includes two plating chill rolls for playing cooling effect
(76), it controls wall paper temperature using plating chill roll (76) and is reduced to 85 DEG C or less.
6. a kind of wall paper processing technology according to any one of claim 1 to 5, it is characterised in that：The gauze is put
Winding apparatus (1), thin-film unreeling device (2), transfer film unwinding device (3), transfer device (4), transfer film winder device (5), on
Adhesive dispenser (6), laminating apparatus (7), heating Embosser (8), drying unit (9), trimming device (10) and wrap-up (11)
It is sequentially arranged, and gauze is advanced in intermediate, transfer film in the top in bottom traveling, film.
7. a kind of wall paper processing technology according to any one of claim 1 to 5, it is characterised in that：The transfer dress
It includes the cylinder (41) being fixed on the rack to set (4), and the piston rod of the cylinder (41) is downward and the end set pressure of piston rod
Roller (42), the pressure roller (42) are hot-pressing roller, and pressure roller (42) is equipped with insulation cover (43), temperature is equipped in the insulation cover (43)
Sensor (44)；The lower section of the pressure roller (42) is equipped with and pressure roller (42) matched power roller (45), the power roller (45)
It is fixedly supported upon in rack by bearing block；It is additionally provided with the guide tube (46) for guiding transfer film in the rack and turns for guiding
The deflector roll (47) of die winder, the deflector roll (47) are mounted in rack.
8. a kind of wall paper processing technology according to any one of claim 1 to 5, it is characterised in that：The trimming dress
It includes trimming deflector roll (101) to set (10), and trimming deflector roll (101) both ends offer the cutter slot (102) of one of annular respectively,
Cutter (103) are equipped with above the cutter slot (102), the cutter (103) and trimming deflector roll (101) pass through bearing respectively
In rack.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810742690.6A CN108928146B (en) | 2016-11-29 | 2016-11-29 | Method for processing wall cloth with various patterns and rich colors |
| CN201611075395.7A CN106739603B (en) | 2016-11-29 | 2016-11-29 | A kind of wall paper processing technology printed using transfer film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611075395.7A CN106739603B (en) | 2016-11-29 | 2016-11-29 | A kind of wall paper processing technology printed using transfer film |
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| CN201810742690.6A Division CN108928146B (en) | 2016-11-29 | 2016-11-29 | Method for processing wall cloth with various patterns and rich colors |
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| Publication Number | Publication Date |
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| CN106739603A CN106739603A (en) | 2017-05-31 |
| CN106739603B true CN106739603B (en) | 2018-09-21 |
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| CN201611075395.7A Active CN106739603B (en) | 2016-11-29 | 2016-11-29 | A kind of wall paper processing technology printed using transfer film |
| CN201810742690.6A Active CN108928146B (en) | 2016-11-29 | 2016-11-29 | Method for processing wall cloth with various patterns and rich colors |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810742690.6A Active CN108928146B (en) | 2016-11-29 | 2016-11-29 | Method for processing wall cloth with various patterns and rich colors |
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| CN114523762B (en) * | 2022-01-14 | 2024-05-28 | 西安航天华阳机电装备有限公司 | Synchronous embossing production device for printing connecting decorative film |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69429839T2 (en) * | 1993-05-10 | 2002-06-27 | Canon Kk | Printing stock, manufacturing process, textile printing process and ink jet printing apparatus |
| US20070287345A1 (en) * | 2006-06-09 | 2007-12-13 | Philip Confalone | Synthetic nonwoven wallcovering with aqueous ground coating |
| JP5095331B2 (en) * | 2007-09-20 | 2012-12-12 | リョービ株式会社 | Method and apparatus for transferring to printing paper |
| CN101362929B (en) * | 2008-09-08 | 2012-07-11 | 宁波高新区绿和科技有限公司 | Emulsion type adhesive for paper and plastics and preparation method thereof |
| CN101444977B (en) * | 2008-09-21 | 2010-10-27 | 丹东天元轻工包装机械有限公司 | Biservice production line for hardboard and double-lime corrugated board |
| EP2263884A1 (en) * | 2009-06-17 | 2010-12-22 | Coldenhove Know How B.V. | Wallcovering and process for producing wallcoverings |
| JP5732743B2 (en) * | 2010-04-28 | 2015-06-10 | 凸版印刷株式会社 | Image forming body, thermal transfer film, image forming body manufacturing method, article forming method with image forming body, and image forming body manufacturing apparatus |
| CN202053674U (en) * | 2011-05-14 | 2011-11-30 | 广东金玉兰包装机械有限公司 | Transfer-printing pattern positioning and embossing machine |
| CN102909947B (en) * | 2012-11-01 | 2014-11-05 | 谭日和 | Laminated printing graining machine of wall and wall paper |
| CN102912959B (en) * | 2012-11-01 | 2014-12-31 | 谭日和 | Laminating and printing production process of wall cloth |
| CN103862825A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Production method of moisture-absorbing quick-drying composite fabric |
| TW201518125A (en) * | 2013-11-08 | 2015-05-16 | Kyodo Printing Co Ltd | Printed matter |
| KR20150120642A (en) * | 2014-04-18 | 2015-10-28 | 주식회사 코폼 | The multi wall sheet |
| CN105620024B (en) * | 2014-11-25 | 2018-02-27 | 东莞市海涛机械有限公司 | Colorful fitting stereoscopic localized embossing machine |
| JP6520138B2 (en) * | 2015-01-21 | 2019-05-29 | 凸版印刷株式会社 | Resin composition, resin sheet, laminated sheet and foam wallpaper |
| CN104672702B (en) * | 2015-02-05 | 2017-04-12 | 安徽紫荆花壁纸股份有限公司 | PVC (Polyvinyl Chloride) paste for PVC suede wallpaper and preparation method thereof |
| CN104675046A (en) * | 2015-02-10 | 2015-06-03 | 宁波格林美孚新材料科技有限公司 | Foamed wallpaper and production technology thereof |
| CN204712609U (en) * | 2015-04-30 | 2015-10-21 | 林紫晴 | A kind of efficient patterned films production equipment |
| CN204712615U (en) * | 2015-05-04 | 2015-10-21 | 重庆华卓达动力机械制造有限公司 | One side door leaf vacuum heat transfer machine |
| CN105522809A (en) * | 2015-11-04 | 2016-04-27 | 江苏坤泰机械有限公司 | Hot-pressing laminating machine for environment-friendly moisture reactive adhesive |
| CN205674649U (en) * | 2016-06-12 | 2016-11-09 | 开封誉彩塑胶印制有限公司 | A kind of Novel compounding machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106739603A (en) | 2017-05-31 |
| CN108928146B (en) | 2022-05-06 |
| CN108928146A (en) | 2018-12-04 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Wall cloth processing process for printing by utilizing transfer printing film Effective date of registration: 20200304 Granted publication date: 20180921 Pledgee: Jiaozhong Branch of Anhui Xiuning Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI BAUHINIA WALLPAPER CO.,LTD. Registration number: Y2020980000458 |
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Address after: 245000 Huangshan Economic Development Zone, Anhui Province Patentee after: Anhui Bauhinia wall decoration materials Co.,Ltd. Address before: 245000 Huangshan Economic Development Zone, Anhui Province Patentee before: ANHUI BAUHINIA WALLPAPER Co.,Ltd. |
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Date of cancellation: 20210317 Granted publication date: 20180921 Pledgee: Jiaozhong Branch of Anhui Xiuning Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI BAUHINIA WALLPAPER Co.,Ltd. Registration number: Y2020980000458 |
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Denomination of invention: A Wallcovering Processing Technology Using Transfer Film Printing Effective date of registration: 20231218 Granted publication date: 20180921 Pledgee: Jiaozhong Branch of Anhui Xiuning Rural Commercial Bank Co.,Ltd. Pledgor: Anhui Bauhinia wall decoration materials Co.,Ltd. Registration number: Y2023980072305 |
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